JPH0311270Y2 - - Google Patents
Info
- Publication number
- JPH0311270Y2 JPH0311270Y2 JP13044685U JP13044685U JPH0311270Y2 JP H0311270 Y2 JPH0311270 Y2 JP H0311270Y2 JP 13044685 U JP13044685 U JP 13044685U JP 13044685 U JP13044685 U JP 13044685U JP H0311270 Y2 JPH0311270 Y2 JP H0311270Y2
- Authority
- JP
- Japan
- Prior art keywords
- winding drum
- yarn
- winding
- hook
- thread
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004804 winding Methods 0.000 claims description 134
- 230000007246 mechanism Effects 0.000 claims description 106
- 210000000078 claw Anatomy 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 10
- 238000003780 insertion Methods 0.000 claims description 9
- 230000037431 insertion Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000009940 knitting Methods 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 28
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
Landscapes
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Description
【考案の詳細な説明】
イ 産業上の利用分野
本考案は、糸をスプールに巻き付ける糸巻き装
置に係り、詳くは編網機における緯糸供給用のス
プールに巻き付けられている残糸と供給糸とを結
節し、該スプールに供給糸を巻き付ける一連の工
程を自動的に行なう編網機用スプールの自動結
節、糸巻き装置に関する。[Detailed description of the invention] A. Field of industrial application The invention relates to a yarn winding device for winding yarn around a spool, and more specifically, the present invention relates to a yarn winding device for winding yarn around a spool, and more specifically, the present invention relates to a yarn winding device for winding yarn around a spool. The present invention relates to an automatic knotting and thread winding device for a spool for a knitting machine, which automatically performs a series of steps of knotting a spool and winding a supply yarn around the spool.
ロ 従来技術
編網機における緯糸供給用のスプールに供給糸
の巻き付けを行なう場合、従来はターンテーブル
上にスプールを収納したシヤトルをセツトし、該
スプールに巻き掛けられた残糸(通例文銭糸又は
緯糸と称される)の端部と、クリールスタンドか
らの供給糸(通例経糸と称される)の端部とを結
節し、しかる後スプールを回転させるといつた繁
雑な作業を全て人手に頼り行なつていた。B. Prior Art When winding a supply yarn around a spool for supplying weft yarn in a knitting machine, conventionally a shuttle containing the spool is set on a turntable, and the remaining yarn (usually a weft thread) wound around the spool is The tedious work of tying the ends of the threads (also called weft threads) and the ends of the feed threads from the creel stand (commonly called warp threads) and then rotating the spools can be done manually. I was relying on him.
ハ 考案が解決しようとする課題
従つて結節の完成度にはむらがあり、未熟な作
業員では素早く結節作業を完了させるのが難しい
ばかりか、結節不良を起こしやすい。更に糸巻き
作業の能率が極めて悪く、大量のスプールに糸巻
きを行なう場合、多大な時間を要するため供給が
間に合わなくなつてしまう。よつて短時間に大量
の糸巻きを行なうためには、ターンテーブル装置
を複数備えると共に、それに見合つた作業人員も
必要であつた。C. Problems to be solved by the invention Therefore, the degree of completion of the knotting is uneven, and not only is it difficult for inexperienced workers to quickly complete the knotting work, but it is also easy to cause defective knotting. Furthermore, the efficiency of the thread winding operation is extremely poor, and when winding a large number of spools, a large amount of time is required, and the supply cannot be kept in time. Therefore, in order to wind a large amount of thread in a short period of time, it is necessary to have a plurality of turntable devices and to have a corresponding number of workers.
ニ 課題を解決するための手段
そこで本考案は、スプールに巻かれている残糸
と供給糸との結び合わせ及び供給糸の巻き上げを
連続的且つ機械的に行ない、能率よくしかも確実
に糸巻き作業が行なえる装置を提供せんとするも
のであつて、その構成は、スプールが収容された
シヤトルのスプールを両側面より挟持する一対の
挟持板のうち少なくとも片側の挟持板を、もう一
方の挟持板に対して接離作動及び回転可能に設け
た挟持回転機構と、前記挟持回転機構でスプール
が挟持されたシヤトルの糸出し部下縁に対して係
脱動作する固定鈎体とその固定鈎体の係脱作動部
材を備えた固定機構と、先端が嘴状に突出した舟
型を呈し、底面に前後方向へ引鈎の逃げ路が中空
状に形成された巻胴と、前記巻胴の後方に位置
し、先端に引掛け爪を備え、巻胴の後方から前記
挿通路を通抜けて巻胴の前方へ突出するよう進退
可能な引鈎と、前記巻胴の前方に位置し、先端に
糸通し孔を備え、その糸通し孔が巻胴外周を旋回
自在且つ巻胴前方で巻胴に対して接近、離反作動
する巻き付け杆と、前記巻胴の後方に位置し、先
端に糸摘まみ部を備え、その糸摘まみ部が引鈎の
進退路と交差状に運動するチヤツク機構と、前記
巻胴と引掛け爪との間に位置し、跳ね上げ杆が両
者間を分断するように横切り作動する係合解除機
構と、前記巻胴の下方に位置し、固定板とその固
定板に対して圧接、離反作動する押し着け板とを
備え、押し着け板により供給糸の端部を固定板へ
押し付けて掴持する供給糸掴持機構と、前記供給
糸の供給経路に位置し、供給糸を掛け渡す一対の
案内プーリと、その掛け渡された供給糸と直交方
向へ離反力が付与されたテンシヨンプーリとを備
え、掛け渡された供給糸にテンシヨンプーリの離
反力でテンシヨンを付与するテンシヨン機構と、
前記テンシヨン機構に掛け渡された供給糸の上流
側で、その供給糸を挟持固定すべく配置された固
定板とその固定板に対して圧接、離反作動する押
し付け板とで構成される中間保持機構と、糸切り
加熱刃が供給糸に対して接離作動する切断機構
と、前記各機構の運動を制御する制御手段とを含
む編網機用スプールの自動結節、糸巻き装置にあ
る。D. Means for Solving the Problems Therefore, the present invention continuously and mechanically connects the remaining yarn wound on the spool with the supplied yarn and winds up the supplied yarn, thereby efficiently and reliably performing the yarn winding operation. The present invention aims to provide a device that can perform this operation, and its configuration is such that at least one of a pair of clamping plates that clamps the spool of a shuttle containing a spool from both sides is connected to the other clamping plate. a clamping and rotating mechanism provided to be able to move towards and away from and rotate; a fixed hook that engages and disengages from the lower edge of the thread outlet of the shuttle where the spool is clamped by the clamping and rotating mechanism, and the fixed hook that engages and disengages A fixing mechanism including an actuating member, a winding drum having a boat shape with a beak-shaped tip and a hollow bottom with an escape route for the hook in the front and back direction, and a winding drum located at the rear of the winding drum. , a hook provided with a hook at the tip and movable back and forth so as to pass through the insertion passage from the rear of the winding drum and protrude to the front of the winding drum; and a threading hole located at the front of the winding drum and at the end. a winding rod whose threading hole can freely rotate around the outer periphery of the winding drum and which operates toward and away from the winding drum at the front of the winding drum; and a winding rod located at the rear of the winding drum and having a thread knob at the tip. , the thread knob is located between the chuck mechanism, which moves in a manner intersecting with the advance and retreat path of the hook, and the winding drum and hook claw, and the flip-up lever operates across the two to separate the two. It includes an engagement release mechanism, and a pressing plate located below the winding drum that presses against and separates from a fixing plate and the fixing plate, and the pressing plate presses the end of the supplied yarn against the fixing plate. a supply yarn gripping mechanism that grips the supply yarn, a pair of guide pulleys that are located in the supply path of the supply yarn and wrap around the supply yarn, and a tension member that applies a repulsion force in a direction perpendicular to the stretched supply yarn. a tension mechanism that is provided with a tension pulley and applies tension to the stretched supply yarn using the repulsion force of the tension pulley;
an intermediate holding mechanism comprising a fixing plate arranged to clamp and fix the supply yarn on the upstream side of the supply yarn stretched over the tension mechanism; and a pressing plate that presses against and separates from the fixing plate. The present invention provides an automatic knotting and thread winding device for a spool for a knitting machine, which includes a cutting mechanism in which a heated thread cutting blade moves toward and away from a supplied thread, and a control means for controlling the movement of each of the mechanisms.
ホ 作用
スプールが収容されたシヤトルを挟持回転機構
へセツトすれば、該スプールに巻かれている残糸
と供給糸との結節、その結節に続いて供給糸の巻
き上げが連続して自動的に行なわれる。E. Function When the shuttle containing the spool is set in the clamping rotation mechanism, the remaining yarn wound on the spool and the supply yarn are knotted, and following the knotting, the supply yarn is automatically wound up. It can be done.
ヘ 実施例
次に本考案に係る編網機用シヤトルの自動結
節、糸巻き装置(以下単に糸巻き装置という)の
実施一例を図面に従つて説明すると次の通りであ
る。F. Example Next, an example of the automatic knotting and thread winding device for a shuttle for a knitting machine (hereinafter simply referred to as thread winding device) according to the present invention will be described with reference to the drawings.
当該実施例の糸巻き装置は、スプール1が収納
されたシヤトル2を、そのシヤトルセツト位置
(結節位置の下方)において固定機構3で固定す
ると共に、挟持回転機構4の挟持板4a,4′a
で両側から挟持し、スプール1に巻き付けられて
シヤトル2から引き出されている残糸Aの端部と
クリールスタンド(図示せず)から供給される供
給糸Bの端部とを結節し、スプール1を回転させ
て該スプールに供給糸Bを巻き付けるものであ
り、シヤトル2を機械的にシヤトルセツト位置へ
送り込み、糸巻きが終了したら該シヤトルを取り
はずして別のシヤトルを送り込むといつた連続作
業が可能なように、全ての工程が自動化されてい
る。当該装置の構成を第1図及び第2図に基いて
説明すると、シヤトルセツト位置下方には、シヤ
トルのセツト方向に対して直交し、シヤトルセツ
ト位置の真下を通るようにした搬送路5が設けら
れており、該搬送路5は、両側縁に沿つてフリー
ローラ5a,5a……を各々一列に備え、両ロー
ラ間の適宜個所にはピニオン歯車5bが配設され
ている。糸巻き用のスプール1はシヤトル2内に
収納され、該シヤトル2は更に収納箱6内に縦位
置で整列配置されていて、収納箱6を前記搬送路
5のフリーローラ5a,5a上へ下面両側が掛止
されるように上載する。該収納箱6は上下開放
で、下面中央には長手方向にラツク歯車6aが取
り付けられていて、前記ピニオン歯車5bと噛合
するようになつている。ピニオン歯車5bは、モ
ータ5cによりチエーンを介して間欠回転され、
該回転により収納箱5は整列収納されているシヤ
トル間に相当した1ピツチづつ移動することがで
きるようになつている。シヤトルセツト位置直下
にあたる搬送路5の下方には、シリンダ7aによ
り昇降する押し上げ部材7が備えられていて、該
押し上げ部材7は二股のフオーク状をしており、
その各先端にはシヤトル2を差し込む差込溝7
b,7bが形成されている。該押し上げ部材7は
前記収納箱5の下方よりラツク歯車6aの両側の
間隙を抜けて該収納箱5内を上昇し、その際シヤ
トル2は前記差込溝7b,7bに差し込み支持さ
れ、該シヤトル2がセツト位置まで送り込まれる
ようになつている。シヤトルセツト位置には挟持
回転機構4が設けられていて、該挟持回転機構4
は、シヤトル2を両側より挟持する挟持板4a,
4′aが、一方の挟持板4aはシリンダ8により
進退自在に、他方の挟持板4′aはシリンダ9に
より移動台車9a、軸受け9bと一体的に進退自
在に備えられ、該挟持板4a,4′aでシヤトル
2を挟持するようになつている。一方の挟持板4
aは回転に対してフリーとなつており、他方の挟
持板4′aは、モータ10により回転力の付与が
可能となつていて、シヤトル2を挟持した状態で
挟持板4′aを回転させると、シヤトル2内のス
プール1を糸の巻上げ方向へ回転させることがで
きる。挟持板4′aの回転軸9cは、スプライン
及びスプライン軸の組合せにより回転の伝達が可
能な状態で進退できるようになつている。又シヤ
トル2は、シヤトルセツト位置で、糸出し部2a
が固定機構3によつて固定され、該糸出し部2a
の先端からはスプール1に巻かれている残糸A
が、その端部を自由端として外方に引き出されて
いる。該固定機構3はシリンダ11により固定部
材である固定鈎体12が係脱作動し、シヤトルの
糸出し部2aを係止固定、係止解除する構造とな
つている。尚シヤトル2をセツトするには、当該
実施例の如く連続して機械的に行わず、一個づつ
人手により行なうことも可能である。13はクリ
ールスタンド(図示せず)から供給される供給糸
(経糸B)を、糸送りの経路中において保持する
中間保持機構であり、結節作業中に糸の繰り出し
を阻止し、テンシヨン機構14との組み合わせに
より結節時における糸の弛みを防止するものであ
る。該中間保持機構13は、シリンダ13aによ
り固定板13b面に押し付けられる押え板13c
と該固定板13b面とで供給糸Bを挟持するよう
に構成され、又テンシヨン機構14は、供給糸B
をプーリ14a,14′a,14″aによりV状に
糸掛けして、プーリ14′aが該供給糸Bにて吊
下された状態と成し、該プーリ14′aが取り付
けられている上下動自在なスライド部材14bの
自重のみにより供給糸Bを下方へ引つ張つて常時
テンシヨンを与え、又必要に応じてシリンダ14
cにて引き下げ板14dと係止させたスライド部
材14bを引き下げて強制的に引き戻し力を付与
することもできる構造となつている。結節位置P
には、モータ15により垂直の回転軸回りを水平
回動する巻胴16が備えられている。該巻胴16
は、先端が前記回転軸と直交する水平方向へ嘴状
に突出した舟型を呈しており、その底部には後述
する引鈎17の引掛け爪17aが通り抜けて前方
(巻胴16の尖つた側を前方、逆を後方という)
へ突出可能な逃げ溝16aから成る逃げ路が形成
されている。又該巻胴16は左右いずれにも回転
可能で、常に引鈎17の進退方向を向いた定姿勢
で停止するようになつている。尚巻胴16の形状
は、引鈎17が前方へ通り抜け可能であれば、前
記のような逃げ溝16aでなく巻胴16に貫通孔
を設けて逃げ路としてもよい。巻胴16の後方に
は、シリンダ18によつて水平方向へ進退運動す
る引鈎17が設けられていて、該引鈎17の先端
には上向きに引掛け爪17aが形成され、前記し
た如く該引掛け爪17aが進退路上に位置する巻
胴16の逃げ溝16aに沿つて該巻胴16の前方
へ通り抜けることができる。巻胴16の前方に
は、モータ19を備えた駆動ユニツト20により
該巻胴16の長手方向軸を中心とした円運動及び
該長手方向へ進退運動する巻き付け杆21が備え
られている。該駆動ユニツト20は、巻胴16の
前後方向へ摺動する移動台20a上に組み込まれ
ており、巻き付け杆21が回転円板20bの中心
軸回りを旋回するよう、該円板20bの板面に水
平方向へ突設されている。該円板20bは、歯車
19a,19aを介してモータ19に連結されて
おり、該モータ19の回転により前記巻き付け杆
21が前記回転円板20bの中心軸回りを旋回す
る。一方、回転円板20bが取り付けられている
歯車19aの反対側には、小歯車が同軸上に固定
されており、前記歯車19aの回転と連動して円
筒カム20cを回転させる。該円筒カム20cの
外周にはカム溝が形成されており、歯車駆動によ
つて回転する円筒カム20cの前記カム溝が、ベ
ース側に固定されたカムフオロア20dに追従し
て移動台20aと一緒にユニツト20全体が前後
に移動する。それによつて巻き付け杆21はその
先端に備えられた供給糸を挿通させる糸通し孔2
1aが前記巻胴16の長手方向の軸回りを旋回す
ると共に、該巻胴16の側部とその前方との間を
往復するようになつている。該糸通し孔21aに
はテンシヨン機構14から引き出された前記供給
糸Bが挿通され、その端部を結節位置Pの下方に
位置している供給糸端部掴持用の供給糸掴持機構
22によつて確りと掴持されている。該供給糸掴
持機構22は、断面状の枠体22a内にシリン
ダ22bを介して枠体22aの側面内側に押し付
け板22cが押し付けられる構造をしており、押
し着け板22cにより供給糸Bの端部を枠体22
aの片側面である固定板へ押し付けて掴持するよ
うになつている。それによつて両側を夫々該供給
糸掴持機構22と前記中間保持機構13とで支持
され、それらの間において糸通し孔21aに挿通
された供給糸Bは、予め供給糸の長さに余裕を持
たせてそれをテンシヨン機構14で引張すること
により、たぐり出しが可能となつていて、糸通し
孔21aが巻胴16の回りを旋回することによつ
て供給糸がたぐり出されて該巻胴16に巻き付け
られるのである。該供給糸掴持機構22は、シリ
ンダ22d,22eによつて、巻胴16の下方と
該巻胴の前方下方間を移動可能に備えられてい
る。巻胴16の後方には前記の如く引鈎17が進
退可能に備えられているが、該引鈎17が巻胴1
6の後方へ退いた状態においては、該巻胴16と
引鈎17との間には幾分の間隙が生ずるようにな
つていて、該間隙にはその上方に備えたシリンダ
23によつて昇降し、該間隙の上下間を往復動す
るチヤツク機構24が設けられてる。該チヤツク
機構24は、先端にシリンダ24aによつて開閉
可能な挟持爪24b,24bから成る糸摘まみ部
を備えている。該挟持爪24b,24bの最下降
位置には、前記シヤトル2の糸出し部2aから引
き出された残糸Aの自由端を、該挟持爪24bが
開閉状態から閉塞状態になつた時摘めるように配
置され、チヤツク機構24により残糸Bを摘んで
上方へ引上げることができるようになつている。
又間隙の側方には、シリンダ25により回動し、
その跳ね上げ作動により引鈎17の進退路を分断
するように下から上へ横切り、前記引鈎17の引
掛け爪17aに引掛けられて後方へ引き出された
供給糸Bの係合を解く跳ね上げ杆25aが設けら
れている。結節位置Pの側方には、シリンダ26
a,26bによつて前後、左右に動き、チヤツク
機構24及び供給糸掴持機構22により引つ張ら
れている余剰分の両糸に糸切り加熱刃26が結節
部近くで接し、該余剰分の両糸を切断する切断機
構と、糸巻き終了後にスプールから供給糸を切り
離すため、シリンダ27a,27bによつて前後
左右に動き、前記供給糸掴持機構22で掴持され
ている供給糸のスプール側で該供給糸に接する糸
切り加熱刃27が設けられている。 In the thread winding device of this embodiment, the shuttle 2 in which the spool 1 is housed is fixed by the fixing mechanism 3 at the shuttle set position (below the knot position), and the clamping plates 4a, 4'a of the clamping rotation mechanism 4 are fixed.
The end of the remaining thread A wound around the spool 1 and pulled out from the shuttle 2 is tied with the end of the supply thread B supplied from a creel stand (not shown). The thread B is wound around the spool by rotating the thread, and the shuttle 2 is mechanically sent to the shuttle set position, and when the thread winding is completed, the shuttle is removed and another shuttle is sent in, making continuous work possible. All processes are automated. The configuration of the device will be explained based on FIGS. 1 and 2. Below the shuttle set position, a conveyance path 5 is provided which is perpendicular to the shuttle set direction and passes directly below the shuttle set position. The conveyance path 5 is provided with free rollers 5a, 5a, . A spool 1 for winding thread is stored in a shuttle 2, and the shuttle 2 is further arranged vertically in a storage box 6. Place it on top so that it is hung. The storage box 6 is open at the top and bottom, and a rack gear 6a is attached to the center of the lower surface in the longitudinal direction and meshes with the pinion gear 5b. The pinion gear 5b is intermittently rotated by a motor 5c via a chain,
By this rotation, the storage box 5 can be moved one pitch at a time, corresponding to between the shuttles that are stored in alignment. A push-up member 7 that is raised and lowered by a cylinder 7a is provided below the conveyance path 5 directly below the shuttle set position, and the push-up member 7 has a bifurcated fork shape.
At each end there is an insertion groove 7 into which the shuttle 2 is inserted.
b, 7b are formed. The pushing up member 7 passes through the gap on both sides of the rack gear 6a from below the storage box 5 and rises inside the storage box 5. At this time, the shuttle 2 is inserted into and supported by the insertion grooves 7b, and the shuttle 2 is supported by the insertion grooves 7b. 2 is fed to the set position. A clamping rotation mechanism 4 is provided at the shuttle set position, and the clamping rotation mechanism 4
are a clamping plate 4a that clamps the shuttle 2 from both sides,
4'a is provided so that one clamping plate 4a can be moved forward and backward by a cylinder 8, and the other clamping plate 4'a can be moved forward and backward integrally with a moving carriage 9a and a bearing 9b by a cylinder 9, and the clamping plates 4a, The shuttle 2 is held between the portions 4'a. One clamping plate 4
a is free from rotation, and the other clamping plate 4'a can be applied with rotational force by a motor 10, rotating the clamping plate 4'a with the shuttle 2 clamped therebetween. Then, the spool 1 in the shuttle 2 can be rotated in the yarn winding direction. The rotating shaft 9c of the holding plate 4'a can move forward and backward in a state where rotation can be transmitted by a combination of a spline and a spline shaft. In addition, the shuttle 2 is in the shuttle set position, and the thread release portion 2a is
is fixed by the fixing mechanism 3, and the thread pulling part 2a
The remaining thread A wound on spool 1 from the tip of
is pulled outward with its end as a free end. The fixing mechanism 3 has a structure in which a fixing hook body 12, which is a fixing member, is engaged and disengaged by a cylinder 11, thereby fixing and releasing the thread pulling portion 2a of the shuttle. Incidentally, the shuttles 2 can be set one by one manually, instead of being set mechanically in succession as in this embodiment. Reference numeral 13 denotes an intermediate holding mechanism that holds the supplied yarn (warp yarn B) supplied from a creel stand (not shown) in the yarn feeding path. This combination prevents the thread from loosening during knotting. The intermediate holding mechanism 13 includes a presser plate 13c that is pressed against the surface of the fixed plate 13b by the cylinder 13a.
The tension mechanism 14 is configured to sandwich the supply yarn B between the fixed plate 13b and the fixed plate 13b, and the tension mechanism 14
is threaded in a V shape by the pulleys 14a, 14'a, 14''a, so that the pulley 14'a is suspended by the supply thread B, and the pulley 14'a is attached. The vertically movable slide member 14b pulls the supply yarn B downward only by its own weight to provide tension at all times, and the cylinder 14
The structure is such that a pulling force can be forcibly applied by pulling down the slide member 14b that is engaged with the pull-down plate 14d at c. Nodule position P
is equipped with a winding drum 16 that is horizontally rotated around a vertical axis of rotation by a motor 15. The winding drum 16
has a boat-shaped tip with a beak-shaped tip protruding in the horizontal direction perpendicular to the rotation axis, and a hook 17a of a hook 17, which will be described later, passes through the bottom of the boat to connect the front (pointed end of the winding drum 16). (The side is called the front and the opposite side is called the back)
An escape path is formed by an escape groove 16a that can protrude into. Further, the winding drum 16 can be rotated to either the left or right, and is always stopped in a fixed position facing the direction in which the hook 17 moves forward and backward. The shape of the winding drum 16 may be such that, as long as the hook 17 can pass through forward, a through hole may be provided in the winding drum 16 to provide an escape route instead of the escape groove 16a as described above. At the rear of the winding drum 16, a hook 17 is provided which moves horizontally forward and backward by a cylinder 18, and a hook 17a is formed upward at the tip of the hook 17. The hooking pawl 17a can pass forward of the winding drum 16 along the relief groove 16a of the winding drum 16 located on the advancing/retreating path. A winding rod 21 is provided in front of the winding drum 16 and is moved in a circular motion about the longitudinal axis of the winding drum 16 and back and forth in the longitudinal direction by a drive unit 20 equipped with a motor 19. The drive unit 20 is installed on a movable table 20a that slides in the front-rear direction of the winding drum 16, and the winding rod 21 rotates around the central axis of the rotary disc 20b. protrudes horizontally. The disc 20b is connected to a motor 19 via gears 19a, 19a, and the rotation of the motor 19 causes the wrapping rod 21 to rotate around the central axis of the rotating disc 20b. On the other hand, a small gear is coaxially fixed on the opposite side of the gear 19a to which the rotating disk 20b is attached, and rotates the cylindrical cam 20c in conjunction with the rotation of the gear 19a. A cam groove is formed on the outer periphery of the cylindrical cam 20c, and the cam groove of the cylindrical cam 20c, which rotates by gear drive, follows the cam follower 20d fixed to the base side and moves together with the movable base 20a. The entire unit 20 moves back and forth. Thereby, the winding rod 21 has a thread passing hole 2 provided at its tip through which the supply thread is inserted.
1a rotates around the longitudinal axis of the winding drum 16 and reciprocates between the side of the winding drum 16 and the front thereof. The supply yarn B pulled out from the tension mechanism 14 is inserted into the threading hole 21a, and its end is held by a supply yarn gripping mechanism 22 for gripping the supply yarn end located below the knotting position P. It is firmly held by. The supply yarn gripping mechanism 22 has a structure in which a pressing plate 22c is pressed against the inner side surface of the frame 22a through a cylinder 22b inside a cross-sectional frame 22a, and the supply yarn B is held by the pressing plate 22c. Attach the end to the frame 22
It is designed to be held by pressing it against a fixed plate that is one side of a. As a result, the supply yarn B, which is supported on both sides by the supply yarn gripping mechanism 22 and the intermediate holding mechanism 13, respectively, and which is inserted into the threading hole 21a between them, has an allowance in the length of the supply yarn in advance. By holding it and pulling it with the tension mechanism 14, it is possible to pull it out, and as the thread passing hole 21a rotates around the winding drum 16, the supplied yarn is pulled out and the thread is pulled out from the winding drum. 16. The supply yarn gripping mechanism 22 is movable between the lower side of the winding drum 16 and the front and lower side of the winding drum by means of cylinders 22d and 22e. At the rear of the winding drum 16, the hook 17 is provided so as to be movable forward and backward as described above.
When the winding drum 16 and the hook 17 are in the rearward state, a certain gap is created between the winding drum 16 and the hook 17, and a cylinder 23 provided above the gap allows for lifting and lowering. However, a chuck mechanism 24 that reciprocates between the upper and lower portions of the gap is provided. The chuck mechanism 24 is provided with a thread pinching portion at its tip consisting of clamping claws 24b, 24b which can be opened and closed by a cylinder 24a. The clamping claws 24b, 24b are in the lowest position so as to be able to grip the free end of the remaining thread A pulled out from the thread pulling section 2a of the shuttle 2 when the clamping claws 24b change from the open/closed state to the closed state. The remaining yarn B can be picked up and pulled upward by the chuck mechanism 24.
Also, on the side of the gap, a cylinder 25 rotates,
Due to the flip-up operation, the spring crosses from the bottom to the top so as to divide the advancing and retreating path of the hook 17, and disengages the supply line B that is hooked on the hook 17a of the hook 17 and pulled out backward. A raising rod 25a is provided. A cylinder 26 is located on the side of the nodule position P.
a, 26b to move back and forth, left and right, and the thread cutter heating blade 26 comes into contact with both surplus threads pulled by the chuck mechanism 24 and the supply thread gripping mechanism 22 near the knot, and the surplus thread is removed. and a cutting mechanism for cutting both yarns, and a spool of the supply yarn that is moved back and forth and left and right by cylinders 27a and 27b and held by the supply yarn gripping mechanism 22 in order to separate the supply yarn from the spool after winding is completed. A thread cutting heating blade 27 is provided which contacts the supply thread on the side.
次に上記のように構成された糸巻き装置におい
て、結節作業を中心に糸巻き手順を説明すると、
先ず収納箱6内に整列配置されて収納してあるシ
ヤトル2は、搬送路5上を間欠的に移動して順次
シヤトルセツト位置の直下に到達し、該位置に到
達したシヤトル2は、その真下から上昇する押上
げ部材7の差込溝7a,7aに差込支持されてシ
ヤトルセツト位置に送り込まれる。シヤトルセツ
ト位置に送り込まれたシヤトル2は、固定機構3
の固定鈎体12によつて糸出し部2aが係止固定
され、続いて挟持板4a,4′aが両側から接近
して該挟持板4a,4′aで挟持される。押し上
げ部材7はこの時点で下降し、シヤトルから離れ
る。このようにしてシヤトル2はセツト位置に正
しくセツトされ、糸出し部2aからは残糸が引き
出されている。一方供給糸Bは、糸送り経路の途
中が中間保持機構13により保持されていると共
に、先端は供給糸掴持機構22で掴持されてい
て、その間において巻き付け杆21の糸通し孔2
1aに挿通されて、テンシヨン機構14によりテ
ンシヨンが付与された状態で待機している。 Next, we will explain the thread winding procedure with a focus on knotting work in the thread winding device configured as above.
First, the shuttles 2, which are arranged and stored in the storage box 6, move intermittently on the conveyance path 5 and sequentially reach the position immediately below the shuttle set position. It is inserted and supported by the insertion grooves 7a, 7a of the rising push-up member 7 and sent to the shuttle set position. The shuttle 2 sent to the shuttle set position is moved to the fixing mechanism 3
The thread pulling part 2a is locked and fixed by the fixed hook 12, and then the clamping plates 4a, 4'a approach from both sides and are clamped by the clamping plates 4a, 4'a. The push-up member 7 now descends and leaves the shuttle. In this way, the shuttle 2 is correctly set at the set position, and the remaining yarn is pulled out from the yarn pulling section 2a. On the other hand, the supply yarn B is held by an intermediate holding mechanism 13 in the middle of the yarn feeding path, and held at the tip by a supply yarn gripping mechanism 22.
1a, and is on standby with tension applied by the tension mechanism 14.
糸通し孔21aに挿通されて先端を供給糸掴持
機構22で掴持された供給糸Bは、先ず巻き付け
杆21を巻胴16の長手方向軸回りに2回旋回さ
せることによつて該巻胴16に巻き付けられ、続
いて該巻胴16を回転軸回りに1回転させて第7
図cの状態に巻き付ける。次に後方より引鈎17
を前進させ、供給糸Bが巻き付けられた巻胴16
の逃げ溝16a内を通過させて引掛け爪17aを
巻胴16の前方へ突出させる。同時に巻き付け杆
21を、先端の糸通し孔21aが突出状態にある
引掛け爪17aの側部付近に位置するまで後退さ
せ、続いてその位置で1回旋回して供給糸Bを引
鈎17の引掛け爪17aに係合させる(第7図
e)。次に巻き付け杆21を更に後退させると共
に、引鈎17を後方へ引き戻すと、第7図fの如
く巻胴16の後方に、該巻胴16に巻き付けられ
た供給糸Bが逃げ溝16a内を通つて後方へルー
プ状に引き出される。そこでシリンダ23によつ
てチヤツク機構24を上方から該ループ内にくぐ
らせて下方へ挿通し、シヤトル2から引き出され
ている残糸Aの端部を挟持爪24b,24bで摘
まみ、再び上方へ戻すことによつて該残糸Aは摘
まみ上げられてループ内を上方に通過する。尚、
上記チヤツク機構24が、巻胴16後方へ引き出
された供給糸Bのループ内を下方へ通過する際
は、該チヤツク部材24の挟持爪24b,24b
を閉じておくことによりスムーズにくぐり抜けさ
せることができる。更にシリンダ25により跳ね
上げ杆25aを回動させてループ部を上方へ跳ね
上げて引掛け爪17aより外し、最後にテンシヨ
ン機構14により供給糸Bを引き戻せば第7図i
の如く結節部が形成されて結節作業は完了する。
かかる手順により第8図a,bに示すセミダブル
ノツト方式の結節を行うことができるのである。 The supply yarn B, which has been inserted into the threading hole 21a and whose tip end is gripped by the supply yarn gripping mechanism 22, is first rotated twice around the longitudinal axis of the winding drum 16 by turning the winding rod 21 twice. The seventh
Wrap it in the state shown in Figure c. Next, pull the hook 17 from the rear.
is advanced, and the winding drum 16 around which the supply yarn B is wound
The hook 17a is caused to protrude forward of the winding drum 16 by passing through the relief groove 16a. At the same time, the winding rod 21 is moved back until the threading hole 21a at the tip is located near the side of the protruding hook 17a, and then turned once at that position to pull the supply yarn B through the hook 17. It is engaged with the hanging claw 17a (Fig. 7e). Next, when the winding rod 21 is further retreated and the hook 17 is pulled back, the supply yarn B wound around the winding drum 16 moves behind the winding drum 16 inside the relief groove 16a as shown in FIG. 7f. It is pulled out backwards in a loop. Therefore, the chuck mechanism 24 is passed through the loop from above using the cylinder 23 and inserted downward, and the end of the remaining thread A that has been pulled out from the shuttle 2 is pinched with the clamping claws 24b, and then moved upward again. By returning it, the remaining yarn A is picked up and passes upward through the loop. still,
When the chuck mechanism 24 passes downward through the loop of the supply yarn B pulled out to the rear of the winding drum 16, the chuck member 24 has clamping claws 24b, 24b.
By keeping it closed, you can pass through it smoothly. Furthermore, the cylinder 25 rotates the flip-up rod 25a to flip the loop portion upward and remove it from the hook 17a.Finally, the tension mechanism 14 pulls back the supply yarn B, as shown in Fig. 7i.
The knotting process is completed when a knotted part is formed as shown in FIG.
Through this procedure, it is possible to perform the semi-double knot knotting shown in FIGS. 8a and 8b.
以上の説明はセミダブルノツト方式の結節を行
う手順を示したが、本考案の結節装置は、巻き付
け杆と巻胴の作動工程を変更するだけでダブルノ
ツト方式の結節も可能である。該ダブルノツト方
式の結節手順を第9図a,bに基き説明すると、
供給糸Bを巻胴16に巻き付ける場合、セミダブ
ルノツト方式の結節作業においては、巻き付け杆
21を2回旋回させて巻胴16を1回水平回転さ
せるのに対し、ダブルノツト方式の場合は先ず巻
き付け杆21を1回旋回させてから巻胴16を1
回水平に回転させ、次に再度巻き付け杆21と巻
胴16を前記同様1回づつ回転させて巻き付けを
行うのである。該結節方式の変更は、モータ15
とモータ19の作動タイミングを制御するだけで
容易に実施できる。尚以後の手順はセミダブルノ
ツト方式と全く同様であるため省略する。かかる
手順により第10図a,bに示すダブルノツト方
式の結節を行なうことができる。以上の如く結節
作業が完了したら、糸切り加熱刃26が、結節部
からチヤツク機構24及び供給糸掴持機構22に
よつて引つ張られている余剰糸の結節部近くにお
いて接し、該余剰糸を切断すると共に、チヤツク
部材24の挟持爪24b,24bを開いての残糸
を放す。これで結節作業は完了し、続いて糸巻き
作業に移る。糸巻きを行なうには、先ず中間保持
機構13を解除して供給糸Bの送り出しを可能に
し、モータ10を回転して挟持板4′aに回転を
付与すれば、もう一方の挟持板4aと共にシヤト
ル2内のスプール1が回転して供給糸が巻き上げ
られるのである。所定量の糸が巻かれると、図示
しない検知機構により検知されてモータ10が停
止し、結節位置の下方から供給糸掴持機構22が
巻胴16の前方下部まで移動してきて、該位置で
供給糸Bを掴持する。次に供給糸掴持機構22で
掴持された供給糸Bのスプール側に糸切り加熱刃
27が接して該供給糸Bを切断する。これでスプ
ール1への糸巻きが終了し、糸巻き作業が終了し
たら押し上げ部材7が再び上昇して差込溝7b,
7bでシヤトル2を差し込み支持し、挟持板4
a,4′aが左右に離れて固定機構3が解除され
ると、該押し上げ部材7が下降してシヤトル2を
収納箱6の元の位置に納め、該収納箱6を1ピツ
チ移動して次に糸巻きされるスプール1が収納さ
れたシヤトル2をセツト位置に真下に位置させ
る。以後上記工程を繰り返し連続的に行なう。 Although the above explanation has shown the procedure for tying a semi-double knot, the tying device of the present invention is also capable of tying a double knot by simply changing the operating process of the winding rod and the winding drum. The knotting procedure of the double knot method will be explained based on FIGS. 9a and 9b.
When winding the supply yarn B around the winding drum 16, in the semi-double knot method, the winding rod 21 is turned twice and the winding drum 16 is horizontally rotated once, whereas in the case of the double knot method, the winding rod is first rotated. 21 once, then rotate the winding drum 16 once.
The winding rod 21 and the winding drum 16 are then rotated once again in the same manner as described above to perform winding. The change of the knotting method is performed by motor 15.
This can be easily implemented by simply controlling the operation timing of the motor 19. Note that the subsequent steps are completely the same as those for the semi-double knot method, so they will be omitted. By this procedure, the double knot knotting shown in FIGS. 10a and 10b can be performed. When the knotting operation is completed as described above, the thread cutting heated blade 26 comes into contact with the excess yarn that has been pulled from the knotting section by the chuck mechanism 24 and the supply yarn gripping mechanism 22 near the knotting section, and At the same time, the holding claws 24b, 24b of the chuck member 24 are opened to release the remaining thread. This completes the knotting work, and then moves on to the thread winding work. To wind the thread, first, the intermediate holding mechanism 13 is released to enable feeding of the supply thread B, and the motor 10 is rotated to impart rotation to the clamping plate 4'a. The spool 1 in the spool 2 rotates and the supplied yarn is wound up. When a predetermined amount of yarn is wound, it is detected by a detection mechanism (not shown) and the motor 10 is stopped, and the supply yarn gripping mechanism 22 moves from below the knotting position to the front lower part of the winding drum 16, and the yarn is supplied at this position. Grasp thread B. Next, the thread cutter heating blade 27 comes into contact with the spool side of the supply yarn B held by the supply yarn gripping mechanism 22 to cut the supply yarn B. This completes the winding of the thread onto the spool 1, and when the thread winding work is completed, the push-up member 7 rises again and the insertion groove 7b,
7b to insert and support the shuttle 2, and hold the clamping plate 4.
When a and 4'a are separated from each other to the left and right and the fixing mechanism 3 is released, the push-up member 7 is lowered to store the shuttle 2 in its original position in the storage box 6, and the storage box 6 is moved one pitch. Next, the shuttle 2 in which the spool 1 to be wound is stored is placed directly below the set position. Thereafter, the above steps are repeated and performed continuously.
扨て上記手順を自動的に行なうには、予めコン
ピユータにプログラムした工程を順に実行させる
ことにより実現可能であつて、次にその自動制御
について説明する。 The above procedure can be performed automatically by having a computer execute preprogrammed steps in sequence, and the automatic control will be described next.
第11図は当該実施例の具体的な制御装置につ
いて、本考案に関係の深いものを示したもので、
この制御装置は、CPU(中央処理装置)28、
ROM(リードオンリメモリ)29、RAM(ラン
ダムアクセスメモリ)30、I/O回路31およ
びバス32から成るマイクロコンピユータを備え
ており、これに収納箱間欠送り機構制御回路3
3、押し上げ部材制御回路34、挟持回転機構制
御回路35、シヤトル固定機構制御回路36、巻
き付け杆制御回路37、巻胴制御回路38、引鈎
制御回路39、チヤツク機構制御回路40、係合
解除機構制御回路41、掴持機構制御回路42、
テンシヨン機構制御回路43、中間保持機構制御
回路44、切断機構制御回路45,46を介し、
夫々前記収納箱搬送用のモータ5c、押し上げ部
材昇降用のシリンダ7a、挟持板進退用及び昇降
用シリンダ8,9、挟持板回転用モータ10、固
定鈎作動用シリンダ11、巻き付け杆駆動用のモ
ータ19、巻胴回転用のモータ15、引鈎進退用
のシリンダ18、チヤツク昇降用及び開閉用の各
シリンダ23,24a、跳ね上げ杆作動用のシリ
ンダ25、掴持用シリンダ22b、テンシヨン付
与シリンダ14c、中間保持シリンダ13a、加
熱切断刃進退及び左右移動用シリンダ26a,2
6b,27a,27bが接続されている。尚、前
記ROM29及びRAM30は、メーカー用、ユ
ーザー用の両者を総称したものである。 FIG. 11 shows the specific control device of this embodiment, which is closely related to the present invention.
This control device includes a CPU (central processing unit) 28,
It is equipped with a microcomputer consisting of a ROM (read only memory) 29, a RAM (random access memory) 30, an I/O circuit 31 and a bus 32, and a storage box intermittent feeding mechanism control circuit 3.
3. Push-up member control circuit 34, clamping rotation mechanism control circuit 35, shuttle fixing mechanism control circuit 36, winding rod control circuit 37, winding drum control circuit 38, hook control circuit 39, chuck mechanism control circuit 40, engagement release mechanism control circuit 41, gripping mechanism control circuit 42,
Via the tension mechanism control circuit 43, intermediate holding mechanism control circuit 44, and cutting mechanism control circuits 45 and 46,
The motor 5c for transporting the storage box, the cylinder 7a for raising and lowering the push-up member, the cylinders 8 and 9 for advancing and retracting the clamping plate and for lifting and lowering, the motor 10 for rotating the clamping plate, the cylinder 11 for operating the fixed hook, and the motor for driving the wrapping rod. 19. Motor 15 for rotating the winding drum, cylinder 18 for advancing and retracting the hook, cylinders 23 and 24a for raising and lowering the chuck and for opening and closing, cylinder 25 for operating the flip-up rod, cylinder 22b for gripping, and tension applying cylinder 14c. , intermediate holding cylinder 13a, cylinders 26a and 2 for advancing and retracting the heated cutting blade and moving left and right.
6b, 27a, and 27b are connected. Note that the ROM 29 and RAM 30 are generic terms for both the manufacturer's and the user's.
前記RAM30には巻き付け杆駆動用のモータ
19と巻胴回転用のモータ15相互間の作動プロ
グラムが設けられ、結節方式の選択を可能とし、
又前記ROM29には第12図示のフローチヤー
トで表わされる制御プログラムが記憶されてお
り、CPU28はRAM30の援助のもとにこの制
御プログラムを実行して、前記収納箱間欠送り機
構制御回路33、押し上げ部材制御回路34、挟
持回転機構制御回路35、シヤトル固定機構制御
回路36、巻き付け杆制御回路37、巻胴制御回
路38、引鈎制御回路39、チヤツク機構制御回
路40、係合解除機構制御回路41、掴持機構制
御回路42、テンシヨン機構制御回路43、中間
保持機構制御回路44、切断機構制御回路45,
46を制御して所定の動作を行なわせる。尚前記
ROM29、RAM30には、前記プログラム以
外に他の処理をするプログラムも入力されてい
る。 The RAM 30 is provided with an operation program for the motor 19 for driving the winding rod and the motor 15 for rotating the winding drum, and enables selection of the knotting method,
Further, the ROM 29 stores a control program shown in the flowchart shown in FIG. 12, and the CPU 28 executes this control program with the help of the RAM 30 to Member control circuit 34, clamping rotation mechanism control circuit 35, shuttle fixing mechanism control circuit 36, winding rod control circuit 37, winding drum control circuit 38, hook control circuit 39, chuck mechanism control circuit 40, engagement release mechanism control circuit 41 , gripping mechanism control circuit 42, tension mechanism control circuit 43, intermediate holding mechanism control circuit 44, cutting mechanism control circuit 45,
46 to perform a predetermined operation. In addition, the above
In addition to the above programs, programs for other processing are also input to the ROM 29 and RAM 30.
以下フローチヤートを参照し乍ら作動説明をす
る。 The operation will be explained below with reference to the flowchart.
電源を投入すると、フローチヤートに示される
各ステツプが順に実行され、前記結節及び巻き上
げ工程の手順に合致した作動をする。尚各ステツ
プが実行されるにあたつては、各部材に対してス
タート時における初期条件を与え、該条件に適合
しない場合には該条件に合致するよう補正する自
己診断機構を組み込み、誤作動を防止することが
望ましい。 When the power is turned on, each step shown in the flowchart is executed in sequence and operates in accordance with the knotting and winding procedure described above. In addition, when each step is executed, initial conditions are given to each member at the time of start, and if the conditions are not met, a self-diagnosis mechanism is built in to make corrections to meet the conditions to prevent malfunctions. It is desirable to prevent this.
先ずステツプS1(以下ステツプは単にS1,
S2,S3,……で示す。)の実行により収納箱
搬送用のモータ5cが回転して収納箱6を1ピツ
チ移動させ、S2の実行により押し上げ部材昇降
用シリンダ7aが上昇して押し上げ部材7でシヤ
トル2をセツト位置へ送り込む。次にS3の実行
によりシリンダ11が作動して固定鈎体12が回
動し、該固定鈎体12でシヤトル2の糸出し部2
aが固定される。そしてS4が実行され、挟持板
挟持用シリンダ8,9の作動によりシヤトル2が
該挟持板4a,4′aによつて挟持され、S5の
実行により押し上げ部材昇降用シリンダ7aが下
降して押し上げ部材7とシヤトル2とが離れる。
そこでS6の実行に移り、I/O回路31の入力
端子に接続されているスイツチの選択により、
ONの場合はYESに進みセミダブルノツト方式
が、OFFの場合にはNOに進みダブルノツト方式
の結節方式が夫々選択される。YESの場合には
S7,S8の実行により、巻き付け杆21を巻胴
16の長手方向軸回りに2回旋回させ、続いて該
巻胴16を回転軸回りに1回転させて供給糸Bを
巻胴16に巻き付け、NOの場合にはS9,S1
0,S11,S12の実行により巻き付け杆21
を1回旋回させてから巻胴16を1回水平に回転
させ、続いて再度巻き付け杆21と巻胴16を前
記同様1回づつ回転させて供給糸Bを巻胴16に
巻き付ける。そしてS13の実行により引鈎進退
用のシリンダが前進し、引鈎17を供給糸Bが巻
き付けられた巻胴16の逃げ溝16a内を通過し
て巻胴16の前方へ突出させる。そこでS14の
実行により巻き付け杆作動用モータ19を回転さ
せ、巻き付け杆21を引鈎17の周りを旋回させ
ると共に、巻胴16から離れるよう後退させて引
掛け爪17aに供給糸を係合させ、S15の実行
により引鈎シリンダ18を後退させ、供給糸Bを
逃げ溝16aを通して後方へループ状に引き出
す。続いてステツプS16の実行により巻き付け
杆作動用モータ19を回転させると、巻き付け杆
21は巻胴16から離れるよう後退しながら旋回
するが、糸の通し孔21aの旋回中心には巻き付
ける対象がないから、該S16の実行は単に巻き
付け杆21を巻胴16から離れるよう後退させる
作動にとどまる。次にS17,S18,S19,
S20,S21,S22の実行によつて、先ずチ
ヤツク開閉シリンダ24aを作動して挟持爪24
bを閉じ、チヤツク昇降シリンダ23の下降によ
り前記引き出された供給糸Bのループ内を通過さ
せて挟持爪24bを前記引き出された供給糸の下
方まで下げ、そこで再びチヤツク開閉シリンダ2
4aを作動して挟持爪24bを開き、該挟持爪2
4bを開いたままチヤツク昇降シリンダ23を下
降させ、該挟持爪24bをスプールから引き出さ
れている残糸の位置まで到達させ、そこでチヤツ
ク開閉シリンダ24aを作動して挟持爪24bを
閉じてチヤツク部材24により残糸Aを摘み、そ
のまま一気にチヤツク昇降シリンダ23を上昇さ
せ、供給糸Bのループ内に残糸Aを挿通する。更
にS23の実行により係合解除シリンダ25が作
動して跳ね上げ杆25aが供給糸と引掛け爪との
係止を解き、S24の実行でテンシヨン付与シリ
ンダ14cがスライド部材14bを下降させて糸
を引つ張り、これによつて目締めをし、S25の
実行で余剰糸が切断され結節作業が終了する。 First, step S1 (hereinafter, step is simply S1,
Indicated by S2, S3, . . . ) The motor 5c for transporting the storage box rotates to move the storage box 6 one pitch, and the execution of S2 causes the cylinder 7a for lifting and lowering the push-up member to rise, and the push-up member 7 sends the shuttle 2 to the set position. Next, by executing S3, the cylinder 11 is actuated and the fixed hook body 12 is rotated, and the fixed hook body 12 is connected to the thread outlet portion 2 of the shuttle 2.
a is fixed. Then, S4 is executed, and the shuttle 2 is clamped by the clamping plates 4a and 4'a by the operation of the clamping plate clamping cylinders 8 and 9, and by the execution of S5, the cylinder 7a for raising and lowering the pushing up member is lowered, and the pushing up member is lowered. 7 and shuttle 2 separate.
Therefore, the process moves to S6, and by selecting the switch connected to the input terminal of the I/O circuit 31,
If ON, the process goes to YES, and the semi-double knot method is selected; if it is OFF, the process goes to NO, and the double knot knot method is selected. In the case of YES, by executing S7 and S8, the winding rod 21 is rotated twice around the longitudinal axis of the winding drum 16, and then the winding drum 16 is rotated once around the rotation axis to wind the supply yarn B. Wrap it around the body 16, and if NO, S9, S1
By executing steps 0, S11, and S12, the wrapping rod 21
is rotated once, then the winding drum 16 is horizontally rotated once, and then the winding rod 21 and the winding drum 16 are rotated once again in the same manner as described above to wind the supply yarn B around the winding drum 16. By executing S13, the cylinder for advancing and retracting the hook moves forward, causing the hook 17 to pass through the escape groove 16a of the winding drum 16 around which the supply yarn B is wound and project forward of the winding drum 16. Therefore, by executing S14, the winding rod actuating motor 19 is rotated, the winding rod 21 is rotated around the hook 17, and is moved back away from the winding drum 16 to engage the supply yarn with the hook 17a. By executing S15, the hook cylinder 18 is moved backward, and the supply yarn B is pulled out backward through the relief groove 16a in a loop shape. Next, when the winding rod actuating motor 19 is rotated by executing step S16, the winding rod 21 rotates while retreating away from the winding drum 16, but since there is no object to wind around the center of rotation of the thread passing hole 21a. , the execution of S16 is merely an operation of retracting the winding rod 21 away from the winding drum 16. Next, S17, S18, S19,
By executing S20, S21, and S22, first, the chuck opening/closing cylinder 24a is actuated to open the gripping claw 24.
b is closed, and the chuck lifting cylinder 23 is lowered to allow the drawn-out supply yarn B to pass through the loop, and the clamping claw 24b is lowered to below the drawn-out supply yarn, where the chuck opening/closing cylinder 2 is again opened.
4a to open the clamping claw 24b, and the clamping claw 2
The chuck lifting cylinder 23 is lowered with the chuck member 24b left open, and the gripping claw 24b reaches the position of the remaining yarn being pulled out from the spool. The operator picks up the remaining yarn A, raises the chuck lifting cylinder 23 all at once, and inserts the remaining yarn A into the loop of the supplied yarn B. Furthermore, by executing S23, the disengagement cylinder 25 is actuated, and the flip-up rod 25a releases the lock between the supply yarn and the hooking claw, and by executing S24, the tension applying cylinder 14c lowers the slide member 14b to release the yarn. The yarn is pulled, thereby tightening the stitches, and by executing S25, the excess yarn is cut and the knotting operation is completed.
次にS26の実行でチヤツク開閉シリンダ24
aが解除されて挟持爪24bを開くと共にS27
が実行されて中間保持機構作動用のシリンダ13
aが解除作動する。両シリンダが解除されると供
給糸Bの繰り出しが可能となり、S28の実行で
挟持板回転用のモータ10が回転してスプールに
供給糸を巻き付ける。巻き付けが完了したらS2
9の実行で供給糸掴持機構22が供給糸Bを掴持
し、S30の実行で糸切り加熱刃27が該供給糸
に接触し、供給糸掴持機構22とスプール2間に
おいて該供給糸を切断する。このようにして巻き
上げが完了したらS31,S32,S33,S3
4が順に実行される。該ステツプにより押し上げ
部材昇降用シリンダ7aが上昇し、押し上げ部材
7の差込み溝7bにシヤトル2を差込み支持した
状態で、固定鈎体12の固定が解除されると共に
挟持板4a,4′aが左右に離れ、押し上げ部材
昇降用シリンダ7aの下降によつてシヤトル2が
収納箱6内へ戻される。 Next, by executing S26, the chuck opening/closing cylinder 24 is
a is released and the clamping claw 24b is opened, and S27
is executed and the cylinder 13 for operating the intermediate holding mechanism is
a is released. When both cylinders are released, it becomes possible to pay out the supply yarn B, and by executing S28, the motor 10 for rotating the clamping plate rotates to wind the supply yarn around the spool. After wrapping is completed, S2
By executing S9, the supply yarn gripping mechanism 22 grips the supply yarn B, and by executing S30, the thread cutting heating blade 27 comes into contact with the supply yarn, and the supply yarn is held between the supply yarn gripping mechanism 22 and the spool 2. cut. When winding is completed in this way, S31, S32, S33, S3
4 are executed in sequence. With this step, the cylinder 7a for lifting the push-up member 7a rises, and with the shuttle 2 inserted and supported in the insertion groove 7b of the push-up member 7, the fixation of the fixed hook 12 is released, and the clamping plates 4a, 4'a are moved left and right. The shuttle 2 is returned to the storage box 6 by the lowering of the cylinder 7a for raising and lowering the push-up member.
当該実施例の装置は、以上のようにして自動制
御されるから、シヤトルのセツトから結節作業及
び巻上げ作業を行なつてシヤトルの取出しに至る
まで人手を全く必要とせず、全てが機械化されて
結節むらや結節不良を起こす虞れはなくなるばか
りか作業能率が向上する。尚巻胴及び巻き付け杆
の作動は、前記実施例の場合コンピユータのプロ
グラムを変更して2種の結節方式が選択可能とな
つているが、該巻胴の旋回及び往復移動、巻き付
け杆の回動の設定は自由であり、円筒カムのカム
溝やプログラムの変更によつて他の結節方式が行
なえるように構成すれば、目的に応じて広く使い
分けできる。 Since the apparatus of this embodiment is automatically controlled as described above, no human labor is required at all from setting the shuttle to tying and hoisting to taking out the shuttle. Not only is there no risk of unevenness or poor knots, but work efficiency is improved. Regarding the operation of the winding drum and winding rod, in the case of the above embodiment, two types of knotting methods can be selected by changing the computer program. The settings can be made freely, and by changing the cam groove of the cylindrical cam or changing the program, it can be used in a wide variety of ways depending on the purpose.
又当該実施例は、シヤトルのセツトから糸の巻
かれたシヤトルの取り外しに至る全ての工程が自
動化された装置を例示したが、本考案の装置は結
節及び糸巻きを連続的に行なうものであつて、シ
ヤトルのセツト及び取り外しのための各手段を自
動化せず、手作業により行なうようにしても差支
えない。又結節部からはみ出している余剰糸の切
断機構は必ずしも必要でなく、省略可能である。
更に各部材の作動にはシリンダ及び、モータを使
用しているが、それらは実施例に限定されるもの
ではなく、又夫々独立した駆動手段とせずに相互
に関連したカム、リンク等により行なうこともで
きる。又制御手段もマイクロコンピユータを利用
せず各作動部材に検知機構を取付け、シーケンス
回路と組合わせて実施することも可能である。更
に挟持回転機構の挟持板は、少なくともいずれか
一方がもう一方の挟持板に対して接離作動且つ回
転可能であれば良い。 In addition, the above embodiment exemplified a device in which all the steps from setting the shuttle to removing the thread-wound shuttle are automated, but the device of the present invention continuously performs tying and winding. , each means for setting and removing the shuttle may not be automated and may be performed manually. Further, a mechanism for cutting excess yarn protruding from the knot is not necessarily necessary and can be omitted.
Furthermore, cylinders and motors are used to operate each member, but these are not limited to the embodiments, and they may be operated by mutually related cams, links, etc., rather than being used as independent drive means. You can also do it. Furthermore, the control means can also be implemented by attaching a detection mechanism to each operating member and combining it with a sequence circuit, without using a microcomputer. Further, it is sufficient that at least one of the clamping plates of the clamping and rotating mechanism can move toward and away from the other clamping plate and can rotate.
ト 効果
本考案によれば、糸巻き作業の自動化によつて
スプールの糸巻き作業スピードが一段と向上する
から、その実益は多大である。Effects According to the present invention, the speed of winding the thread around the spool is further improved by automating the thread winding work, so the practical benefits are great.
第1図は本考案に係る編網機用スプールの自動
結節、糸巻き装置の要部を示す説明図、第2図は
同装置における構成部材の配置を示した斜視図、
第3図はテンシヨン機構部分の斜視図、第4図は
巻付け杆の移動ユニツトを示す斜視図、第5図は
供給糸掴持機構を示す斜視図、第6図はチヤツク
機構の摘まみ部を示す斜視図、第7図a〜iはセ
ミダブルノツト方式の結節手順を示す示す斜視
図、第8図a,bはセミダブルノツト方式による
結節部の説明図、第9図a,bはダブルノツト方
式の結節手順を示す示す斜視図、第10図a,b
はダブルノツト方式による結節部の説明図、第1
1図は制御機構のブロツク図、第12図は制御機
構のフローチヤート図である。
1……スプール、2……シヤトル、2a……糸
出し部、3……固定機構、4……挟持回転機構、
4a,4′a……挟持板、、5……搬送路、5a…
…フリーローラ、5b……ピニオン歯車、5c…
…モータ、6……収納箱、6a……ラツク歯車、
7……押し上げ部材、7a……シリンダ、7b…
…差込溝、8……シリンダ、9……シリンダ、9
a……移動台車、9b……軸受け、9c……回転
軸、10……モータ、11……シリンダ、12…
…固定鈎体、13……中間保持機構、13a……
シリンダ、13b……固定板、14……テンシヨ
ン機構、14a,14′a,14″a……プーリ、
14b……スライド部材、14c……シリンダ、
14d……引き下げ板、15……モータ、16…
…巻胴、16a……逃げ溝、17……引鈎、17
a……引掛け爪、18……シリンダ、19……モ
ータ、19a……歯車、20……駆動ユニツト、
20a……移動台、20b……回転円板、20c
……円筒カム、20d……カムフオロア、21…
…巻き付け杆、21a……糸通し孔、22……供
給糸掴持機構、22a……枠体、22b……シリ
ンダ、22c……押し付け板、22d,22e…
…シリンダ、23……シリンダ、24……チヤツ
ク機構、24a……シリンダ、24b……挟持
爪、25……シリンダ、25a……跳ね上げ杆、
26……糸切り加熱刃、26a,26b……シリ
ンダ、27……糸切り加熱刃、27a,27b…
…シリンダ、28……CPU、29……ROM、3
0……RAM、31……I/O回路、32……バ
ス、33……収納箱間欠送り機構制御回路、34
……押し上げ部材制御回路、35……挟持回転機
構制御回路、36……シヤトル固定機構制御回
路、37……巻き付け杆制御回路、38……巻胴
制御回路、39……引鈎制御回路、40……チヤ
ツク機構制御回路、41……係合解除機構制御回
路、42……掴持機構制御回路、43……テンシ
ヨン機構制御回路、44……中間保持機構制御回
路、45,46……切断機構制御回路、A……残
糸、B……経糸、P……結節位置、S1〜S34
……ステツプ。
FIG. 1 is an explanatory diagram showing the main parts of an automatic knotting and thread winding device for a spool for a knitting machine according to the present invention, and FIG. 2 is a perspective view showing the arrangement of constituent members in the device.
Figure 3 is a perspective view of the tension mechanism, Figure 4 is a perspective view of the winding rod moving unit, Figure 5 is a perspective view of the supply thread gripping mechanism, and Figure 6 is the knob of the chuck mechanism. FIGS. 7 a to i are perspective views showing the knotting procedure using the semi-double knot method, FIGS. 8 a and b are explanatory diagrams of the knot knot using the semi-double knot method, and FIGS. 9 a and b are the double knot method. FIG. 10a, b is a perspective view showing the knotting procedure of
Figure 1 is an explanatory diagram of the nodule using the double knot method.
FIG. 1 is a block diagram of the control mechanism, and FIG. 12 is a flowchart of the control mechanism. 1...Spool, 2...Shuttle, 2a...Line take-out section, 3...Fixing mechanism, 4...Nipping rotation mechanism,
4a, 4'a... Holding plate, 5... Conveyance path, 5a...
...Free roller, 5b...Pinion gear, 5c...
...Motor, 6...Storage box, 6a...Rack gear,
7...Pushing member, 7a...Cylinder, 7b...
...Insertion groove, 8...Cylinder, 9...Cylinder, 9
a...Moving trolley, 9b...Bearing, 9c...Rotating shaft, 10...Motor, 11...Cylinder, 12...
... Fixed hook body, 13 ... Intermediate holding mechanism, 13a ...
Cylinder, 13b... fixed plate, 14... tension mechanism, 14a, 14'a, 14''a... pulley,
14b...Slide member, 14c...Cylinder,
14d... Pulling down plate, 15... Motor, 16...
... Winding barrel, 16a... Relief groove, 17... Draw hook, 17
a... Hook claw, 18... Cylinder, 19... Motor, 19a... Gear, 20... Drive unit,
20a...Moving table, 20b...Rotating disk, 20c
...Cylindrical cam, 20d...Cam follower, 21...
... Winding rod, 21a ... Threading hole, 22 ... Supply thread gripping mechanism, 22a ... Frame body, 22b ... Cylinder, 22c ... Pressing plate, 22d, 22e ...
... cylinder, 23 ... cylinder, 24 ... chuck mechanism, 24a ... cylinder, 24b ... clamping claw, 25 ... cylinder, 25a ... flipping rod,
26...Thread trimming heating blade, 26a, 26b...Cylinder, 27...Thread trimming heating blade, 27a, 27b...
...Cylinder, 28...CPU, 29...ROM, 3
0...RAM, 31...I/O circuit, 32...Bus, 33...Storage box intermittent feeding mechanism control circuit, 34
. . . Pushing member control circuit, 35 . . . Holding rotation mechanism control circuit, 36 . ...chuck mechanism control circuit, 41...disengagement mechanism control circuit, 42...grasping mechanism control circuit, 43...tension mechanism control circuit, 44...intermediate holding mechanism control circuit, 45, 46...cutting mechanism Control circuit, A...Remaining yarn, B...Warp, P...Knot position, S1 to S34
...Step.
Claims (1)
側面より挟持する一対の挟持板のうち少なくとも
片側の挟持板を、もう一方の挟持板に対して接離
作動及び回転可能に設けた挟持回転機構と、 前記挟持回転機構でスプールが挟持されたシヤ
トルの糸出し部下縁に対して係脱動作する固定鈎
体とその固定鈎体の係脱作動部材を備えた固定機
構と、 先端が嘴状に突出した舟型を呈し、底面に前後
方向へ引鈎の逃げ路が中空状に形成された巻胴
と、 前記巻胴の後方に位置し、先端に引掛け爪を備
え、巻胴の後方から前記挿通路を通抜けて巻胴の
前方へ突出するよう進退可能な引鈎と、 前記巻胴の前方に位置し、先端に糸通し孔を備
え、その糸通し孔が巻胴外周を旋回自在且つ巻胴
前方で巻胴に対して接近、離反作動する巻き付け
杆と、 前記巻胴の後方に位置し、先端に糸摘まみ部を
備え、その糸摘まみ部が引鈎の進退路と交差状に
運動するチヤツク機構と、 前記巻胴と引掛け爪との間に位置し、跳ね上げ
杆が両者間を分断するように横切り作動する係合
解除機構と、 前記巻胴の下方に位置し、固定板とその固定板
に対して圧接、離反作動する押し着け板とを備
え、押し着け板により供給糸の端部を固定板へ押
し付けて掴持する供給糸掴持機構と、 前記供給糸の供給経路に位置し、供給糸を掛け
渡す一対の案内プーリと、その掛け渡された供給
糸と直交方向へ離反力が付与されたテンシヨンプ
ーリとを備え、掛け渡された供給糸にテンシヨン
プーリの離反力でテンシヨンを付与するテンシヨ
ン機構と、 前記テンシヨン機構に掛け渡された供給糸の上
流側で、その供給糸を挟持固定すべく配置された
固定板とその固定板に対して圧接、離反作動する
押し付け板とで構成される中間保持機構と、 糸切り加熱刃が供給糸に対して接離作動する切
断機構と、 前記各機構の運動を制御する制御手段とを含む
編網機用スプールの自動結節、糸巻き装置。[Claims for Utility Model Registration] At least one of a pair of clamping plates that clamps the spool of the shuttle in which the spool is housed from both sides can be moved toward and away from the other clamping plate and rotated. a fixing mechanism comprising: a clamping rotation mechanism provided; a fixed hook body that engages and disengages from the lower edge of the yarn outlet of the shuttle where the spool is clamped by the clamping rotation mechanism; and a locking mechanism for the fixed hook body; A winding drum that has a boat shape with a beak-shaped tip and a hollow escape path for a hook in the front and back direction on the bottom, and a hook located at the rear of the winding drum and a hook at the tip, a retractable hook that passes through the insertion passage from the rear of the winding drum and projects toward the front of the winding drum; a retractable hook that is located in front of the winding drum and has a threading hole at its tip; A winding rod that can freely rotate around the outer circumference of the winding drum and that operates toward and away from the winding drum at the front of the winding drum; and a winding rod that is located at the rear of the winding drum and has a thread knob at its tip, and the thread knob is a pulling hook. a chuck mechanism that moves in a manner that intersects with the advancing and retracting path of the winding drum; an engagement release mechanism that is located between the winding drum and the hooking claw and operates so that a flip-up lever crosses the two to separate them; and the winding drum A supply yarn gripping mechanism, which is located below the fixing plate and a pressing plate that presses against and separates from the fixing plate, presses and grips the end of the supplied yarn against the fixing plate by the pressing plate. and a pair of guide pulleys that are located in the supply path of the supply yarn, and a pair of guide pulleys that span the supply yarn, and a tension pulley that is applied with a repulsion force in a direction orthogonal to the stretched supply yarn, and a tension mechanism that applies tension to the supplied yarn by a repulsion force of a tension pulley, and a fixing plate arranged to clamp and fix the supplied yarn on the upstream side of the supplied yarn stretched over the tension mechanism, and its fixing plate. an intermediate holding mechanism composed of a pressing plate that presses against and separates from the plate; a cutting mechanism that causes a thread cutting heating blade to move toward and away from the supplied yarn; and a control means that controls the movement of each of the mechanisms. Automatic knotting and winding device for spools for knitting machines, including.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13044685U JPH0311270Y2 (en) | 1985-08-26 | 1985-08-26 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13044685U JPH0311270Y2 (en) | 1985-08-26 | 1985-08-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6241091U JPS6241091U (en) | 1987-03-11 |
JPH0311270Y2 true JPH0311270Y2 (en) | 1991-03-19 |
Family
ID=31027951
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13044685U Expired JPH0311270Y2 (en) | 1985-08-26 | 1985-08-26 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0311270Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103568369B (en) * | 2012-07-23 | 2016-12-21 | 杭州彼特环保包装有限公司 | Portable paper bag handle rope wire rope handling knotting mechanism and wire rope handling knotting method |
-
1985
- 1985-08-26 JP JP13044685U patent/JPH0311270Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS6241091U (en) | 1987-03-11 |
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