JP2019522745A - 接着剤が不要でダストがない複合床材料システム - Google Patents
接着剤が不要でダストがない複合床材料システム Download PDFInfo
- Publication number
- JP2019522745A JP2019522745A JP2018569153A JP2018569153A JP2019522745A JP 2019522745 A JP2019522745 A JP 2019522745A JP 2018569153 A JP2018569153 A JP 2018569153A JP 2018569153 A JP2018569153 A JP 2018569153A JP 2019522745 A JP2019522745 A JP 2019522745A
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- JP
- Japan
- Prior art keywords
- floor
- dust
- pvc
- adhesive
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Abstract
Description
別実施形態においては、マックイーン特許は、放射線又は熱硬化性樹脂、開始剤及び基板に混合物を適用する際に肉眼で見えるテクスチャを提供するために有効なサイズを持ったテクスチャを作り出す微粒子からなるプレキュアされたコーティング混合物を提供する。別の実施形態においては、本発明は、基板と、基板の少なくとも一部の上にある放射線又は熱硬化性コーティングとからなるコーティングされた基板を提供する。加えて、特許は基板上にコーティングを施す方法を提供する。この方法は、基板の少なくとも一部の上に放射線硬化性樹脂と開始剤または熱硬化性樹脂と熱開始剤からなるプレキュアされたコーティング混合物を散布して肉眼で見えるテクスチャ及び放射線硬化または熱硬化を有したプレキュアされたコーティングを形成する工程を備え、前記プレキュアされたコーティングは肉眼で見えるテクスチャを有した放射線硬化又は熱硬化させたコーティングを形成する。
Claims (20)
- 名目上の頂部及び底部を有し、接着剤が不要でダストがない複合床材料製品であって、
(i)PVC樹脂と、使用の際に床基部層に所望の性質を提供するためにPVC樹脂と共用できる材料とからなる混合物の混合、溶融、冷却、搬送、押出、型成形によって形成された床基部層と、
(ii)PVC装飾ポリマーフィルムの頂面にPVC耐摩耗性ポリマーフィルムを加えることによって形成された床表面層であって、前記床基部層の頂面に熱溶融上張りによって溶融されて、基部と表面部の半組立部品を形成する床表面層と、
(iii)前記基部と表面部の半組立部品の頂面に少なくとも1つのUV硬化プラスチック樹脂をコーティングし、続いてUV光による露光によって硬化させることによって形成された床コーティング層とからなり、
溶融及びコーティング後の前記基部と表面部の半組立部品及び前記床コーティング層は、仕上げされた大きなシート状の組立体を構成し、前記仕上げされた大きなシート状の組立体は、続いて所望のサイズ及び形状にプロファイル処理されて複数の床セグメントを生成し、前記床セグメントは続いて検査され且つ包装されることを特徴とする接着剤が不要でダストがない複合床材料製品。 - 前記床基部層は、PVC樹脂と、使用時に前記床基部層において付加的な所望の性質を提供するためにPVC樹脂と共用できる材料とからなる少なくとも1つの付加的な混合物の混合、溶融、冷却、搬送及び共押出、及び共通の型成形を更に備えていることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- (iv)下張りの層、
を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。 - 前記PVC装飾ポリマーフィルムは更に色つきのフィルムを更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記PVC装飾ポリマーフィルムは、施された装飾パターンを更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記基部と表面部の半組立部品上にエンボスされたテクスチャ加工面を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記PVC耐摩耗性ポリマーフィルムは透明であることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記床コーティング層は透明であることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記床コーティング層は、ざらざらした粒子状材料を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記床コーティング層は、酸化アルミニウムを更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- PVC樹脂と、PVC樹脂と共用できる材料とからなる前記混合物は、
(a)50kgPVC;
(b)75−100kg 800−1000 Caco3;
(c)3.8−5.0kg Ca/Zn 安定剤;
(d)2.5−4.0kg 塩素化ポリエチレン CPE;
(e)3.0−4.0kg ACR 重合調整剤;
(f)0.2−0.3kg 高密度ポリエチレンオキサイド OA6;
(g)0.4−0.6kg 内部潤滑剤 G60;及び
(h)0.5−0.7kg 高融点ポリマー PE−wax
を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。 - PVC樹脂と、PVC樹脂と共用できる材料とからなる前記混合物は、
(a)50kgPVC;
(b)25−50kg 800−1000 Caco3;
(c)3.0−4.0kg Ca/Zn 安定剤;
(d)2.0−4.0kg 塩素化ポリエチレン CPE;
(e)2.0−3.5kg ACR 重合調整剤;
(f)0.1−0.2kg 高密度ポリエチレンオキサイド OA6;
(g)0.2−0.4kg 内部潤滑剤 G60;
(h)0.15−0.35kg 高融点ポリマー PE−wax;及び
(i)1.0−2.0kg エポキシ化大豆油 DOBS
を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。 - 前記床コーティング層は更にUV硬化プライマーの適用及びUV硬化上面コーティングの少なくとも1つの適用を備えていることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- UV光への露光による前記硬化は、水銀(Hg)ランプへの露光を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- UV光への露光による前記硬化は、ガリウム(Ga)ランプへの露光を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記床基部層の形成は、1600RPMに近い高速であるが1600RPMを越えない高速で攪拌している間に前記混合物を115〜130℃に加熱する工程を更に備えることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記床表面層及び前記床基部層の熱溶融上張りは、組立された複数の層を、少なくとも1セットの加熱ローラーに通すことを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記床基部層の押出は、40RPMを越えない速度、20〜35mpaの押出圧力、及び160〜186℃の温度で80mmの直径のスクリューを用いて押し出す工程からなることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 前記PVC耐摩耗性ポリマーフィルム及び前記PVC装飾ポリマーフィルムは、大きなロールで供給されることを特徴とする請求項1記載の接着剤が不要でダストがない複合床材料。
- 名目上の頂部及び底部を有した接着剤が不要でダストがない複合床材料製品であって、
(i)混合、溶融、冷却、搬送、共押出、型成形することによって形成された床基部層と、
(a)第1混合物は、
(1)50kgPVC;
(2)75−100kg 800−1000 Caco3;
(3)3.8−5.0kg Ca/Zn 安定剤;
(4)2.5−4.0kg 塩素化ポリエチレン CPE;
(5)3.0−4.0kg ACR 重合調整剤;
(6)0.2−0.3kg 高密度ポリエチレンオキサイド OA6;
(7)0.4−0.6kg 内部潤滑剤 G60;及び
(8)0.5−0.7kg 高融点ポリマー PE−wax;
からなり、
(b)第2混合物は、
(1)50kgPVC;
(2)25−50kg 800−1000 Caco3;
(3)3.0−4.0kg Ca/Zn 安定剤;
(4)2.0−4.0kg 塩素化ポリエチレン CPE;
(5)2.0−3.5kg ACR 重合調整剤;
(6)0.1−0.2kg 高密度ポリエチレンオキサイド OA6;
(7)0.2−0.4kg 内部潤滑剤 G60;
(8)0.15−0.35kg 高融点ポリマー PE−wax;及び
(9)1.0−2.0kg エポキシ化大豆油 DOBS;
からなり、
(iii)施された装飾パターンを有したPVC装飾フィルムの頂面にPVC耐摩耗性ポリマーフィルムを加えることによって形成された床表面層であり、前記床基部層の頂面に熱溶融上張りによって溶融されて、基部と表面部の半組立部品を形成する床表面層と、
(iv)前記基部と表面部の半組立部品の頂面に少なくとも1つのUV硬化プラスチック樹脂をコーティングし、続いてUV光への露光によって硬化させることによって形成された床コーティング層と、を備え、
溶融及びコーティング後の前記基部と表面部の半組立部品及び前記床コーティング層は仕上げされた大きなシート組立体を構成し、前記仕上げされた大きなシート組立体は、続いて所望のサイズ及び形状にプロファイル処理されて複数の床セグメントを生成し、
前記床セグメントは続いて検査され且つ包装されることを特徴とする接着剤が不要でダストがない複合床材料製品。
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US10662656B2 (en) * | 2016-06-28 | 2020-05-26 | John B. Troendle | Glueless dustless composite flooring material system |
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US10220599B2 (en) | 2019-03-05 |
KR102680080B1 (ko) | 2024-07-02 |
AU2016412932A1 (en) | 2019-02-07 |
AU2016412932B2 (en) | 2023-01-19 |
EP3475498A4 (en) | 2020-03-04 |
EP3475498A1 (en) | 2019-05-01 |
JP6928012B2 (ja) | 2021-09-01 |
CA3029194C (en) | 2023-10-10 |
CN109863275A (zh) | 2019-06-07 |
MX2019000142A (es) | 2019-09-04 |
CN109863275B (zh) | 2022-02-18 |
KR20190043131A (ko) | 2019-04-25 |
US20170370111A1 (en) | 2017-12-28 |
CA3029194A1 (en) | 2018-01-04 |
WO2018004724A1 (en) | 2018-01-04 |
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