EP2960193B1 - Plieuse à poches comprenant une presse intégrée - Google Patents

Plieuse à poches comprenant une presse intégrée Download PDF

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Publication number
EP2960193B1
EP2960193B1 EP15166889.4A EP15166889A EP2960193B1 EP 2960193 B1 EP2960193 B1 EP 2960193B1 EP 15166889 A EP15166889 A EP 15166889A EP 2960193 B1 EP2960193 B1 EP 2960193B1
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EP
European Patent Office
Prior art keywords
folding
pressing
rollers
unit
press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15166889.4A
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German (de)
English (en)
Other versions
EP2960193A1 (fr
Inventor
Markus Belmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heidelberger Druckmaschinen AG
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Heidelberger Druckmaschinen AG
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00—Folding thin material
    • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/14—Buckling folders
    • B65H45/142—Pocket-type folders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/51—Modifying a characteristic of handled material
    • B65H2301/512—Changing form of handled material
    • B65H2301/5123—Compressing, i.e. diminishing thickness
    • B65H2301/51232—Compressing, i.e. diminishing thickness for flattening

Definitions

  • the invention relates to a pocket folding machine according to the preamble of claim 1.
  • Pocket folding machines and Schwertfalzmaschinen are known from the prior art.
  • the combination of pocket folding machines with Schwertfalzmaschinen is common as Kombifalzmaschine.
  • parallel folds are folded in pocket folders and cross breaks in the subsequent knife folders.
  • the sheet passes through at least the following stations in the feed-through direction of the combination folding machine: feeder, transfer table, pocket folder, knife folder, delivery arm.
  • a respective pocket folder consists of a folding pocket and three folding rollers, which are arranged in two pairs of folding rollers.
  • From the DE 29 40 360 A1 is a single sword folding machine for folding of printed and pre-folded sheet known.
  • Combination folding machines combine pocket folders and knife folders. Here are folded in a first folding station in Taschenfalztechniken parallel breaks and in a subsequent folding station in Schwertfalztechniken cross breaks.
  • the DE 31 47 064 A1 and the DE 10 2006 055 301 A1 show Kombifalzmaschinen with a plurality of Taschenfalzwerken and nachranging arranged Schwertfalzwerken.
  • the EP 1 970 132 B1 shows a pressing station with a device for cleaning rollers, which may be downstream of a folding station. Using conveyor belts, folded signatures are transferred from a folding station to the pressing station. Similar press stations are also in the DE 103 48 900 A1 , of the EP 1 927 566 A1 and the DE 696 18 066 T2 described.
  • the pressing force is often applied by means acting on the press rollers spring assemblies. If now the distance of the press rolls to be adapted to adapt to products of other thickness, at least one of the press rolls must be adjusted against the force of the spring packs. This requires high forces.
  • Object of the present invention is to provide a pocket folding machine, which allows the generation of a variety of signatures in high quality. So both very small and compact signatures as well as very thick signatures should be reliable can be processed. Another task is to improve the pressure of the signatures regardless of the nature of the signature.
  • the pocket folding machine which serves for the folding of sheets, in particular of paper, cardboard, cardboard or plastic for signatures, has at least one pocket folding station with at least one folding unit and with at least one pressing unit for pressing off the signatures.
  • the at least one folding unit has at least one folding pocket and, associated with a respective folding pocket, a pair of folding rollers.
  • At least one of the pressing plants is arranged downstream of the at least one folding unit.
  • the pressing plant is arranged directly downstream of a last pair of folding rollers, viewed in the direction of transport of the sheets. That is, between the last pair of folding rollers and the press shop, there are no other means of transport.
  • the folding rollers of the at least one folding unit and the press rollers of the press shop are mounted in a common Falzwalzenstuhl, wherein the Falzwalzenstuhl has two mutually parallel side walls as bearing plates.
  • a pocket folding machine has the advantages that short and multiple folded products can be pressed immediately before they are transported in the machine. This prevents the products from opening during further transport. Because the products remain closed after being pressed off, they can subsequently be transported further at a lower speed without affecting the folding quality.
  • the pressing plant has at least one pneumatic cylinder for acting on the press rolls with a pressing force.
  • an adjusting device is assigned to adjust the distance between the two press rollers. It is considered to be particularly advantageous if this adjusting device has a controllable electromotive drive has.
  • the adjusting device acts in particular on at least one bearing of one of the press rolls and thus effects a distance adjustment between the two press rolls.
  • the controllable electromotive drive can be connected to a machine control of the pocket folding machine, so that the press roller distance can be easily adjusted and already derived from the order data.
  • the folding rollers and the press rollers are driven in rotation by a common drive, in particular a controllable electric motor.
  • the press shop is designed as a belt press with two, a press nip forming press rolls and two, a respective press roll encircling circulating conveyor belts.
  • an auxiliary roller is arranged upstream and downstream, as viewed in the transport direction, of a respective press roller.
  • a respective press roll and the two associated auxiliary rolls are in each case wrapped around by a circulating conveyor belt.
  • the vertical distance between the two auxiliary rollers arranged upstream is greater than the vertical distance between the two press rollers. This results in a taper of the conveying gap between the circulating conveyor belts. This causes the products in the press shop to undergo pre-pressing before the actual pressing operation takes place between the press roller pair.
  • the pressing force of the pre-pressing increases from the inlet area at the auxiliary rollers to the press roller pair so that air can be squeezed out between the folded sides of a respective product.
  • the press shop seen in the transport direction - at least one pair of knife shafts for processing the folded and pressed-off signatures and / or another folding station, namely a Taschenfalzstation or a Schwertfalzstation, downstream.
  • FIG. 1 shows a pocket folding machine 100 according to the prior art.
  • a sheet 1000 passes from a feeder 1 coming a Taschenfalzstation 3, is folded and then passes through a spatially spaced pressing station 5, in which the folded sheet 1000, ie the signature 1001, is pressed, and subsequently further folding stations before the signature 1001 in a boom 2 is designed.
  • the Taschenfalzstation 3 has a plurality of folding units, wherein a respective folding unit has at least one folding pocket 3.1 and a pair of folding rollers 3.2. Preceded by the first folding unit - viewed in the transporting direction T - there can be a pair of knife shafts 4.
  • a respective sheet 1000 is prepared for the subsequent folding process, for example by creasing, cutting and / or perforating.
  • a pair of knife shaft 4.2 may be downstream, in which the folded sheet 1000 is reworked, for example, by receiving a separating cut or trimming.
  • the folded sheet 1000 is subsequently transferred to conveyor belts or transport tables, which transport the folded sheet 1000 to a press roller pair where the folded sheet 1000 undergoes a pressing.
  • the conveyor belts or transport tables of the folded sheet 1000 must be transported as quickly as possible to the press rollers of the pressing station 5 in order to avoid opening the sides of the folded sheet 1000.
  • FIG. 2 a pocket folding machine 100 according to the invention is shown. Like the pocket folding machine 100 according to the prior art, this has a Taschenfalzstation 3 with a plurality of folding units, wherein a respective folding unit has at least one folding pocket 3.1 and associated with a pair of folding rollers 3.2. In contrast to the machine according to the prior art, no pressing station 5 is provided. Instead, a belt press 10 was integrated as a press shop in the Taschenfalzstation 3. The belt press 10 joins - seen in the transport direction T - directly to the last pair of folding rollers 3.2. That is, between the last folding rollers 3.2 and the belt press 10 no further means of transport are provided. Preceded by the folding units, a pair of knife shafts 4. 1 can be arranged. Downstream of the belt press 10 can also be provided a pair of knife shafts 4.2.
  • Both the folding rollers 3.2 and the rollers 11, 13, 14, 16 of the belt press 10 and possibly also the upstream cutter shaft pair 4.1 and the downstream cutter shaft pair 4.2 are mounted together in the folding roller 19.
  • the press rollers 11, 14 and thus also the conveyor belts 12, 15 and the folding rollers 3.2 and optionally also the cutter shafts 4.1 and 4.2 can be driven by a common drive (not shown) rotatably.
  • Upstream and downstream of the upper press roll 11, upper auxiliary rolls 13 are arranged. Both the upper pressure roller 11 and the upper auxiliary rollers 13 are wrapped by at least one upper conveyor belt 12. Upstream and downstream of the lower press roller 14, lower auxiliary rollers 16 are arranged. Both the lower press roll 14 and the lower auxiliary rolls 16 are wrapped together by at least one lower conveyor belt 15.
  • the conveyor belts 12, 15 are circulating conveyor belts, which transport a respective folded sheet 1001 during the pressing. The distance m between the two upstream auxiliary rolls 13 and 16 is greater than the distance n between the two press rolls 11 and 14.
  • a tapered transport gap is formed by the conveyor belts 12 and 15, which causes air from a folded sheet 1001 can be pressed out before it reaches the press roller pair 11, 14 and there experiences its actual pressing. Even very compact products can be transported and pressed.
  • One of the two press rolls 11, 14 is made adjustable.
  • the downstream auxiliary rollers 13 and 16 can be moved further in the transport direction, so that the conveyor belts 12, 15 allow the further transport of short signatures 1001 to a subsequent processing station (not shown) without the Open signatures 1001.
  • the lower press roller 14 perform a feed movement Z.
  • the lower pressure roller 14 is connected to a pneumatic cylinder 17, which can build up the pressing force F.
  • the belt press 10 further has an adjusting device 18 with a motor-adjustable stop, which can undergo an adjustment a. If a change in the distance between the two press rolls 11, 14 take place, the pressing force F generated by the pneumatic cylinder 17 is reduced and the adjustable stop of the setting device 18 is displaced. Since the adjustment does not take place against the high pressing force F, a controllable electric motor drive of small power is sufficient for actuating the adjusting device 18. As in FIG.
  • the pneumatic cylinder 17 has been deactivated, ie the pressing force F degraded, and adjusts the stop of the adjuster 18. After adjustment a of the stop of the adjustment 18 of the pneumatic cylinder 17 is activated again and the pressing force F built.
  • the pneumatic cylinder 17 and the adjusting device 18 can be controlled by a common machine control (not shown).
  • FIG. 4a a pocket folding machine 100 according to the invention is shown. Like the pocket folding machine 100 according to the prior art, this has a Taschenfalzstation 3 with a plurality of folding units, wherein a respective folding unit has at least one folding pocket 3.1 and associated with a pair of folding rollers 3.2.
  • a roller press 10 integrated as a press shop in the Taschenfalzstation 3.
  • the roller press 10 follows - as seen in the transport direction T - directly to the last pair of folding rollers 3.2. That is, between the last folding rollers 3.2 and the roller press 10 no further means of transport are provided.
  • a pair of knife shafts 4. 1 can be arranged. Downstream of the roll press 10 may also be provided a pair of knife shafts 4.2.
  • Both the folding rollers 3.2 and the rollers 11, 14 of the roller press 10 and possibly also the upstream cutter shaft pair 4.1 and the downstream cutter shaft pair 4.2 are stored together in the folding roller 19.
  • the press rollers 11, 14 and the folding rollers 3.2 and optionally also the cutter shafts 4.1 and 4.2 can be driven in rotation by a common drive (not shown).
  • Fig. 4b an alternative embodiment of a pocket folding station 3 is shown.
  • the upstream cutter shafts 4.1 is also a pressing station 10.
  • Such a design is considered advantageous if it is at the Taschenfalzstation 3 is a second Taschenfalzstation, ie if between the feeder 1 and 3 Taschenfalzstation yet another Taschenfalzstation 3 is arranged.
  • the already folded in the first folding station 3 signatures 1001 can be pressed before re-folding, whereby a higher folding accuracy is achieved.
  • the signatures 1001 by 90 ° redirecting transport table is used (not shown), in an embodiment of the first Taschenfalzstation 3 according to Fig.
  • the upstream pressing station 10 may also be provided in addition to a pair of knife shafts 4.1.
  • the adjustment of the press roll distance is carried out the same as in the FIGS. 3a and 3b shown embodiment.
  • Fig. 4c is a not belonging to the invention Taschenfalzmaschine 100 shown with a Taschenfalzstation 3, which has only an upstream pressing station

Landscapes

  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Claims (6)

  1. Plieuse à poches (100) pour le pliage de feuilles (1000), en particulier en papier, carton ou matière plastique, en cahiers (1001) présentant au moins un poste de pliage à poches (3),
    comprenant au moins un groupe de pliage (3.1 ,3.2) et au moins un groupe de pressage pour le pressage des cahiers (1001),
    au moins le groupe de pliage (3.1, 3.2) présentant au moins une poche de pliage (3.1) et une paire de rouleaux de pliage (3.2) associés à une poche de pliage respective (3.1), et
    au moins un groupe de pressage (10) étant placé en aval d'au moins un poste de pliage (3.1,3.2),
    au moins un groupe de pressage (10) étant placé juste après une dernière paire de rouleaux de pliage (3.2), vu dans le sens de transport (T),
    les rouleaux de pliage (3.2) d'au moins un groupe de pliage et les rouleaux de pressage (11, 14) d'au moins un groupe de pressage (10) étant logés en particulier dans un socle commun de rouleaux de pliage (19),
    les rouleaux de pressage (11, 14) du groupe de pressage étant associés à un dispositif de réglage (18) pour l'adaptation (a) de la distance (n) entre des deux rouleaux de pressage (11, 14),
    caractérisée en ce
    que le groupe de pressage (10) possède au moins un vérin pneumatique (17) pour appliquer une force de pressage aux rouleaux de pressage (11, 14), et
    que le dispositif de réglage (18) dispose d'un entraînement commandable électromotorisé.
  2. Machine de pliage à poches selon la revendication 1,
    caractérisée en ce
    que les rouleaux de pliage (3.2) et les rouleaux de pressage (11, 14) sont entraînés par un entraînement commun.
  3. Machine de pliage à poches selon l'une des revendications précédentes,
    caractérisée en ce
    que le groupe de pressage (10) est réalisé comme une presse à bande avec deux rouleaux de pressage (11, 14) formant une fente de pressage et deux bandes de transport (12, 15) circulaires entourant un rouleau de pressage respectif (11, 14).
  4. Machine de pliage à poches selon la revendication 3,
    caractérisée en ce
    qu'un rouleau auxiliaire (13, 16) est disposé en amont et en aval d'un rouleau de pressage (1,14) respectif, et
    qu'en particulier la distance verticale (m) entre les deux rouleaux auxiliaires disposés en amont est supérieure à la distance verticale entre les deux rouleaux de pressage (11, 14).
  5. Machine de pliage à poches selon l'une des revendications précédentes,
    caractérisée en ce
    qu'au moins une paire d'arbre de coupe (4.2) et/ou un autre poste de pliage (2) est placé en aval du groupe de pressage (10).
  6. Machine de pliage à poches selon la revendication 5,
    caractérisée en ce
    qu'il est prévu un autre groupe de pressage (10) disposé en amont d'au moins un groupe de pliage (3.2) de l'autre poste de pliage (2).
EP15166889.4A 2014-05-21 2015-05-08 Plieuse à poches comprenant une presse intégrée Active EP2960193B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102014007446.3A DE102014007446A1 (de) 2014-05-21 2014-05-21 Taschenfalzmaschine mit integrierter Bandpresse

Publications (2)

Publication Number Publication Date
EP2960193A1 EP2960193A1 (fr) 2015-12-30
EP2960193B1 true EP2960193B1 (fr) 2018-04-11

Family

ID=53051738

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15166889.4A Active EP2960193B1 (fr) 2014-05-21 2015-05-08 Plieuse à poches comprenant une presse intégrée

Country Status (4)

Country Link
EP (1) EP2960193B1 (fr)
CN (1) CN204873143U (fr)
DE (1) DE102014007446A1 (fr)
PT (1) PT2960193T (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105966977A (zh) * 2016-06-23 2016-09-28 浙江寿原机械有限公司 一种折页机用刀组
CN106185448A (zh) * 2016-08-25 2016-12-07 北京图文天地制版印刷有限公司 一种折页压平装置
DE102017101534A1 (de) 2017-01-26 2018-07-26 Guk-Falzmaschinen Griesser & Kunzmann Gmbh & Co. Kg Falzmaschine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10348900A1 (de) * 2003-10-16 2005-05-19 Palamides Gmbh Vorrichtung zum Pressen von flächigen Druckereierzeugnissen
US20070207910A1 (en) * 2006-03-03 2007-09-06 Vijuk Equipment, Inc. Outsert-forming machine and method

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3416785A (en) * 1966-01-24 1968-12-17 Roneo Neopost Ltd Paper nesting and enveloping apparatus
DE2940360A1 (de) 1979-10-05 1981-04-23 Stahl Gmbh & Co Maschinenfabrik, 7140 Ludwigsburg Einzelfalzwerk
DE3147064A1 (de) 1981-11-27 1983-06-01 Stahl Gmbh & Co Maschinenfabrik, 7140 Ludwigsburg Falzwerkverband
DE29507466U1 (de) * 1995-05-04 1995-07-06 C.P. Bourg S.A., Ottignies Vorrichtung zur Nachbearbeitung eines gefalteten Stapels von Papierbögen
DE102004041471A1 (de) 2003-09-24 2005-04-21 Heidelberger Druckmasch Ag Antrieb für eine Taschenfalzmaschine
US7175586B2 (en) * 2005-03-21 2007-02-13 Vijuk Equipment, Inc. Methods of forming outserts
DE102006028123A1 (de) * 2006-06-15 2007-12-20 JÜRG PAUL Haller Vorrichtung zur Manipulation von flachem Stückgut, wie Bogen aus Papier, Kunststoff, Karton und dergleichen
DE102006055301A1 (de) 2006-11-23 2008-05-29 Heidelberger Druckmaschinen Ag Schwertfalzmaschine mit vorgelagertem Taschenfalzwerk und Verfahren zum Falzen von Bogen aus flächigem Bedruckstoff
DE102007012434A1 (de) 2007-03-15 2008-09-18 Heidelberger Druckmaschinen Ag Vorrichtung zur Reinigung von Walzen
DE102008048286A1 (de) * 2008-09-22 2010-03-25 Heidelberger Druckmaschinen Ag Verfahren und Vorrichtung zum Falzen von Bogen

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10348900A1 (de) * 2003-10-16 2005-05-19 Palamides Gmbh Vorrichtung zum Pressen von flächigen Druckereierzeugnissen
US20070207910A1 (en) * 2006-03-03 2007-09-06 Vijuk Equipment, Inc. Outsert-forming machine and method

Also Published As

Publication number Publication date
PT2960193T (pt) 2018-06-22
DE102014007446A1 (de) 2015-11-26
CN204873143U (zh) 2015-12-16
EP2960193A1 (fr) 2015-12-30

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