JP5849141B2 - ダウンプルーフ性織物 - Google Patents
ダウンプルーフ性織物 Download PDFInfo
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- JP5849141B2 JP5849141B2 JP2014212460A JP2014212460A JP5849141B2 JP 5849141 B2 JP5849141 B2 JP 5849141B2 JP 2014212460 A JP2014212460 A JP 2014212460A JP 2014212460 A JP2014212460 A JP 2014212460A JP 5849141 B2 JP5849141 B2 JP 5849141B2
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D03D15/30—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the fibres or filaments
- D03D15/33—Ultrafine fibres, e.g. microfibres or nanofibres
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/52—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment combined with mechanical treatment
- D06M13/525—Embossing; Calendering; Pressing
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- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/042—Acrylic polymers
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/128—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
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- D—TEXTILES; PAPER
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- D06N2209/00—Properties of the materials
- D06N2209/12—Permeability or impermeability properties
- D06N2209/121—Permeability to gases, adsorption
- D06N2209/125—Non-permeable
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- D—TEXTILES; PAPER
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- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/10—Clothing
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/04—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
- D10B2321/041—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polyvinyl chloride or polyvinylidene chloride
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/08—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated carboxylic acids or unsaturated organic esters, e.g. polyacrylic esters, polyvinyl acetate
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
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- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/12—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of cyclic compounds with one carbon-to-carbon double bond in the side chain
- D10B2321/121—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of cyclic compounds with one carbon-to-carbon double bond in the side chain polystyrene
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
- D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
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- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/06—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyethers
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/14—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensates of cyclic compounds, e.g. polyimides, polybenzimidazoles
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- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
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- D10B2331/301—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14 polyarylene sulfides, e.g. polyphenylenesulfide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Nanotechnology (AREA)
- Mechanical Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Woven Fabrics (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Outer Garments And Coats (AREA)
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Description
(1)通気度
JIS−L−1096.8.27.1に規定される通気度(フラジール法)に準拠した方法により求めた。
(2)引き裂き強力
JIS−L−1096.8.15.1に規定される引き裂き強力(シングルタング法)に準拠した方法により求めた。
(3)洗濯処理
JIS−L−0217の表1の洗い方(水洗い)番号103の試験方法に準じて洗濯処理を実施した。なお、洗濯回数は20回とした。
(4)カバーファクター
JIS−L−1096.8.6.1に準じて、織物の経糸密度および緯糸密度を、2.54cmの区間にて測定した。カバーファクターの値は、カバーファクター(CF)=経糸密度×(経糸繊度)1/2+緯糸密度×(緯糸繊度)1/2の式より求めた。
(5)縫い目ずれ
JIS−L−1096.8.21.1に規定される縫い目滑脱法B法に準拠した方法により求めた。
経糸緯糸とも、33デシテックス、26フィラメントのN66フィラメントで、織密度が経155本/2.54cm、緯142本/2.54cmの織物を、フッ素系撥水剤「アサヒガードAG970」(明成化学)の1%水溶液に含浸させ、マングルで絞り、100℃×1minの乾燥及び170℃×1minで熱セットを施し、170℃×35t(160cm)でカレンダー加工を施した後、非溶剤系ウレタン樹脂「パラゾールPNA−284」(大原パラジウム)を90部、架橋剤「パラキャットPEG」を3部、柔軟剤「AYL−50E(大原パラジウム)」を7部調合した樹脂分散液を、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、120℃×1minの乾燥と、170℃×1minの熱セットを施した。
経糸が17デシテックス7フィラメントのN66フィラメント、緯糸が33デシテックス26フィラメントのN66フィラメントで、織密度が経210本/2.54cm、緯142本/2.54cmの織物を使用した以外は、実施例1と同様に撥水加工とコーティング加工を施した。
経糸緯糸とも、16デシテックス6フィラメントのN66フィラメントで、織密度が経209本/2.54cm、緯184本/2.54cmの織物を使用した以外は、実施例1と同様に撥水加工とコーティング加工を施した。
経糸緯糸とも、33デシテックス、26フィラメントのN66フィラメントで、織密度が経155本/2.54cm、緯142本/2.54cmの織物を、フッ素系撥水剤「アサヒガードAG970」(明成化学)の1%水溶液に含浸させ、マングルで絞り、100℃×1minの乾燥及び170℃×1minで熱セットを施し、170℃×35t(160cm)でカレンダー加工を施した後、非溶剤系ウレタン樹脂「パラゾールPN−20」(大原パラジウム)を30部、親水性非溶剤系ウレタン樹脂「パラミリオンAF−50」(大原パラジウム)を50部、架橋剤「パラキャットPGW−4」(大原パラジウム)3部調合した樹脂分散液を、カレンダー加工を施さない側の面にナイフオンロール方式でコーティングし、170℃×1minで乾燥させた。これをオープンソーパで水洗処理して親水性非溶剤系ウレタン樹脂「パラミリオンAF−50」成分を除去した後、120℃×1minの乾燥と170℃×1minの熱セットを施した。
経糸が11デシテックス10フィラメント、緯糸が8デシテックス5フィラメントのN66フィラメントで、織密度が経243本/2.54cm、緯225本/2.54cmの織物を使用した以外は、実施例4と同様に撥水加工とカレンダー加工とコーティング加工を施した。
経緯糸とも11デシテックス8フィラメントのN66フィラメントで、織密度が経220本/2.54cm、緯195本/2.54cmの織物を使用した以外は、実施例4と同様に撥水加工とカレンダー加工とコーティング加工を施した。
実施例4と同じ織物に実施例4と同様の撥水加工とカレンダー加工を施した後、非溶剤系アクリル樹脂「ニューコートFH−45」(新中村化学)を、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、120℃×1minの乾燥と、170℃×1minの熱セットを施した。
実施例4と同じ織物(撥水加工処理前のもの)に170℃×35t(160cm)でカレンダー加工を施した。溶剤系アクリル樹脂「パンクロンAM−200」(根上工業)100部と架橋剤「パンロンLN」2部を混合し、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、130℃×1minで乾燥と熱セットを施した。
実施例4と同じ織物(撥水加工処理前のもの)に170℃×35t(160cm)でカレンダー加工を施した。溶剤系シリコーン樹脂「パラクロンPE−30」(根上工業)100部と架橋剤「キャタリストC46」2部を混合し、カレンダー加工を施さない側の面にフローティングナイフでコーティングし、130℃×1minの乾燥と熱セットを施した。
実施例1と同様の織物を使用し、コーティング加工を施さなかった。
実施例2と同様の織物を使用し、コーティング加工を施さなかった。
実施例3と同様の織物を使用し、コーティング加工を施さなかった。
実施例5と同様の織物を使用し、コーティング加工を施さなかった。
実施例6同様の織物を使用し、コーティング加工を施さなかった。
Claims (5)
- 糸条の繊度が33デシテックス以下の合成繊維から構成され、50g/m2以下の目付および1400以上1800以下のカバーファクターを有する布帛からなるダウンプルーフ性織物の製造方法であって、前記布帛の一側の面に対してカレンダー加工が施された後に、前記布帛の少なくとも他側の面に対して、樹脂が、固形成分として0.1g/m2以上5g/m2以下の塗布量でコーティングされており、前記樹脂が非溶剤系ウレタン樹脂であることを特徴とするダウンプルーフ性織物の製造方法。
- 前記布帛の少なくとも他側の面に対して撥水処理加工が施された後に、前記布帛の他側の面に対して前記樹脂がコーティングされている、請求項1に記載のダウンプルーフ性織物の製造方法。
- 前記ダウンプルーフ性織物が8N以上30N以下の引き裂き強力を有している、請求項1または2に記載のダウンプルーフ性織物の製造方法。
- 前記ダウンプルーフ性織物に、0.1cc/cm2/sec以上1.5cc/cm2/sec以下の通気度、および、2.5mm以下の縫い目ずれを保持可能な洗濯耐久性が付与されている、請求項1〜3のいずれかに記載のダウンプルーフ性織物の製造方法。
- 前記樹脂として、非溶剤系ウレタン樹脂が非層状にコーティングされている、請求項1〜4のいずれかに記載のダウンプルーフ性織物の製造方法。
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