EP3548205A1 - Machine de coulée à chenilles et procédé de production d'un produit coulé à partir de métal liquide - Google Patents

Machine de coulée à chenilles et procédé de production d'un produit coulé à partir de métal liquide

Info

Publication number
EP3548205A1
EP3548205A1 EP17816504.9A EP17816504A EP3548205A1 EP 3548205 A1 EP3548205 A1 EP 3548205A1 EP 17816504 A EP17816504 A EP 17816504A EP 3548205 A1 EP3548205 A1 EP 3548205A1
Authority
EP
European Patent Office
Prior art keywords
cooling
casting
transport direction
nozzles
casting machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP17816504.9A
Other languages
German (de)
English (en)
Other versions
EP3548205B1 (fr
Inventor
Sebastian BÖCKING
Guido Fick
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SMS Group GmbH
Original Assignee
SMS Group GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SMS Group GmbH filed Critical SMS Group GmbH
Publication of EP3548205A1 publication Critical patent/EP3548205A1/fr
Application granted granted Critical
Publication of EP3548205B1 publication Critical patent/EP3548205B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0608—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by caterpillars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0637—Accessories therefor
    • B22D11/0648—Casting surfaces
    • B22D11/0657—Caterpillars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0637—Accessories therefor
    • B22D11/068—Accessories therefor for cooling the cast product during its passage through the mould surfaces
    • B22D11/0685—Accessories therefor for cooling the cast product during its passage through the mould surfaces by cooling the casting belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0637—Accessories therefor
    • B22D11/068—Accessories therefor for cooling the cast product during its passage through the mould surfaces
    • B22D11/0688—Accessories therefor for cooling the cast product during its passage through the mould surfaces by cooling the caterpillars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/14—Plants for continuous casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16—Controlling or regulating processes or operations
    • B22D11/18—Controlling or regulating processes or operations for pouring
    • B22D11/181—Controlling or regulating processes or operations for pouring responsive to molten metal level or slag level

Definitions

  • the invention relates to a caster casting machine for producing a cast metal from liquid metal according to the preamble of claim 1, and a corresponding method according to the preamble of claim 1 1st
  • horizontal block casting machines which function in the manner of a continuous crawler casting machine.
  • a casting machine is e.g. from EP 1 704 005 B1 or WO 95/27145.
  • the cooling elements of the casting machine form the wall of a moving casting mold on the straight sections or strands of casting caterpillars arranged opposite one another.
  • the casting caterpillars each consist of a plurality of endlessly interconnected cooling blocks, which are transported along the orbits of the caterpillars.
  • the cooling blocks are mounted on supporting elements, which are placed on chains and thus articulated as members of a chain.
  • EP 0 873 211 B2 and WO 97/26100 each disclose cooling systems for a continuous strip casting installation, in which a plurality of nozzles are provided for a supply of cooling means.
  • a disadvantage of these cooling systems according to the prior art is that no separate cooling zones are provided and a cooling rate per mold is not fixed. Rather, it is necessary to change the cooling rate that a plant operator makes such changes manually, which is also problematic in terms of safety.
  • the invention has for its object to optimize a caster casting machine and a corresponding method for producing a casting of liquid metal in terms of variability of the manufacturing process.
  • This object is achieved by a caster casting machine having the features specified in claim 1, and by a method according to claim 11.
  • Advantageous developments of the invention are defined in the dependent claims.
  • a caster casting machine serves the purpose of producing a foundry from a liquid metal.
  • the caster casting machine comprises two guide rails, with which two oppositely arranged endless horizontal orbits are formed, a plurality of support elements, which are each guided on the guide rails with attached cooling blocks, such that forms a continuous chain of support elements, in a transport direction is moved along the orbits, wherein between the cooling blocks, which come in straight sections of the orbits of the guide rails, a moving mold is formed for the foundry, and a cooling device, in particular for cooling the cooling blocks.
  • the cooling device has separate cooling zones, each having at least one cooling nozzle, wherein the cooling zones along the transport direction and / or transversely to the transport direction are individually controllable to adjust opening or closing of the cooling nozzles.
  • the present invention also provides a method for producing a casting of liquid metal.
  • the liquid metal is poured into a moving mold, which is formed between cooling blocks, which are mounted on each of two oppositely arranged endless orbits in a transport direction moving support elements.
  • each with at least one cooling nozzle are each driven individually, thereby opening or closing the cooling nozzles.
  • the transport direction in which the support elements are moved with the cooling blocks attached thereto along the respective guide rails and the orbits formed thereby synonymous with the casting direction in which the liquid metal is poured into the moving mold, which is formed between the cooling blocks in the straight portions of the opposite horizontal orbits.
  • each an upper bead and a lower bead are formed.
  • the moving mold is formed, within which a casting material is produced.
  • the invention is based on the essential finding that the cooling device has separate cooling zones, each with at least one cooling nozzle, which can be controlled individually. As a result, it is possible to selectively effect cooling of the cooling blocks and thus of the castings produced in the moving casting mold, e.g. depending on the selected casting width and / or the cast material type. For example, starting from an initial operating position in which all the cooling nozzles are open, cooling nozzles can be selectively closed in an edge region transverse to the transport or casting direction, in order to adapt the resulting cooling to a narrower casting width.
  • cooling zones and their cooling nozzles are closed along the transport or casting direction in order to reduce the resulting cooling effect in the casting direction and thereby adapt to a specific process parameter, in particular the metal type, a predetermined type of metal or metal alloy, which is cast in the moving mold to reach the casting width, casting speed or the casting profile.
  • the cooling device is arranged with their cooling nozzles such that a discharged through the cooling nozzles cooling medium acts directly on the cooling blocks.
  • a cooling device above an upper run of the upper Caterpillar and / or be arranged below a lower run of the lower bead so that a cooling medium, preferably water under pressure, is applied or sprayed by the cooling nozzles directly on a surface of the cooling blocks.
  • At least one cooling device can be arranged or accommodated in a gap between the runs of the upper or lower bead, in which case a cooling medium, preferably water under pressure, is sprayed through the cooling nozzles onto a rear side of the cooling blocks.
  • a cooling medium preferably water under pressure
  • the cooling device is formed in several parts with their associated cooling zones. Due to this multi-part cooling zones is advantageously an adaptation to the cooling blocks possible, which are intended to cool.
  • a control device may be provided by means of which the individual cooling nozzles can be controlled in the respective cooling zones.
  • a predetermined cooling model can be stored or stored in a memory of this control device, wherein based on this cooling model, a control of the nozzles takes place.
  • a temperature control of the casting within the mold is automatically influenced, whereby both the product quality and the economy are optimized.
  • such an automatic temperature control eliminates the need for manual adjustment, e.g. by handwheel, as is still required in conventional caster casting machines.
  • a precise adaptation to at least one predetermined process parameter, in particular the metal type, a predetermined metal alloy, the casting width, casting speed or the casting profile can also be achieved according to an advantageous development of the invention by individually controlling each cooling nozzle in partial regions of the cooling device. This can be realized by means of the aforementioned control device.
  • FIG. 1 is a plan view of a cooling device and its cooling zones, which are part of a caster casting machine according to the invention
  • Fig. 2-4 are plan views of the cooling device of Fig. 1, in possible
  • Fig. 5 is a side view of two guide rails, with which two oppositely arranged endless orbits are formed for a crawler molding machine according to the invention.
  • Fig. 6 is a side view of a crawler molding machine according to the invention, whose endless orbits are formed by the guide rails of FIG. 5 and in which a cooling device according to one of Fig. 1 -4 is used.
  • the caster casting machine 10 has at least one cooling device 20 which comprises separate cooling zones 22, each with a plurality of cooling nozzles 23.
  • a basically simplified plan view of such a cooling device 20 is shown in FIG. 1.
  • 5 shows a side view of two guide rails 12, with which two opposite horizontal endless circulation paths U are formed for the crawler casting machine 10.
  • a plurality of support elements 14 with cooling blocks 16 attached thereto are guided along each guide rail 12 such that a continuous chain of support elements 14 is formed, which is moved or transported in a transport direction T along the guide rails 16.
  • FIG. 5 shows only two support elements 14 with cooling blocks 16 attached thereto on the two guide rails 12.
  • FIG. 5 illustrates that a casting mold 18 is formed between the cooling blocks 16 which come into opposition in the straight sections of the circulation paths U formed by the guide rails 12.
  • this mold 15 is a mold moving in the transporting direction T.
  • the caster casting machine 10 has an upper bead 10. 1 and a lower bead 10. 2, which, as already explained above, are each formed by a plurality of support elements 14 and cooling blocks 16 attached thereto which are moved along the circulation paths U formed by the guide rails 14 in the transporting direction T.
  • the drive of the caterpillars 10.1, 10.2 takes place via drive wheels 13, which ensure a movement of the support elements 14 and the cooling blocks 16 attached thereto around the orbits U.
  • a pouring nozzle 19 which is elongated and protrudes with its outlet into the mold 18, liquid metal (eg aluminum, or an aluminum alloy) is poured into the moving mold 18 into it.
  • the caster casting machine 10 comprises at least one cooling device 20, by means of which, for example, the cooling blocks 16 which are fastened to the support elements 14 and circulate along the circulation paths U formed by the guide rails 14 adjacent to the casting mold 18 in the transport direction T can be cooled.
  • cooling devices 20 are arranged both above the upper run of the upper bead 10.1 and below the lower run of the lower bead 10.2 (compare FIG. 6).
  • water can be injected under pressure directly onto the cooling blocks 16 with the associated cooling nozzles 23, which is symbolized in FIG. 6 by corresponding arrows.
  • the cooling devices 20 are symbolized in the representation of FIG. 6 only in a simplified manner by rectangles.
  • the caster casting machine 10 comprises a control device 26 (see Fig. 6), by means of which the cooling nozzles 23 of one or more cooling devices (s) 20 can be suitably controlled in order to set the resulting cooling power.
  • the control device 26 can be signaled, e.g. be connected to a pumping device. This control device is shown only symbolically in FIG. 6 in the form of a rectangle.
  • the cooling device 20 shown in Fig. 1 may be part of the caster casting machine 10 of Fig. 6, wherein in Fig. 1, the transport direction T is also symbolized by an arrow.
  • the cooling device 20 has a plurality of separate cooling zones 22.
  • Within a cooling zone 22 are three cooling nozzles 23 (simplified by circles symbolized) arranged side by side, wherein in the illustration of Fig. 1, in the image area top right, a cooling zone 22 is shown individually pulled out for the purpose of illustration.
  • the cooling zones 22 of the cooling device 20 are arranged in the form of a matrix. Specifically, as seen in the transport direction T, a total of four cooling zones 22 (each with three cooling nozzles 23 arranged next to one another) are provided.
  • a total of eight cooling zones 22 are provided.
  • the said matrix for the cooling device 20 may also have a number of cooling zones 22 or cooling nozzles 23 which deviate from the illustration in FIG.
  • cooling nozzles 23 can be used, for example. Water is injected under pressure on the cooling blocks 16.
  • FIG. 1 the cooling device 20 is shown in an initial operating position, in which all of the cooling nozzles 23 are opened. Starting from this initial operating position, it is possible to purposefully close some of these cooling nozzles 23 by means of the control device 26, which leads to a correspondingly reduced cooling capacity and is explained below with reference to FIGS. 2 to 4.
  • 2 illustrates that here cooling nozzles are closed in an edge region R of the casting mold 18, which is symbolized by a hatching of these cooling nozzles and is designated by the reference symbol "23z.”
  • the remaining cooling nozzles, which are still open and from which thus a cooling medium is discharged are not hatched in the illustration of FIG. 2 and provided with the reference numeral "23a". As can be seen, in the operating position shown in FIG.
  • the cooling nozzles 23 a in a central region of the mold 18 along the transport direction T are all open.
  • edge nozzles R of the casting mold 18 can be selectively opened or closed as explained, the cooling for the casting 1 1 can be adapted to different casting widths, energy savings being achieved by a corresponding pump regulation.
  • cooling nozzles 23z are closed in the edge regions R of the casting mold 18, less water is required across the width of the casting mold 18.
  • it is also possible to influence the casting profile by targeted switching of individual cooling zones (ie, opening or closing of associated cooling nozzles 23).
  • Fig. 3 illustrates another possible operating position for the cooling device 20.
  • the cooling nozzles are in selected cooling zones 22 over the entire width of the mold 18, i. transverse to the transport direction T, which is symbolized by hatching of the associated circular symbols and indicated by the reference numeral "23z.”
  • Selected cooling nozzles 23z are thus closed in the transport direction T by means of the control device 26, which results in these regions
  • the temperature of the castings 11 and thus also the casting speed can be influenced in a targeted manner.
  • such a "transverse cut-off” can take the form of closing cooling nozzles 23z over the entire width of the casting mold 18 transversely to the transport direction T, the temperature profile in the casting 1 1 be influenced.
  • a temperature adaptation makes it possible to react better to the cast material 11 or the strip formed therefrom, as a result of which e.g. Hump or cracks for the casting 1 1 can be avoided.
  • the operating position shown in FIG. 4 corresponds to a combination of the operating positions of FIG. 2 and FIG. 3.
  • cooling nozzles 23 z are replaced by a suitable control by means of the control device 26 both over the width of the mold 18 (ie transversely to the transport direction T) and along the transport direction T closed.
  • the remaining open cooling nozzles are shown in the illustration of FIG. 4 is not hatched and provided with the reference numeral "23a" by way of example.
  • An advantageous automation of the production process can be achieved by storing a cooling model in a memory of the control device 26. On the basis of this model, the temperature control and the profile of the cast product 1 1 can be influenced.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)
  • Continuous Casting (AREA)
  • Metal Rolling (AREA)

Abstract

L'invention concerne une machine de coulée à chenilles (10) servant à produire un produit coulé (11) à partir de métal liquide et comprenant deux rails de guidage (12) par lesquels sont formées deux trajectoires circulaires (U) horizontales continues opposées, et une pluralité d'éléments de support (14) qui sont chacun guidés sur les rails de guidage (12) et sur lesquels sont montés des blocs de refroidissement (16), de telle manière qu'est formée une chaîne continue d'éléments de support (14) qui sont déplacés dans une direction de transport (T) sur la trajectoire circulaire (U), un moule de coulée (18) mobile pour le produit coulé (11) étant réalisé entre les blocs de refroidissement (16) qui parviennent en position opposée dans des sections droites des trajectoires circulaires (U) des rails de guidage (12). La machine de coulée à chenilles (10) comprend par ailleurs un dispositif de refroidissement (20) qui présente des zones de refroidissement (22) séparées munies respectivement d'au moins une buse de refroidissement (23), les zones de refroidissement (22) pouvant être commandées individuellement dans la direction de transport (T) et/ou transversalement à la direction de transport (T) pour ouvrir ou fermer les buses de refroidissement (23).
EP17816504.9A 2016-11-29 2017-11-24 Machine de coulée à chenilles et procédé de production d'un produit coulé à partir de métal liquide Active EP3548205B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016223717 2016-11-29
PCT/EP2017/080403 WO2018099829A1 (fr) 2016-11-29 2017-11-24 Machine de coulée à chenilles et procédé de production d'un produit coulé à partir de métal liquide

Publications (2)

Publication Number Publication Date
EP3548205A1 true EP3548205A1 (fr) 2019-10-09
EP3548205B1 EP3548205B1 (fr) 2020-07-22

Family

ID=60543539

Family Applications (2)

Application Number Title Priority Date Filing Date
EP17816504.9A Active EP3548205B1 (fr) 2016-11-29 2017-11-24 Machine de coulée à chenilles et procédé de production d'un produit coulé à partir de métal liquide
EP17808052.9A Active EP3548201B1 (fr) 2016-11-29 2017-11-24 Dispositif de transport

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP17808052.9A Active EP3548201B1 (fr) 2016-11-29 2017-11-24 Dispositif de transport

Country Status (6)

Country Link
US (2) US11040393B2 (fr)
EP (2) EP3548205B1 (fr)
JP (2) JP6800335B2 (fr)
CN (2) CN110023007A (fr)
DE (2) DE102017221090A1 (fr)
WO (2) WO2018099829A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017221040A1 (de) * 2016-11-29 2018-05-30 Sms Group Gmbh Spannsystem zum Befestigen eines Kühlblocks an einem umlaufenden Tragelement einer Raupengießmaschine, und Verfahren zum Befestigen/Lösen eines Kühlblocks an/von einem umlaufenden Tragelement einer Raupengießmaschine
WO2021231124A1 (fr) * 2020-05-13 2021-11-18 Corning Incorporated Appareils de moulage de verre avec buses de refroidissement réglables et leurs procédés d'utilisation
CN113118404B (zh) * 2021-04-19 2022-03-01 燕山大学 一种水平连铸机

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Also Published As

Publication number Publication date
JP2019535530A (ja) 2019-12-12
DE102017221095A1 (de) 2018-05-30
JP2019535529A (ja) 2019-12-12
EP3548201B1 (fr) 2020-05-27
WO2018099823A1 (fr) 2018-06-07
EP3548205B1 (fr) 2020-07-22
DE102017221090A1 (de) 2018-05-30
US20210114087A1 (en) 2021-04-22
EP3548201A1 (fr) 2019-10-09
US11040393B2 (en) 2021-06-22
WO2018099829A1 (fr) 2018-06-07
US10758970B2 (en) 2020-09-01
JP6800335B2 (ja) 2020-12-16
JP6867488B2 (ja) 2021-04-28
CN109996623A (zh) 2019-07-09
US20190381560A1 (en) 2019-12-19
CN110023007A (zh) 2019-07-16
CN109996623B (zh) 2021-07-30

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