EP2960193A1 - Plieuse à poches comprenant une presse intégrée - Google Patents
Plieuse à poches comprenant une presse intégrée Download PDFInfo
- Publication number
- EP2960193A1 EP2960193A1 EP15166889.4A EP15166889A EP2960193A1 EP 2960193 A1 EP2960193 A1 EP 2960193A1 EP 15166889 A EP15166889 A EP 15166889A EP 2960193 A1 EP2960193 A1 EP 2960193A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- folding
- press
- rollers
- pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003825 pressing Methods 0.000 claims abstract description 54
- 238000011144 upstream manufacturing Methods 0.000 claims description 16
- 239000000123 paper Substances 0.000 claims description 3
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/14—Buckling folders
- B65H45/142—Pocket-type folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/512—Changing form of handled material
- B65H2301/5123—Compressing, i.e. diminishing thickness
- B65H2301/51232—Compressing, i.e. diminishing thickness for flattening
Definitions
- the invention relates to a pocket folding machine according to the preamble of claim 1.
- Pocket folding machines and Schwertfalzmaschinen are known from the prior art.
- the combination of pocket folding machines with Schwertfalzmaschinen is common as Kombifalzmaschine.
- parallel folds are folded in pocket folders and cross breaks in the subsequent knife folders.
- the sheet passes through at least the following stations in the feed-through direction of the combination folding machine: feeder, transfer table, pocket folder, knife folder, delivery arm.
- a respective pocket folder consists of a folding pocket and three folding rollers, which are arranged in two pairs of folding rollers.
- From the DE 29 40 360 A1 is a single sword folding machine for folding of printed and pre-folded sheet known.
- Combination folding machines combine pocket folders and knife folders. Here are folded in a first folding station in Taschenfalztechniken parallel breaks and in a subsequent folding station in Schwertfalztechniken cross breaks.
- the DE 31 47 064 A1 and the DE 10 2006 055 301 A1 show Kombifalzmaschinen with a plurality of Taschenfalzwerken and nachranging arranged Schwertfalzwerken.
- the EP 1 970 132 B1 shows a pressing station with a device for cleaning rollers, which may be downstream of a folding station. Using conveyor belts, folded signatures are transferred from a folding station to the pressing station.
- the pressing force is often applied by means acting on the press rollers spring assemblies. If now the distance of the press rolls to be adapted to adapt to products of other thickness, at least one of the press rolls must be adjusted against the force of the spring packs. This requires high forces.
- Object of the present invention is to provide a pocket folding machine, which allows the generation of a variety of signatures in high quality. So both very small and compact signatures as well as very thick signatures should be reliable can be processed. Another task is to improve the pressure of the signatures regardless of the nature of the signature.
- the pocket folding machine which serves for the folding of sheets, in particular of paper, cardboard, cardboard or plastic for signatures, has at least one pocket folding station with at least one folding unit and with at least one pressing unit for pressing off the signatures.
- the at least one folding unit has at least one folding pocket and, associated with a respective folding pocket, a pair of folding rollers.
- At least one of the pressing plants is arranged downstream of the at least one folding unit.
- the pressing plant is arranged directly downstream of a last pair of folding rollers, viewed in the direction of transport of the sheets. That is, between the last pair of folding rollers and the press shop, there are no other means of transport.
- the folding rollers of the at least one folding unit and the press rollers of the press shop are mounted in a common Falzwalzenstuhl, wherein the Falzwalzenstuhl has two mutually parallel side walls as bearing plates.
- a pocket folding machine has the advantages that short and multiple folded products can be pressed immediately before they are transported in the machine. This prevents the products from opening during further transport. Because the products remain closed after being pressed off, they can subsequently be transported further at a lower speed without affecting the folding quality.
- the folding rollers and the press rollers are driven in rotation by a common drive, in particular a controllable electric motor.
- the press shop is designed as a belt press with two, a press nip forming press rolls and two, a respective press roll encircling circulating conveyor belts.
- an auxiliary roller is arranged upstream and downstream, as viewed in the transport direction, of a respective press roller.
- a respective press roll and the two associated auxiliary rolls are in each case wrapped around by a circulating conveyor belt. It is considered to be particularly advantageous that the vertical distance between the two auxiliary rollers arranged upstream is greater than the vertical distance between the two press rollers. This results in a taper of the conveying gap between the circulating conveyor belts. This causes the products in the press shop to undergo pre-pressing before the actual pressing operation takes place between the press roller pair. The pressing force of the pre-pressing increases from the inlet area at the auxiliary rollers to the press roller pair so that air can be squeezed out between the folded sides of a respective product.
- the press shop has at least one pneumatic cylinder for acting on the press rolls with a pressing force.
- an adjusting device is assigned to adjust the distance of the two press rolls. It is considered particularly advantageous if this adjusting device has a controllable electromotive drive.
- the adjusting device acts in particular on at least one bearing of one of the press rolls and thus effects a distance adjustment between the two press rolls.
- the controllable electromotive drive can be connected to a machine control of the pocket folding machine, so that the press roller distance can be easily adjusted and already derived from the order data.
- the press shop seen in the transport direction - at least one pair of knife shafts for processing the folded and pressed-off signatures and / or another folding station, namely a Taschenfalzstation or a Schwertfalzstation, downstream.
- FIG. 1 shows a pocket folding machine 100 according to the prior art.
- a sheet 1000 passes from a feeder 1 coming a Taschenfalzstation 3, is folded and then passes through a spatially spaced pressing station 5, in which the folded sheet 1000, ie the signature 1001, is pressed, and subsequently further folding stations before the signature 1001 in a boom 2 is designed.
- the Taschenfalzstation 3 has a plurality of folding units, wherein a respective folding unit has at least one folding pocket 3.1 and a pair of folding rollers 3.2. Preceded by the first folding unit - viewed in the transporting direction T - there can be a pair of knife shafts 4.
- a respective sheet 1000 is prepared for the subsequent folding process, for example by creasing, cutting and / or perforating.
- a pair of knife shaft 4.2 may be downstream, in which the folded sheet 1000 is reworked, for example, by receiving a separating cut or trimming.
- the folded sheet 1000 is subsequently transferred to conveyor belts or transport tables, which transport the folded sheet 1000 to a press roller pair where the folded sheet 1000 undergoes a pressing.
- the conveyor belts or transport tables of the folded sheet 1000 must be transported as quickly as possible to the press rollers of the pressing station 5 in order to avoid opening the sides of the folded sheet 1000.
- FIG. 2 a pocket folding machine 100 according to the invention is shown. Like the pocket folding machine 100 according to the prior art, this has a Taschenfalzstation 3 with a plurality of folding units, wherein a respective folding unit has at least one folding pocket 3.1 and associated with a pair of folding rollers 3.2. In contrast to the machine according to the prior art, no pressing station 5 is provided. Instead, a belt press 10 was integrated as a press shop in the Taschenfalzstation 3. The belt press 10 joins - seen in the transport direction T - directly to the last pair of folding rollers 3.2. That is, between the last folding rollers 3.2 and the belt press 10 no further means of transport are provided. Preceded by the folding units, a pair of knife shafts 4.
- Downstream of the belt press 10 can also be provided a pair of knife shafts 4.2. Both the folding rollers 3.2 and the rollers 11, 13, 14, 16 of the belt press 10 and possibly also the upstream cutter shaft pair 4.1 and the downstream cutter shaft pair 4.2 are mounted together in the folding roller 19.
- the press rollers 11, 14 and thus also the conveyor belts 12, 15 and the folding rollers 3.2 and optionally also the cutter shafts 4.1 and 4.2 can be driven by a common drive (not shown) rotatably.
- the downstream auxiliary rollers 13 and 16 can be moved further in the transport direction, so that the conveyor belts 12, 15 allow the further transport of short signatures 1001 to a subsequent processing station (not shown) without the Open signatures 1001.
- the lower press roller 14 perform a feed movement Z.
- the lower pressure roller 14 is connected to a pneumatic cylinder 17, which can build up the pressing force F.
- the belt press 10 further has an adjusting device 18 with a motor-adjustable stop, which can undergo an adjustment a. If a change in the distance between the two press rolls 11, 14 take place, the pressing force F generated by the pneumatic cylinder 17 is reduced and the adjustable stop of the setting device 18 is displaced. Since the adjustment does not take place against the high pressing force F, a controllable electric motor drive of small power is sufficient for actuating the adjusting device 18. As in FIG.
- the pneumatic cylinder 17 has been deactivated, ie the pressing force F degraded, and adjusts the stop of the adjuster 18. After adjustment a of the stop of the adjustment 18 of the pneumatic cylinder 17 is activated again and the pressing force F built.
- the pneumatic cylinder 17 and the adjusting device 18 can be controlled by a common machine control (not shown).
- FIG. 4a a pocket folding machine 100 according to the invention is shown. Like the pocket folding machine 100 according to the prior art, this has a Taschenfalzstation 3 with a plurality of folding units, wherein a respective folding unit has at least one folding pocket 3.1 and associated with a pair of folding rollers 3.2.
- a roller press 10 integrated as a press shop in the Taschenfalzstation 3.
- the roller press 10 follows - as seen in the transport direction T - directly to the last pair of folding rollers 3.2. That is, between the last folding rollers 3.2 and the roller press 10 no further means of transport are provided.
- a pair of knife shafts 4. 1 can be arranged. Downstream of the roll press 10 may also be provided a pair of knife shafts 4.2.
- Both the folding rollers 3.2 and the rollers 11, 14 of the roller press 10 and possibly also the upstream cutter shaft pair 4.1 and the downstream cutter shaft pair 4.2 are stored together in the folding roller 19.
- the press rollers 11, 14 and the folding rollers 3.2 and optionally also the cutter shafts 4.1 and 4.2 can be driven in rotation by a common drive (not shown).
- Fig. 4b an alternative embodiment of a pocket folding station 3 is shown.
- the upstream cutter shafts 4.1 is also a pressing station 10.
- Such a design is considered advantageous if it is at the Taschenfalzstation 3 is a second Taschenfalzstation, ie if between the feeder 1 and 3 Taschenfalzstation yet another Taschenfalzstation 3 is arranged.
- the already folded in the first folding station 3 signatures 1001 can be pressed before re-folding, whereby a higher folding accuracy is achieved.
- the signatures 1001 by 90 ° redirecting transport table is used (not shown), in an embodiment of the first Taschenfalzstation 3 according to Fig.
- a particularly good pressure can be achieved, since the fold breaks of the signature 1001 in the downstream pressing station 10 of the first folding station 3 are pressed short and in the upstream pressing station 10 of the second folding station 3 longer.
- the upstream pressing station 10 may also be provided in addition to a pair of knife shafts 4.1.
- the adjustment of the press roll distance is carried out the same as in the FIGS. 3a and 3b shown embodiment.
- Fig. 4c is a not belonging to the invention Taschenfalzmaschine 100 shown with a Taschenfalzstation 3, which has only an upstream pressing station
Landscapes
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014007446.3A DE102014007446A1 (de) | 2014-05-21 | 2014-05-21 | Taschenfalzmaschine mit integrierter Bandpresse |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2960193A1 true EP2960193A1 (fr) | 2015-12-30 |
EP2960193B1 EP2960193B1 (fr) | 2018-04-11 |
Family
ID=53051738
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15166889.4A Active EP2960193B1 (fr) | 2014-05-21 | 2015-05-08 | Plieuse à poches comprenant une presse intégrée |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2960193B1 (fr) |
CN (1) | CN204873143U (fr) |
DE (1) | DE102014007446A1 (fr) |
PT (1) | PT2960193T (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017101534A1 (de) | 2017-01-26 | 2018-07-26 | Guk-Falzmaschinen Griesser & Kunzmann Gmbh & Co. Kg | Falzmaschine |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105966977A (zh) * | 2016-06-23 | 2016-09-28 | 浙江寿原机械有限公司 | 一种折页机用刀组 |
CN106185448A (zh) * | 2016-08-25 | 2016-12-07 | 北京图文天地制版印刷有限公司 | 一种折页压平装置 |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3416785A (en) * | 1966-01-24 | 1968-12-17 | Roneo Neopost Ltd | Paper nesting and enveloping apparatus |
DE2940360A1 (de) | 1979-10-05 | 1981-04-23 | Stahl Gmbh & Co Maschinenfabrik, 7140 Ludwigsburg | Einzelfalzwerk |
DE3147064A1 (de) | 1981-11-27 | 1983-06-01 | Stahl Gmbh & Co Maschinenfabrik, 7140 Ludwigsburg | Falzwerkverband |
DE69618066T2 (de) | 1995-05-04 | 2002-08-22 | C.P. Bourg S.A., Ottignies | Vorrichtung zur Endbearbeitung des Falzes von Signaturen |
DE102004041471A1 (de) | 2003-09-24 | 2005-04-21 | Heidelberger Druckmasch Ag | Antrieb für eine Taschenfalzmaschine |
DE10348900A1 (de) | 2003-10-16 | 2005-05-19 | Palamides Gmbh | Vorrichtung zum Pressen von flächigen Druckereierzeugnissen |
DE102006028123A1 (de) * | 2006-06-15 | 2007-12-20 | JÜRG PAUL Haller | Vorrichtung zur Manipulation von flachem Stückgut, wie Bogen aus Papier, Kunststoff, Karton und dergleichen |
DE102006055301A1 (de) | 2006-11-23 | 2008-05-29 | Heidelberger Druckmaschinen Ag | Schwertfalzmaschine mit vorgelagertem Taschenfalzwerk und Verfahren zum Falzen von Bogen aus flächigem Bedruckstoff |
EP1927566A1 (fr) * | 2005-03-21 | 2008-06-04 | Vijuk Equipment, Inc. | Procédés de formation d'encarts |
EP1970132B1 (fr) | 2007-03-15 | 2010-01-20 | Heidelberger Druckmaschinen AG | Dispositif de nettoyage de cylindres |
EP2165957A2 (fr) * | 2008-09-22 | 2010-03-24 | Heidelberger Druckmaschinen AG | Procédé et dispositif destinés à plier des feuilles |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070207910A1 (en) * | 2006-03-03 | 2007-09-06 | Vijuk Equipment, Inc. | Outsert-forming machine and method |
-
2014
- 2014-05-21 DE DE102014007446.3A patent/DE102014007446A1/de not_active Withdrawn
-
2015
- 2015-05-08 EP EP15166889.4A patent/EP2960193B1/fr active Active
- 2015-05-08 PT PT151668894T patent/PT2960193T/pt unknown
- 2015-05-13 CN CN201520305113.2U patent/CN204873143U/zh active Active
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3416785A (en) * | 1966-01-24 | 1968-12-17 | Roneo Neopost Ltd | Paper nesting and enveloping apparatus |
DE2940360A1 (de) | 1979-10-05 | 1981-04-23 | Stahl Gmbh & Co Maschinenfabrik, 7140 Ludwigsburg | Einzelfalzwerk |
DE3147064A1 (de) | 1981-11-27 | 1983-06-01 | Stahl Gmbh & Co Maschinenfabrik, 7140 Ludwigsburg | Falzwerkverband |
DE69618066T2 (de) | 1995-05-04 | 2002-08-22 | C.P. Bourg S.A., Ottignies | Vorrichtung zur Endbearbeitung des Falzes von Signaturen |
DE102004041471A1 (de) | 2003-09-24 | 2005-04-21 | Heidelberger Druckmasch Ag | Antrieb für eine Taschenfalzmaschine |
DE10348900A1 (de) | 2003-10-16 | 2005-05-19 | Palamides Gmbh | Vorrichtung zum Pressen von flächigen Druckereierzeugnissen |
EP1927566A1 (fr) * | 2005-03-21 | 2008-06-04 | Vijuk Equipment, Inc. | Procédés de formation d'encarts |
DE102006028123A1 (de) * | 2006-06-15 | 2007-12-20 | JÜRG PAUL Haller | Vorrichtung zur Manipulation von flachem Stückgut, wie Bogen aus Papier, Kunststoff, Karton und dergleichen |
DE102006055301A1 (de) | 2006-11-23 | 2008-05-29 | Heidelberger Druckmaschinen Ag | Schwertfalzmaschine mit vorgelagertem Taschenfalzwerk und Verfahren zum Falzen von Bogen aus flächigem Bedruckstoff |
EP1970132B1 (fr) | 2007-03-15 | 2010-01-20 | Heidelberger Druckmaschinen AG | Dispositif de nettoyage de cylindres |
EP2165957A2 (fr) * | 2008-09-22 | 2010-03-24 | Heidelberger Druckmaschinen AG | Procédé et dispositif destinés à plier des feuilles |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017101534A1 (de) | 2017-01-26 | 2018-07-26 | Guk-Falzmaschinen Griesser & Kunzmann Gmbh & Co. Kg | Falzmaschine |
Also Published As
Publication number | Publication date |
---|---|
CN204873143U (zh) | 2015-12-16 |
PT2960193T (pt) | 2018-06-22 |
EP2960193B1 (fr) | 2018-04-11 |
DE102014007446A1 (de) | 2015-11-26 |
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