JP4996765B1 - Yarn dyeing apparatus and method, and method for producing fishing line using the method - Google Patents
Yarn dyeing apparatus and method, and method for producing fishing line using the method Download PDFInfo
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Abstract
【課題】
糸（ナイロン糸であっても）を一定長毎に部分染あるいは多色染を行う染色装置及び方法を提供する。
【解決手段】
糸を走行経路に沿って走行させる走行機構と、前記走行経路の中途部の下方に位置して、当該中途部を横切る方向に並設された複数の染槽Ｂ１、Ｂ２からなる染槽セットＢと、１つの染槽を選択して前記中途部にある糸の下方に位置させるように、前記染槽セットを、走行経路の中途部を横切る方向に移動させる手段と、前記中途部の上方に位置して降昇可能に設けられ、下降時に前記中途部にある糸を押し下げて、選択された染槽内の液体に浸ける、糸押下げ体Ｐ１、Ｐ２と、糸の走行、前記染槽セットの移動、前記糸押し下げ体の下降・上昇、を制御する制御部と、を備えた糸の染色装置。
【選択図】図１【Task】
Provided is a dyeing apparatus and method for performing partial dyeing or multicolor dyeing of yarns (even nylon yarns) at regular intervals.
[Solution]
A traveling mechanism for traveling the yarn along the traveling path, and a dyeing tank set B including a plurality of dyeing tanks B1 and B2 that are positioned below the middle part of the traveling path and arranged in parallel in a direction crossing the middle part. And a means for moving the dyeing tank set in a direction crossing the middle part of the traveling path so as to select one dyeing tank and position it below the yarn in the middle part, and above the middle part. Thread pushers P1 and P2, which are provided so that they can be moved up and down, and press down the yarn in the middle part when descent and soak in the liquid in the selected dyeing tank, and the running of the yarn, the dyeing tank set A yarn dyeing device comprising: a control unit that controls the movement of the yarn presser and the lowering / raising of the yarn push-down body.
[Selection] Figure 1
Description
本発明は、糸の染色装置及び方法、並びに、当該染色方法を用いて部分染あるいは多色染された釣糸を製造する方法に関するものである。 The present invention relates to a yarn dyeing apparatus and method, and a method for producing a fishing line dyed partially or multicolored using the dyeing method.
魚釣りの際のタナ取りの便宜のため、道糸の所定部位を着色してマーキングを行い、釣糸の送り出し長さを視覚的に認識できるようにする場合がある。釣糸の着色に関する先行文献として、特許文献１〜３が挙げられる。特許文献１、２はペイントローラを用いた着色が開示され、特許文献３にはインクジェットを用いた着色が開示されている。 For convenience of fishing when fishing, a predetermined portion of the road line may be colored and marked to visually recognize the fishing line delivery length. Patent Literatures 1 to 3 are cited as prior literature relating to coloring of fishing lines. Patent Documents 1 and 2 disclose coloring using a paint roller, and Patent Document 3 discloses coloring using an ink jet.
最近では、釣糸の長さを知るためのマーキングのみならず、釣糸のファッション性を高めるべく多色に着色された釣糸の要望もある。本出願人は、ペイントローラを下方から道糸に間欠的に当接するのみで道糸に対して一定長毎に着色を施すことができ、また、多色模様の形成も容易にできる着色装置を提案している（特許文献４）。 Recently, there is a demand not only for marking to know the length of a fishing line but also for a fishing line colored in multiple colors to enhance the fashionability of the fishing line. The applicant of the present invention is a coloring apparatus that can color the road yarn at a certain length only by intermittently abutting the paint roller on the road yarn from below, and can easily form a multicolor pattern. It has been proposed (Patent Document 4).
しかしながら、ペイントローラを用いた着色装置は、ＰＥ（ポリエチレン）ラインの着色には有利であるが、顔料を用いた着色はナイロンラインには適さないため、釣糸としてポピュラーなナイロンラインをより良好に染色できるような技術のニーズがある。
本発明は、ペイントローラを用いた着色が適しない糸（典型的には、ナイロン糸）であっても、糸に対して所定長さ毎に部分染め、あるいは、多色染めを施すことを目的とするものである。 An object of the present invention is to perform partial dyeing or multicolor dyeing of a yarn at a predetermined length even if the yarn is not suitable for coloring using a paint roller (typically nylon yarn). It is what.
本発明が採用した染色装置は、
糸を走行経路に沿って走行させる走行機構と、
前記走行経路の中途部の下方に位置して、当該中途部を横切る方向に並設された複数の染槽からなる染槽セットと、
１つの染槽を選択して前記中途部にある糸の部分の下方に位置させるように、前記染槽セットを、走行経路の中途部を横切る方向に移動させる手段と、
前記中途部の上方に位置して降昇可能に設けられ、下降時に前記中途部にある糸の部分を押し下げて、選択された染槽内の液体に浸ける、糸押下げ体と、
糸の走行、染槽セットの移動、糸押し下げ体の下降・上昇、を制御する制御部と、を備えている。
走行経路に沿って移動する糸は、所定のテンションがかかった状態（例えば、糸が自重で弛まない程度）である。
糸押下げ体は、糸の部分を押し下げた状態で糸の走行を許容できるガイド当接部を備えている。
The staining apparatus employed by the present invention is
A traveling mechanism for traveling the yarn along the traveling path;
Located below the middle part of the travel route, a dyeing tank set comprising a plurality of dyeing tanks arranged side by side in a direction crossing the middle part,
Means for moving the dyebath set in a direction crossing the middle part of the travel path so as to select one dyeing tank and position it below the portion of the yarn in the middle part;
A thread presser that is located above the midway part and is provided so as to be able to descend, and presses down the part of the thread in the midway part when descending, and is immersed in the liquid in the selected dyeing tank;
And a control unit for controlling the running of the yarn, the movement of the dyeing tank set, and the lowering / raising of the yarn presser.
The yarn moving along the traveling path is in a state where a predetermined tension is applied (for example, the yarn does not loosen due to its own weight).
The thread presser includes a guide abutting portion that can allow the thread to travel in a state where the thread portion is pressed down.
１つの態様では、前記走行経路の中途部は、第１の方向に延びており、染槽セットの複数の染槽は第１の方向に対して直交する第２の方向に並設されており、染槽セットは、選択された１つの染槽が前記中途部の下方に位置するように、第１の方向に対して直交する第２の方向に往復動可能である。
１つの態様では、複数の染槽からなる染槽セットは、第１の方向に直交する方向に往復動可能な可動台上に載設されており、可動台を所望位置に移動させることで、所望の染槽を前記中途部の下方に位置させる。
In one aspect, the middle part of the travel route extends in a first direction, and the plurality of dyeing tanks of the dyeing tank set are arranged in parallel in a second direction orthogonal to the first direction. The dyeing tank set can reciprocate in a second direction orthogonal to the first direction so that one selected dyeing tank is located below the midway part.
In one aspect, the dyeing tank set including a plurality of dyeing tanks is mounted on a movable table that can reciprocate in a direction orthogonal to the first direction, and by moving the movable table to a desired position, A desired dyeing tank is positioned below the midway portion.
１つの態様では、糸押下げ体は、染槽毎に各染槽の上方に位置して設けてあり、前記糸押下げ体は前記染槽セットと一体で移動する。すなわち、上側の糸押下げ体と下側の染槽の組を走行経路の中途部を横切る方向に複数組並設して染色機構ユニットを構成し、かつ、当該染色機構ユニットは走行経路の中途部を横切る方向に移動可能な可動染色機構ユニットである。 In one aspect, the thread presser is provided above each dye tank for each dyeing tank, and the thread presser moves integrally with the dye tank set. In other words, a plurality of sets of upper thread pressers and lower dyeing tanks are juxtaposed in a direction crossing the middle part of the travel path to form a dyeing mechanism unit, and the dyeing mechanism unit is in the middle of the travel path. It is a movable dyeing mechanism unit that can move in the direction across the section.
１つの態様では、各染槽には、前記糸押し下げ体により押し下げられた糸の長さ方向前後に接触するガイド体が設けてある。
典型的には、糸に接触するガイド体のガイド面は周面である。１つの態様ではガイド体は回転自在のガイドローラであるが、糸との摩擦係数が小さければガイド体は回転しないものでもよい。
In one aspect, each dyeing tank is provided with a guide body that contacts the front and rear of the yarn pushed down by the yarn push-down body.
Typically, the guide surface of the guide body that contacts the yarn is a peripheral surface. In one embodiment, the guide body is a rotatable guide roller, but the guide body may not rotate if the coefficient of friction with the yarn is small.
１つの態様では、前記制御部は、走行中の糸の停止及び糸押下げ体の下降、糸押下げ体の下降姿勢維持及び糸の走行の再開、糸押下げ体の上昇、染槽セットの移動による染槽の選択、を繰り返す。 In one aspect, the controller stops the running thread and lowers the thread presser, maintains the lowered position of the thread presser and restarts the traveling of the thread, raises the thread presser, and sets the dyeing tank set. Repeat the selection of the dyeing tank by moving.
１つの態様では、前記染槽セットの下方には、各染槽内の液体の温度を同温に保つためのヒータが配置されている。液体の温度は、用いられる糸に対応して選択された染色液により糸が浸染されるのに適切な温度に設定される。 In one aspect, a heater for keeping the temperature of the liquid in each dye tank at the same temperature is disposed below the dye tank set. The temperature of the liquid is set to a temperature suitable for dyeing the yarn with the dyeing liquid selected corresponding to the yarn used.
本発明が採用した染色方法は、糸を走行経路に沿って走行させる走行機構と、糸の走行経路の中途部の下方に位置して、当該中途部にある糸の部分を横切る方向に並設された複数の染槽からなる染槽セットと、前記染槽セットを走行経路の中途部を横切る方向に移動させる手段と、前記中途部の上方に降昇可能に設けた糸押下げ体と、を用いて、以下の工程を繰り返すものである。
糸押下げ体を下降させて、前記中途部にある糸の部分（典型的な態様では水平姿勢にある）を押し下げて、当該中途部の下方に位置する選択された染槽内の液体に漬けること、
糸押下げ体が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を液体に潜らせること、
糸押下げ体を上昇させて、押下げられた糸の部分を押し下げられる前の姿勢（典型的な態様では水平姿勢）に復帰させること、
染槽セットを移動させて前記中途部の下方に位置する染槽を選択すること。
The dyeing method employed by the present invention includes a traveling mechanism that travels a yarn along a traveling path, and a parallel arrangement in a direction crossing a portion of the yarn that is located in the middle of the traveling path of the yarn. A dyeing tank set comprising a plurality of dyeing tanks, a means for moving the dyeing tank set in a direction crossing a midway part of a travel path, and a thread presser provided so as to be able to descend above the midway part, The following steps are repeated using
The thread presser is lowered and the part of the thread in the middle part (typically in a horizontal position) is pushed down and immersed in the liquid in the selected dyeing tank located below the middle part. thing,
Immersing a predetermined length of the thread in the liquid by running the thread while the thread presser is in the lowered position,
Raising the thread presser and returning the pressed part of the thread to the position before it was pressed down (typically horizontal)
The dyeing tank set is moved to select a dyeing tank located below the midway part.
１つの態様では、前記染槽セットは、少なくとも、第１の液体を収容した第１の染槽と、第２の液体を収容した第２の染槽と、を備え、
前記糸押し下げ体の降下により中途部にある糸の部分を押し下げて、中途部の下方に位置する第１の染槽の第１の液体に漬ける工程と、
糸押下げ体が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を第１の液体に潜らせる工程と、
前記下降姿勢にある糸押下げ体を上昇させる工程と、
第２の染槽が中途部の下方に位置するように染槽セットを移動させる工程と、
前記糸押し下げ体の降下により中途部にある糸の部分を押し下げて、中途部の下方に位置する第２の染槽の第２の液体に漬ける工程と、
糸押下げ体が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を第２の液体に潜らせる工程と、
を含んでいる。
もちろん、染槽セットが３つ以上の染槽を用いて染色を行うこと、すなわち、第３の染槽あるいは第４の染槽、さらには第５の染槽を用いる工程を備えることは、本発明の範囲内である。
In one aspect, the dyeing tank set includes at least a first dyeing tank containing a first liquid and a second dyeing tank containing a second liquid,
A step of depressing a portion of the yarn in the middle portion by lowering the yarn push-down body and immersing it in the first liquid in the first dyeing tank located below the middle portion;
A step of causing a predetermined length of the yarn to be submerged in the first liquid by running the yarn in a state where the yarn pressing body maintains the lowered posture;
Raising the thread presser in the lowered position;
Moving the dyeing tank set so that the second dyeing tank is located below the midway part; and
A step of pushing down a portion of the yarn in the middle part by lowering the yarn push-down body and immersing it in the second liquid in the second dyeing tank located below the middle portion;
A step of allowing the predetermined length of the yarn to be submerged in the second liquid by running the yarn in a state where the yarn pressing body maintains the lowered posture;
Is included.
Of course, the fact that the dyeing tank set performs dyeing using three or more dyeing tanks, that is, the step of using the third dyeing tank or the fourth dyeing tank, and further the fifth dyeing tank, Within the scope of the invention.
１つの態様では、前記第１の液体は第１の色の染色液であり、前記第２の液体は第２の色の染色液であり、糸を少なくとも２色に多色染する。
１つの態様では、前記第１の液体は第１の色の染色液であり、前記第２の液体は第１の液体と同温の水であり、糸を少なくとも第１の色に部分染する。
１つの態様では、各染槽の液体は略同じ温度を備えている。
In one aspect, the first liquid is a first color dyeing liquid, the second liquid is a second color dyeing liquid, and the yarn is multicolor dyed into at least two colors.
In one aspect, the first liquid is a dye liquid of the first color, the second liquid is water having the same temperature as the first liquid, and the yarn is partially dyed to at least the first color. .
In one embodiment, the liquid in each dye tank has approximately the same temperature.
１つの態様では、前記糸押下げ体が、前記中途部にある糸の部分を押し下げる時には、糸の走行が停止される。
１つの態様では、前記糸押下げ体が、前記中途部にある糸の部分を押し下げる時以外は糸の走行が継続されるが、必要に応じて、染色処理の他の工程で糸の走行を一時的に停止させたり、あるいは、糸の走行速度を変化させたりしてもよい。
In one aspect, when the thread pusher pushes down the part of the thread in the midway, the traveling of the thread is stopped.
In one aspect, the yarn push-down body continues to run the yarn except when it presses down the portion of the yarn in the midway, but if necessary, the yarn push-up body may run in other steps of the dyeing process. It may be temporarily stopped or the running speed of the yarn may be changed.
１つの態様では、前記糸はナイロン糸であり、染槽には、ナイロン糸を染色可能な染色液（典型的には酸性染料）が収容されている。 In one embodiment, the yarn is a nylon yarn, and the dyeing tank contains a dyeing liquid (typically an acid dye) capable of dyeing the nylon yarn.
本発明は、上記染色方法を用いて部分染あるいは多色染された釣糸を製造する方法としても提供される。 The present invention is also provided as a method for producing a partially or multicolored fishing line using the above dyeing method.
本発明によれば、糸に対して所定長さ毎に部分染め、あるいは、多色染めを施すことが可能となる。本発明は、染色可能な糸であれば対象となる糸が限定されず、道糸、具体的にはナイロンラインの染色に適用することができ、道糸に対して一定長毎に着色を施すことができるうえ、多色模様の形成も容易にでき、魚釣りの愛好者に正確な棚取りを行い得るだけでなくファッション性においても優れた道糸を提供することができる。 According to the present invention, partial dyeing or multicolor dyeing can be applied to the yarn every predetermined length. The present invention is not limited as long as it is a dyeable yarn, and can be applied to the dyeing of road yarns, specifically nylon lines. In addition, it is easy to form a multicolored pattern, and it is possible not only to perform accurate shelving for fishing enthusiasts, but also to provide an excellent fashion line in fashion.
図１（Ａ）に示すように、染色処理される糸は、糸を供給する給糸機構から繰り出され、所定の走行経路を通って延出し、糸を巻き取る巻取機構で巻き取られる。走行経路途中の所定部位には染色機構が設けてあり、給糸機構と巻取機構との間で延出する糸は、走行経路途中で染色が施され、染色された糸は、所定の工程を経て、巻取機構で巻き取られる。給糸機構と巻取機構との間で延出する糸、すなわち、走行経路上の糸は、少なくとも当該糸の重力で弛まない程度の張力を備えた緊張状態が維持されている。このような糸の走行機構は当業者によく知られており、例えば、特許文献４の記載を参照することができる。 As shown in FIG. 1A, the yarn to be dyed is fed from a yarn supplying mechanism that supplies the yarn, is extended through a predetermined traveling path, and is wound by a winding mechanism that winds the yarn. A dyeing mechanism is provided at a predetermined position in the traveling path, and the yarn extending between the yarn feeding mechanism and the winding mechanism is dyed in the traveling path, and the dyed thread is subjected to a predetermined process. After that, it is wound up by a winding mechanism. The yarn extending between the yarn feeding mechanism and the winding mechanism, that is, the yarn on the travel path, is maintained in a tension state having a tension that does not loosen at least due to the gravity of the yarn. Such a yarn traveling mechanism is well known to those skilled in the art. For example, the description in Patent Document 4 can be referred to.
図７に示すように、糸は、給糸工程、染色工程、水洗工程、色止め工程（色の固定化）、水洗工程、巻取工程の順で処理される。染色機構により染色が施された部位は、水洗部に供給され、該水洗部を通過することによって水洗される。染色が施された部位は水洗された後、色止め処理が施される。ナイロン糸を染色する場合には、例えばナイロンフィックスを用いて色止めすることができる。染色された糸は、色止め処理後、さらに水洗されて、巻取機構で巻き取られる。なお、染色された糸に撥水処理を施してもよい。 As shown in FIG. 7, the yarn is processed in the order of a yarn supplying step, a dyeing step, a water washing step, a color fixing step (color fixation), a water washing step, and a winding step. The part dye | stained by the dyeing | staining mechanism is supplied to a water washing part, and is washed with water by passing through this water washing part. The dyed portion is washed with water and then subjected to a color fixing treatment. When dyeing nylon yarn, it can be color-fixed using, for example, nylon fix. The dyed yarn is further washed with water after being color-fixed and wound up by a winding mechanism. The dyed yarn may be subjected to a water repellent treatment.
給糸機構と染色機構との間には、糸Ｌを給糸機構から繰り出して走行させるフィードローラＦが配置してある。モータによってフィードローラＦが糸を走行させる方向に回転することで、給糸機構のボビンに巻装された状態の糸Ｌが引き出されると同時に、巻取機構のボビンをモータにより糸を巻き取る方向に回転させることで、給糸機構から糸が引き出されて、所定のテンションを維持しながら走行する。図面では１つのガイドローラＧのみを例示しているが、走行経路途中において必要に応じて延出する糸を案内するガイドローラ、あるいはテンションを作用させるガイドローラが設けられることが当業者に理解される。 Between the yarn feeding mechanism and the dyeing mechanism, a feed roller F for feeding the yarn L from the yarn feeding mechanism to travel is arranged. When the feed roller F is rotated in the direction in which the yarn travels by the motor, the yarn L wound around the bobbin of the yarn feeding mechanism is pulled out, and at the same time, the bobbin of the winding mechanism winds the yarn by the motor. , The yarn is pulled out from the yarn feeding mechanism and travels while maintaining a predetermined tension. Although only one guide roller G is illustrated in the drawing, it will be understood by those skilled in the art that a guide roller for guiding a thread extending as needed or a guide roller for applying tension is provided along the traveling path. The
給糸機構において、糸は回転自在のボビンに巻き取られた状態で用意され、ボビンに巻装された状態から繰り出され、所望のテンションがかかった緊張状態で延出しながら走行し、先端側から巻取機構のボビンに巻き取られていく。典型的な態様では、給糸機構、巻取機構にはそれぞれ複数個のボビンが設けてあり、複数個のボビンから繰出された複数本の糸が糸揃部を通過することで並列状に揃えられ、互いに平行した状態で走行し（図６参照）、染色処理を含む各処理が施された後、並列状に揃えられた糸は分散部を通過することで分散されて巻取機構の複数個のボビンにそれぞれ巻装される。フィードローラＦは、糸揃部と染色機構との間に位置して設けてある。 In the yarn feeding mechanism, the yarn is prepared in a state of being wound around a rotatable bobbin, is unwound from the state wound on the bobbin, travels while being stretched in a tensioned state with a desired tension, and travels from the tip side. It is wound on the bobbin of the winding mechanism. In a typical mode, each of the yarn feeding mechanism and the winding mechanism is provided with a plurality of bobbins, and a plurality of yarns fed from the plurality of bobbins are aligned in parallel by passing through the yarn aligning portion. After running in parallel with each other (see FIG. 6) and after each processing including the dyeing processing, the yarns arranged in parallel are dispersed by passing through the dispersing portion, and a plurality of winding mechanisms It is wound around each bobbin. The feed roller F is provided between the yarn aligning portion and the dyeing mechanism.
染色機構の構成及び染色工程について図１〜図５を参照しつつ説明する。染色機構は、糸Ｌの走行経路途中の所定部位の下方に位置して、当該所定部位の糸の走行方向（糸の長さ方向）であるＸ方向と直交するＹ方向に並設された２つの染槽Ｂ１、Ｂ２を備えた染槽Ｂと、各染槽Ｂ１、Ｂ２の上方に位置して降昇可能に設けた糸押下げ体Ｐ１、Ｐ２と、を備えている。糸押し下げ体Ｐ１、Ｐ２は、上昇した待機姿勢にある時には、糸Ｌの走行経路の上方に位置する高さにあり、下降した下降姿勢にある時には、それぞれの染槽Ｂ１、Ｂ２内に収容された液体内に浸かる高さにある。例えば、染槽Ｂ１が糸の部分の下方に位置している状態で糸押下げ体Ｐ１が下降すると、染槽Ｂ１上に位置する糸Ｌの部分に当接して当該部分を押し下げて染槽Ｂ１内の液体に漬けるようになっている。走行経路上の糸は緊張状態で延びているが、糸押下げ体により押し下げられる程度の遊び（さらに、糸の伸縮性の範囲内で幾分伸びてもよい）を備えている。下降姿勢にある糸押下げ体を上昇させると、走行中の糸にはテンションが作用しているため押し下げられた糸は元の水平姿勢に復帰して走行を継続する。 The structure of the dyeing mechanism and the dyeing process will be described with reference to FIGS. The dyeing mechanism is located under a predetermined portion in the traveling path of the yarn L, and is arranged in parallel in the Y direction orthogonal to the X direction, which is the traveling direction of the yarn at the predetermined portion (the length direction of the yarn). A dyeing tank B including two dyeing tanks B1 and B2 and thread pressers P1 and P2 provided above the dyeing tanks B1 and B2 so as to be able to descend are provided. The thread push-down bodies P1, P2 are at a height located above the traveling path of the thread L when in the raised standby position, and are accommodated in the respective dyeing tanks B1, B2 when in the lowered lowered position. It is at a height soaking in the liquid. For example, when the yarn presser P1 is lowered in a state where the dyeing tank B1 is positioned below the yarn portion, the yarn presser P1 comes into contact with the portion of the yarn L located on the dyeing tank B1 and pushes down the portion to dye the dyeing tank B1 It can be soaked in the liquid inside. The yarn on the travel path extends in a tension state, but has a play that can be pushed down by the yarn presser (and may extend somewhat within the stretchable range of the yarn). When the thread presser in the lowered position is raised, tension is applied to the traveling thread, and the pressed thread returns to the original horizontal position and continues traveling.
染槽セットＢは、染槽セットＢ上の糸Ｌの長さ方向であるＸ方向に直交するＹ方向に移動可能となっており、染槽セットＢを移動させることで、染槽Ｂ１、Ｂ２のいずれかを選択して、糸の走行経路の所定部位の下方に位置させることができる。より具体的には、２つの染槽Ｂ１、Ｂ２からなる染槽セットＢは、走行経路の所定部位の長さ方向Ｘに直交する方向Ｙに往復動可能な可動台Ｓ上に設けてあり、可動台Ｓを移動させることで、所望の染槽を走行経路の所定部位の下方に位置させる。可動台Ｓの往復動を行うスライド移動機構としては、リニアガイド、ボールネジ等の直動機構を用いればよい。 The dyeing tank set B is movable in the Y direction orthogonal to the X direction, which is the length direction of the yarn L on the dyeing tank set B. By moving the dyeing tank set B, the dyeing tanks B1 and B2 are moved. Can be selected and positioned below a predetermined portion of the yarn traveling path. More specifically, the dyeing tank set B composed of the two dyeing tanks B1 and B2 is provided on the movable table S that can reciprocate in the direction Y orthogonal to the length direction X of the predetermined part of the traveling path. By moving the movable table S, a desired dyeing tank is positioned below a predetermined part of the travel route. As a slide movement mechanism for reciprocating the movable table S, a linear movement mechanism such as a linear guide or a ball screw may be used.
１つの態様では、図２に示すように、染槽Ｂ１、Ｂ２からなる染槽セットＢ、及び、各染槽Ｂ１、Ｂ２上に位置して降昇可能に設けた糸押下げ体Ｐ１、Ｐ２は、一体として走行経路を横切るＹ方向に往復動可能な可動染色機構ユニットを形成している。１つの態様では、染槽セットＢを固定した可動台Ｓに、糸押下げ体Ｐ１、Ｐ２を取り付ける支持フレームを設ける。支持フレームは、可動台ＳのＹ方向両端部に立ち上がり状に設けたポストＳＦ１と、ポストＳＦ１間を連結する横材ＳＦ２からなり、横材ＳＦ２に対して糸押下げ体Ｐ１、Ｐ２を降昇可能に取り付ければよい。 In one aspect, as shown in FIG. 2, the dyeing tank set B including the dyeing tanks B1 and B2, and the thread pressers P1 and P2 provided on the dyeing tanks B1 and B2 so as to be able to descend. Form a movable dyeing mechanism unit that can reciprocate in the Y direction across the travel path as a unit. In one aspect, the support frame which attaches the thread presser bodies P1 and P2 to the movable stand S to which the dyeing tank set B is fixed is provided. The support frame is composed of posts SF1 provided in a standing manner at both ends of the movable base S in the Y direction and a cross member SF2 connecting the posts SF1. The thread pressers P1 and P2 are moved up and down with respect to the cross member SF2. It only has to be attached as possible.
各染槽Ｂ１、Ｂ２の糸の走行方向の前後部位には、下降する糸押下げ体Ｐ１、Ｐ２によって押し下げられた糸の部分の長さ方向前後に接触するガイドローラＧ１１、Ｇ１２、Ｇ２１、Ｇ２２が設けてある。図示の態様では、染槽の前壁、後壁の上端の外側にガイドローラが配置されているが、ガイドローラを前壁、後壁の上端の内側に配置してもよい。糸押下げ体Ｐ１、Ｐ２が上昇姿勢（待機姿勢）にある時には、糸の部分は、ガイドローラＧ１１、Ｇ１２、Ｇ２１、Ｇ２２の上方に離間した水平姿勢にあり、ガイドローラＧ１１、Ｇ１２、Ｇ２１、Ｇ２２と接触していない。１つの好ましい態様では、ガイドローラＧ１１、Ｇ１２、Ｇ２１、Ｇ２２は回転自在であるが、ガイドローラの周面に糸が接触した状態で糸の走行を許容できるものであれば、必ずしも回転しなくてもよい。図示では、染槽の後方側に他のガイドローラＧを示しているが、染槽の前方側にガイドローラを設けてもよい。 Guide rollers G11, G12, G21, and G22 that are in contact with the front and rear portions of the yarn portions pushed down by the descending yarn pressers P1 and P2 in the front and rear portions of the yarns in the dyeing tanks B1 and B2, respectively. Is provided. In the illustrated embodiment, the guide rollers are arranged outside the upper ends of the front and rear walls of the dyeing tank, but the guide rollers may be arranged inside the upper ends of the front and rear walls. When the thread pressers P1 and P2 are in the raised position (standby position), the thread portion is in a horizontal position spaced above the guide rollers G11, G12, G21, and G22, and the guide rollers G11, G12, G21, It is not in contact with G22. In one preferred embodiment, the guide rollers G11, G12, G21, and G22 are rotatable, but do not necessarily rotate as long as the yarn can be allowed to run while the yarn is in contact with the peripheral surface of the guide roller. Also good. In the drawing, another guide roller G is shown on the rear side of the dyeing tank, but a guide roller may be provided on the front side of the dyeing tank.
糸押下げ体Ｐ１、Ｐ２は、昇降機構によって降昇するようになっている。昇降機構としては公知のアクチュエータを適宜選択して用いればよいことが当業者に理解される。糸押下げ体Ｐ１、Ｐ２は、同一の形状を備えており、下降した時に糸に当接するガイド当接部を備えている。ガイド当接部は、当該当接部に糸が接触した時に当該糸にダメージを与えることがなく、また、ガイド当接部に糸が接触した状態で糸の走行を許容できるものであれば、その形状は問わないが、１つの好ましい態様では、ガイド当接部は周面を備えている。また、回転自在のローラからガイド当接部を形成してもよい。図示の態様では、糸押下げ体Ｐ１のガイド当接部は、糸の走行方向の前後に位置した第１当接部Ｐ１１、第２当接部Ｐ１２を備えている。第１当接部Ｐ１１、第２当接部１２は、染槽Ｂ１の幅方向に延びている。同様に、糸押下げ体Ｐ２のガイド当接部は、糸の走行方向の前後に位置した第１当接部Ｐ２１、第２当接部Ｐ２２を備えている。第１当接部Ｐ２１、第２当接部２２は、染槽Ｂ１の幅方向に延びている。 The thread pressers P1 and P2 are moved up by an elevating mechanism. It will be understood by those skilled in the art that a known actuator may be appropriately selected and used as the lifting mechanism. The thread pressers P1 and P2 have the same shape, and include a guide contact portion that contacts the thread when lowered. If the guide contact portion does not damage the yarn when the yarn comes into contact with the contact portion, and can allow the yarn to run with the yarn in contact with the guide contact portion, Although the shape is not ask | required, in one preferable aspect, the guide contact part is provided with the surrounding surface. Further, the guide contact portion may be formed from a rotatable roller. In the illustrated embodiment, the guide abutting portion of the thread presser P1 includes a first abutting portion P11 and a second abutting portion P12 that are positioned before and after the traveling direction of the yarn. The first contact part P11 and the second contact part 12 extend in the width direction of the dyeing tank B1. Similarly, the guide abutting portion of the thread presser P2 includes a first abutting portion P21 and a second abutting portion P22 that are positioned before and after the traveling direction of the yarn. The first contact part P21 and the second contact part 22 extend in the width direction of the dyeing tank B1.
１つの態様では、染槽Ｂ１、Ｂ２には、異色の染色液が収容されている。例えば、糸を赤色と青色から多色染する場合には、染槽Ｂ１には赤色の染色液、染槽Ｂ２には青色の染色液が収容される。糸を部分染したい場合には、染槽Ｂ１に染色液、染槽Ｂ２に水が収容される。染槽セットＢの下方にはヒータＨが配置されており、染色液の温度を、糸に対応して選択された染色液による糸の浸染に適切な温度に設定する。本実施形態の酸性染料では、染色液を７０℃〜９０℃程度の温度に設定する。ヒータＨによって、染槽Ｂ１、Ｂ２に収容された液体（液体が水の場合であっても）はほぼ同一の温度に設定される。 In one aspect, dyeing liquids of different colors are accommodated in the dyeing tanks B1 and B2. For example, when the yarn is dyed in multiple colors from red and blue, the dyeing tank B1 contains a red dyeing liquid, and the dyeing tank B2 contains a blue dyeing liquid. When it is desired to partially dye the yarn, the dyeing liquid is stored in the dyeing tank B1 and water is stored in the dyeing tank B2. A heater H is disposed below the dyeing tank set B, and the temperature of the dyeing liquid is set to a temperature suitable for dyeing of the yarn with the dyeing liquid selected corresponding to the yarn. In the acidic dye of this embodiment, the dyeing solution is set to a temperature of about 70 ° C to 90 ° C. By the heater H, the liquid (even when the liquid is water) stored in the dyeing tanks B1 and B2 is set to substantially the same temperature.
染色液の種類は、糸の種類に対応して選択される。本発明において、染色が施される糸の繊維としては、染色可能な繊維であれば限定されず、ポリアミド（典型的にはナイロン）、ポリエステル等が例示される。糸の染色において、どのような染料がどのような繊維を染色できるかは当業者によく知られており、糸の繊維に応じて染色液を選択すればよい。例えば、ナイロン等のポリアミド繊維は酸性染料によって染色できる。ポリエステルの場合は、分散染料によって染色できる。あるいは、カチオン可染型ポリエステル（ＣＤＰ）であれば、カチオン染料によって染色できる。また、糸の種類は、モノフィラメントでもマルチフィラメントでもよい。 The type of dyeing liquid is selected according to the type of yarn. In the present invention, the fiber of the yarn to be dyed is not limited as long as it is a dyeable fiber, and examples thereof include polyamide (typically nylon) and polyester. It is well known to those skilled in the art which dyes can dye which fibers in dyeing yarns, and a dyeing solution may be selected according to the yarn fibers. For example, polyamide fibers such as nylon can be dyed with an acid dye. In the case of polyester, it can be dyed with disperse dyes. Alternatively, cationic dyeable polyester (CDP) can be dyed with a cationic dye. The type of yarn may be monofilament or multifilament.
本発明の典型的な実施形態では、染色対象となる糸は、釣糸に用いるナイロン糸であり、染槽に収容される染色液として酸性染料が用いられる。染色液に含まれる助剤は当業者において適宜選択することができ、例えば、酸性染料に助剤としての酢酸を加えて染色液を得る。 In a typical embodiment of the present invention, the yarn to be dyed is a nylon yarn used for a fishing line, and an acid dye is used as a dyeing solution stored in a dyeing tank. Auxiliaries contained in the dyeing liquid can be appropriately selected by those skilled in the art. For example, acetic acid as an auxiliary agent is added to an acid dye to obtain a dyeing liquid.
糸Ｌの走行、染槽セットＢの移動、糸押下げ体Ｐ１、Ｐ２の下降・上昇（糸押下げ体の下降のタイミング、下降姿勢の維持時間、上昇のタイミング）は制御部によって制御される。より具体的には、制御部からの指令でフィードローラＦおよび巻取機構のモータを駆動させることで糸を走行させ、モータを停止させること（あるいは、モータを駆動させた状態で、モータからの駆動力の伝達を一時的に中断させること）で糸の走行を停止させる。また、モータの回転数を制御することで糸の走行速度を制御することができる。制御部は、予め設定されたプログラムに従って染色工程を実行する。染槽セットの各染槽には要求される染色糸に対応する染色液（例えば、赤色と青色）が収容され、プログラムは、要求される染色糸（例えば、赤色○○ｍ、青色△△ｍを交互に備えた糸）に応じて設定されることが当業者に理解される。 The controller controls the traveling of the yarn L, the movement of the dyeing tank set B, and the lowering / raising of the yarn pressers P1, P2 (timing of lowering the yarn presser, maintaining time of the lowered posture, timing of raising). . More specifically, the feed roller F and the winding mechanism motor are driven by a command from the control unit to run the yarn and stop the motor (or in a state where the motor is driven, The running of the yarn is stopped by temporarily interrupting the transmission of the driving force. Moreover, the traveling speed of the yarn can be controlled by controlling the rotation speed of the motor. The control unit executes the staining step according to a preset program. Each dyeing tank of the dyeing tank set contains a dyeing liquid (for example, red and blue) corresponding to the required dyeing thread, and the program stores the required dyeing thread (for example, red ◯ m, blue △ Δm). It will be understood by those skilled in the art that it is set according to the yarns alternately provided.
制御部からの所定のタイミングでの指令で、スライド移動機構によって染槽セットＢをＹ方向に移動させて、染槽Ｂ１、Ｂ２のいずれかを選択して、走行経路の中途部の下方に位置させる。制御部からの所定のタイミングでの指令で、昇降機構によって選択された染槽Ｂ１またはＢ２に対応する糸押下げ体Ｐ１またはＰ２を上昇姿勢（待機姿勢）から下降させて下降姿勢とし、下降姿勢を所定時間維持させ、所定のタイミングで下降姿勢から上昇させて上昇姿勢（待機姿勢）とする。 By a command at a predetermined timing from the control unit, the dyeing tank set B is moved in the Y direction by the slide moving mechanism, and either the dyeing tank B1 or B2 is selected and positioned below the middle part of the travel route. Let The thread presser P1 or P2 corresponding to the dyeing tank B1 or B2 selected by the lifting mechanism is lowered from the raised posture (standby posture) to the lowered posture by a command at a predetermined timing from the control unit, and the lowered posture Is maintained for a predetermined time, and is raised from the lowered posture at a predetermined timing to be in the raised posture (standby posture).
図１では、糸Ｌの走行経路の所定の中途部の下方に染槽Ｂ１が位置しており、押下げ体Ｐ１が所定部位にある糸の部分の上方で待機姿勢にある。この状態で、制御部からの指令で昇降機構によって押下げ体Ｐ１が下降して、水平姿勢にある糸の部分を押し下げて、下方に位置する染槽Ｂ１に収容された第１の液体に漬ける（図３（Ａ））。糸押し下げ体Ｐ１により押し下げられた糸の部分の長さ方向前後は、それぞれ、ガイドローラＧ１１、Ｇ１２に接触している。糸押下げ体Ｐ１のガイド当接部Ｐ１１、Ｐ１２は押し下げられた第１の液体中の糸に接触している。１つの態様では、糸押下げ体Ｐ１が、糸の部分を押し下げる時には、糸の走行が停止される。 In FIG. 1, the dyeing tank B1 is positioned below a predetermined middle portion of the traveling path of the yarn L, and the push-down body P1 is in a standby posture above the portion of the yarn at a predetermined portion. In this state, the push-down body P1 is lowered by the lifting mechanism in response to a command from the control unit, pushes down the portion of the yarn in the horizontal posture, and is immersed in the first liquid accommodated in the dyeing tank B1 positioned below. (FIG. 3 (A)). The front and rear in the length direction of the portion of the yarn pushed down by the yarn push-down body P1 are in contact with the guide rollers G11 and G12, respectively. The guide contact portions P11 and P12 of the thread presser P1 are in contact with the thread in the pressed first liquid. In one aspect, when the thread presser P1 presses down the thread portion, the travel of the thread is stopped.
糸押下げ体Ｐ１が下降姿勢を維持した状態で糸を所定時間走行させることで糸の所定長の部分を第１の液体に潜らせる（図３（Ｂ））。糸押下げ体Ｐ１により押下げられて第１の液体に漬けられた糸の部分Ｌ１は、糸の走行に伴って次の工程へと進む。糸の走行速度および糸押下げ体Ｐ１の下降姿勢維持時間によって、第１の液体に潜らせる糸の部分Ｌ１の長さ（染色区間）が決定される。一方、糸の走行速度は、染色液に浸った糸に染料が染着できる程度の速度に設定される。 The yarn is allowed to run for a predetermined time in a state in which the yarn presser P1 is kept in the lowered posture, so that a predetermined length portion of the yarn is submerged in the first liquid (FIG. 3B). Portion L 1 of the yarn is immersed in the first liquid is pushed down by a yarn pressing member P1, along with the traveling of the yarn proceeds to the next step. By lowering position maintaining time of the running speed and the yarn pressing member P1 of thread, part length of L 1 of the yarn to dive to the first liquid (staining section) is determined. On the other hand, the running speed of the yarn is set to a speed at which the dye can be dyed onto the yarn soaked in the dyeing liquid.
糸押下げ体Ｐ１が下降姿勢を所定時間維持した後、制御部からの指令で昇降機構によって下降姿勢にある糸押下げ体Ｐ１を上昇させる（図３（Ｃ））。押下げられた糸は水平姿勢に復帰する。 After the thread pusher P1 maintains the lowered posture for a predetermined time, the thread pusher P1 in the lowered posture is raised by the lifting mechanism in response to a command from the control unit (FIG. 3C). The pressed thread returns to the horizontal posture.
次いで、制御部からの指令で、スライド移動機構によって、染槽Ｂ２が糸Ｌの走行経路の所定部位の下方に位置するように染槽セットＢを移動させ、押下げ体Ｐ２が所定部位にある糸の部分の上方で待機姿勢となる（図４（Ａ）、（Ｂ））。 Next, in accordance with a command from the control unit, the dyeing tank set B is moved by the slide moving mechanism so that the dyeing tank B2 is positioned below the predetermined part of the traveling path of the yarn L, and the pusher P2 is in the predetermined part. The standby posture is set above the yarn portion (FIGS. 4A and 4B).
図４（Ａ）の状態から、制御部からの指令で昇降機構によって押下げ体Ｐ２が下降して、水平姿勢にある糸の部分を押し下げて、下方に位置する染槽Ｂ２に収容された第２の液体に漬ける（図５（Ａ））。糸押し下げ体Ｐ２により押し下げられた糸の部分の長さ方向前後は、それぞれ、ガイドローラＧ２１、Ｇ２２に接触している。糸押下げ体Ｐ２のガイド当接部Ｐ２１、Ｐ２２は押し下げられた第１の液体中の糸に接触している。１つの態様では、糸押下げ体Ｐ２が、糸の部分を押し下げる時には、糸の走行が停止される。 From the state of FIG. 4 (A), the push-down body P2 is lowered by the lifting mechanism in response to a command from the control unit, pushes down the portion of the yarn in the horizontal posture, and is stored in the dyeing tank B2 positioned below. 2 is immersed in the liquid (FIG. 5A). The longitudinal direction of the portion of the yarn pushed down by the yarn push-down body P2 is in contact with the guide rollers G21 and G22, respectively. The guide contact portions P21 and P22 of the thread presser P2 are in contact with the thread in the pressed first liquid. In one aspect, when the thread presser P2 presses down the thread part, the traveling of the thread is stopped.
１つの態様では、糸押下げ体Ｐ２の下降タイミングは、糸押下げ体Ｐ２が降下して下降姿勢となった時に、第１の液体に浸かった糸の部分Ｌ１の基端側Ｌ１１に隣接する部位が丁度第２の液体に浸かるようなタイミングである。糸押下げ体Ｐ２が下降して下降姿勢となった時に、糸の部分Ｌ１の基端側Ｌ１１に隣接する部位が丁度第２の液体に浸かるかは、糸押下げ体Ｐ２により糸が押下げられた時に糸のどの部分が第２の液体に浸かるかを考慮しつつ、糸がある所定の位置まで移動した時（糸の走行速度、時間する）に糸押下げ体Ｐ２を降下させることによって行うことがきる。 In one embodiment, falling timing of the yarn pressing member P2, when the yarn pressing member P2 becomes lowered to lowered position, the base end side L 11 parts L 1 of the yarn immersed in a first liquid The timing is such that the adjacent part is just immersed in the second liquid. When the yarn pressing member P2 becomes lowered position lowered, or site adjacent to the proximal end side L 11 parts L 1 of the yarn immersed in just the second liquid, the yarn by the yarn pressing member P2 Considering which part of the yarn is immersed in the second liquid when pressed down, the yarn presser P2 is lowered when the yarn moves to a predetermined position (yarn travel speed, time). Can be done by.
糸押下げ体Ｐ２が下降姿勢を維持した状態で糸を所定時間走行させることで糸の所定長の部分を第２の液体に潜らせる（図５（Ｂ））。糸押下げ体Ｐ２により押下げられて第２の液体に漬けられた糸の部分Ｌ２は、糸の走行に伴って次の工程へと進む。糸の走行速度によって、第２の液体に潜らせる糸の長さ（染色区間）が決定される。一方、糸の走行速度は、染色液に浸った糸に染料が染着できる程度の速度に設定される。 The yarn is allowed to run for a predetermined time in a state where the yarn presser P2 is kept in the lowered posture, so that a predetermined length portion of the yarn is submerged in the second liquid (FIG. 5B). Part L 2 of the yarn is immersed in the second liquid is pushed down by a yarn pressing member P2, along with the traveling of the yarn proceeds to the next step. The yarn length (dyeing section) to be submerged in the second liquid is determined by the traveling speed of the yarn. On the other hand, the running speed of the yarn is set to a speed at which the dye can be dyed onto the yarn soaked in the dyeing liquid.
糸押下げ体Ｐ２が下降姿勢を所定時間維持した後、制御部からの指令で昇降機構によって下降姿勢にある糸押下げ体Ｐ２を上昇させる（図５（Ｃ））。押下げられた糸は水平姿勢に復帰する。 After the thread presser P2 maintains the lowered posture for a predetermined time, the thread presser P2 in the lowered posture is raised by the lifting mechanism in response to a command from the control unit (FIG. 5C). The pressed thread returns to the horizontal posture.
走行中の糸の停止及び糸押下げ体の下降、糸押下げ体の下降姿勢維持及び糸の走行の再開、糸押下げ体の上昇、染槽セットの移動による染槽の選択、を繰り返すことで、糸は、第１の液体に浸された部分Ｌ１と第２の液体に浸された部分Ｌ２とを交互に備えることになる（図８参照）。例えば、第１の液体が赤色の染色液、第２の液体が青色の染色液であれば、赤色部分Ｌ１と青色部分Ｌ２を交互に備えた多色染の糸を得ることができる。あるいは、第１の液体が赤色の染色液、第２の液体が水であれば、赤色部分Ｌ１と無地部分Ｌ２を交互に備えた部分染の糸を得ることができる。 Repeating the stopping of the running thread and the lowering of the thread presser, maintaining the lowered position of the thread presser and restarting the threading, raising the thread presser, and selecting the dyeing tank by moving the dyeing tank set in, the yarn will be provided with the portion L 1 immersed in the first liquid and a portion L 2 immersed in the second liquid to alternately (see FIG. 8). For example, staining solution of the first liquid is red, if the stain of the second liquid blue, it is possible to obtain a yarn of multicolor dyeing with red portions L 1 and the blue portion L 2 alternately. Alternatively, the first liquid is a red stain, the second liquid if the water can be obtained yarn portion dyed with the red portion L 1 and uncoated portions L 2 alternately.
染槽セットＢの染槽の数は限定されず、図６に示すように、３つの染槽Ｂ１、染槽Ｂ２、染槽Ｂ３からなる染槽セットＢを用いて３色に糸を染め分けることができる。例えば、染槽Ｂ１が赤色の染色液、染槽Ｂ２が青色の染色液、染槽Ｂ３が黄色の染色液を収容している。より具体的には、糸押し下げ体Ｐ１の降下により糸の部分を押し下げて、第１の染槽Ｂ１の第１の染色液に漬ける工程と、糸押下げ体Ｐ１が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を第１の染色液に潜らせる工程と、下降姿勢にある糸押下げ体Ｐ１を上昇させる工程と、第２の染槽Ｂ２が糸の下方に位置するように染槽セットＢを移動させる工程と、糸押し下げ体Ｐ２の降下により糸の部分を押し下げて、第２の染槽Ｂ２の第２の染色液に漬ける工程と、糸押下げ体Ｐ２が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を第２の染色液に潜らせる工程と、下降姿勢にある糸押下げ体Ｐ２を上昇させる工程と、第３の染槽Ｂ３が糸の下方に位置するように染槽セットＢを移動させる工程と、糸押し下げ体Ｐ３の降下により糸の部分を押し下げて、第３の染槽Ｂ３の第３の染色液に漬ける工程と、糸押下げ体Ｐ３が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を第３の染色液に潜らせる工程と、繰り返すことで、糸を３色で多色染することができる。同様に、４つの染槽を用いれば４色に染め分けることができ、５つの染槽を用いれば５色に染め分けることができることが当業者に理解される。 The number of dyeing tanks in the dyeing tank set B is not limited, and as shown in FIG. 6, the yarns are dyed into three colors by using a dyeing tank set B including three dyeing tanks B1, B2, and B3. be able to. For example, the dyeing tank B1 contains a red dyeing liquid, the dyeing tank B2 contains a blue dyeing liquid, and the dyeing tank B3 contains a yellow dyeing liquid. More specifically, the step of pressing down the yarn portion by the lowering of the yarn presser P1 and immersing it in the first dyeing liquid in the first dyeing tank B1, and the state where the yarn presser P1 maintains the lowered posture. A step of causing the yarn to run to immerse a predetermined length portion of the yarn in the first dyeing liquid, a step of raising the yarn presser P1 in the lowered position, and the second dyeing tank B2 below the yarn A step of moving the dyeing tank set B so as to be positioned, a step of pushing down the yarn portion by lowering the yarn presser P2, and dipping it in the second dyeing liquid in the second dyeing tank B2, and a yarn presser P2 Moving the yarn in a state where the lowering posture is maintained, causing the predetermined length portion of the yarn to be submerged in the second dyeing liquid, raising the yarn presser P2 in the lowering posture, and a third Moving the dyeing tank set B so that the dyeing tank B3 is located below the yarn, The yarn is pushed down by the lowering of the rod P3 and dipped in the third dyeing solution in the third dyeing tank B3, and the yarn is run while the yarn presser P3 maintains the lowered posture. By repeating the step of immersing the predetermined length portion in the third dyeing solution, the yarn can be multicolored with three colors. Similarly, it is understood by those skilled in the art that if four dyeing tanks are used, four colors can be dyed, and if five dyeing tanks are used, five colors can be dyed.
図６に示すように、典型的には、並行状の複数本の糸Ｌが走行経路に沿って同時に走行する。各染槽Ｂ１、Ｂ２、Ｂ３の幅及び糸押下げ体Ｐ１、Ｐ２、Ｐ３（図６Ａ）のみに示す）の幅は、複数本の糸の全幅よりも大きい寸法を備えている。押下げ体が下降することで、複数本の糸Ｌを同時に押下げて、下方の染槽内の液体に漬けるようになっている。 As shown in FIG. 6, typically, a plurality of parallel yarns L travel simultaneously along the travel path. The width of each dyeing tank B1, B2, B3 and the width of the thread presser P1, P2, P3 (shown only in FIG. 6A) are larger than the entire width of the plurality of threads. By lowering the pressing body, the plurality of yarns L are simultaneously pressed down and immersed in the liquid in the lower dyeing tank.
本発明に係る染色装置および方法は、典型的には、多色染ないし部分染されたナイロン製の釣糸の製造に用いられる。ここで、第１の長さの赤色部分と第２の長さの青色部分を交互に備えた釣用の道糸を得るものとする。第１の長さ、第２の長さは、例えば、数十ｃｍ〜数十ｍの範囲から、任意に設定することができる。第１の長さ、第２の長さは、糸の走行速度と糸押下げ体の降下姿勢維持時間とから決定することができる。 The dyeing apparatus and method according to the present invention are typically used for the production of multicolored or partially dyed nylon fishing lines. Here, it is assumed that a fishing road line having a red portion having a first length and a blue portion having a second length alternately is obtained. The first length and the second length can be arbitrarily set from a range of several tens of centimeters to several tens of meters, for example. The first length and the second length can be determined from the traveling speed of the yarn and the descent posture maintaining time of the yarn presser.
先ず、赤色の染色液を収容した染槽Ｂ１を糸の走行経路の所定部位の下方に位置させると共に、糸押下げ体Ｐ１を走行経路の所定部位の上方に位置させる。所定のタイミングで糸の走行を一時停止して、糸押下げ体Ｐ１を降下させて、染槽Ｂ１の上方に位置する糸の部分を押し下げて染槽Ｂ１内の赤色の染料液に浸す。糸押下げ体Ｐ１が下降姿勢を維持した状態で糸の走行を再開することで糸の所定長の部分（第１の長さ）を赤色の染料液に潜らせて浸染する。 First, the dyeing tank B1 containing the red dyeing liquid is positioned below a predetermined portion of the yarn traveling path, and the yarn presser P1 is positioned above the predetermined portion of the traveling path. The yarn travel is temporarily stopped at a predetermined timing, the yarn presser P1 is lowered, the portion of the yarn located above the dyeing tank B1 is pushed down and immersed in the red dye solution in the dyeing tank B1. By restarting the running of the yarn in a state in which the yarn presser P1 maintains the lowered posture, the predetermined length portion (first length) of the yarn is immersed in the red dye solution.
次いで、下降姿勢にある糸押下げ体Ｐ１を上昇させる。染槽セットＢを移動させて糸の走行経路の所定部位の下方に染槽Ｂ２を位置させると共に、糸押下げ体Ｐ２を走行経路の所定部位の上方に位置させる。所定のタイミングで糸の走行を一時停止して、糸押下げ体Ｐ２を降下させて、染槽Ｂ２の上方に位置する糸の部分を押し下げて染槽Ｂ２内の青色の染料液に浸す。糸押下げ体Ｐ２の下降タイミングは、糸押下げ体が下降して糸の部分を青色の染色液に漬けて下降姿勢となった時に、赤色部分の基端側に隣接する部位が丁度青色の染色液に浸かるようなタイミングである。糸押下げ体Ｐ２が下降姿勢を維持した状態で糸の走行を再開することで糸の所定長の部分（第２の長さ）を青色の染料液に潜らせて浸染する。 Next, the thread presser P1 in the lowered posture is raised. The dyeing tank set B is moved so that the dyeing tank B2 is positioned below a predetermined part of the yarn traveling path, and the yarn presser P2 is positioned above the predetermined part of the traveling path. The yarn travel is temporarily stopped at a predetermined timing, the yarn presser P2 is lowered, the portion of the yarn located above the dyeing tank B2 is pushed down and immersed in the blue dye solution in the dyeing tank B2. The lowering timing of the thread presser P2 is such that when the thread presser descends and the part of the thread is immersed in the blue dyeing solution to the lowered position, the part adjacent to the base end side of the red part is just blue. The timing is soaked in the staining solution. By restarting the running of the yarn while the yarn presser P2 maintains the lowered posture, the predetermined length portion (second length) of the yarn is immersed in the blue dye solution.
第１サイクル（赤色の染色液を収容した染槽Ｂ１の選択、走行中の糸の停止及び糸押下げ体Ｐ１の下降、糸押下げ体Ｐ１の下降姿勢維持及び糸の走行の再開、糸押下げ体Ｐ１の上昇）と、第２サイクル（青色の染色液を収容した染槽Ｂ２の選択、走行中の糸の停止及び糸押下げ体Ｐ２の下降、糸押下げ体Ｐ２の下降姿勢維持及び糸の走行の再開、糸押下げ体Ｐ２の上昇）、を繰り返すことで、第１の長さの赤色部分と第１の長さの青色部分を交互に備えた道糸を得る。 First cycle (selection of the dyeing tank B1 containing the red dyeing solution, stopping of the running yarn and lowering of the thread presser P1, maintaining the lowered position of the thread presser P1, and restarting the running of the thread, thread press 2nd cycle (selection of the dyeing tank B2 containing the blue dyeing liquid, stop of the running thread and lowering of the thread presser P2, maintenance of the lowered position of the thread presser P2) By resuming the running of the yarn and raising the yarn presser P2), a road yarn having alternating red portions of the first length and blue portions of the first length is obtained.
Ｌ 糸
Ｂ 染槽セット
Ｂ１、Ｂ２、Ｂ３ 染槽
Ｇ１１、Ｇ１２、Ｇ２１、Ｇ２２ ガイドローラ
Ｐ１、Ｐ２、Ｐ３ 糸押下げ体
L thread B dyeing tank set B1, B2, B3 dyeing tanks G11, G12, G21, G22 guide rollers P1, P2, P3 thread presser
Claims (13)
前記走行経路の中途部の下方に位置して、当該中途部を横切る方向に並設された複数の染槽からなる染槽セットと、
１つの染槽を選択して前記中途部にある糸の部分の下方に位置させるように、前記染槽セットを、走行経路の中途部を横切る方向に移動させる移動手段と、
前記中途部の上方に位置して上昇姿勢と下降姿勢との間で降昇可能に設けられ、前記中途部にある糸の部分の上方に離間した上昇姿勢から下降した時に糸に当接するガイド当接部を備えており、下降時に前記中途部にある糸の部分を押し下げて、選択された染槽内の液体に浸ける、糸押下げ体と、
染槽の前後に位置して設けられ、前記糸押下げ体が上昇姿勢にある時には前記中途部にある糸の部分から離間した非接触状態にあり、上昇姿勢から下降する糸押下げ体により押し下げられた糸の部分の長さ方向前後に接触する、ガイド体と、
糸の走行、染槽セットの移動、糸押し下げ体の下降・上昇、を制御する制御部と、を備え、
前記糸押下げ体が上昇姿勢にある時に、前記中途部にある糸の部分が前記ガイド体から離間した状態で染槽セットの移動が行われ、前記糸押下げ体が下降姿勢にある時に、押し下げられた糸が前記ガイド体及び前記ガイド当接部に接触した状態で糸を走行させることで当該糸を選択された染槽内の液体に潜らせる、糸の染色装置。 A traveling mechanism for traveling the yarn along the traveling path;
Located below the middle part of the travel route, a dyeing tank set comprising a plurality of dyeing tanks arranged side by side in a direction crossing the middle part,
Moving means for moving the dyeing tank set in a direction crossing the middle part of the travel path so as to select one dyeing tank and position it below the portion of the yarn in the middle part;
A guide abutment that is positioned above the midway portion and is capable of ascending between a raised posture and a lowered posture, and abuts against the yarn when descending from a raised posture separated above the portion of the yarn in the midway portion. A thread presser that includes a contact portion , presses down a portion of the thread in the middle portion when lowered, and is immersed in the liquid in the selected dyeing tank;
It is located in front of and behind the dyeing tank, and when the thread presser is in the raised position, it is in a non-contact state separated from the thread part in the middle part and is pushed down by the thread presser that descends from the lifted position. A guide body that contacts the longitudinal direction of the portion of the thread that is formed,
A control unit for controlling the running of the yarn, the movement of the dyeing tank set, and the lowering / raising of the yarn presser ,
When the thread presser is in the raised position, the yarn tank set is moved in a state in which the yarn portion in the middle part is separated from the guide body, and when the thread presser is in the lowered position, A yarn dyeing apparatus that causes a yarn to run in a liquid in a selected dyeing tank by running the yarn in a state where the pressed yarn is in contact with the guide body and the guide contact portion .
前記移動手段は、前記可動染色機構ユニットを、走行経路の中途部を横切る方向に移動させるものであり、
前記制御部は、糸の走行、可動染色機構ユニットの移動、糸押し下げ体の下降・上昇、を制御する、請求項２に記載の染色装置。 A movable dyeing mechanism unit capable of reciprocating in a direction crossing the traveling path with respect to the yarn is formed from the dyeing tank set, the yarn presser body, and the guide body,
The moving means is for moving the movable dyeing mechanism unit in a direction crossing a midway part of the travel route,
The dyeing apparatus according to claim 2 , wherein the control unit controls the running of the yarn, the movement of the movable dyeing mechanism unit, and the lowering / raising of the yarn push-down body .
上昇姿勢にある糸押下げ体を下降させて、前記中途部にある糸の部分を押し下げて、当該中途部の下方に位置する選択された染槽内の液体に漬けること、
糸押下げ体が下降姿勢を維持し、押し下げられた糸が前記ガイド体及び前記ガイド当接部に接触した状態で糸を走行させることで糸の所定長の部分を液体に潜らせること、
糸押下げ体を上昇させて上昇姿勢とし、押下げられた糸の部分を押し下げられる前の前記ガイド体から離間した姿勢に復帰させること、
前記中途部にある糸が前記ガイド体から離間した状態で染槽セットを移動させて前記中途部の下方に位置する染槽を選択すること。 A dyeing mechanism comprising a traveling mechanism that causes the yarn to travel along the traveling path, and a plurality of dyeing tanks that are positioned below the middle part of the traveling path of the thread and arranged in parallel in a direction across the yarn part in the middle part. A tank set, a moving means for moving the dye tank set in a direction crossing a midway part of the travel route, and provided so as to be able to ascend between an ascending posture and a descending posture above the midway part; A thread presser body provided with a guide contact portion that contacts the thread when descending from a raised position spaced above a portion of the thread, and provided at the front and rear of the dyeing tank, Using a guide body that is in a non-contact state separated from the thread portion in the midway when in the raised posture, and contacts the longitudinal direction of the thread portion pushed down by the thread pusher , A yarn dyeing method in which the following steps are repeated.
Lowering the thread presser in the raised position, pressing down the part of the thread in the middle part, soaking in the liquid in the selected dyeing tank located below the middle part,
The thread presser is maintained in a lowered posture, and the thread is run while the pressed thread is in contact with the guide body and the guide contact part, thereby allowing a predetermined length of the thread to be submerged in the liquid;
Raising the thread presser to a raised position and returning the pressed part of the thread away from the guide body before being pushed down;
The dyeing tank set is moved in a state where the yarn in the midway part is separated from the guide body, and the dyeing tank located below the midway part is selected.
前記糸押し下げ体の降下により中途部にある糸の部分を押し下げて、中途部の下方に位置する第１の染槽の第１の液体に漬ける工程と、
糸押下げ体が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を第１の液体に潜らせる工程と、
前記下降姿勢にある糸押下げ体を上昇させる工程と、
第２の染槽が中途部の下方に位置するように染槽セットを移動させる工程と、
前記糸押し下げ体の降下により中途部にある糸の部分を押し下げて、中途部の下方に位置する第２の染槽の第２の液体に漬ける工程と、
糸押下げ体が下降姿勢を維持した状態で糸を走行させることで糸の所定長の部分を第２の液体に潜らせる工程と、
を含んでいる、請求項６に記載の染色方法。 The dyeing tank set includes at least a first dyeing tank containing a first liquid and a second dyeing tank containing a second liquid,
A step of depressing a portion of the yarn in the middle portion by lowering the yarn push-down body and immersing it in the first liquid in the first dyeing tank located below the middle portion;
A step of causing a predetermined length of the yarn to be submerged in the first liquid by running the yarn in a state where the yarn pressing body maintains the lowered posture;
Raising the thread presser in the lowered position;
Moving the dyeing tank set so that the second dyeing tank is located below the midway part; and
A step of pushing down a portion of the yarn in the middle part by lowering the yarn push-down body and immersing it in the second liquid in the second dyeing tank located below the middle portion;
A step of allowing the predetermined length of the yarn to be submerged in the second liquid by running the yarn in a state where the yarn pressing body maintains the lowered posture;
The staining method according to claim 6, comprising:
A dyeing mechanism comprising a traveling mechanism that causes the yarn to travel along the traveling path, and a plurality of dyeing tanks that are positioned below the middle part of the traveling path of the thread and arranged in parallel in a direction across the yarn part in the middle part. A tank set, a moving means for moving the dye tank set in a direction crossing a midway part of the travel route, and provided so as to be able to ascend between an ascending posture and a descending posture above the midway part; A thread presser body provided with a guide contact portion that contacts the thread when descending from a raised position spaced above a portion of the thread, and provided at the front and rear of the dyeing tank, Using a guide body that is in a non-contact state separated from the thread portion in the midway when in the raised posture, and contacts the longitudinal direction of the thread portion pushed down by the thread pusher , The method according to any one of claims 6 to 11, wherein the control unit includes: Computer program to be executed.
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| JP2011238459A JP4996765B1 (en) | 2011-10-31 | 2011-10-31 | Yarn dyeing apparatus and method, and method for producing fishing line using the method |
| CN2012104279912A CN103088576A (en) | 2011-10-31 | 2012-10-31 | Dyeing device and method for thread, and manufacturing method of fishing line with the same |
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| CN114855384A (en) * | 2022-04-21 | 2022-08-05 | 洛阳雀金绣文化创意有限公司 | Traction fracture prevention dyeing device for processing sparrow gold embroidery silk threads and implementation method |
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| CN105821607A (en) * | 2016-04-27 | 2016-08-03 | 芜湖富春染织有限公司 | Cotton yarn multicolored dyeing and weaving device |
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| CN107881679A (en) * | 2017-11-28 | 2018-04-06 | 湖北广艺科技集团股份有限公司 | A kind of Dyeing Process of Cotton Yarn production line |
| CN108301138A (en) * | 2018-03-29 | 2018-07-20 | 黑金刚（福建）自动化科技股份公司 | A kind of intelligent sewing machine that sewing machine color can be automatically generated and be selected and application method |
| CN108699766B (en) * | 2018-04-24 | 2021-07-09 | 福建华锦实业有限公司 | Dyed fabric and dyeing method thereof |
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| JP7272878B2 (en) * | 2019-06-26 | 2023-05-12 | シスメックス株式会社 | Smear preparation device and smear preparation method |
| CN110528208A (en) * | 2019-08-14 | 2019-12-03 | 任志伟 | Three colo(u)r streaks of one kind quickly contaminate control equipment |
| CN110629427A (en) * | 2019-09-30 | 2019-12-31 | 武汉工程大学 | Silk thread printing device of coloring |
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| JP2013096023A (en) | 2013-05-20 |
| CN103088576A (en) | 2013-05-08 |
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