CN107313145A - A kind of system of quick production section coloured yarn - Google Patents
A kind of system of quick production section coloured yarn Download PDFInfo
- Publication number
- CN107313145A CN107313145A CN201710641018.3A CN201710641018A CN107313145A CN 107313145 A CN107313145 A CN 107313145A CN 201710641018 A CN201710641018 A CN 201710641018A CN 107313145 A CN107313145 A CN 107313145A
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- China
- Prior art keywords
- yarn
- dye liquor
- casket
- dyeing
- yarn dyeing
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000009970 yarn dyeing Methods 0.000 claims abstract description 109
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 10
- 230000008676 import Effects 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- 238000004043 dyeing Methods 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 17
- 230000002093 peripheral effect Effects 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 89
- 238000000034 method Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 8
- 238000009987 spinning Methods 0.000 description 8
- 230000008859 change Effects 0.000 description 6
- 238000004804 winding Methods 0.000 description 5
- 235000013351 cheese Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 241001463139 Vitta Species 0.000 description 2
- 230000003321 amplification Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 206010050789 Hypochromasia Diseases 0.000 description 1
- 210000001367 artery Anatomy 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000012192 staining solution Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
- D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of system of quick production section coloured yarn, belong to technical field of textile processing.The system of the present invention is combined by more than two yarn dyeing units, the first pressure roller and yarn take-up device;Yarn dyeing unit is made up of dye liquor storage device, cord grip, yarn dyeing casket, dye liquor EGR and drying yarn device;When producing section coloured yarn, yarn is equal by the time of each yarn dyeing unit, when cord grip controls U-shaped support slide downward, V-type yarn guiding wheel pressing yarn is allowed to be in close contact the sponge for being adsorbed with dye liquor and dye, when U-shaped support upward sliding is to original position, yarn is not dyed, and each cord grip controls the time for sliding up and down and sliding up and down of U-shaped support according to program set in advance and quickly produces the section coloured yarn that shaping does uniform color-variable respectively.The system design of the present invention is rationally, simple in construction, easy to operate, can quick online production section coloured yarn, it is easy to promote the use of.
Description
Technical field
The present invention relates to a kind of system of quick production section coloured yarn, belong to technical field of textile processing.
Background technology
Section coloured yarn is a kind of new flame, is characterized in being dispersed with length, interval, color interruption change on yarn body
The color section of change, so that yarn, also with abundant color change, more meets fashion rich in stereovision, third dimension.Tradition
The technology for producing section coloured yarn is main in spinning process, using 2~3 groups of coloured rove, and alternately feeding spinning is formed stage.This
The section coloured yarn of class method spinning often has thickness change in length of yarn direction, and the uniformity on resultant yarn strand can produce influence,
And make to spin section coloured yarn needs in this way first to rove dyeing, the technological process for producing section coloured yarn is excessively complicated, this system
About extensive application of the section coloured yarn line in each kind fabric.
As the improvement of people's living standards, consumer starts to value the quality of garment material, section coloured yarn quality is improved
Method turns into the emphasis of research.
Open magazine《Cotton textile technology》, the 4th phase of 2013 publication dates is entitled《Section coloured yarn spinning technique is simply analysed》In
The color resultant yarn technology of line density section such as introduce, and with domestic existing drawing frame segmentation feeding, the roller draft of spinning frame three
Three kinds of section coloured yarn production methods such as method and the roller draft method of spinning frame four are contrasted, although wait the color resultant yarn technology of line density section and state
Inside and outside existing section color Yarn spinning method, which is compared, has certain advantage, but it is disadvantageous in that this section coloured yarn production technology does not have
Have and fundamentally solve the problem of traditional mode of production section coloured yarn technological process length, complex procedures, time-consuming power consumption.
The content of the invention
In view of the above-mentioned problems, it is an object of the invention to provide it is a kind of can quick online production section coloured yarn system.
To achieve these goals, technical solution of the invention is:
A kind of system of quick production section coloured yarn, the system of described quick production section coloured yarn is contaminated by more than two yarns
Color element, the first pressure roller and yarn take-up device are combined, the first pressure roller, more than two yarn dyeing units and reel for yarn
Winding apparatus arranged in sequence.
Described yarn dyeing unit is by dye liquor storage device, cord grip, yarn dyeing casket, dye liquor EGR yarn
Drying unit is constituted, and yarn dyeing unit is located at the front of the first pressure roller.
Described dye liquor storage device is made up of flow control valve, dye liquor holder and agitator, and agitator is located at dye liquor
In holder, the agitating paddle of agitator is located at the bottom of dye liquor holder, and the lower end of dye liquor holder is provided with pipeline, pipeline
It is provided with flow control valve.
Described cord grip is by single-chip microcomputer, peripheral circuit, driver, U-shaped support, stepper motor, slide rail and V-type guide
Wheel is constituted, and is linked in sequence between single-chip microcomputer, peripheral circuit, driver and stepper motor by connecting line, and U-shaped support activity is nested
On slide rail, U-shaped support is connected with stepper motor, and V-type yarn guiding wheel is located at the two ends of U-shaped support.
Described yarn dyeing casket is by front apron, rear baffle, sponge, the first compression spring, the second compression spring and slide rail
Constitute, sponge is located in yarn dyeing casket, front apron and rear baffle are respectively positioned at the rear and front end of sponge, a left side for yarn dyeing casket
It is symmetrically arranged with slide rail on right both sides inwall, the both sides of front apron and rear baffle are movably nested on slide rail, front apron and yarn
The first compression spring is provided between the front inner wall for dyeing casket, is provided between rear baffle and the rear side inwall of yarn dyeing casket
It is provided with dye liquor import, the front side wall face of yarn dyeing casket and sets on second compression spring, the rear side wall face of yarn dyeing casket
The upper end that the upper end for having wall face on the left of dye liquor outlet, yarn dyeing casket is provided with wall face on the right side of yarn import, yarn dyeing casket is set
Yarn outlet is equipped with, yarn import and yarn outlet are located between front apron and rear baffle on same straight line, sponge
V-type yarn dyeing groove is provided with upper end face, V-type yarn dyeing groove is located at the lower section of the V-type yarn guiding wheel of cord grip, dye liquor
The liquid outlet of the pipeline of holder lower end is connected with the dye liquor import of yarn dyeing casket.
Described dye liquor EGR is made up of open box and the second pressure roller, and dye liquor EGR is located at yarn dyeing casket
The dye that the liquid outlet for the hydraulic pump being provided with front, open box in hydraulic pump, open box passes through pipeline and dye liquor storage device
Liquid holder is connected, and inlet is provided with open box, and the second pressure roller is located at the top of open box, and the dye liquor of yarn dyeing casket goes out
Mouth is connected by the inlet of pipeline and open box.
Described drying yarn device is made up of the first infrared heating plate and the second infrared heating plate, drying yarn dress
Setting in the front of dye liquor EGR, the heating surface of the first infrared heating plate and the second infrared heating plate is opposite.
Described yarn take-up device is located at the front of the drying yarn device of yarn dyeing unit.
The box body of described yarn dyeing casket is open-like shape, the front and rear sides wall of yarn import and yarn dyeing casket away from
From equal, yarn outlet is equal with the distance of the front and rear sides wall of yarn dyeing casket, V-type yarn dyeing groove and front apron and after
The distance of baffle plate is equal, and the groove depth and groove width of V-type yarn dyeing groove are respectively less than yarn import and yarn outlet, and dye liquor outlet is higher than
Dye liquor import.
The common tangent of two rollers of the first described pressure roller and two rollers of the second pressure roller of yarn dyeing unit
Common tangent is in same horizontal line.
As a result of above technical scheme, compared with prior art, a kind of quick production section coloured yarn of the invention is
System, the advantage is that:The system of the quick production section coloured yarn of the present invention uses the first pressure roller, more than two yarn dyeing units
With the sequential combination of yarn take-up device, the cheese being disposed across on creel horizon bar is passed through with horizon bar in same first
The public affairs of two rollers of the common tangent of two rollers of the first pressure roller on horizontal line and the second pressure roller of yarn dyeing unit are cut
Line, makes yarn be exactly in the top of the V-type yarn dyeing groove of yarn dyeing casket, yarn then is linked into yarn take-up device
On, the first compression spring and the second compression spring extrude front apron and rear baffle respectively, make front apron and rear baffle along yarn
The slide rail slide in opposition on the inwall of the casket left and right sides is dyed, so that sponge keeps being in close contact all the time with online yarn;Then
By cord grip external power supply and switch is opened, the U-shaped support of control is then write on the single-chip microcomputer of cord grip and is slided up and down
Program, single-chip microcomputer can export the pulse signal of specific rule by program set in advance, and pulse signal is by peripheral circuit biography
Enter driver, because the operating voltage of single-chip microcomputer is 5 volts, and the operating voltage of stepper motor is tens volts, even more high, driving
Device can be by the voltage amplification in peripheral circuit for the voltage needed for stepper motor works, so that stepper motor drives U-shaped support
Sliding up and down for different rules is done, automatic control function is realized.When producing section coloured yarn, first by agitator and yarn winding machine
External power supply simultaneously opens switch, yarn winding machine drive yarn through the lower section of the V-type yarn guiding wheel of cord grip and it is quick to
Preceding motion, yarn is by the time consistency below the V-type yarn guiding wheel of each cord grip.When cord grip is according to set in advance
During the U-shaped support slide downward of programme-control, V-type yarn guiding wheel pressing yarn is allowed to be in close contact the sponge for being adsorbed with dye liquor and contaminate
Color, when U-shaped support upward sliding is to original position, yarn is not dyed, and each cord grip controls U respectively according to program set in advance
The time for sliding up and down and sliding up and down of type support, determine that yarn passes through the time length of each V-type yarn dyeing groove, finally
The vitta length that yarn is dyed by several roads and per pass is dyed is determined, so as to be dispersed with length on quick online production yarn body
The section coloured yarn of the color section of degree, interval and color interruption change.The dye liquor in dye liquor holder is stirred using the agitating paddle of agitator
Mix uniform, coordinate sponge to the aggtegation of dye liquor, ensure the color of section coloured yarn dyeing while realizing quick production section coloured yarn
Depth and dye uniformity;Flow control valve is provided with the pipeline being connected using dye liquor holder with yarn dyeing casket, is realized
The flow of on-line control dye liquor;Connected using the dye liquor outlet of yarn dyeing casket by the inlet of pipeline and open box, make yarn
Dyeing residual liquid in line dyeing casket is collected into open box, is provided with pressure roller above open box, yarn is passed through yarn dyeing
A part of dye liquor carried after casket is extruded and be flowed into open box by pressure roller, and hydraulic pump is provided with open box, hydraulic pump
Liquid outlet is connected by pipeline with dye liquor holder, and the dyeing residual liquid in open box is transported in dye liquor holder by hydraulic pump,
Realized using the collective effect of pressure roller, open box and hydraulic pump and dye liquor is recycled;Using the front of dye liquor EGR
Be provided with drying yarn device so that yarn after dyeing in the middle of two blocks of infrared heating plates of drying yarn device by and
The online drying to the yarn after dyeing is realized, is unlikely to make the dyestuff carried on yarn be stained with yarn take-up device.
The system of the quick production section coloured yarn of the present invention is using cheese as raw material, and quick online production section coloured yarn is changed
The production technology of traditional section coloured yarn, it is interim first giving stock-dye in traditional section coloured yarn production process, then in spinning process
Two steps that alternating feeds coloured rove are combined into a step, the quick online production section coloured yarn directly in the system of the present invention, this
Kind of method largely simplifies the production technology of traditional section coloured yarn, reduce the cost of factory, energy consumption, space usage amount and
Labour's usage amount, can largely improve the production efficiency of factory, and this method will not to the resultant yarn strand of yarn
Have an impact, the section coloured yarn bar produced is dry good as cheese;The system design of the quick production section coloured yarn of the present invention is reasonable,
Simple in construction, simple operation can quick online production section coloured yarn, it is easy to promote the use of.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of yarn dyeing casket.
Fig. 3 is working state schematic representation of the invention.
Embodiment
The system to a kind of quick production section coloured yarn of the present invention is described in further detail below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, a kind of system of quick production section coloured yarn, the system of described quick production section coloured yarn by
More than two yarn dyeing units 2, the first pressure roller 1 and yarn take-up device 3 are combined, the first pressure roller 1, more than two
Yarn dyeing unit 2 and the arranged in sequence of yarn take-up device 3.Described yarn dyeing unit 2 is by dye liquor storage device 4, line ball
Device 5, yarn dyeing casket 6, dye liquor EGR 7 and drying yarn device 8 are constituted, and yarn dyeing unit 2 is located at the first pressure roller 1
Front.Described dye liquor storage device 4 is made up of flow control valve 9, dye liquor holder 11 and agitator 12,12, agitator
In in dye liquor holder 11, the agitating paddle 10 of agitator 12 is located at the bottom of dye liquor holder 11, and agitating paddle 10 is stored with dye liquor
At regular intervals between the bottom of device 11, so that agitator 12 is stirred to dye liquor, the lower end of dye liquor holder 11 is set
Have and flow control valve 9 is provided with pipeline, pipeline.Described cord grip 5 is by single-chip microcomputer, peripheral circuit, driver, U-shaped branch
Frame 13, stepper motor 14, slide rail 15 and V-type yarn guiding wheel 16 are constituted, single-chip microcomputer, peripheral circuit, driver and stepper motor 14 it
Between be linked in sequence by connecting line, U-shaped support 13 is movably nested on slide rail 15, and U-shaped support 13 is connected with stepper motor 14, V
Type yarn guiding wheel 16 is located at the two ends of U-shaped support 13.Described yarn dyeing casket 6 is by front apron 26, rear baffle 24, sponge 25,
One compression spring, the second compression spring and slide rail are constituted, and the box body of yarn dyeing casket 6 is open-like shape, and sponge 25 contaminates positioned at yarn
In color casket 6, front apron 26 and rear baffle 24 are respectively positioned at the rear and front end of sponge 25, lower end and the yarn dyeing casket of front apron 26
Spacing between 6 bottom is 2~10mm, the spacing between the lower end of rear baffle 24 and the bottom of yarn dyeing casket 6 for 2~
10mm, so that dye liquor is flowed in and out from yarn dyeing casket 6.Cunning is symmetrically arranged with the left and right sides inwall of yarn dyeing casket 6
The both sides of rail, front apron 26 and rear baffle 24 are movably nested on slide rail, the front inner wall of front apron 26 and yarn dyeing casket 6 it
Between be provided with the first compression spring, the second compression spring is provided between rear baffle 24 and the rear side inwall of yarn dyeing casket 6,
The length and coefficient of elasticity of one compression spring and the second compression spring are equal, to make the first compression spring and the second compression spring
Equal to the pressure of sponge 25, this, which is conducive to setting on the lasting dyeing of yarns Y, the rear side wall face of yarn dyeing casket 6, has illicit sexual relations
Dye liquor outlet 27 is provided with liquid import 23, the front side wall face of yarn dyeing casket 6, dye liquor outlet 27 is higher than dye liquor import 23, this
Sample makes sponge 25 be immersed in all the time in dye liquor, is conducive to sponge 25 to adsorb more dye liquors, the left side wall face of yarn dyeing casket 6 it is upper
End is provided with yarn import 21, and the upper end in the right side wall face of yarn dyeing casket 6 is provided with yarn outlet 28, yarn import 21 and yarn
Outlet 28 is located between front apron 26 and rear baffle 24 on same straight line, before yarn import 21 and yarn dyeing casket 6
The distance of two side walls is equal afterwards, and yarn outlet 28 is equal with the distance of the front and rear sides wall of yarn dyeing casket 6, sponge 25
V-type yarn dyeing groove 22, the distance phase of V-type yarn dyeing groove 22 and front apron 26 and rear baffle 24 are provided with upper end face
Deng, the groove depth and groove width of V-type yarn dyeing groove 22 are respectively less than yarn import 21 and yarn outlet 28, in favor of yarn be in close contact
Sponge 25, V-type yarn dyeing groove 22 is located at the lower section of the V-type yarn guiding wheel 16 of cord grip 5, the pipeline of the lower end of dye liquor holder 11
Liquid outlet be connected with the dye liquor import 23 of yarn dyeing casket 6, the dye liquor import 23 of dye liquor holder 11 and yarn dyeing casket 6 connects
The interior warp of the pipeline connect is 2~8mm, and dyestuff easily blocks pipeline when internal diameter of the pipeline is too small, dyeing is not carried out;Due to this hair
The dyeing target of bright rapid dyeing system is yarns Y, and the internal diameter of pipeline, which crosses conference, increases staining solution flow, causes the wave of dye liquor
Take.The height of dye liquor holder 11 must compare yarn than the high 200~1800mm of yarn dyeing casket 6, the height of dye liquor holder 11
Dye that casket 6 is high, but it is high two kinds of organic solvents and the dye liquor that a small amount of water is mixed can be made to be difficult to the active force for overcoming layering too much, make
Into dye liquor layering, dyestuff sinks to blocking pipeline.Described dye liquor EGR 7 is made up of the pressure roller 18 of open box 17 and second, dye
Liquid circulating device 7 is provided with the hydraulic pump in hydraulic pump, open box 17 in the front of yarn dyeing casket 6, open box 17
Liquid outlet is connected by pipeline with the dye liquor holder 11 of dye liquor storage device 4, and inlet, the second pressure are provided with open box 17
Roller 18 is located at the top of open box 17, and the dye liquor outlet 27 of yarn dyeing casket 6 is connected by pipeline with the inlet of open box 17.
Described drying yarn device 8 is made up of the first infrared heating plate 19 and the second infrared heating plate 20, drying yarn device 8
Positioned at the front of dye liquor EGR 7, the heating surface of the first infrared heating plate 19 and the second infrared heating plate 20 is opposite.Institute
The yarn take-up device 3 stated is located at the front of the drying yarn device 8 of yarn dyeing unit 2.Two of the first described pressure roller 1
The common tangent of the common tangent of roller and two rollers of the second pressure roller 18 of yarn dyeing unit 2 is in same horizontal line, this
Sample is conducive to reducing the resistance between the various parts of yarn and the present invention.
As shown in figure 3, being the working state schematic representation of the present invention, produce before section coloured yarn, be first transferred to the horizon bar of creel
At the common tangent of the common tangents of two rollers of the first pressure roller 1 and two rollers of the second pressure roller 18 of yarn dyeing unit 2
In in same horizontal line, then cheese is disposed across on the horizon bar of creel, yarns Y is then sequentially passed through into the first pressure roller 1
Two rollers common tangent and yarn dyeing unit 2 the second pressure roller 18 two rollers common tangent, and yarns Y is accessed
Onto yarn winding machine 3, make yarns Y by the top of the V-type yarn dyeing groove 22 of yarn dyeing casket 6, the V of cord grip 5
Type yarn guiding wheel 16 is located at the top of the V-type yarn dyeing groove 22 of yarn dyeing casket 6, the first compression spring and the second compression spring point
Don't push presses front apron 26 and rear baffle 24, makes front apron 26 and rear baffle 24 along on the left and right sides inwall of yarn dyeing casket 6
Slide rail slide in opposition, so that sponge 25 keeps being in close contact all the time with online yarns Y.
When producing section coloured yarn, first flow control valve 9 is closed, it is to avoid start the waste of dye liquor before dyeing, then by line ball
The external power supply of device 5 simultaneously opens switch, is write according to the products characteristics for the section coloured yarn to be produced on the single-chip microcomputer of cord grip 5
The program for controlling U-shaped support 13 to slide up and down, single-chip microcomputer can be exported the pulse signal of specific rule, arteries and veins by program set in advance
Signal is rushed by the incoming driver of peripheral circuit, because the operating voltage of single-chip microcomputer is 5 volts, and the operating voltage of stepper motor is
Tens volts, even more high, driver can by the voltage amplification in peripheral circuit for stepper motor work needed for voltage so that
Stepper motor drives U-shaped support 13 to do sliding up and down for different rules, automatic control function is realized, then by outside agitator 12
Connect power supply and open switch so that the agitating paddle 10 of agitator 12 stores dye liquor with 500~1400r/min rotational speed
Two kinds of organic solvents in device 11 are uniformly dispersed with the dye liquor that a small amount of water is mixed, and the active force of the too low stirring of rotating speed can not overcome dye
The active force of liquid layering, the too big dye liquor of rotating speed, which can be spilt, to be come, and is opened followed by by flow control valve 9, is made dye liquor holder 11
Interior dye liquor is flowed uniformly into yarn dyeing casket 6 through piping, at this moment by the external power supply of yarn take-up device 3 and is opened
Close so that yarn take-up device 3 drives yarns Y to travel forward with 50~800m/min speed, so that yarns Y is rapidly worn
The sponge 25 that crosses in yarn dyeing casket 6 and realize the quick online dyeing to yarns Y, the yarn of rapid dyeing system of the invention
The speed of coiler device 3 can not be too fast, otherwise yarns Y hypochromasia, just without practical value, and yarn winding machine 3 drives yarn
Line Y is through the lower section of the V-type yarn guiding wheel 16 of cord grip 5 and quickly travels forward, and yarns Y passes through the V-type of each cord grip 5
The time consistency of the lower section of yarn guiding wheel 16.When 13 slide downward of support U-shaped according to programme-control set in advance of cord grip 5, V
Type yarn guiding wheel 16 pressing yarn be allowed to be in close contact the sponge 25 for being adsorbed with dye liquor and dye, when the U-shaped upward sliding of support 13 extremely
When in situ, yarns Y is not dyed, each cord grip 5 according to program set in advance control respectively U-shaped support 13 slide up and down and
The time slided up and down, determine that yarns Y passes through the time length of each V-type yarn dyeing groove 22, it is final to determine yarns Y by several
The vitta length that road is dyed and per pass is dyed, so as to be dispersed with quick online production yarn body between length, interval and color
The section coloured yarn of the color section of disconnected change.The dye liquor in dye liquor holder 11 is stirred using the agitating paddle 10 of agitator 12, matched somebody with somebody
Aggtegation of the sponge 25 to dye liquor is closed, ensures the color depth and dye of section coloured yarn dyeing while realizing quick production section coloured yarn
Color uniformity;Flow control valve 9 is provided with the pipeline being connected using dye liquor holder 11 with yarn dyeing casket 6, is realized online
Adjust the flow of dye liquor;It is connected using the dye liquor outlet 27 of yarn dyeing casket 6 by pipeline with the inlet of open box 17, makes yarn
Dyeing residual liquid in line dyeing casket 6 is collected into open box 17, and hydraulic pump, the liquid outlet of hydraulic pump are provided with open box 17
It is connected by pipeline with dye liquor holder 11, the dyeing residual liquid in open box 17 is transported in dye liquor holder 11 by hydraulic pump,
And the top of open box 17 is provided with the second pressure roller 18, the second pressure roller 18 is stainless steel, yarns Y is passed through yarn dyeing casket
A part of dye liquor carried after 6 is extruded and be flowed into open box 17 by pressure roller, utilizes the second pressure roller 18, open box 17 and hydraulic pressure
The collective effect of pump is realized and dye liquor is recycled;Drying yarn device 8 is provided with using the front of dye liquor EGR 7,
So that dyeing after yarns Y from the centre of two blocks of infrared heating plates of drying yarn device 8 by and realize to after dyeing
The online drying of yarn, is unlikely to make the dyestuff carried on yarn be stained with yarn take-up device.
Claims (3)
1. a kind of system of quick production section coloured yarn, it is characterised in that:The system of described quick production section coloured yarn by two with
On yarn dyeing unit (2), the first pressure roller (1) and yarn take-up device (3) combine, the first pressure roller (1), two or more
Yarn dyeing unit (2) and yarn take-up device (3) arranged in sequence;
Described yarn dyeing unit (2) is circulated by dye liquor storage device (4), cord grip (5), yarn dyeing casket (6), dye liquor
Device (7) and drying yarn device (8) composition, yarn dyeing unit (2) are located at the front of the first pressure roller (1);
Described dye liquor storage device (4) is made up of flow control valve (9), dye liquor holder (11) and agitator (12), stirring
Device (12) is located in dye liquor holder (11), and the agitating paddle (10) of agitator (12) is located at the bottom of dye liquor holder (11), dye
The lower end of liquid holder (11), which is provided with pipeline, pipeline, is provided with flow control valve (9);
Described cord grip (5) is by single-chip microcomputer, peripheral circuit, driver, U-shaped support (13), stepper motor (14), slide rail
(15) constituted with V-type yarn guiding wheel (16), it is suitable by connecting line between single-chip microcomputer, peripheral circuit, driver and stepper motor (14)
Sequence is connected, and U-shaped support (13) is movably nested on slide rail (15), and U-shaped support (13) is connected with stepper motor (14), V-type guide
Take turns the two ends that (16) are located at U-shaped support (13);
Described yarn dyeing casket (6) is by front apron (26), rear baffle (24), sponge (25), the first compression spring, the second compression
Spring and slide rail are constituted, and sponge (25) is located in yarn dyeing casket (6), and front apron (26) and rear baffle (24) are located at sponge respectively
(25) slide rail, front apron (26) and rear baffle are symmetrically arranged with rear and front end, the left and right sides inwall of yarn dyeing casket (6)
(24) both sides are movably nested on slide rail, and first is provided between the front inner wall of front apron (26) and yarn dyeing casket (6)
The second compression spring, yarn dyeing casket are provided between the rear side inwall of compression spring, rear baffle (24) and yarn dyeing casket (6)
(6) it is provided with rear side wall face on dye liquor import (23), the front side wall face of yarn dyeing casket (6) and is provided with dye liquor outlet
(27), the upper end in wall face is provided with the upper of wall face on the right side of yarn import (21), yarn dyeing casket (6) on the left of yarn dyeing casket (6)
End is provided with yarn outlet (28), and yarn import (21) and yarn outlet (28) are located at front apron on same straight line
(26) between rear baffle (24), V-type yarn dyeing groove (22), V-type yarn dyeing are provided with the upper end face of sponge (25)
Groove (22) be located at cord grip (5) V-type yarn guiding wheel (16) lower section, the liquid outlet of the pipeline of dye liquor holder (11) lower end with
Dye liquor import (23) connection of yarn dyeing casket (6);
Described dye liquor EGR (7) is made up of open box (17) and the second pressure roller (18), and dye liquor EGR (7) is located at yarn
The liquid outlet for the hydraulic pump being provided with the front of line dyeing casket (6), open box (17) in hydraulic pump, open box (17) passes through pipe
Road is connected with the dye liquor holder (11) of dye liquor storage device (4), and inlet, the second pressure roller (18) are provided with open box (17)
Top positioned at open box (17), the dye liquor outlet (27) of yarn dyeing casket (6) passes through pipeline and the inlet of open box (17)
Connection;
Described drying yarn device (8) is made up of the first infrared heating plate (19) and the second infrared heating plate (20), yarn
Line drying unit (8) is located at the front of dye liquor EGR (7), the first infrared heating plate (19) and the second infrared heating plate
(20) heating surface is opposite;
Described yarn take-up device (3) is located at the front of the drying yarn device (8) of yarn dyeing unit (2).
2. a kind of system of quick production section coloured yarn as claimed in claim 1, it is characterised in that:Described yarn dyeing casket
(6) box body is open-like shape, and yarn import (21) is equal with the distance of the front and rear sides wall of yarn dyeing casket (6), and yarn goes out
Mouthful (28) are equal with the distance of the front and rear sides wall of yarn dyeing casket (6), V-type yarn dyeing groove (22) and front apron (26) and
The distance of rear baffle (24) is equal, and the groove depth and groove width of V-type yarn dyeing groove (22) are respectively less than yarn import (21) and yarn goes out
Mouth (28), dye liquor outlet (27) is higher than dye liquor import (23).
3. a kind of system of quick production section coloured yarn as claimed in claim 1, it is characterised in that:Described the first pressure roller (1)
The common tangents of two rollers of the second pressure roller (18) of common tangent and yarn dyeing unit (2) of two rollers be in same water
On horizontal line.
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Application publication date: 20171103 |