EP3056297B1 - Verwendung eines speisereinsatzes und verfahren zum herstellen einer giessform mit vertikaler formteilung - Google Patents

Verwendung eines speisereinsatzes und verfahren zum herstellen einer giessform mit vertikaler formteilung Download PDF

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Publication number
EP3056297B1
EP3056297B1 EP16154865.6A EP16154865A EP3056297B1 EP 3056297 B1 EP3056297 B1 EP 3056297B1 EP 16154865 A EP16154865 A EP 16154865A EP 3056297 B1 EP3056297 B1 EP 3056297B1
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EP
European Patent Office
Prior art keywords
mold
feeder insert
feeder
casting
insert
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16154865.6A
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German (de)
English (en)
French (fr)
Other versions
EP3056297A1 (de
Inventor
Lars ZUMBUSCH
Claus Joachim
Guido BRIEGER
Michael BIEMEL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chemex GmbH
Huettenes Albertus Chemische Werke GmbH
Original Assignee
Chemex GmbH
Huettenes Albertus Chemische Werke GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Chemex GmbH, Huettenes Albertus Chemische Werke GmbH filed Critical Chemex GmbH
Priority to PL16154865T priority Critical patent/PL3056297T3/pl
Priority to SI201630017T priority patent/SI3056297T1/en
Publication of EP3056297A1 publication Critical patent/EP3056297A1/de
Application granted granted Critical
Publication of EP3056297B1 publication Critical patent/EP3056297B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/088Feeder heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C11/00Moulding machines characterised by the relative arrangement of the parts of same
    • B22C11/10Moulding machines characterised by the relative arrangement of the parts of same with one or more flasks forming part of the machine, from which only the sand moulds made by compacting are removed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings

Definitions

  • the present invention relates to the use of a feeder insert with a volume center of gravity displaced relative to the opening axis of its passage opening in the production of a mold with a vertical division of form and a feeder insert attached to the mold for the feed of the mold cavity during the casting process. Furthermore, the invention relates to a method for producing a mold with vertical division of form and an attached to the mold feeder insert for feeding the mold cavity during the casting process. The invention also relates to corresponding molds and feeder inserts.
  • Single or multi-part feeder systems are used in large numbers and variety in the casting of metals in molds.
  • the feeder systems used also referred to as feeder, are largely surrounded by a molding material used to make the mold, such as foundry sand, and thereby held in position relative to the mold cavity of the mold.
  • Known feeders have a feeder cavity with a passageway for the liquid metal, whereby a connection between the mold cavity and the feeder cavity consists.
  • a subset of the metal filled in the mold cavity during the casting process enters thereby into the feeder and thus into the feeder cavity.
  • the liquid metal present in the feeder system should be able to flow back into the casting mold during the solidification process, which is associated with a contraction of the casting metal, in order to compensate for or compensate for the shrinkage of the casting up to the solidus temperature.
  • the metal which has reached the feeder insert is kept in the liquid state until the metal present in the interior of the casting mold has already solidified or already partially solidifies into the casting.
  • At least part of the feeder insert is therefore usually made of an insulating and / or exothermic material. Exothermic materials have the characteristic that they are ignited when entering liquid metal in the feeder cavity of the feeder insert, due to the prevailing temperatures. From this point, an exothermic reaction automatically occurs within the material of the feeder insert, so that heat energy is released to the metal in the feeder cavity over a certain period of time. Thus, the metal in the feeder system and in the transition region to the mold cavity of the mold is maintained in the liquid state.
  • the pivot plate In its vertical orientation, which corresponds to the working position of the pivot plate, the pivot plate is parallel to the plunger with the first half of the model, also referred to as a press plate, movable.
  • Press plate and pivot plate bound at least laterally a mold chamber into which the molding material is filled to form at least one mold half of a mold.
  • the filled molding material is then compacted by a relative movement of the pressure plate and the swivel plate and thus produces a mold half or a molded part.
  • An arranged on the model half on the pivot plate feeder system, which thus arranged in the mold chamber during the manufacture of the molding are, is included within the produced molded part.
  • Such feeder systems are aligned with their feeder longitudinal axis approximately perpendicular to the pivotable mold plate, so that the passage opening of the feeder insert during casting is approximately horizontal.
  • known feeder inserts also have a volume center of gravity offset relative to the passage opening, which is arranged during the casting process, in particular above the opening axis of the passage opening.
  • Feeder systems are known for use in making a divisible mold.
  • the disclosed arrangements comprise a mold plate and / or a mold model and further at least one feeder system with a feeder element and a feeder insert.
  • the feeder element and the feeder sleeve define the feeder cavity for receiving the liquid metal.
  • the feeder element has a first end, with which this is usually directly on the mold plate and / or the mold model in abutment or seated.
  • the feeder element has a passage opening with which the connection between the mold cavity of the mold and the feeder cavity of the feeder system is ensured. In this case, the passage opening is bounded by a side wall of the feeder element.
  • an arrangement and method for making molds in a metal casting molding machine which comprises a linearly adjustable plunger for forming a first model half and a pivotable mold plate for forming the second model half.
  • the molding machine further comprises a feeder system positioning means adapted to position a feeder system on the pivotable mold plate when it has reached its horizontal orientation during the ejection operation of a mold half used to make the molds.
  • the arranged on the pivot plate feeder system is thus during the compression process of the molding material within the mold chamber and is subject to the forces acting during the pressing process.
  • FIG EP 2 489 450 A1 the side wall around the passage opening formed deformable.
  • the sidewall is deformable such that there is a reduction in the distance between the first end of the feeder element and the second end the feeder element comes to which the feeder insert of the feeder system is attached via a mounting element on the feeder element. This results in a total reduction of the total height of the feeder system.
  • the side wall which serves as a footprint of the feeder system on the mold plate or the mold model, is also arranged offset to the center of gravity of the feeder cavity, so that upon compression of the molding material, a force acting in the direction of the opening axis of the passage opening generates a tilting moment in the area of the footprint.
  • the feeder system may tilt slightly so that the footprint at the first end of the feeder element rests unevenly on the mold plate or the mold model.
  • the invention has for its object to show a use of a feeder insert in the production of a mold and a method for producing a mold with vertical shape division, with which the production of a vertically divisible mold in a simplified manner while avoiding individual or all above described disadvantages is made possible.
  • the invention solves the underlying object by the use of a feeder insert with the features of claim 1.
  • the feeder insert is positioned in a prefabricated molding of the mold, that its opening axis extends below its center of gravity.
  • the invention thus relates to the use of a feeder insert, which is suitable for producing a mold with vertical shape division.
  • Such molds can be made for example with vertical molding equipment, such as DISAMATIC molding machines DISA Industries A / S.
  • the feeder insert when using a feeder insert with a volume center of gravity displaced relative to the opening axis of its passage opening, the feeder insert is to be positioned in a prefabricated molded part of the casting mold in such a way that its opening axis preferably has an approximately horizontal orientation and lies or runs below its center of gravity.
  • the invention is based on the finding that the dosing of liquid metal in the mold cavity by a Feeder can be ensured, which is arranged laterally to a mold cavity to be generated.
  • the production of vertically divisible molds is advantageously simplified, as can be dispensed with the use of a feeder system with a compressible portion or two relatively movable elements held.
  • the casting mold to be produced can thus be produced without consideration of constructional conditions of a feeder system located in the forming chamber during the production of the molded part.
  • the (not compressible) compressible insert which is preferably not compressible (or only to a small extent) is positioned in the preform of the molded part after it has been prefabricated.
  • the molded article is equipped with holding means for the feeder insert during its production or the holding means are formed on the molded article.
  • the equipping of the molding with holding means or the formation of holding means on the molding is preferably carried out during prefabrication of the molding in the molding plant.
  • the feeder insert is used for positioning in the prefabricated molded part of the casting mold in a recess in the prefabricated molded part of the casting mold.
  • the provision of a recess is an advantageously simple way to position the feeder insert within the molding of the mold can.
  • the recess produced in the molding as a holding means in the molded part takes on at least a portion of the preferably parallel to the opening axis of the passage opening extending feeder insert.
  • the feeder insert is received via wall portions in the recess in the molding, which form an area in the circumferential direction around the opening axis of the passage opening of the feeder insert around.
  • recess and feeder insert are preferably designed such that they define a preferred orientation for the insertion of the feeder insert into the recess.
  • the mold is produced with a vertical mold division and an attached to the mold feeder insert for feeding the mold cavity during the casting process in a molding plant with a (so-called endless) molding strand.
  • the casting mold which is composed of at least a first and a second molded part is produced by the two mold parts to form a molding strand be put together.
  • a special embodiment of the invention provides that one or both moldings are produced in separate molding machines.
  • the prefabricated molded parts are then fed to said molding plant for producing the casting mold, in which the separately prefabricated molded parts are joined together.
  • the insertion of a feeder insert in a respective molded part is usually carried out immediately after the production of a separately prefabricated molded part or during manufacture, in particular the assembly of the prefabricated molded parts to the casting mold.
  • the feeder insert is positioned in a prefabricated molding of the mold, wherein the molding is prefabricated in one or the molding line with an endless mold strand.
  • the prefabrication of the molded parts and the joining of the prefabricated molded parts and the associated production of the mold is preferably carried out with a single molding plant, wherein the actual prefabrication and thus the production of the individual moldings using a molding material expires.
  • the feeder insert is positioned in a respective associated molding, preferably inserted into a recess in the molding.
  • the molded part is then combined with a molded part previously produced by the molding plant to form a casting mold.
  • the prefabricated molded parts are preferably lined up one behind the other to form an endless strand of molded parts.
  • the molded part is prefabricated in a molding chamber by molding material injected into the mold chamber and then preferably compressed the injected molding material.
  • a predetermined amount, or a presettable amount or mass of molding material is filled into the mold chamber, in particular shot.
  • the molding material is preferably injected under high pressure into the molding chamber.
  • the molding chamber is preferably completely filled by the molding material used to form the molding.
  • the molding material is further compressed. This is preferably done by applying the molding material with a compressive force.
  • the molding is prefabricated in a molding chamber which is partially bounded by a positive model of at least a portion of the feeder sleeve.
  • the positive-mode limiting model is an image of at least a portion of the feeder insert to be positioned in the molded part.
  • a recess in the molded part is produced by means of the positive model, into which the feeder insert is inserted at least with a section extending in the direction of the opening axis or an area extending circumferentially about the opening axis.
  • the feeder insert is positioned in the molded part, or is held in the molded part such that the opening axis of its passage opening extends below the volume of gravity of the feeder cavity.
  • the opening axis of the passage opening of the feeder insert also has a preferably horizontal orientation when used.
  • the mold chamber is formed in a molding line with a pivot plate and a press plate and the positive model of said portion of the feeder sleeve is arranged on the pivot plate or the press plate.
  • the positive model on the press plate or the pivot plate is effected in an advantageous manner that the recess provided for receiving the feeder insert during production of the molded part in a preferably vertical division surface of the molded part to be produced.
  • the pivot plate and the pressure plate the vertical division surfaces of the molded part are preferably formed, are generated in the contour regions of a portion of the mold cavity of the molded part to be produced.
  • the positive model imaging at least one section of the feeder insert preferably protrudes approximately perpendicularly from the model half for the molded part arranged on the press plate or swivel plate.
  • the feeder insert is inserted positively and / or non-positively into the recess. Between the wall surfaces of the feeder insert and the wall surfaces bounding the recess, a frictional connection or positive locking is preferably effected.
  • the feeder insert is firmly and at the same time safely added during the casting process in the recess provided.
  • the feeder insert is preferably fixed in the insertion direction, that is to say in the direction of the opening axis, by means of a frictional connection, in particular by a frictional force between the abutting wall surfaces of feeder insert and recess.
  • the feeder insert and the recess provided for it in shape are adapted to each other so that the feeder insert with a preferred orientation is inserted into the recess in the molding.
  • the feeder insert can be positioned in only a single orientation relative to the recess in the molded part.
  • the recess and the feeder insert corresponding therewith form a positive connection, so that the feeder insert in the recess can not be displaced or rotated transversely to the insertion direction or about an axis extending in the insertion direction.
  • the insertion direction is to be understood as the direction in which the feeder insert is inserted into the recess or inserted.
  • the opening axis of the passage opening and the insertion of the feeder insert in the molded part preferably extend parallel to each other.
  • the feeder insert is automatically inserted into the recess manually or by means of an insertion device.
  • the positioning of the feeder insert in the molding preferably the insertion of the feeder insert into the recess in the molding, thus takes place either manually, ie by hand, or by machine using a loading device.
  • the positioning or insertion is carried out after prefabricating the molded part in the molding chamber of the molding plant, which requires that the production of the molded part itself is completed.
  • the feeder insert is thus subjected to no compression process, as is customary for the production of a molded part.
  • the feeder insert used in the molding itself does not need to be compressible (in particular compressible).
  • the insertion of the feeder insert in the molded part is preferably carried out after the expulsion of the prefabricated molded part from the molding chamber. Either the feeder insert is inserted into the molded part before the molded part is brought into contact with a previously produced molded part via the mutually facing dividing surfaces, or after the produced molded article is assembled with a previously prefabricated molded part via the dividing surfaces into a casting mold.
  • the time to be chosen for the above-described insertion of the feeder sleeve is also determined by which area of the mold cavity of the mold the feeder sleeve is to be inserted.
  • the insertion of the feeder insert with an (automated working) insertion device has the advantage over manual insertion that the process of insertion is accelerated and thus the cycle times for joining the preferably sequentially lined moldings are reduced to a continuous strand of molds.
  • the feeder insert has a first end with a passage opening, a second end and one or more extending from the first to the second end side walls which define a feeder cavity for receiving liquid metal, and a has arranged on the first end wall portion, the one forms lateral wall portion of the mold cavity of the mold.
  • the arranged at the first end of the feeder insert wall portion of the feeder cavity is preferably limited in the direction of the preferably adjacent mold cavity of the mold.
  • the sidewall extending from the first to the second end defines the riser cavity opposite at least a portion of the molded article being formed.
  • the passage opening in the wall section at the first end forms a constriction and preferably a break core on the feeder insert, which allows a simplified separation of the casting and feeder after casting.
  • the wall section preferably has at the first end of the feeder insert an inner wall surface facing the feeder cavity, which delimits a cavity section which tapers in the direction of the passage opening.
  • a sharp breaking edge is generated in the transition region between the mold cavity of the mold and the feeder cavity of the feeder so preferably a sharp breaking edge is generated;
  • the separation of the feeder insert is simplified by the subsequent casting in an advantageous manner.
  • the inner wall surface of the wall section has surface areas with different angles of inclination to the opening axis of the passage opening.
  • the wall surface delimiting the tapered cavity section has a shape similar to an oblique truncated cone.
  • the wall section arranged at the first end of the feeder insert preferably has a planar wall surface section facing the mold cavity of the casting mold.
  • a planar wall surface section at the first end of the feeder insert With the configuration of a planar wall surface section at the first end of the feeder insert, a structurally simple separation between the mold cavity and the wall section of the feeder insert forming a wall surface of the mold cavity is achieved.
  • the wall surface of the wall section facing the mold cavity at the first end of the feeder insert in an alternative embodiment has a graduated one Shape or partially on an inclined course to the opening axis of the passage opening.
  • the feeder insert has a preferably in the direction of the opening axis extending feeder cavity, which has a nearly identical cross-section from the first to the second end of the feeder insert.
  • the side walls are preferably on its outside and inside plan, ie without paragraphs in the wall, formed, whereby the insertion of the feeder insert with its outer wall surface of the side wall in a recess in the molding and the drainage of the liquid metal in the direction of the passage opening in the feeder cavity is relieved.
  • the passage section having wall portion additionally one or more openings for venting the feeder cavity and / or arranged therein engaging means of an insertion device.
  • the vent opening is arranged at a horizontal arrangement of the opening axis of the passage opening above the passage opening at the wall portion at the first end of the feeder insert.
  • the vent openings can be used simultaneously for engaging holding means of a loading device, resulting in a preferred orientation when aligning or equipping at a feeder insert in the molding positioning insertion means with the feeder insert results.
  • the vent openings preferably have a diameter which is different from the diameter of the passage opening, whereby a maladjustment of the feeder insert on the loading device is basically avoided.
  • the holding means of the insertion correspond positively with the vent openings in the wall portion of the feeder insert, whereby the feeder insert is securely fixed to the insertion device during insertion or positioning in the molded part.
  • the feeder insert with respect to its longitudinal extension in the direction of the opening axis by no more than 5%, preferably not more than 2% non-destructible compressible. Due to the fact that the feeder insert is positioned in the molded part after the molding material for the molded part has been compressed in the mold chamber, the feeder insert or parts thereof need not be deformable or displaceable relative to each other. Therefore, the structural design of the feeder sleeve used over the known feeder systems is significantly simplified. Depending on the materials used for the design of the feeder insert this has a predetermined deformation capacity, which is preferably in the direction of the opening axis, however, not more than 5%, preferably not more than 2% of its original initial length.
  • the feeder insert preferably has an outer cross-section arranged perpendicular to the opening axis, which is preferably selected from the group consisting of oval, non-round, edge-rounded rectangle and polygon. Due to the outer cross section, which is preferably not rotationally symmetrical, a feeder insert after insertion into the molded part, in particular in the recess in the molded part, in its orientation, in particular in the circumferential direction to the opening axis can not be changed.
  • the outer cross-section of the feeder sleeve is chosen such that the feeder sleeve can be preferably used in only a single orientation with respect to the corresponding shape of the recess in the insertion direction of the same.
  • the feeder insert has an increasing from the second end in the direction of the first end outer cross-sectional area.
  • the outer cross-sectional area gradually increases over a portion from the second end toward the first end.
  • the feeder insert has the shape similar to a truncated cone.
  • the cross-sectional area at the second end preferably corresponds to the cross-sectional area at the bottom of the recess, wherein the recess and the feeder insert in shape correspond to each other such that the outer side of the side wall of the feeder insert, when it is inserted to the bottom of the recess in this, only with reaching its end position in the recess, comes into contact with the inside of the side wall of the recess, so that a frictional connection between the wall surfaces is generated.
  • the feeder sleeve is kept clamped in the recess.
  • the feeder insert is received over its entire length between the first and second end in the recess.
  • An alternative embodiment provides that the feeder insert is taken only in sections, for example, over two-thirds of its total length or less in the recess in the molding.
  • the feeder insert is open at its second end, which is arranged opposite the wall section with the passage opening.
  • a simplified embodiment of the feeder insert is achieved, wherein the feeder insert, for example, may be integrally formed, which further simplifies its manufacture. Under one piece is preferred to understand the production in one piece.
  • Alternative embodiments of the feeder insert provide that this consists of a part, but which may be joined or assembled from several pieces. Due to the feeder sleeve, which is open at its second end, the feeder cavity, into which the liquid metal enters during the casting process, is delimited by the base of the recess into which the feeder insert is inserted, that is to say by a wall surface of the molded part. The reason of Aussparrung preferably runs parallel to the wall portion at the first end of the feeder insert.
  • the feeder cavity defined by the at least one side wall preferably has an internal cross-sectional area which increases from the first end to the second end of the feeder insert.
  • a one-piece feeder insert which consists of a single piece, can advantageously be easily removed from the production mold after its production. By extending from the first to the second end cross-sectional area is effected by a slight movement preferably in the direction parallel to the opening axis that the inside of the wall surface detach from the manufacturing mold and the prepared feeder insert can be removed without damage from the manufacturing mold.
  • the limited from the inside of the side wall feeder cavity has the shape similar to a cone truncated pyramid.
  • the feeder insert is formed from exothermic molding material or at least partially comprises exothermic molding material and / or is formed from insulating molding material or at least partially comprises insulating molding material.
  • exothermic molding material is the Keeping the metal in the feeder insert extended in the liquid phase, since heat energy is generated by the exothermic material of the feeder insert, which keeps the metal in the feeder insert at a temperature preferably above the solidus temperature.
  • the feeder insert may be formed of an insulating material which impedes the dissipation of heat to the portions of the molding surrounding the feeder insert such that the metal in the feeder cools more slowly than the metal in the mold cavity of the mold.
  • portions of the feeder sleeve may be formed of exothermic material and portions of insulating material.
  • the wall portion having the passage opening is formed of an insulating material.
  • the one or more side walls connected to the first wall portion may be made of exothermic material.
  • the feeder insert on the inside on its side wall preferably has one or more integrally formed webs or wall sections on a wall region lying above the opening axis when using the feeder insert, which subdivide the feeder cavity in a chamber-like manner.
  • an inwardly projecting web or wall section for example configured as so-called Williams strip or Williams wedge, premature formation of a casting skin on the surface of the liquid metal in the feeder cavity is counteracted.
  • its effect namely the liquid retaining the liquid metal therein, is further improved.
  • the web or wall section extends parallel to the opening axis of the passage opening along a portion of the side wall.
  • the web preferably extends along the inside of the feeder cavity from the first end to the second end of the feeder sleeve.
  • the webs or wall sections which are also known by the term Williams strip or Williams wedge, may be a separately formed insertion part which is inserted into the feeder cavity of the feeder insert.
  • the or the webs are integrally formed on the inner contour of the feeder insert and thus an integral part of it.
  • a molded web is generated during the manufacture of the feeder insert and includes, for example, a prism shape, wherein the web is in use of the feeder sleeve (ie in the casting operation) at the upper end of the feeder cavity.
  • This advantageous embodiment of the invention is in each case with the independent aspects of the present invention combined. With regard to preferred combinations, what has been said at the corresponding text passages applies correspondingly.
  • a further aspect of the invention relates to a method for producing a mold with a vertical mold division and a feed insert attached to the mold for feeding the mold cavity during the casting process, comprising the following steps: providing or producing a first mold part for partially defining the mold cavity with a vertically extending first mold dividing surface; Providing or producing a second mold part for partially defining the mold cavity with a second dividing surface complementary to the first dividing surface, the first dividing surface of the first mold part and the second dividing surface of the second mold part being arranged to be joined together to form a part of the mold cavity; Providing or producing a feeder insert for positioning in said first mold part, the feeder insert having a volume center of gravity offset relative to the opening axis of its passage opening; Positioning the feeder insert in one of said mold parts, so that the opening axis of the feeder insert is below its center of gravity, and then producing the mold with the mold cavity by joining the first dividing surface of the first mold part with the second dividing surface of the second mold part.
  • a casting mold of at least two moldings to be joined together can be produced in a simplified manner.
  • a feeder insert can be used, which is preferably not (or only to a small extent) compressible (compressible) and is positioned only after the production of the mold or parts for a mold in at least one of the prefabricated moldings, wherein after positioning the opening axis of Feeder insert runs below its volume center of gravity. Therefore, the production of the molded article in the molding chamber can be performed without a feeder insert to be previously positioned therein. Possible damage to the feeder insert, due to the effective pressures during the compression process, can thus be excluded.
  • the casting mold is preferably produced in which two corresponding or complementary vertical dividing surfaces of a first molded part and a second molded part are joined together.
  • one of said mold parts has a recess, wherein the feeder insert for positioning is used in the preformed molding of the mold in this recess.
  • the recess is a cavity in the compressed molding material, in which the feeder insert is used and which is not involved in the configuration of the mold cavity for producing the casting.
  • recess and feeder insert are preferably designed such that they define a preferred orientation for the insertion of the feeder insert into the recess.
  • holding means for the feeder insert in the molded part instead of a recess regions of the molded part may be equipped with projecting webs on which the in the molded part to be positioned or to be used feeder insert is clamped.
  • the mold is made with a vertical shape division and an attached to the mold feeder insert in a molding line with an endless strand of molding.
  • an automated production of the molds is possible, whereby the production of molds accelerated and can be done in a shorter time. Castings, which are manufactured in high quantities, can thus be produced economically and with significantly reduced production costs.
  • the production of the casting mold in the molding plant preferably comprises at least the joining of the first dividing surface of the first molded part with the second dividing surface of the second molded part, wherein a strand of preferably successively lined casting molds is produced. The strand produced is then moved continuously or intermittently in the processing direction.
  • the first and second molded parts which are joined together in the molding installation can be produced, for example, in separate molding plants, which are then provided after production at said molding plant for producing the casting mold.
  • the insertion of the feeder insert in at least one of said first and second mold parts can already be carried out in the separate molding plants for the production of the molded parts or in the said molding plant for joining the molded parts provided on the molding plant.
  • the feeder insert is positioned in the first and / or the second mold part of the mold, wherein said mold parts are prefabricated in one or the molding line with an endless mold strand.
  • the production of the individual moldings in said molding plant is advantageously implemented with a single molding line, whereby the provision of the moldings is eliminated and the logistical effort is minimized.
  • This advantageous embodiment of the invention can be combined with the independent aspects of the present invention. With regard to preferred combinations, what has been said at the corresponding text passages applies correspondingly.
  • the first and / or the second molded part are prefabricated in a molding chamber of said molding plant by molding material is injected into the molding chamber and preferably compressed.
  • a molding space for producing the molded part is predetermined, the wall regions of which map predetermined surface areas of the molded part to be produced.
  • the molding material used is preferably natural sand, semisynthetic molding sand or synthetic molding materials, which are introduced into the molding chamber, in particular injected under high pressure into the molding chamber.
  • a compression of the molding material which may possibly be sufficient to ensure sufficient cohesion of the injected molding material without further reworking.
  • the molding material injected into the molding chamber is additionally compressed by a pressure force acting on the molding material. In addition, then increased binding forces between the material particles of the molding material and increased strength of the molded part produced are effected.
  • the first and the second molded part are produced in a molding chamber of a molding plant with a pivot plate and a pressure plate, wherein injected molded material is compacted by a relative movement between the pivot plate and the pressure plate.
  • Generating a relative movement between the pivot plate and the mold plate causes an advantageously easy way to apply a compressive force on the injected into the mold chamber molding material.
  • at least one of the mold chamber preferred laterally delimiting model halves, which are aligned substantially parallel to each other, moves in the direction of the other model half or plate.
  • An alternative embodiment provides that both the pivot plate and the pressure plate are moved toward each other with the model halves arranged thereon and perform a linear movement in a preferably horizontal plane.
  • the press plate, which is mounted on the plunger, and the pivot plate reduce their distance during the compression process relative to each other, based on the initial distance immediately before Start of densification, preferably at least 20%, more preferably at least 40%.
  • the degree of compaction of the molding material used to form the moldings is particularly dependent on its composition and can be tailored to the particular application.
  • the first and / or the second molded part are produced in a molding chamber of said molding installation, which is partially delimited by a positive model of at least one section of the feeder insert.
  • the recess used for inserting the feeder insert can be produced in one of the molded parts in a simple manner.
  • a simple positioning in a preferred predetermined insertion orientation of the feeder insert to the molding is produced.
  • the mold chamber is formed between a pivot plate and a press plate, wherein the positive model is disposed on the pivot plate or the press plate.
  • the recess for the feeder insert is produced in particular on or in the vertical dividing surface of the molded part to be produced.
  • the positive model is correspondingly formed or arranged on the swivel plate or the press plate.
  • the positive model forms at least a portion of the feeder insert to be positioned in the molded part in the direction of extent starting from the second end in the direction of the first end.
  • the positive model formed on the swivel or press plate has the shape of the entire feeder insert, wherein the cross-sectional area of the positive model increases starting from its free end in the direction of the press or swivel plate.
  • contour regions of mold cavities of two adjacent casting molds are preferably formed.
  • a molded part is produced which not only has a contour of an area of a mold cavity on one of the lateral surfaces, but preferably on both lateral, mutually remote surfaces contour regions of mold cavities of two separate has to be produced casting molds.
  • the contour regions on the surfaces of the molded part facing away from one another can be identical, similar or different.
  • the feeder insert is automatically positioned by hand or by means of an insertion device in the first and / or the second molded part.
  • the positioning of the feeder insert in the molding by means of an insertion device which has the advantage over the insertion by hand, that the insertion process is standardized.
  • a misadjustment or a resulting defective casting can be advantageously avoided by means of a machine insertion with an automatically operating insertion device.
  • fixed cycle times can be implemented via the insertion device, which has an advantageous effect on the subsequent steps to be carried out for producing the casting molds to be produced.
  • the feeder insert is held during positioning in the first and / or the second mold part by means of negative pressure or positive locking on a holding part of the insertion device.
  • the holding of the feeder insert by means of negative pressure at the loading device has the advantage that after the insertion of the feeder insert into the molded part, the connection to the holding part of the loading device can be easily released by releasing the negative pressure. It is avoided that the feeder insert is unintentionally moved out of the recess in the molding.
  • a positive connection of the holding part is effected with openings formed, for example, on the feeder insert, via which the feeder insert can be inserted in its predetermined orientation into preferably the cutout in the molded part.
  • positive locking is to be understood in the present case the picking up of the feeder insert via, for example, guide pins on the holding part, by means of which the feeder insert is held by its openings in preferably the wall section at the first end against the force of gravity.
  • the invention further relates to a vertical form-divisional mold comprising a) a first molded part, and b) a feeder insert positioned in the first molded part for feeding the mold cavity during the casting process, producible according to a method according to one of the preferred embodiments described above, wherein the feeder insert is positioned in the first mold part of the mold such that its opening axis extends below its center of gravity.
  • Such a casting mold according to the invention can be produced in a simplified manner, since the feeder insert, whose passage opening for the transfer of liquid metal during the casting process is arranged below the center of gravity of the feeder, is used only after prefabricating a first or second molded part of the casting mold into a respective molded part , The production of the molding of the mold is thus carried out without a feeder insert in the mold chamber of a molding installation described above. Damage to the feeder insert or misalignment to the adjacent trained mold cavity are thus avoided.
  • the mold or at least one of the mold forming the mold parts has a recess into which the feeder insert is preferably used non-positively and / or positively.
  • the recess is preferably located in a vertically extending wall portion of the molded part, which forms a contour region of the mold cavity of the mold.
  • a further development of the casting mold according to the invention provides that one or more venting channels corresponding to ventilation openings of the feeder insert are arranged in the first molding and / or a complementary second molding.
  • the venting channels Via the venting channels, which preferably run in a vertical direction during the use of the casting mold, the formation of a gas volume above the liquid metal in the feeder insert can be counteracted, in particular during the casting process. This ensures that the feeder insert is always completely filled with liquid metal. Consequently, the size of the feeder can be individually adapted to the shrinkage behavior of the casting to be produced, and a feeder insert with a smaller feed volume can be used, which corresponds almost to the shrinkage behavior of the casting.
  • the one or more venting channels are preferably produced by means of a positive model, which is arranged on the mold plate for the first and / or second molded part.
  • a preferably planar wall portion of the mold cavity is formed by the outer wall of the feeder insert, whereby a simple embodiment of the feeder insert is achieved in particular its first end.
  • a vertically extending wall portion of a contour region of the mold cavity of the mold is produced.
  • the invention also relates to a feeder insert having a volume center of gravity offset relative to the opening axis of its passage opening for use in any of the preferred embodiments described above, wherein the feeder insert has a first end having a passage opening, a second end and one or more extending from the first to the second Having end-extending side walls defining a feeder cavity for receiving liquid metal, and having a first end disposed Wandungsabterrorism which forms a side wall portion of the mold cavity of the mold, wherein the passage opening having Wandungsabêt additionally one or more openings for venting the feeder Cavity and / or engaging therein retaining means of an insertion device are arranged and wherein the feeder insert based on its longitudinal extent in the direction of the opening axis by not more than 5%, preferably not more than 2% non-destructible.
  • the invention is based on the finding that a molded part of a mold with vertical shape division after prefabrication in preferably a mold chamber of a molding line can be equipped in a simple manner with such an inventive feeder insert.
  • a consuming designed, compressible or telescopic feeder can be dispensed with.
  • the feeder according to the invention is used in such a way in the mold part of the mold that its opening axis of the passage opening extends below the volume of gravity of the feeder insert, whereby the desserts of, for example, isolated heavy casting sections in the mold cavity of the mold from the side is possible.
  • the feeder insert in the direction of the opening axis of its passage opening less than 5%, preferably less than 2% non-destructible compressible.
  • the feeder insert therefore has a limited deformability.
  • the feeder insert is thus not adapted to be compressed relative to its longitudinal extent between the first end with its passage opening to the second end in order to compensate for a compression process.
  • the feeder insert is integrally formed in one embodiment, the feeder insert also has at its first end a wall portion with a passage opening arranged therein for the liquid metal. Starting from the wall section at the first end extending in the direction of the second end of the feeder insert one or more side walls, which preferably project at right angles to the wall portion at the first end.
  • the feeder insert has one starting from the second end in the direction of the first End increasing external cross-sectional area.
  • the feeder insert which is inserted into a recess formed in the molded part, can be positioned in a simplified manner in a recess in the molded part by the tapering cross section in the direction of its second end.
  • a force or positive connection between the outer wall of the feeder insert and the inner wall of the recess in the molded part is generated only shortly before reaching the end position in the recess during insertion of the feeder insert into the recess.
  • the cross-sectional area of the feeder insert expands, starting from the second end of the feeder insert, preferably uniformly over a section of the feeder insert in the direction of extent.
  • the widening section corresponds to at least half of the total length of the feeder insert in the direction of extent, preferably two thirds of the total length of the feeder insert in the extension direction.
  • this is open at its second end, which is arranged opposite the wall section with the passage opening.
  • the open at the second end embodiment of the feeder insert according to the invention can be made even in an advantageously simple manner in a mold space from which the feeder insert according to the invention can be removed via its second, open end.
  • This advantageous embodiment of the invention can be combined with the independent aspects of the present invention. With regard to preferred combinations, what has been said at the corresponding text passages applies correspondingly.
  • FIGS. 1 to 8 a continuous process for the production of molds 1 in a schematically illustrated molding plant 2 is shown.
  • the molding material 4 which is preferably injected into the molding chamber 6, is provided above the molding chamber 6 in a feeding device 8.
  • the mold chamber 6 is formed by fixed, upper and lower wall portions 10, 12, on the left side by a pressing plate 14 and on the right side by a pivot plate 16.
  • the pressing plate 14 is connected to a linearly displaceably held plunger 18.
  • two molded parts 20, 22 are shown on the right side, which are previously produced in the mold chamber 6 and already assembled by joining their mutually facing division surface 20 ", 22 'to the casting mold 1.
  • the molded part 20 of the casting mold 1 is already equipped with a feeder insert 24, via the desserts of liquid metal from the side are ensured in the mold cavity 26 of the casting mold 1 formed by the mold parts 20, 22.
  • the strung moldings form an endless molding strand 28.
  • Fig. 2 shows in a next step of the method according to the invention, in which the molding material 4 located in the now completely closed mold chamber 6 is compressed.
  • the pressing plate 14 is moved over the pressing piston 18 in the direction of the pivot plate 16 (arrow 29), whereby the distance between the pressing plate 14 and the pivot plate 16 is reduced.
  • the molding strand 28 of lined moldings 20, 22 is moved by means of a conveyor not shown further to the right or transported to create a free space for the next formed just in the mold chamber 6 molding.
  • an insertion device 30 is moved in perpendicular to the viewing plane between the molding chamber 6 and the molding strand 28 from the mold parts 20, 22, by means of which a feeder insert 24 is received, which is to be positioned in a recess 32 in the molded part 22.
  • the insertion device 30 is moved in the direction of the division surface 22 "of the molded part 22 (arrow 33).
  • Fig. 3 shows a subsequent step of the method according to the invention, wherein the molding material 4 in the mold chamber 6 further between the moved plunger 18 with the Press plate 14 (arrow 29) and the pressure plate 16 is compressed.
  • the feeder insert 24 is positioned by the insertion device 30 in the recess 32 of the molded part 22, wherein the feeder insert 24 is inserted into the prefabricated molded part 22, that the not-shown opening axis of its passage for the liquid metal extends below its volume center of gravity.
  • the feeder insert is received on the insertion device via a holding part, not shown in detail, wherein the feeder insert 24 is held by means of a generated by the insertion device 30 and acting on the feeder insert negative pressure on the insertion device 30 is fixed meadow.
  • Fig. 4 shows the step of the inventive method for producing the mold with vertical mold division, at the time when the feeder insert 24 has been positioned by the insertion device 30 in the recess in the molding 22 and then in the direction (arrow 33 ') of the mold chamber 6 is moved back. Subsequently, which is not shown in detail, the loading device 30 is moved perpendicular to the viewing plane between the mold chamber 6 and the molding strand 28 out. Moreover, in Fig. 4 shown how at the end of the compression process of the molding material 4 in the mold chamber 6 of the plunger 18 is moved with its press plate 14 (arrow 29) in its end position, whereby the production of the molded part 34 is completed with a recess 32 for a feeder insert. The molded part 34 now has an identical configuration to the previously produced molded parts 20 and 22.
  • Fig. 5 shows the output of the prefabricated molded part 24 from the mold chamber 6, wherein the pivot plate 16 in the direction (arrow 35) of the molding section 28 from molded parts 20, 22 moves and is pivoted by a pivoting movement (arrow 37) about the pivot axis 36 upwards. After the process of the pivot plate 16 in its waiting position, this has a substantially horizontal orientation.
  • Fig. 6 It is shown how the prefabricated molded part 34 by means of the plunger 18 from the mold chamber 6 output (arrow 39) is until the molding 34 with its parting surface 34 'with the dividing surface 22 "of the molding 22 in abutment, as from Fig. 7 seen.
  • a predetermined amount of molding material 4 is filled for the subsequent cycle.
  • the pressing piston moves into its starting position (arrow 39 ') before the start of the molding process Fig. 1 back to shown compression process.
  • the press plate In addition to the positive model 38 for the contour region 41 on the division surface 34 "of the molding 34, the positive model 40 also comprises at least a portion of the feeder insert 24 to be inserted into the molding 34 to produce the recess 32 in the molding 34.
  • the positive model 38 'generating the contour region 41' is arranged on the swivel plate 16.
  • the casting of castings takes place by filling of liquid metal 42 into the casting molds 1 arranged one behind the other.
  • the pivot plate 16 is pivoted back from its waiting position with the horizontal alignment about the pivot axis 36 in its vertical position (arrow 37 ') and in the direction (arrow 35') of the press plate 14 for forming the mold chamber 6 also in back their working position for the upcoming consolidation process.
  • one cycle of the method according to the invention is completed and the next cycle for producing a molded part starts, starting with the in Fig. 1 shown method step, wherein molding material 4 is injected from the feeder 8 into the mold chamber 6.
  • FIG. 9 is a sectional view of an inventive, in the Fig. 1 to 8 shown only schematically illustrated feeder insert 24 having a first end 50, a second end 52 and one or more between the first and second ends 50, 52 extending side walls 54.
  • a wall portion 56 disposed on the first end 50 and the side wall 54 projecting substantially perpendicularly on the wall portion 56 partially define the feeder cavity 58 for receiving liquid metal.
  • the wall section 56 has a passage opening 60, via which the connection between the mold cavity 26 of a casting mold 1 (FIG. Fig. 1 ) and the feeder cavity 58 is made.
  • the passage opening 60 has an opening axis 62, which is offset relative to the center of gravity of the feeder insert 24.
  • the wall portion 56 has an inner wall surface 64 which defines a tapered in the direction of the passage opening 60 cavity portion of the feeder cavity.
  • the wall surface 64 is conical.
  • the mold cavity facing wall surface 64 'of Wandungsabitess 56 is flat in the embodiment shown.
  • an opening 66 for venting the feeder cavity 58 is also arranged, the opening axis 68 parallel to the opening axis 62 of the passage opening 60 extends.
  • the feeder insert 24 according to the invention has an increasing from the second end 52 in the direction of the first end 50 outer cross-sectional area.
  • the feeder insert 24 is integrally formed, wherein the feeder insert is formed of an exothermic or insulating molding material or partially exothermic and / or insulating molding material comprises.
  • the feeder insert 24 is designed to be open at the second end 52 and formed without a web extending parallel to the opening axis 62 of the passage opening 60 along a section of the side wall 54.
  • Fig. 10 shows a second embodiment of a feeder insert 24 'according to the invention, which is almost identical to the in Fig. 9 embodiment shown is formed.
  • the feeder sleeve 24 ' is open at the second end 52.
  • the feeder insert 24 ' differs from the feeder insert 24 (FIG. Fig. 9 ) by a web or wall section 70 which divides the feeder cavity 58 'like a chamber.
  • the web 70 which is also known by the term Williams strip or Williamskeil, above the opening axis 62 (FIG. Fig. 9 ) arranged.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
EP16154865.6A 2015-02-13 2016-02-09 Verwendung eines speisereinsatzes und verfahren zum herstellen einer giessform mit vertikaler formteilung Active EP3056297B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL16154865T PL3056297T3 (pl) 2015-02-13 2016-02-09 Wykorzystanie wkładki zasilającej i sposób wytwarzania formy odlewniczej z pionowym podziałem formy
SI201630017T SI3056297T1 (en) 2015-02-13 2016-02-09 Use of the feed cartridge and the forming process with vertical splitting of the mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102015202709.0A DE102015202709A1 (de) 2015-02-13 2015-02-13 Verwendung eines Speisereinsatzes und Verfahren zum Herstellen einer Gießform mit vertikaler Formteilung

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EP3056297A1 EP3056297A1 (de) 2016-08-17
EP3056297B1 true EP3056297B1 (de) 2017-10-25

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EP (1) EP3056297B1 (es)
CN (1) CN105880477B (es)
BR (1) BR102016002974B1 (es)
DE (1) DE102015202709A1 (es)
ES (1) ES2655498T3 (es)
HU (1) HUE035885T2 (es)
PL (1) PL3056297T3 (es)
SI (1) SI3056297T1 (es)

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US10445229B1 (en) 2013-01-28 2019-10-15 Radian Memory Systems, Inc. Memory controller with at least one address segment defined for which data is striped across flash memory dies, with a common address offset being used to obtain physical addresses for the data in each of the dies
DE102015202709A1 (de) * 2015-02-13 2016-08-18 Chemex Gmbh Verwendung eines Speisereinsatzes und Verfahren zum Herstellen einer Gießform mit vertikaler Formteilung
DE102019104180A1 (de) * 2019-02-19 2020-08-20 Chemex Foundry Solutions Gmbh Einteiliger Speiserkörper zur Verwendung beim Gießen von Metallen
IT201900002533A1 (it) 2019-02-21 2020-08-21 Faiveley Transport Italia Spa Procedimento per rilevare un'azione di frenatura di un veicolo ferroviario e procedimento di frenatura di emergenza di un veicolo ferroviario.

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Publication number Publication date
BR102016002974A2 (pt) 2016-12-27
DE102015202709A1 (de) 2016-08-18
US20160236270A1 (en) 2016-08-18
US20200171562A1 (en) 2020-06-04
US11130169B2 (en) 2021-09-28
CN105880477B (zh) 2019-06-28
ES2655498T3 (es) 2018-02-20
US10589346B2 (en) 2020-03-17
CN105880477A (zh) 2016-08-24
BR102016002974B1 (pt) 2021-07-20
HUE035885T2 (en) 2018-05-28
SI3056297T1 (en) 2018-02-28
EP3056297A1 (de) 2016-08-17
PL3056297T3 (pl) 2018-04-30

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