US20100064613A1 - Steamproof wallboards for damp room - Google Patents

Steamproof wallboards for damp room Download PDF

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Publication number
US20100064613A1
US20100064613A1 US12/305,376 US30537607A US2010064613A1 US 20100064613 A1 US20100064613 A1 US 20100064613A1 US 30537607 A US30537607 A US 30537607A US 2010064613 A1 US2010064613 A1 US 2010064613A1
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US
United States
Prior art keywords
steam
wallboard
board
strengthening material
fibre
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/305,376
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English (en)
Inventor
Per Ole Rykkelid
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LITEX AS
Original Assignee
LITEX AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LITEX AS filed Critical LITEX AS
Assigned to LITEX AS reassignment LITEX AS ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: RYKKELID, PER OLE
Publication of US20100064613A1 publication Critical patent/US20100064613A1/en
Abandoned legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
    • E04C2/246—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 combinations of materials fully covered by E04C2/16 and E04C2/20

Definitions

  • the present invention relates to wallboards particularly for damp rooms, which boards have a steam-resistant layer that prevents penetration and permeation of steam.
  • the boards are particularly suitable for covering with tiles and are prefabricated in such a manner that they are easy to put up and to adapt to existing damp room structures according to general existing standards.
  • gypsum boards in damp rooms have to be coated with a damp-repellent membrane in order to keep the dampness from the damp room out of the board.
  • Gypsum boards of this kind are attached to a stanchion or other support by screw connections and then coated or spread with a damp-repellent membrane.
  • a fibre strip is often employed which in turn is spread with membrane to prevent dampness from penetrating the board.
  • a fibre strip is employed which is spread with membrane to prevent dampness penetrating the boards.
  • the boards used in damp rooms there is a requirement for the boards used in damp rooms to have a rigidity that permits tiles or the like to be affixed to the outside of the boards against the damp room. This means that the boards must be able to withstand relatively great pressure and weight stresses.
  • the boards must be rigid and should not react to temperature changes. In other words the boards should be stable throughout their lifetime. Furthermore, steam or dampness should not penetrate the board or pass further into the structure.
  • a board In order to be suitable for use as a wallboard in a damp room, moreover, a board must be approved according to national approval procedures for building and damp rooms.
  • a steam barrier is often used in a wall construction in damp rooms, but in this case as an impermeable plastic sheet between the wall construction and the wallboard.
  • a steam-proof surface of this kind is obtained by employing a so-called steam block or steam barrier which prevents penetration or permeation of steam.
  • the steam barrier is characterised according to how much steam pressure it can resist, which is also called steam resistance or steam resistivity.
  • the object of the steam barrier is to prevent damp air moving out from the damp room into the rest of the structure.
  • the temperature difference may be substantial, possibly reaching 30-50 degrees C.
  • the steam miist warm air
  • the steam will be cooled down and lose its capacity to retain moisture.
  • the moisture released by the steam will then remain in the structure, possibly leading to undesirable moisture damage.
  • the steam-resistance requirement for a damp room construction is established by the relevant authorities and for a standard building in Norway, the steam-resistance requirement will typically be 50 ⁇ 10 9 m 2 sPa/kg or 10 m equivalent air layer thickness, where a damp room has a cold outer wall or an uninsulated cellar. The requirement will vary from country to country.
  • the object of the present invention is to provide a wallboard which is prefabricated in order to comply with the existing requirements for wallboards in damp rooms and can thereby be placed directly on stanchions or another support, requiring no treatment other than sealing of joints and penetrations by pipes etc.
  • the wallboard should have a watertight surface and in addition should be steam-proof according to existing building regulations.
  • a wallboard is thereby provided for use on walls, floors and ceilings in damp rooms, which board is particularly suitable for tiling and plastering, which board consists of an extruded or expanded polystyrene board with a covering layer on at least one side consisting of fibre reinforcement and a layer of a strengthening material.
  • the wallboard is characterised in that in addition it is coated with a steam-proof layer which forms a steam barrier consisting of a primer where the primer is applied over the entire length of the board between the polystyrene board and the external strengthening material.
  • a wallboard for use on walls, floors and ceilings in damp rooms, which board is particularly suitable for tiling and plastering, which board consists of an extruded or expanded polystyrene board with a covering layer on at least one side consisting of fibre reinforcement and a layer of a strengthening material.
  • the wallboard is characterised in that in addition it is coated with a steam-proof layer which forms a steam barrier consisting of an aluminium foil which covers the entire length of the board between the extruded polystyrene board and the external strengthening material or on the outside of the strengthening material.
  • the aluminium foil may be glued directly to the board before applying the strengthening material or on the outside of the strengthening material.
  • a wallboard for use on walls, floors and ceilings in damp rooms, which board is particularly suitable for tiling and plastering, which board consists of an extruded or expanded polystyrene board with a covering layer on at least one side consisting of fibre reinforcement and a layer of a strengthening material.
  • the wallboard is characterised in that in addition it is coated with a steam-proof layer which forms a steam barrier consisting of a primer where the primer is applied over the entire length of the board on the outside of the external strengthening material.
  • a wallboard for use on walls, floors and ceilings in damp rooms, which board is particularly suitable for tiling and plastering, which board consists of an extruded or expanded polystyrene board with a covering layer on at least one side consisting of fibre reinforcement and a layer of a strengthening material.
  • the wallboard is characterised in that it is coated with a steam-proof layer which forms a steam barrier consisting of a primer where the primer is applied over the entire length of the board over the extruded polystyrene board, the external strengthening material and the primer being mixed and applied in one operation.
  • the strengthening material may be a hardening epoxy mixture or a cement-based mixture. This may also be a water-based epoxy.
  • the fibre reinforcement may be a fibre cloth or the fibre reinforcement may consist of fibres included in the strengthening material. The common feature of all of these is that the fibre reinforcement may be glass fibre. Fibres may also be included in the primer material that is to form the steam-proof layer.
  • the primer employed should have sealing properties, forming a steam-proof or steam-limiting layer which resists an appropriate steam pressure preferably according to the specifications stated or recommended in a national approval procedure or standard.
  • a number of different primers may be employed, an example of which is butadiene-styrene copolymer mixed with water, for example with 0-40% water. This mixture is water-soluble.
  • a further example is a polyvinylidene chloride which is also water-soluble. This mixture also has preferably inactive filling materials.
  • FIG. 1 describes a previously known construction of a bathroom wall.
  • FIG. 2 illustrates the construction of an embodiment of a wallboard according to the present invention.
  • FIG. 3 illustrates the construction of a further embodiment of a wallboard according to the present invention.
  • a standard bathroom wall is often composed of stanchions 1 , usually made of woodwork with insulation 2 between and a coating 3 on one side of the wall.
  • stanchions 1 usually made of woodwork with insulation 2 between and a coating 3 on one side of the wall.
  • gypsum boards 4 On the bathroom side of the wall, furthermore, there are one to two layers of gypsum boards 4 of a suitable thickness for supporting the load of ceramic tiles 7 to be affixed to the wall.
  • a watertight membrane 5 is applied to the gypsum boards 4 before the tiles 7 are affixed with glue 6 .
  • FIG. 2 An embodiment of the invention is illustrated in FIG. 2 where a core 10 of extruded or expanded polystyrene is covered on each side by a fibre cloth 11 and a strengthening layer 12 which also binds the fibre cloth 11 to the core 10 .
  • This figure further illustrates how a primer 13 which provides suitable steam resistance is applied between the core 10 and the fibre-reinforced strengthening layer 11 , 12 .
  • FIG. 3 A further embodiment of the invention is illustrated in FIG. 3 where a core 10 of extruded or expanded polystyrene is covered on each side by a fibre cloth 11 and a strengthening layer 12 which also binds the fibre cloth 11 to the core 10 .
  • This figure further illustrates how a primer 13 which provides suitable steam resistance is applied on the outside of the fibre-reinforced strengthening layer 11 , 12 .
  • the primer forming the steam-proof layer may also be mixed with the strengthening layer.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Building Environments (AREA)
  • Panels For Use In Building Construction (AREA)
  • Floor Finish (AREA)
US12/305,376 2006-06-22 2007-06-22 Steamproof wallboards for damp room Abandoned US20100064613A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
NO20062921A NO325564B1 (no) 2006-06-22 2006-06-22 Damptette bygningsplater for vatrom
NO20062921 2006-06-22
PCT/NO2007/000229 WO2007148990A1 (en) 2006-06-22 2007-06-22 Steam-proof wallboards for damp room

Publications (1)

Publication Number Publication Date
US20100064613A1 true US20100064613A1 (en) 2010-03-18

Family

ID=38514108

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/305,376 Abandoned US20100064613A1 (en) 2006-06-22 2007-06-22 Steamproof wallboards for damp room

Country Status (15)

Country Link
US (1) US20100064613A1 (de)
EP (1) EP1870530A3 (de)
JP (1) JP2008025336A (de)
CN (1) CN101117827A (de)
AR (1) AR061686A1 (de)
AU (1) AU2007202907A1 (de)
BR (1) BRPI0702772A (de)
CA (1) CA2592570A1 (de)
CL (1) CL2007001828A1 (de)
EA (1) EA200701126A1 (de)
MA (1) MA29137B1 (de)
MX (1) MX2007007675A (de)
NO (1) NO325564B1 (de)
WO (1) WO2007148990A1 (de)
ZA (1) ZA200704938B (de)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107574990A (zh) * 2017-10-16 2018-01-12 浙江风尚建材股份有限公司 一种绿色环保型的复合集成墙面***及其制作方法
US20210381229A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board
US20210381259A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board
CN114016660A (zh) * 2021-10-27 2022-02-08 湖南同进装饰材料有限公司 一种防水轻质墙板的加工方法

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101722707B (zh) * 2008-10-31 2013-02-06 廖仁昌 隔热、阻热布的制作工艺
DE202010006938U1 (de) * 2010-05-18 2010-08-19 Wedi, Stephan Dampfisolierende Wandverkleidung
DE202014001573U1 (de) 2014-02-24 2015-05-28 Uwe Lietz Bauplatte mit dampfbremsenden bzw. dampfsperrenden Eigenschaften
CN105153983B (zh) * 2015-07-21 2017-10-13 安徽美克思科技有限公司 一种高粘结耐开裂墙板
CN105201138A (zh) * 2015-08-26 2015-12-30 四川航天五源复合材料有限公司 一种含有连续玄武岩纤维保温墙板
CN111001987B (zh) * 2019-12-19 2021-06-25 中山新硕智能科技有限公司 一种墙板工装铸件一次成型方法

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US20110033684A1 (en) * 2005-05-11 2011-02-10 Gaurav Agrawal Facer and faced polymeric roofing board

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US1234567A (en) * 1915-09-14 1917-07-24 Edward J Quigley Soft collar.
US3451842A (en) * 1963-03-07 1969-06-24 Kurz Fredrik W A Method of impregnating a foamed plastic and the impregnated foamed plastic
US3697205A (en) * 1969-07-02 1972-10-10 Kaiser Aluminium Chem Corp Mold system and apparatus for producing a composite panel
US4992481A (en) * 1988-03-12 1991-02-12 Bayer Aktiengesellschaft Fire retardant elements
US5495040A (en) * 1992-02-18 1996-02-27 Ips Corporation Low VOC (volatile organic compound) primer for joining acrylonitrile-butadiene-styrene terpolymer articles
US5735098A (en) * 1994-08-02 1998-04-07 Stylite Kogyo Co., Ltd. Fire-resistant composition, panel and external wall for various buildings
US5673524A (en) * 1996-04-12 1997-10-07 Alumet Building Products, Inc. Reversible composite building panel
US6554231B2 (en) * 1999-08-16 2003-04-29 Dong-A Flexible Metal Tubes Co., Ltd. Sprinkler mounting device and method
US20100119853A1 (en) * 2003-05-21 2010-05-13 Kenji Tanaka Primer, conductor foil with resin, laminated sheet and method of manufacturing laminated sheet
US20050255308A1 (en) * 2004-05-11 2005-11-17 Consolidated Minerals, Inc. Aerated concrete exterior wallboard sheet and associated method for making
US20110033684A1 (en) * 2005-05-11 2011-02-10 Gaurav Agrawal Facer and faced polymeric roofing board
US20060292358A1 (en) * 2005-06-01 2006-12-28 National Gypsum Properties, Llc Water resistant low density cementitious panel
US20070249778A1 (en) * 2006-04-20 2007-10-25 Clemens Paul L Elastomeric coating for corrosion control and chemical containment
US20100068511A1 (en) * 2006-10-31 2010-03-18 Mitsui Mining & Smelting Co., Ltd. Surface-treated copper foil, surface-treated copper foil with very thin primer resin layer, method for manufacturing the surface-treated copper foil, and method for manufacturing the surface-treated copper foil with very thin primer resin layer
US20090308001A1 (en) * 2008-06-16 2009-12-17 Shaobing Wu Substrate and the application
US20090320397A1 (en) * 2008-06-27 2009-12-31 Hansbro Jeffrey M Continuously insulated wall assembly
US20100047598A1 (en) * 2008-08-25 2010-02-25 Reichhold, Inc. Coating compositions and methods of blocking tannin migration

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107574990A (zh) * 2017-10-16 2018-01-12 浙江风尚建材股份有限公司 一种绿色环保型的复合集成墙面***及其制作方法
US20210381229A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board
US20210381259A1 (en) * 2020-06-05 2021-12-09 Johns Manville Non-wicking underlayment board
US11685140B2 (en) * 2020-06-05 2023-06-27 Johns Manville Non-wicking underlayment board
US11773586B2 (en) * 2020-06-05 2023-10-03 Johns Manville Non-wicking underlayment board
CN114016660A (zh) * 2021-10-27 2022-02-08 湖南同进装饰材料有限公司 一种防水轻质墙板的加工方法

Also Published As

Publication number Publication date
AU2007202907A1 (en) 2008-01-10
WO2007148990A1 (en) 2007-12-27
JP2008025336A (ja) 2008-02-07
ZA200704938B (en) 2008-12-31
CA2592570A1 (en) 2007-12-22
BRPI0702772A (pt) 2008-05-20
AR061686A1 (es) 2008-09-17
EP1870530A2 (de) 2007-12-26
CN101117827A (zh) 2008-02-06
EA200701126A1 (ru) 2008-02-28
MX2007007675A (es) 2008-03-19
NO325564B1 (no) 2008-06-23
NO20062921L (no) 2007-12-27
CL2007001828A1 (es) 2008-01-18
MA29137B1 (fr) 2008-01-02
EP1870530A3 (de) 2015-12-09

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Legal Events

Date Code Title Description
AS Assignment

Owner name: LITEX AS,NORWAY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:RYKKELID, PER OLE;REEL/FRAME:022770/0671

Effective date: 20090301

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION