EP3145719A1 - Druckverfahren und druckvorrichtung - Google Patents
Druckverfahren und druckvorrichtungInfo
- Publication number
- EP3145719A1 EP3145719A1 EP15731683.7A EP15731683A EP3145719A1 EP 3145719 A1 EP3145719 A1 EP 3145719A1 EP 15731683 A EP15731683 A EP 15731683A EP 3145719 A1 EP3145719 A1 EP 3145719A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printing
- cylinder
- substrate
- substrate carrier
- form cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/004—Electric or hydraulic features of drives
- B41F13/0045—Electric driving devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
- B41F21/08—Combinations of endless conveyors and grippers
Definitions
- the present invention relates to a printing method comprising a printing device which has at least one printing unit with at least one printing form cylinder, at least one impression cylinder opposite pressure cylinder and at least one substrate support means, wherein the printing form cylinder and the printing cylinder are rotated in opposite directions, with the substrate support means at least one substrate between the printing form cylinder and the printing cylinder is moved through and thereby the at least one substrate is printed in a provided between the printing form cylinder and the printing cylinder printing area by means provided on a cylinder surface of the plate cylinder engraving or provided on a cylinder surface of the plate cylinder printing plate.
- the invention further relates to a printing device which has at least one printing unit with at least one printing form cylinder, at least one pressure cylinder opposite pressure cylinder and at least one substrate support means, wherein the printing form cylinder and the printing cylinder to each other are rotatable in opposite directions and the substrate support means at least one substrate between the printing form cylinder and the printing cylinder is movable therethrough to thereby print the at least one substrate in a located between the printing form cylinder and the printing cylinder printing area by means provided on a cylinder surface of the plate cylinder engraving or provided on a cylinder surface of the plate cylinder cliché.
- an offset printing device with a plurality of successively arranged workstations in which each sheet material fixed to a sheet holding system and by means of an endless circulating conveyor between a forme cylinder and a counter-pressure cylinder in a conveying direction with always the same Speed is transported through.
- the workstation has a transmitter / detector with which the position of the sheet holding system or the sheet material is detected, processed as a signal and fed to a machine control.
- the rotational speed of the forme cylinder and / or the impression cylinder is controlled to cause a synchronous operation of the cylinder.
- the object is achieved, on the one hand, by a printing method of the abovementioned type, in which the substrate carrier device is moved linearly during a uniform rotational movement of the printing forme cylinder and the printing cylinder along a linearly extending path delimited by a longitudinal extension of the printing unit, the substrate carrier device starting from a stationary start position is accelerated to an operating speed, which has the substrate carrier device at the latest in the printing area, the substrate carrier device is moved at least in the printing area at a constant speed and the substrate carrier device is decelerated after leaving the printing area to a resting end position on the web.
- the speed of the printing form and printing cylinder but the speed of the substrate support means is changed in order to move the substrate between the printing form cylinder and the impression cylinder in accordance with a predetermined movement and thus printing process.
- the substrate carrier device is so easily designed in the method according to the invention that its speed changed almost instantaneously and thus position adjustments of the substrate carrier device can be made directly.
- the procedure according to the invention also has the advantage that the printing device on which the printing process is carried out can be built to save space since the web along which the substrate support device is to be moved can be kept short overall. This is in turn possible because, due to the low weight of the substrate carrier device whose acceleration and deceleration can be done in a short time and with high accuracy.
- the position of the substrate carrier device and / or the substrate are permanently monitored with at least one sensor per time, at least in the phase in which the substrate carrier device is moved at a constant speed, with an evaluation device the measured sensor actual position.
- Positional deviations can be detected directly by the sensor and corrected immediately by the interaction of sensor, evaluation unit, control device and linear motor.
- the speed and / or the acceleration of the substrate carrier device is changed, while the printing form cylinder and the printing cylinder continue to rotate at a constant speed, that is, they neither have to be accelerated nor decelerated.
- the distance covered by the substrate carrier device as a whole can be reduced by rapid acceleration and deceleration processes and thus the installation space of the printing device used can be minimized.
- a printing device of the type indicated above in which the substrate carrier device is linearly movable along a length-limited, linearly extending path of the printing unit, wherein the web has a start position, an acceleration range, the pressure range, a deceleration range and an end position
- Substrate carrier device is connected to a driven by a linear motor, movable along the path carriage via at least one spring suspension, and the linear motor has a control device, with in that the speed and / or the acceleration of the substrate carrier device is variable according to its position on the path.
- the spring suspension is elastic at least in the direction in which the impression cylinder presses against the substrate.
- the printing device has a substrate carrier device which can be changed rapidly and reliably in its speed, by means of whose speed change it is possible to react directly to position deviations of the substrate carrier device or the substrate provided thereon and such can be promptly and precisely corrected. Due to the possibility of fast and accurate path correction errors in printing can be largely avoided and it can be provided above all a high reproducibility of the printing results, even in a range of less than 10 ⁇ .
- the routes that are used on the linear path for acceleration and deceleration of the substrate support means can be made relatively short, whereby the printing device according to the invention can be provided with significantly less space compared to the prior art ,
- the printing device has at least one position sensor for permanently detecting the position of the substrate carrier device at least in a constant velocity phase of the substrate carrier device and an evaluation device connected to the control device of the linear motor for comparing measured actual sensor positions with sensor target Positions from one of the substrate support means predetermined movement curve and to determine resulting position deviations. Positional deviations of the substrate carrier device or of the at least one substrate accommodated thereon are immediately detected by the sensor in connection with the evaluation device and corrected immediately by the control device in cooperation with the linear motor.
- the substrate support device itself or with at least one applied substrate less than 1 kg, preferably less than 0.5 kg, more preferably less than 0.3 kg predominates.
- the substrate carrier device has a particularly low inertia, as a result of which it can be accelerated and braked particularly quickly and positional deviations can be directly compensated for.
- a particularly low weight and thus a high speed of making motion corrections of the substrate support means are obtained in the present invention, when the substrate support means does not have a vacuum system for holding the substrate or a vacuum system is used, which is suspended from the at least one spring suspension.
- the printing device is particularly easy to convert if, according to an embodiment of the invention, the engraving of the gravure cylinder or the cliché of the flexographic printing forme cylinder is provided on a push on a base cylinder of the printing forme cylinder pressure sleeve and the base cylinder connected to a compressed air connection and distributed over the base cylinder surface compressed air outputs are provided.
- Figure 1 shows schematically an embodiment of the printing device according to the invention in a front view
- FIG. 2 schematically shows one embodiment of the invention
- Printing method applicable movement sequence of a substrate carrier device of the printing device of Figure 1;
- Figure 3 shows schematically the printing device of Figure 1 in a side view
- FIG. 4 schematically shows a further embodiment of a device according to the invention
- Printing device in a side view shows.
- Figure 1 shows schematically an embodiment of a printing unit of a printing device 1 according to the invention in a front view.
- the printing unit of the printing apparatus 1 has a printing form cylinder 2 and a printing cylinder 3 arranged opposite the printing cylinder 3.
- the printing form cylinder 2 and the printing cylinder 3 have in operation of the printing device 1 on opposite directions of rotation.
- the printing form cylinder 2 rotates during operation of the printing device 1 at a uniform speed V D F
- the printing cylinder 3 rotates during operation of the printing device 1 at a uniform speed v D.
- the velocities v DF and v D are the same.
- a pressure gap 15 is provided between the printing form cylinder 2 and the printing cylinder 3. But this is not absolutely necessary.
- the printing device 1 further has a substrate carrier device 4.
- the substrate carrier device 4 holds at least one substrate 5 to be printed during the printing process.
- the substrate carrier device 4 is plate-shaped, but may also have a different shape in other embodiments of the invention.
- the substrate 5, which is formed, for example, from silicon, glass, paper, foil or another printable material, is fastened on a surface of the substrate carrier device 4 oriented downwards in FIG.
- the printing form cylinder 2 may also be provided above or laterally, while the pressure cylinder 3 may be provided below or also laterally. Accordingly, the substrate 5 can be provided at the top or on the side of the substrate carrier device 4.
- the term "laterally" is not limited to any angular orientation.
- the substrate 5 can be fastened to the substrate carrier device 4, for example by laterally provided adhesive elements.
- other adhesives, adhesives or adhesives are also suitable for affixing the substrate 5 to the substrate carrier device 4, with which a reliable durability of the at least one substrate 5 on the substrate carrier device 4, in particular during the printing of the substrate. 5 and a slight, the substrate 5 not damaging detachment of the substrate 5 of the substrate carrier device 4 after printing is possible.
- the substrate support 4 may have at least one surface of a soft, rubbery material. Further, the impression cylinder 3 may have a soft, rubbery surface. Preferably, the printing unit is freely accessible from at least one side.
- the substrate support means 4 of the printing device 1 is particularly easily formed.
- the light weight of the substrate carrier device 4 can be achieved, inter alia, by a small size and / or thickness of the substrate carrier device 4 and / or by using materials of low weight, such as fiber composite material, for producing the substrate carrier device 4.
- the substrate support 4 either alone or including the at least one substrate 5 weighs less than 1 kg, more preferably less than 500 g and in a preferred variant of the invention less than 300 g.
- the printing form engraving can be electromechanical, a laser engraving, an etched engraving or another suitable engraving.
- the substrate carrier 4 For printing the substrate 5, the substrate carrier 4 is moved between the printing form cylinder 2 and the printing cylinder 3 along the arrows A ⁇ A 2 , A 3 passes.
- the printing cylinder 3 presses, as is schematically illustrated by the arrow p, in Figure 1 from the top of the substrate support means 4 and thus presses the substrate 5 against the provided on the printing form cylinder 2 engraving.
- the substrate carrier device 4 with the at least one substrate 5 provided thereon moves linearly along a linearly extending path X delimited by a longitudinal extent L of the printing unit 1.
- the substrate carrier device 4 is moved starting from a stationary start position.
- the acceleration and deceleration take place linearly.
- the acceleration of the substrate carrier device 4 may also be in the form of a parabola shape approximating rapidly and then gradually, preferably jerk-free, to the velocity value v S2 and / or the deceleration of the substrate carrier device 4 in the form of an initially slow, preferably jerk-free , and then more rapidly from v S2 to zero-reducing motion curve.
- the entire movement sequence on the web X is predetermined to the substrate carrier device 4 by a control device 13 of the printing device 1 shown in FIG.
- the sequence of movements shown can also proceed in the reverse direction, that is, starting from the position x 3 back to the position, preferably in the reverse direction of movement of the cylinders 2, 3.
- the direction of movement of the substrate support device 4 also changes when the arrangement of printing form cylinder 2 and impression cylinder 3 is reversed or changed in its angular orientation.
- the printing device 1 of Figure 1 is shown schematically in a side view.
- the printing apparatus 1 has at least one sensor 11.
- the sensor 11 is a position sensor with which the respective position x of the substrate carrier device 4 and / or of the substrate 5 on the web X is permanently monitored at least in the phase in which the substrate carrier device 4 is moved at the constant operating speed v 2 becomes. The position monitoring can also take place on the entire track X.
- the measurement results of the sensor 11, that is to say the respective sensor-actual positions are transmitted by the sensor 11 to an evaluation device 12 of the printing device 1.
- the evaluation device 12 compares the measured actual sensor positions with desired sensor positions from a substrate support device 4 by the control device 13 predetermined movement curve and determines therefrom resulting position deviations.
- the evaluation device 12 transmits the determined position deviations to the control unit. direction 13, which directly corrects the position of the substrate support means 4 by acceleration or deceleration of the substrate support means 4 according to the predetermined sequence of movements.
- the entire movement sequence of the substrate carrier device 4 is initiated by a linear motor 14.
- the linear motor 14 is controlled by the controller 13.
- the substrate carrier device 4 is guided on one side on a carriage 6, which can be moved linearly along the path X and is driven by the linear motor 14.
- the substrate carrier device 4 is suspended on the carriage 6 via at least one spring suspension 7 and is moved along with the movement of the carriage 6.
- the spring suspension 7 is elastic at least in the z-direction, ie in the direction in which the pressure cylinder 3 presses against the substrate 5. Due to the elasticity of the spring suspension 7 and the pressure p through the impression cylinder 3, the substrate 5 is reliably pressed against the printing form cylinder 2 during the printing process, although the weight of the substrate support 4 used according to the invention is very low compared to devices used in the prior art.
- the low weight of the substrate carrier device 4 used according to the invention allows a very rapid variability of the speed v s of the substrate carrier device 4 with position deviations detected by the sensor 11.
- the speed v s of the substrate support device 4 is significantly faster and variable changeable in the printing device 1 according to the invention than it would be due to the existing inertia, the rotational speed of printing form cylinder 2 and / or impression cylinder 3.
- the printing device 1 according to the invention operates much more accurately than other printing devices of the prior art. For example, with the printing device 1 according to the invention, it is possible to achieve a cup-precise overprinting of several layers with an accuracy of ⁇ 10 ⁇ m.
- the low weight of the substrate carrier 4 also allows a very high overall processing speed when printing.
- the substrate support means 4 for example, with a speed v S2 of up to 3 m / s or even up to 5 m / s or even higher speed through the printing area between the plate cylinder 2 and the impression cylinder 3 are moved without the printing accuracy of this suffers.
- Another advantage of the printing device 1 according to the invention consists in comparison to the prior art in their low fluid consumption of, for example, less than 2 ml or less than 1 ml per printing operation.
- the installation space of the printing device 1 according to the invention can be significantly reduced compared to known printing devices.
- Figure 4 shows a further variant of a printing device 1 according to the invention, wherein like elements of the printing device 1 'with the same reference numerals as those of the printing device 1 according to the figures 1 to 3 are referred to and the respective associated above description of these elements is hereby fully referenced.
- the printing unit of the printing device 1 in contrast to the printing device 1, the printing unit of the printing device 1 'a printing form cylinder 2 with a base cylinder 2' and a force on the base cylinder 2 'push-button sleeve 9, a so-called SIeeve on, wherein the engraving of the gravure printing plate or the cliché of the flexographic printing on a Outer surface of the printing plate sleeve 9 is provided.
- a compressed air connection 10 is provided on the base cylinder 2 '.
- the base cylinder 2 ' distributed over the base cylinder surface compressed air outlets over which the pressure sleeve 9 can be initially expanded so as to be easily pushed onto the base cylinder 2' can. If a printing pattern is to be changed, in this variant of the invention, only the printing-plate sleeve 9 is to be exchanged.
- the described method and the device described are suitable in particular as a gravure printing method or gravure printing device or as a flexographic printing process or flexographic printing device.
- flexographic printing the surface of the printing form cylinder 2 is soft or rubber-like.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Printing Methods (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Rotary Presses (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014107223.5A DE102014107223A1 (de) | 2014-05-22 | 2014-05-22 | Druckverfahren und Druckvorrichtung |
PCT/IB2015/053675 WO2015177720A1 (de) | 2014-05-22 | 2015-05-19 | Druckverfahren und druckvorrichtung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3145719A1 true EP3145719A1 (de) | 2017-03-29 |
EP3145719B1 EP3145719B1 (de) | 2018-02-28 |
Family
ID=53490010
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15731683.7A Not-in-force EP3145719B1 (de) | 2014-05-22 | 2015-05-19 | Druckverfahren und druckvorrichtung |
Country Status (4)
Country | Link |
---|---|
US (1) | US20170165955A1 (de) |
EP (1) | EP3145719B1 (de) |
DE (1) | DE102014107223A1 (de) |
WO (1) | WO2015177720A1 (de) |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4081723A (en) * | 1975-05-02 | 1978-03-28 | Veb Polygraph Leipzog Kombinat Fur Polygraphische Maschinen Und Ausrustungen | Printing machine |
DE19722376A1 (de) * | 1996-05-29 | 1997-12-04 | Heidelberger Druckmasch Ag | Bogentransportsystem für eine Rotationsdruckmaschine |
US6300971B1 (en) * | 1998-11-06 | 2001-10-09 | Gerber Systems Corporation | Apparatus and method for handling media sheets in a photo-plotter |
JP2005041202A (ja) * | 2003-07-24 | 2005-02-17 | Heidelberger Druckmas Ag | 印刷技術的な機械内で枚葉紙を搬送するための装置 |
US7347416B2 (en) * | 2003-09-30 | 2008-03-25 | Heidelberger Druckmaschinen Ag | Apparatus for transporting a printing material sheet |
DE102004050725B4 (de) | 2004-10-19 | 2017-04-20 | manroland sheetfed GmbH | Verfahren zum Transport von Bogenmaterial und Verarbeitungsmaschine dazu |
US7334790B2 (en) * | 2004-10-29 | 2008-02-26 | Heidelberger Druckmaschinen Ag | Apparatus for conveying sheets through a rotary press |
JP4816937B2 (ja) * | 2005-08-02 | 2011-11-16 | セイコーエプソン株式会社 | 記録装置、被記録材搬送方法、液体噴射装置 |
CN1944048A (zh) * | 2005-09-21 | 2007-04-11 | 海德堡印刷机械股份公司 | 用于输送页张的方法和用于执行该方法的装置 |
JP2010052417A (ja) * | 2008-07-29 | 2010-03-11 | Ricoh Co Ltd | 画像形成装置 |
IT1398427B1 (it) * | 2009-09-03 | 2013-02-22 | Applied Materials Inc | Procedimento ed apparato di rilevazione dell'allineamento di un substrato |
WO2011076272A1 (en) * | 2009-12-23 | 2011-06-30 | Eastman Kodak Company | Method and device for the printing of substrates |
US9120302B2 (en) * | 2012-04-30 | 2015-09-01 | Rossini S.P.A. | Bridge sleeves with diametrically expandable stabilizers |
JP5911142B2 (ja) * | 2012-08-02 | 2016-04-27 | 株式会社Isowa | 段ボールシートの印刷装置、段ボールシート製函機、および段ボールシート製函機のための管理装置 |
US10201990B2 (en) * | 2014-11-09 | 2019-02-12 | Hewlett-Packard Development Company, L.P. | Duplex printing |
US10906336B2 (en) * | 2015-12-15 | 2021-02-02 | SCREEN Holdings Co., Ltd. | Transport apparatus, and a printing apparatus having same |
-
2014
- 2014-05-22 DE DE102014107223.5A patent/DE102014107223A1/de not_active Withdrawn
-
2015
- 2015-05-19 EP EP15731683.7A patent/EP3145719B1/de not_active Not-in-force
- 2015-05-19 WO PCT/IB2015/053675 patent/WO2015177720A1/de active Application Filing
- 2015-05-19 US US15/313,170 patent/US20170165955A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
US20170165955A1 (en) | 2017-06-15 |
EP3145719B1 (de) | 2018-02-28 |
DE102014107223A1 (de) | 2015-11-26 |
WO2015177720A1 (de) | 2015-11-26 |
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