EP2934779A1 - Verfahren und vorrichtung zum wickeln eines metallbandes - Google Patents
Verfahren und vorrichtung zum wickeln eines metallbandesInfo
- Publication number
- EP2934779A1 EP2934779A1 EP13802330.4A EP13802330A EP2934779A1 EP 2934779 A1 EP2934779 A1 EP 2934779A1 EP 13802330 A EP13802330 A EP 13802330A EP 2934779 A1 EP2934779 A1 EP 2934779A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- speed
- driver
- rollers
- driver rollers
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 title claims abstract description 49
- 238000004804 winding Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000012937 correction Methods 0.000 claims description 14
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 4
- 230000033228 biological regulation Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000007664 blowing Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012821 model calculation Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/30—Devices controlling the forwarding speed to synchronise with supply, treatment, or take-up apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/003—Regulation of tension or speed; Braking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/345—Feeding or guiding devices not specially adapted to a particular type of apparatus for monitoring the tension or advance of the material
Definitions
- the invention relates to a method for winding a metal tied it on a reel with a winding mandrel to which the metal strip is fed by a pair of first and a second drive roller, of which at least one is driven.
- a blowing apparatus for rolled strip in particular for the arrangement of tape reels in broadband rolling mills to the object, which consists of two driver rollers for pre-adjustment to different thicknesses by Hubspindelgetriebe relative to each other on gap distance and for adjusting the Rollenanpresskraft via pressure medium cylinder in the direction are biased against each other, wherein one of the driver rollers is mounted in a rocker and attack on the other hand pressure cylinder.
- the Rollenanpresskraft is only just kept so large that it is sufficient for maintaining the frictional engagement between the rolled strip and the rollers, including a safety factor.
- the roller contact force must be controlled in dependence on the respective strip thickness and bandwidth so that the specific strip tension decreases with increasing strip thickness.
- WO 2008 037395 A1 describes a method and a device for winding metal strips onto a winding mandrel arranged in a reel shaft, to which the metal strip is fed by a driver having a lower and an upper drive roller, a table being provided below the metal strip for guidance is and above the metal strip a pivotable band switch and this are arranged close to the winding mandrel then a pivotable shaft flap.
- a strip tension measuring device immersed in the reel shaft from above into the metal strip, the longitudinal pulling force exerted by the driver on the metal strip is determined by the driver for controlling the strip run and the measuring signal is fed to a driver control.
- WO 2008 092896 A1 discloses an operating method for a reel device for winding and unwinding a metallic strip, as well as a control device and a reel device.
- the reel can be assigned a drive roller.
- the reel is associated with a control device.
- the band is measured as the actual value of a current property of the band, a current band temperature and / or a current microstructural property of the tape or determined by model calculation.
- the control device determines from the actual value or from a variable derived therefrom a current torque value acting in and / or counter to the strip running direction and operates the reel and / or the driver roller using the current torque value.
- the Torque value can be used as a torque setpoint value and / or as a torque limit. For the calculation of the torque limits, the current stiffness of the belt to be wound is used.
- This stiffness is significantly influenced by the strip temperature and / or the microstructure of the strip.
- this object is achieved in a method of the type mentioned in that a difference between the belt speed of the metal strip and the speed of the drive rollers on the basis of the measurement of the belt speed and the speed of at least one of the driver rollers is set from measurable process variables.
- Either the sum force acting on the metal strip in the gap between the two driver rollers or the drive torques of the driver roller drives are controlled so that they are securely transferred to the metal strip, with little or controlled speed differences between the surfaces of the driver rollers and the metal strip.
- either the predetermined forces on both sides of a controller in response to the measured speeds of the driver rollers are changed (force correction) that the desired speed difference between the surface of the driver rollers on the one hand and the metal band is achieved, or the drive torques of the driven driver rollers changed so that the speed difference is achieved with respect to the metal strip for each of the drives of the driver rollers (Torque correction).
- the difference between the belt speed of the metal belt and the speed of at least one of the drive rollers is controlled by a controller such that the difference between the belt speed and the surface speed of the driver rollers does not exceed an adjustable limit.
- the drives of the driver rollers and the winding mandrel are controlled by the regulation of the contact pressure of the driver rollers against the belt and that the target speeds of the drives are set so that between the driver rollers a predetermined relative speed occurs and the setpoint the contact force of the driver rollers is controlled so that a predetermined train in the metal strip in the area between the driver rollers and a coil wound on the winding mandrel acts.
- the driver setting force or the drive torque of the at least one driven driver roller is predetermined such that the difference between the belt speed and the surface speed of the driven driver roller does not exceed an adjustable limit value.
- the speed of the winding mandrel is regulated.
- the drive torque of the mandrel is predetermined so that the differences between the belt speed and the surface speed of at least one of the driver rollers not an adjustable limit exceed.
- the belt speed is measured without contact or by a speed measuring roller which is pressed against the metal belt.
- the belt speed is determined by measuring the rotational speed of the winding mandrel and the diameter of the wound on the winding mandrel tape roll.
- the diameter of the wound on the winding mandrel Federal of the metal strip can be measured.
- the force is regulated, exert the force generator on the driver rollers.
- the operator additionally to specify force correction values for the force control on the driver rollers.
- the correction of the contact force of the driver rollers with a proportional-integral controller from the difference of the setpoint and the actual value for the train in the metal band in the area between the driver rollers and wound on the mandrel collar is determined ,
- Advantageous is a method in which the temporal correction of the contact force of the driver rollers with a three-point controller from the difference of the setpoint and the actual value of the train in the metal strip between the driver rollers and the collar is determined.
- the invention also relates to a device for winding a Metal band to a collar for carrying out the method described above.
- Fig. 1 is a side schematic view of a winding device for
- FIG. 2 is a schematic plan view of the driver rollers and the mandrel in connection with the respective drives
- Fig. 3 shows the control scheme for calculating the rotational speeds of the driver rollers and the winding mandrel
- a winding device (FIG. 1) with a winding mandrel 1 serves to wind up a metal strip 2, which is wound on a bundle or band wound coil (coil) 12 of the metal strip 2.
- the metal strip 2 reaches the winding device typically on a horizontal roller table, on which it is deflected by two against the metal strip 2 and against each other employed driver rollers 3, 4 to the mandrel 1 and wound there to the collar 12.
- Driver rollers 3, 4 give the metal band 2 the necessary train.
- the driver rollers 3, 4 and the mandrel 1 are each driven by a motor 7, 8 and 19 directly or alternatively via gear. In one embodiment of the invention, only one of the driver rollers 3, 4 is driven, wherein the other driver roller 3, 4 is entrained. Preferably, the moments of the driver rollers 3, 4 or of the winding mandrel 1 can be regulated.
- the speeds of the motors 7, 8 and 19 ( Figure 2) are measured by speed sensors 13, 14 and 20, respectively.
- the motors 7, 8, 19 are operated in speed control. For each drive, a torque setpoint is determined by a speed controller 71, 81, 191 (FIG.
- Inverters 72, 82, 192 provide the instantaneous value of engine torque.
- the inverters 72, 82 and 192 are represented by a thyristor symbol, since the inverters 72, 82 192 may comprise circuits which preferably comprise a thyristor.
- the aim of the method is to drive the driver rollers 3, 4 at a lower speed than the belt speed v B predetermined by the drive of the winding mandrel 1, so that a predetermined relative speed occurs between the driver rollers 3, 4 and the belt 2.
- the circumferential velocities v u , v 0 of the driver rollers 3, 4 and the collar 12 are considered, which reflect the engine speeds ki, k 2 , k 3 , possible gearbox factors, the characteristics of the transmission, such as slip, friction, etc. and the diameters of the driver rollers 3, 4 and the radius of the collar 12.
- the collar radius can be calculated from the variable and metrologically determinable diameter of the winding mandrel, the number of turns and the strip thickness counted during the winding process. Alternatively, a direct measurement of the collar radius' with a distance measuring device 1 1 is possible.
- the belt speed v B can also be measured with a contactless sensor 9, 9a, which can be arranged in front of the driver rollers 3, 4 or between the driver rollers 3, 4 and the winding mandrel 1.
- the use of a contacting measuring roller 10 between the driver rollers 3, 4 on the one hand and the collar 12 on the other hand is also possible for measuring the belt speed v B.
- a higher-level control system (FIG. 3) gives setpoint values for the Belt speed v B, soii and the relative speed AV SO II between the driver rollers 3, 4 on the one hand and the tape 2 on the other hand before.
- the force-generating devices for pressing the driver rollers 3, 4 against the metal strip 2 can, as exemplified in FIG. 1 by way of the driver roller 4, be designed as hydraulic cylinders 5, 6.
- the hydraulic cylinders 5, 6 act on the side facing the drive, the drive side AS, and on the side facing away from the drive, the operating side BS, on the pins of the upper drive roller 4.
- the actual force values are determined from the measured on the hydraulic cylinders 5, 6, press 15, 16 and 17, 18, the pressures 15 to 18 to Iben by the ring-side on the surface A Ri ng or at the piston-side area A Ko , as shown in Fig. 2 on the basis of the hydraulic cylinder 5, give measured values.
- the forces on both sides are regulated independently.
- the desired forces are determined from a base value F SO II that is the same for both sides, possible correction values AF A s, AF B s from operators or other control systems, and a force correction for setting the predetermined tension in the belt 2.
- To determine the force correction for compliance with the desired strip tension is first from the engine torque of the winding mandrel 1 taking into account a possible gear factor, the current collar radius, friction losses and acceleration effects and the Umformwiderstandes the strip material at the bend around the mandrel 1, an actual value for the train Z
- the force correction AF for the contact force of the driver rollers 3, 4 is determined, for example by means of a proportional integral controller 22 (Fig. 4) and together with the setpoint of Force is supplied to an adder whose output value is linked to the correction values AF A s, AF BS via further adders both on the drive side and on the operating side AS, BS and is supplied to the respective force regulators 23, 24 as force setpoint values.
- a proportional integral controller 22 Fig. 4
- the controller can also be designed as a three-step controller for the time change of the force correction.
- the peripheral speed v 0 of the upper drive roller 4 results from the diameter d 4 of the driver roller 4 and the speed signal ni from the drive of this roller in the unit "revolution / minute" from: for the lower drive roller 3 with the diameter d3 and the speed signal n13, the following applies:
- the actual forces F A s and F B s in the cylinders shown by way of example can be calculated from the pressures measured there and the hydraulically active surfaces on the piston side and the ring side of the respective pistons.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Winding Of Webs (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012224351.8A DE102012224351A1 (de) | 2012-12-21 | 2012-12-21 | Verfahren und Vorrichtung zum Wickeln eines Metallbandes |
PCT/EP2013/075523 WO2014095371A1 (de) | 2012-12-21 | 2013-12-04 | Verfahren und vorrichtung zum wickeln eines metallbandes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2934779A1 true EP2934779A1 (de) | 2015-10-28 |
EP2934779B1 EP2934779B1 (de) | 2019-02-20 |
Family
ID=49726756
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13802330.4A Active EP2934779B1 (de) | 2012-12-21 | 2013-12-04 | Verfahren und vorrichtung zum wickeln eines metallbandes |
Country Status (7)
Country | Link |
---|---|
US (1) | US9938114B2 (de) |
EP (1) | EP2934779B1 (de) |
JP (1) | JP6062567B2 (de) |
KR (1) | KR101741494B1 (de) |
CN (1) | CN105102143B (de) |
DE (1) | DE102012224351A1 (de) |
WO (1) | WO2014095371A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012224351A1 (de) * | 2012-12-21 | 2014-06-26 | Sms Siemag Ag | Verfahren und Vorrichtung zum Wickeln eines Metallbandes |
KR101940870B1 (ko) * | 2016-12-21 | 2019-01-21 | 주식회사 포스코 | 스트립 권취 장치 |
KR102260383B1 (ko) * | 2020-09-10 | 2021-06-03 | 김태형 | 필라멘트 와인딩 머신의 장력 제어 방법 |
Family Cites Families (36)
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US2521691A (en) * | 1946-11-21 | 1950-09-12 | Goss Printing Press Co Ltd | Registration control device |
US3674221A (en) * | 1970-05-13 | 1972-07-04 | Procter & Gamble | Dynamic stress-strain testing of ribbons of film |
US3692251A (en) * | 1970-10-26 | 1972-09-19 | Beloit Corp | Winding,unwinding and tensioning apparatus |
DE2614254A1 (de) | 1976-04-02 | 1977-10-27 | Schloemann Siemag Ag | Verfahren zur regelung der bandzug-anpresskraft an treibapparaten fuer walzband, insbesondere vor bandhaspeln in breitbandwalzenstrassen sowie treibapparat zur durchfuehrung des verfahrens |
DE2933017C2 (de) * | 1979-08-16 | 1984-04-12 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh, 4100 Duisburg | Bandspeicherantrieb |
JPS6033739B2 (ja) * | 1979-09-26 | 1985-08-05 | 住友金属工業株式会社 | ストリツプの巻取制御方法 |
JPS59114251A (ja) * | 1982-12-22 | 1984-07-02 | Kataoka Kikai Seisakusho:Kk | 原反巻戻しシートの巻取装置 |
JPS59169618A (ja) * | 1983-03-15 | 1984-09-25 | Nippon Kokan Kk <Nkk> | 鋼帯の巻取制御装置 |
DE3507251A1 (de) * | 1985-03-01 | 1986-09-04 | SMS Schloemann-Siemag AG, 4000 Düsseldorf | Treibapparat fuer walzband |
JP3438393B2 (ja) * | 1995-03-27 | 2003-08-18 | Jfeスチール株式会社 | 圧延材の巻取り制御方法 |
JP2819283B2 (ja) * | 1996-12-24 | 1998-10-30 | 株式会社東京機械製作所 | 連続紙走行張力制御装置 |
DE19704447A1 (de) * | 1997-02-06 | 1998-08-13 | Schloemann Siemag Ag | Planheitsmeßrolle |
DE19715523A1 (de) * | 1997-04-14 | 1998-10-15 | Schloemann Siemag Ag | Planheitsmeßrolle |
US6301946B1 (en) * | 1998-03-27 | 2001-10-16 | Kawasaki Steel Corporation | Strip coiling method |
JP2000271641A (ja) * | 1999-03-25 | 2000-10-03 | Kawasaki Steel Corp | ストリップの巻取方法 |
DE19818207C2 (de) * | 1998-04-23 | 2000-05-31 | Schloemann Siemag Ag | Steckel-Warmwalzwerk |
DE19824798A1 (de) * | 1998-06-03 | 1999-12-09 | Indag Gmbh & Co Betriebs Kg | Vorrichtung und Verfahren zum Zuführen von Folien |
GB0020160D0 (en) * | 2000-08-17 | 2000-10-04 | Vai Ind Uk Ltd | Steckel furnace coiler and apparatus therefor |
EP1787930A1 (de) * | 2000-11-20 | 2007-05-23 | FUJIFILM Corporation | Gerät zum Aufwickeln eines fotografischen Films und Filmherstellungsgerät |
DE10131850B4 (de) * | 2001-06-30 | 2013-04-25 | Sms Siemag Aktiengesellschaft | Dünnbandhaspel mit Planheitsmeßrolle |
DE102004032634A1 (de) * | 2004-07-06 | 2006-02-16 | Sms Demag Ag | Verfahren und Einrichtung zum Messen und Regeln der Planheit und/oder der Bandspannungen eines Edelstahlbandes oder einer Edelstahlfolie beim Kaltwalzen in einem Vielwalzengerüst, insbesondere in einem 20-Walzen-Sendizimir-Walzwerk |
DE102004041321A1 (de) * | 2004-08-26 | 2006-03-02 | Sms Demag Ag | Walzwerk zum Walzen von metallischem Band |
JP4622488B2 (ja) * | 2004-11-29 | 2011-02-02 | Jfeスチール株式会社 | 熱間圧延における金属帯の巻取方法およびそれを用いた熱延金属帯の製造方法 |
DE102007045698A1 (de) * | 2006-09-25 | 2008-04-03 | Sms Demag Ag | Verfahren und Vorrichtung zum Aufwickeln von Metallbändern auf einen Wickeldorn |
US20100025514A1 (en) * | 2006-09-25 | 2010-02-04 | Matthias Kipping | Method and apparatus for winding up metal strips onto a winding mandrel |
DE102006059244A1 (de) * | 2006-10-21 | 2008-04-24 | Sms Demag Ag | Vorrichtung zur Messung des Bandzuges in einem metallischen Band |
DE102007005378A1 (de) * | 2007-02-02 | 2008-08-07 | Siemens Ag | Betriebsverfahren für eine Haspeleinrichtung zum Auf- oder Abhaspeln eines Bandes sowie Steuereinrichtung und Haspeleinrichtung hierzu |
DE502008001320D1 (de) * | 2007-03-28 | 2010-10-28 | Sms Siemag Ag | Verfahren und vorrichtung zum aufwickeln von warmband |
DE102007056192A1 (de) * | 2007-11-21 | 2009-05-28 | Sms Demag Ag | Verfahren und Vorrichtung zum Herstellen eines Bandes aus Metall |
DE102008030145A1 (de) * | 2008-06-27 | 2009-12-31 | Sms Siemag Aktiengesellschaft | Verfahren und Vorrichtung zum Aufwickeln von Metallband |
DE102009060826A1 (de) * | 2009-12-29 | 2011-06-30 | SMS Siemag AG, 40237 | Regelung der Seitenführung eines Metallbandes |
JP5648350B2 (ja) | 2010-07-16 | 2015-01-07 | 富士ゼロックス株式会社 | 定着ベルト、定着装置、画像形成装置 |
JP5614319B2 (ja) * | 2011-02-15 | 2014-10-29 | 新日鐵住金株式会社 | ピンチロールの速度制御システム |
JP5430019B2 (ja) * | 2011-11-15 | 2014-02-26 | 日特エンジニアリング株式会社 | フィルムの間欠搬送装置及びフィルムの間欠搬送方法 |
ITMI20122185A1 (it) * | 2012-12-20 | 2014-06-21 | Btsr Int Spa | Metodo e dispositivo per alimentare a tensione ed a quantita' costante un filo metallico ad una macchina operatrice |
DE102012224351A1 (de) * | 2012-12-21 | 2014-06-26 | Sms Siemag Ag | Verfahren und Vorrichtung zum Wickeln eines Metallbandes |
-
2012
- 2012-12-21 DE DE102012224351.8A patent/DE102012224351A1/de not_active Withdrawn
-
2013
- 2013-12-04 KR KR1020157019097A patent/KR101741494B1/ko active IP Right Grant
- 2013-12-04 EP EP13802330.4A patent/EP2934779B1/de active Active
- 2013-12-04 JP JP2015548335A patent/JP6062567B2/ja active Active
- 2013-12-04 US US14/653,903 patent/US9938114B2/en active Active
- 2013-12-04 CN CN201380073059.7A patent/CN105102143B/zh active Active
- 2013-12-04 WO PCT/EP2013/075523 patent/WO2014095371A1/de active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2014095371A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE102012224351A1 (de) | 2014-06-26 |
KR20150096500A (ko) | 2015-08-24 |
JP2016504196A (ja) | 2016-02-12 |
KR101741494B1 (ko) | 2017-05-30 |
JP6062567B2 (ja) | 2017-01-18 |
CN105102143B (zh) | 2017-09-08 |
EP2934779B1 (de) | 2019-02-20 |
WO2014095371A1 (de) | 2014-06-26 |
US9938114B2 (en) | 2018-04-10 |
CN105102143A (zh) | 2015-11-25 |
US20150344261A1 (en) | 2015-12-03 |
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