JP2014037146A - 組込部品付きプラスチック中空体の製造方法 - Google Patents
組込部品付きプラスチック中空体の製造方法 Download PDFInfo
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- JP2014037146A JP2014037146A JP2013220303A JP2013220303A JP2014037146A JP 2014037146 A JP2014037146 A JP 2014037146A JP 2013220303 A JP2013220303 A JP 2013220303A JP 2013220303 A JP2013220303 A JP 2013220303A JP 2014037146 A JP2014037146 A JP 2014037146A
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- 239000004033 plastic Substances 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000000047 product Substances 0.000 claims abstract description 32
- 238000000465 moulding Methods 0.000 claims abstract description 11
- 238000000071 blow moulding Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 7
- 239000012815 thermoplastic material Substances 0.000 claims description 3
- 239000012467 final product Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000007795 chemical reaction product Substances 0.000 abstract 1
- 230000008569 process Effects 0.000 description 13
- 239000002828 fuel tank Substances 0.000 description 11
- 238000003466 welding Methods 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000010101 extrusion blow moulding Methods 0.000 description 4
- 239000000470 constituent Substances 0.000 description 3
- 238000005304 joining Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract
【解決手段】成形キャビアを形成する分割構造のブロー成形金型9a,9bを縦に分割開放して形成される金型開放間隙に可塑化プラスチック材料からなる1つ以上の帯板状又はチューブ状のパリソン13を垂下配置すると共に該金型開放間隙内に最終製品に内蔵させるべき少なくとも1つの組込部品1を配置し、これらパリソン13と組込部品1の周りで金型を閉じることにより金型で囲まれたキャビティ内でパリソン13を製品外形にブロー成形する。残置される補助具を用いることなく、成形中又は成形直後に依然として塑性状態にある製品内壁に組込部品1を押し付け、製品内壁の塑性状態のプラスチック材料の一部を組込部品1の少なくとも1つの穴から該穴の背後にまで流入させて、流入してくるプラスチック材料の流れを押し止めて塞ぐような補助具を用いることなくリベット頭部状の係合部を形成する。
【選択図】 図1
Description
2:突部
3:貫通穴
4:中空体の壁
5:係合部
6:段付き接触面
7:アンダーカット部
8:中空体製品
9a,9b:金型半割体
10:キャビティ
11:組込用支持フレーム
12:組込部品位置決め用可動保持器
13:パリソン
Claims (3)
- 組込部品を内包した熱可塑性プラスチック材料製の中空体を製造する方法であって、成形キャビティを形成する分割構造のブロー成形金型を縦に分割開放して形成される金型開放間隙に可塑化プラスチック材料からなる1つ以上の帯板状又はチューブ状のパリソンを垂下配置すると共に該金型開放間隙内に最終製品に内蔵させるべき少なくとも1つの組込部品を配置してこれらパリソンと組込部品の周りで金型を閉じ、この閉じた金型によって囲まれるキャビティの内部で前記パリソンを製品外形にブロー成形するに際して、残置される補助具を用いることなく、成形中又は成形直後に依然として塑性状態にある製品内壁に組込部品を押し付けることにより、該製品内壁の塑性状態のプラスチック材料の一部を組込部品の少なくとも1つの穴から該穴の背後に拡がる空間にまで流入させてリベット頭部状の係合部を形成するものであり、
前記リベット頭部状の係合部は、組込部品の穴の背後に流入してくる中空体内壁のプラスチック材料の流れを押し止めて塞ぐような補助具を用いることなく形成されることを特徴とする組込部品付きプラスチック中空体の製造方法。 - 前記組込部品の押し付けは、組込部品の少なくとも1つの突部の先端面で形成される段付き接触面が中空体の壁に食い込むものであり、前記塑性状態にある壁のプラスチック材料が該接触面を貫通している貫通穴を通して該穴の背後に広がる空間にまで入り込むことを特徴とする請求項1に記載の方法。
- 縦に分割開放された2分割構造のブロー成形金型の各金型半割体の間に帯板状の2つのパリソンを垂下配置し、これとは別に組込部品を組込用支持フレームの内部に配置された位置決め用可動手段に装着して該組込用支持フレームが2つのパリソンの間に位置するように該組込用支持フレームを各金型半割体の間に配置し、その後、まず各金型半割体を2つのパリソンの間に配置されている前記組込用支持フレームに対して閉じてから、前記位置決め用可動手段によって組込部品を前記組込用支持フレームの外方へ向けて押し出すことにより組込部品を依然として塑性状態にある製品内壁に押し付けて該組込部品を該製品内壁に取り付け、しかる後、前記位置決め用可動手段を前記組込用支持フレームの内部へ待避させて該組込用支持フレームを各金型半割体の間から取り出してから各金型半割体を閉じて2つのパリソンを中空体の製品形状に仕上げることを特徴とする請求項1又は2に記載の方法。
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