US20130091788A1 - Flooring material having superior nonslip characteristics, and synthetic wood flooring using the same - Google Patents

Flooring material having superior nonslip characteristics, and synthetic wood flooring using the same Download PDF

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Publication number
US20130091788A1
US20130091788A1 US13/704,792 US201113704792A US2013091788A1 US 20130091788 A1 US20130091788 A1 US 20130091788A1 US 201113704792 A US201113704792 A US 201113704792A US 2013091788 A1 US2013091788 A1 US 2013091788A1
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US
United States
Prior art keywords
flooring material
flooring
grooves
wood
synthetic wood
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/704,792
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English (en)
Inventor
Hya-Yeon Lee
Dong-jin Kim
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LX Hausys Ltd
Original Assignee
LG Hausys Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LG Hausys Ltd filed Critical LG Hausys Ltd
Assigned to LG HAUSYS, LTD. reassignment LG HAUSYS, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KIM, DONG-JIN, LEE, HYA-YEON
Publication of US20130091788A1 publication Critical patent/US20130091788A1/en
Abandoned legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02161—Floor elements with grooved main surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/023—Non-undercut connections, e.g. tongue and groove connections with a continuous tongue or groove
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24438—Artificial wood or leather grain surface
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/2457—Parallel ribs and/or grooves

Definitions

  • the present invention relates to a flooring material, and more particularly, to a flooring material made of synthetic wood and having excellent nonslip characteristics, and synthetic wood flooring using the same.
  • a flooring material used in a house, commercial space, landscape space, and the like has been manufactured using a synthetic resin.
  • a plasticizer to facilitate processing and pigments are added together with other materials to a raw material, i.e. the synthetic resin, followed by blending and gelling.
  • the raw material After gelling, the raw material is spread in a plate shape and formed to have a desired thickness through rolling, followed by a post-process to impart physical properties.
  • a conventional method provides a limited surface effect to the flooring material.
  • natural wood has been employed as a material for flooring materials in order to impart a feeling of natural texture to flooring.
  • the flooring material based on natural wood has disadvantages in that the wood rots and loses beauty when left in the presence of moisture for a long period of time, thereby lowering safety and quality of life.
  • flooring materials for ships, hospitals, kindergartens, public landscape spaces, and the like need nonslip characteristics for safety and pleasant appearance.
  • the present invention is directed to providing a flooring material having a design effect, which appears to be made of natural wood, while using synthetic wood and providing excellent nonslip characteristics.
  • the present invention is directed to providing synthetic wood flooring, which is constructed using the flooring material alone, or together with other synthetic wood flooring materials, thereby improving both design and nonslip characteristics.
  • One aspect of the present invention provides a flooring material having excellent nonslip characteristics, which is made of synthetic wood and includes grooves on an upper surface thereof in a longitudinal direction and an embossed pattern between the grooves.
  • the embossed pattern may correspond to a pattern on natural wood.
  • Another aspect of the present invention provides synthetic wood flooring, which includes: a first flooring material made of synthetic wood and including grooves on an upper surface of the first flooring material in a longitudinal direction thereof and an embossed pattern between the grooves; and a second flooring material made of synthetic wood and including grooves on an upper surface of the second flooring material in a longitudinal direction thereof, wherein the first flooring material and the second flooring material are alternately arranged, and wherein each of the first flooring material and the second flooring material includes joint grooves on both sides thereof in the longitudinal direction such that the flooring materials neighboring in a width direction can be harmoniously joined to each other without difference in texture.
  • a further aspect of the present invention provides synthetic wood flooring, which includes: a first flooring material including grooves on an upper surface of the first flooring material in a longitudinal direction thereof and an embossed pattern between the grooves; and a third flooring material including an embossed pattern on an upper surface of the third flooring material in a longitudinal direction thereof, wherein the first flooring material and the third flooring material are alternately arranged, and wherein each of the first and third flooring materials includes joint grooves on both sides thereof in the longitudinal direction so that the flooring materials neighboring in a width direction can be harmoniously joined to each other without difference in texture.
  • Yet another aspect of the present invention provides synthetic wood flooring including: a first flooring material including grooves on an upper surface of the first flooring material in a longitudinal direction thereof and an embossed pattern between the grooves; a second flooring material including grooves on an upper surface of the second flooring material in a longitudinal direction thereof; and a third flooring material including an embossed pattern on an upper surface of the third flooring material in a longitudinal direction thereof, wherein the first flooring material, the second flooring material and the third flooring material are alternately arranged, and wherein each of the first flooring material, the second flooring material and the third flooring material includes joint grooves on both sides thereof in the longitudinal direction such that the flooring materials neighboring in a width direction can be harmoniously joined to each other without difference in texture.
  • a flooring material having excellent nonslip characteristics according to the present invention is made of synthetic wood and includes grooves and an embossed pattern between the grooves, thereby providing improved nonslip characteristics.
  • Synthetic wood flooring according to the present invention is constructed using combination of a flooring material having grooves alone and a flooring material having an embossed pattern alone, thereby providing improved nonslip characteristics.
  • FIG. 1 is a perspective view of a flooring material having excellent nonslip characteristics according to one embodiment of the present invention.
  • FIG. 2 is a front view of the flooring material of FIG. 1 .
  • FIG. 3 illustrates one example of synthetic wood flooring in which the flooring materials of FIG. 1 are arranged.
  • FIG. 4 is a perspective view of a flooring material having grooves formed in a longitudinal direction according to another embodiment of the present invention.
  • FIG. 5 is a front view of the flooring material of FIG. 4 .
  • FIG. 6 illustrates one example of synthetic wood flooring synthetic wood flooring in which a first flooring material and a second flooring material are alternately arranged.
  • FIG. 7 is a perspective view of a flooring material having an embossed pattern formed in a longitudinal direction.
  • FIG. 8 is a front view of the flooring material of FIG. 7 .
  • FIG. 9 illustrates one example of synthetic wood flooring in which a first flooring material and a third flooring material are alternately arranged.
  • FIG. 10 illustrates one example of synthetic wood flooring in which a first flooring material, a second flooring material and a third flooring material are alternately arranged.
  • FIGS. 11 to 14 illustrate flooring materials having excellent nonslip characteristics according to other embodiments of the present invention.
  • FIG. 1 is a perspective view of a flooring material having excellent nonslip characteristics according to one embodiment of the present invention
  • FIG. 2 is a front view of the flooring material of FIG. 1 .
  • the flooring material 100 having excellent nonslip characteristics is formed with a plurality of grooves 110 on an upper surface thereof in a longitudinal direction. Further, an embossed pattern 120 is formed between the grooves 110 .
  • both the groove 110 and the embossed pattern 120 are provided in a recessed form.
  • the groove 110 is more right-angled and deeper than the embossed pattern 120 .
  • the groove 110 may be formed in a straight line in the longitudinal direction of the flooring material 100 , and the embossed pattern 120 may be formed in a curved line, as shown in FIG. 1 , as well as a straight line.
  • the embossed pattern 120 may be formed corresponding to a pattern of natural wood.
  • a texture of natural wood may be imparted to the flooring material.
  • the groove 110 and the embossed pattern 120 provide nonslip characteristics through a plurality of grooves formed in the longitudinal direction of the flooring material 100 .
  • the flooring material 100 is made of synthetic wood to provide a texture of natural wood, and includes the embossed pattern 120 formed between the grooves 110 to provide a design effect that appears to be made of natural wood.
  • the synthetic wood for the flooring material may be mainly made of wood flour and further include a synthetic resin.
  • the wood flour is obtained by pulverizing natural wood or the like, and serves to impart a texture of natural wood.
  • the synthetic resin acts as a binder.
  • the synthetic resin may include at least one selected from the group consisting of polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polycarbonate (PC), polyethylene terephthalate (PET), poly lactic acid (PLA), and mixtures thereof.
  • the synthetic resin may be added in an amount of 20 to 50 parts by weight based on 100 parts by weight of the wood flour. If the amount of the synthetic resin exceeds 50 parts by weight based on 100 parts by weight of the wood flour, the effect of providing a texture of natural wood can be deteriorated. On the other hand, if the amount of the synthetic resin is less than 20 parts by weight, compatibility with other components can be deteriorated
  • the flooring material 100 is formed with joint grooves 130 at both sides thereof in the longitudinal direction such that the flooring materials neighboring in a width direction are joined to each other via the joint grooves via the joint grooves.
  • the joint grooves 130 may form a hole into which a clip or other joint member can be inserted.
  • FIG. 3 illustrates one example of synthetic wood flooring in which the flooring materials of FIG. 1 are arranged.
  • the synthetic wood flooring may be constructed by successively arranging the flooring materials 100 , each of which has the grooves 110 and the embossed pattern 120 .
  • the constructed synthetic wood flooring has improved nonslip characteristics through the flooring materials 100 including the grooves 110 and the embossed pattern 120 . Also, the embossed pattern and the wood flour contained in the flooring material of the synthetic wood provide an excellent effect of imparting natural texture.
  • the synthetic wood floor may be constructed by combination of the flooring material as shown in FIG. 1 and a flooring material having a different shape.
  • FIGS. 4 and 5 show one example of a flooring material which can be used together with the flooring material of FIG. 1 .
  • FIG. 4 is a perspective view of a flooring material having grooves formed in a longitudinal direction according to another embodiment of the present invention
  • FIG. 5 is a front view of the flooring material of FIG. 4 .
  • the flooring material 400 is formed with grooves alone.
  • the flooring material 400 of FIG. 4 (hereinafter, referred to as a second flooring material) is formed with grooves 110 alone and thus has inferior nonslip characteristics to the flooring material 100 of FIG. 1 (hereinafter, referred to as a first flooring material). However, the second flooring material 400 also exhibits nonslip characteristics through the grooves 110 . Thus, the second flooring material 400 made of synthetic wood can also be harmoniously joined together with the first flooring material 100 without difference in texture.
  • FIG. 6 illustrates one example of synthetic wood flooring in which a first flooring material and a second flooring material are alternately arranged.
  • the first flooring material 100 and the second flooring material 400 may be used together in construction of flooring.
  • the first flooring material 100 is made of synthetic wood and formed with grooves 110 on an upper surface thereof in a longitudinal direction, and an embossed pattern 120 between the grooves 110 .
  • the second flooring material 400 is made of synthetic wood as in the first flooring material. However, the second flooring material 400 is formed with grooves on an upper surface thereof in the longitudinal direction.
  • Both the first flooring material 100 and the second flooring material 400 are made of the synthetic wood, and have the grooves 110 in common so that they can be constructed naturally.
  • each of the first flooring material 100 and the second flooring material 400 is formed with the joint grooves 130 on both sides thereof in the longitudinal direction, so that the flooring materials neighboring in a width direction can be joined.
  • the first flooring material 100 may be made of a synthetic wood containing 20 to 50 parts by weight of a synthetic resin based on 100 parts by weight of wood flour
  • the second flooring material 400 may also be made of the synthetic wood containing the wood flour and the synthetic resin as in the first flooring material.
  • Examples of the synthetic resin used in the first flooring material 100 and the like may include polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polycarbonate (PC), polyethylene terephthalate (PET), poly lactic acid (PLA), etc.
  • PP polypropylene
  • PE polyethylene
  • PVC polyvinyl chloride
  • PC polycarbonate
  • PET polyethylene terephthalate
  • PLA poly lactic acid
  • FIGS. 7 and 8 show another example of a flooring material which can be used together with the flooring material of FIG. 1 .
  • FIG. 7 is a perspective view of a flooring material having an embossed pattern formed in a longitudinal direction
  • FIG. 8 is a front view of the flooring material of FIG. 7 .
  • the flooring material 700 is formed with an embossed pattern alone.
  • the flooring material 700 of FIG. 7 (hereinafter, referred to as a third flooring material) is formed with an embossed pattern 120 alone and thus has inferior nonslip characteristics to the first flooring material 100 of FIG. 1 .
  • the third flooring material 700 also exhibits nonslip characteristics through the embossed pattern 120 .
  • the third flooring material 700 made of synthetic wood can also be harmoniously joined together with the first flooring material 100 without difference in texture.
  • FIG. 9 illustrates one example of synthetic wood flooring in which a first flooring material and a third flooring material are alternately arranged.
  • the first flooring material 100 and the second flooring material 400 can be used together.
  • the first flooring material 100 is made of synthetic wood and formed with grooves 110 on an upper surface thereof in a longitudinal direction.
  • An embossed pattern 120 is formed between the grooves 110 .
  • the third flooring material 700 is made of synthetic wood as in the first flooring material. However, the third flooring material 700 is formed with the embossed pattern 120 alone on an upper surface thereof in the longitudinal direction.
  • Both the first flooring material 100 and the third flooring material 700 are made of the synthetic wood, and have the embossed pattern 120 in common so that they can be naturally used for construction of flooring.
  • Such construction may be achieved by the same method as combination construction of the flowing using the first flooring material 100 and the second flooring material 400 , as shown in FIG. 6 .
  • each of the first flooring material 100 and the third flooring material 700 is formed with joint grooves 130 on both sides thereof in the longitudinal direction such that the flooring materials neighboring in a width direction are joined to each other via the joint grooves.
  • the first flooring material 100 may be made of synthetic wood containing 20 to 50 parts by weight of a synthetic resin, such as polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polycarbonate (PC), polyethylene terephthalate (PET), poly lactic acid (PLA), etc., based on 100 parts by weight of wood flour, and the third flooring material 700 may also be made of such synthetic wood.
  • a synthetic resin such as polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polycarbonate (PC), polyethylene terephthalate (PET), poly lactic acid (PLA), etc.
  • FIG. 10 illustrates one example of synthetic wood flooring in which a first flooring material, a second flooring material and a third flooring material are alternately arranged.
  • the first flooring material formed with both grooves and an embossed pattern in the longitudinal direction thereof, the second flooring material formed with grooves in the longitudinal direction thereof, and the third flooring material formed with an embossed pattern in the longitudinal direction thereof are made of the same synthetic wood, and they can be harmoniously joined without difference in texture through the grooves provided in common between the first flooring material and the second flooring material, and the embossed pattern provided in common between the first flooring material and the third flooring material.
  • Each of the flooring materials 100 , 400 , 700 is formed with joint grooves on both sides thereof in the longitudinal direction such that that the flooring materials neighboring in a width direction are joined to each other via the joint grooves.
  • the flooring material having excellent nonslip characteristics according to the embodiments of the present invention is made of synthetic wood, and improves nonslip characteristics through the grooves and the embossed pattern formed between the grooves. Further, the flooring material having grooves alone and the flooring material having an embossed pattern alone may be used together in construction of flooring which has improved nonslip characteristics.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Floor Finish (AREA)
  • Laminated Bodies (AREA)
US13/704,792 2010-06-29 2011-06-14 Flooring material having superior nonslip characteristics, and synthetic wood flooring using the same Abandoned US20130091788A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR1020100061836A KR20120001169A (ko) 2010-06-29 2010-06-29 슬립 방지 특성이 우수한 바닥재 및 이를 이용한 합성목 바닥
KR10-2010-0061836 2010-06-29
PCT/KR2011/004357 WO2012002657A2 (ko) 2010-06-29 2011-06-14 슬립 방지 특성이 우수한 바닥재 및 이를 이용한 합성목 바닥

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US (1) US20130091788A1 (ko)
JP (1) JP5770841B2 (ko)
KR (1) KR20120001169A (ko)
CN (1) CN102959164B (ko)
RU (1) RU2536724C2 (ko)
WO (1) WO2012002657A2 (ko)

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US20060130421A1 (en) * 2004-12-16 2006-06-22 Oke Nollet Floor panel and method for manufacturing a floor panel
US8186399B2 (en) * 2008-03-10 2012-05-29 Unilin Flooring Nc Llc Automated floor board texturing cell and method

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US20150050449A1 (en) * 2012-02-03 2015-02-19 Lg Hausys, Ltd. Flooring having pla layer
JP2015507110A (ja) * 2012-02-03 2015-03-05 エルジー・ハウシス・リミテッド 床材
USD731798S1 (en) * 2012-06-07 2015-06-16 Kone Corporation Wall of an escalator, moving walkway, elevator, or lifting apparatus
US20140260058A1 (en) * 2013-03-15 2014-09-18 Heartwood Carving, Inc. Interlocking wall panel with machine carved decorative texture
US9175482B2 (en) * 2013-03-15 2015-11-03 Heartwood Carving, Inc. Interlocking wall panel with machine carved decorative texture
USD743579S1 (en) * 2013-07-25 2015-11-17 Bole Oü Flooring module
USD804688S1 (en) * 2015-05-28 2017-12-05 C.H. Briggs Company Panel member
USD857253S1 (en) * 2017-09-04 2019-08-20 Ceramiche Atlas Concorde S.P.A. Tile
USD897005S1 (en) * 2018-04-25 2020-09-22 Spa World Corporation Tile
US20210285236A1 (en) * 2018-07-04 2021-09-16 Flooring Industries Limited Sarl Covering element for a floor covering
USD872317S1 (en) * 2018-09-29 2020-01-07 Beijing Tonglanhai Technology Co., Ltd 3D wall panel
USD872318S1 (en) * 2018-09-29 2020-01-07 Beijing Tonglanhai Technology Co., Ltd 3D wall panel
US11819122B2 (en) * 2019-12-13 2023-11-21 James Tarpey Load distributing deck insert

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WO2012002657A2 (ko) 2012-01-05
JP5770841B2 (ja) 2015-08-26
JP2013529731A (ja) 2013-07-22
RU2012155088A (ru) 2014-08-10
KR20120001169A (ko) 2012-01-04
RU2536724C2 (ru) 2014-12-27
CN102959164B (zh) 2015-11-25
CN102959164A (zh) 2013-03-06

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