EP2258559A1 - Book production line for the production of books composed of a book cover and a connected book block - Google Patents
Book production line for the production of books composed of a book cover and a connected book block Download PDFInfo
- Publication number
- EP2258559A1 EP2258559A1 EP09405097A EP09405097A EP2258559A1 EP 2258559 A1 EP2258559 A1 EP 2258559A1 EP 09405097 A EP09405097 A EP 09405097A EP 09405097 A EP09405097 A EP 09405097A EP 2258559 A1 EP2258559 A1 EP 2258559A1
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- European Patent Office
- Prior art keywords
- book
- processing
- production line
- book block
- line according
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 239000000725 suspension Substances 0.000 claims description 16
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 230000001960 triggered effect Effects 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 239000003292 glue Substances 0.000 description 4
- 244000144619 Abrus precatorius Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
- B42C19/08—Conveying between operating stations in machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/90—Machine drive
- B65H2403/94—Other features of machine drive
- B65H2403/943—Electronic shaft arrangement
Definitions
- the invention relates to a book production line for the production of books from a book cover and a book block mounted therein, consisting of a arranged at the end of the production line hanging device for hanging a book block in a book cover, which hanging device along a processing edge in partial intervals resp.
- Clock step lengths further processing stations with switchable processing devices for processing a book block back, in the conveying direction of the book block considered a feed station for loading the processing line with book blocks, a takeover station to take over the book blocks, a gluing station for gluing the book block back, a Deutschenklebestation for attaching a HäbestMakes possibly at least one Capital band and a pressure station for pressing the back strip, respectively. preceded by a capital band at the book block spine in this order, the book blocks with upwardly freestanding, the processing devices facing book block back by means of conveying device are stepwise successively fed to the processing stations
- the conveying device and the processing stations are connected to a central drive motor.
- a central drive motor For a high drive power is required and there are large moments of inertia, which lead to heavy gears and other complex drive elements.
- a classic book production line usually consists of three conveyor sections of a conveyor line, namely a feed or transfer section, on which the book blocks are offset and aligned in a conveyor cycle and to the downstream in the conveying direction conveyor section further processing stations be transferred.
- a conveying section of the further processing stations has a takeover station, in which the book blocks are respectively positioned by a device of the feed section, before they are picked up by the movable chain mouth by the chain conveyor which forms the conveying section of the further processing stations.
- At this conveyor section lie in the conveying direction after the takeover station, the gluing station, the pasting station and the pressure station, wherein the gluing done during the passage of a book block after its detection by the chain conveyor and the subsequent pasting and pressing successively at a standstill of a book block.
- the third conveyor section is formed by the suspension device in which, for example, six conveyor elements circulate in the form of a paternoster.
- the object is achieved in that at least the processing stations and the feed station on the processing line each one separate conveyor section are assigned, which are formed by individual drives and connected to change the clock step length on the processing path with a control device effective.
- a conveyor of the suspension device for tuning the book production line at least with the conveyor section of the feed station and / or the conveyor section of the processing stations is driven aktakt driven.
- the cycle step length on the conveyor section between the processing stations is several times longer resp. adjustable, so that a greater power efficiency can be achieved.
- a multiply longer cycle step on the conveying section of the processing stations can be triggered by a specific edition size of book blocks of the same thickness via the control device.
- the controller is connected to a program and data memory for controlling the processing history of one or more subsequent book block pads.
- a change of the clock step length in a multiple larger clock step on the conveying section of the processing stations is preferably carried out at short runs between one and five hundred blocks of books, so that the power efficiency is improved.
- the conveyor section of the processing section connected upstream of the suspension device in the conveying direction of the book block has alternate processing stations for processing stationary and continuous book blocks or flow stations, so that the higher power efficiency can be achieved in a simple manner.
- the book production line is preferably designed so that the processing stations associated conveyor section during the processing of book blocks Einstell- resp. is adjustable.
- suspension device rotational angle controlled electric motors also referred to as servomotors
- Fig. 1 schematically conveys a book production line 1 for the production of a book cover 2 and a book block 3 hinged in these books 4.
- the end of the book production line 1 forms a hanging device 5 designated as the processing station, for example, in the EP 1 780 037 A1 and 1 780 038 A1 such as DE 19729529 are described.
- the suspension device 5 is used for gluing the book block 3 on the outer surfaces and rubbing a book cover 2 on the glued outer surfaces of a book block 2.
- a paternosterähnmaschine conveyor 6 is provided with a guided in a vertical plane rotating traction means, on the boom-like Saddle plates 8 are hinged for receiving and transport of the processing section 20 supplied book block 3.
- Fig. 1 Furthermore, the constant position of six saddle plates 8 on the illustrated trajectory to see where they have an approximately horizontal, the book block 3 receiving upper edge.
- the book blocks 3 are with the open front resp.
- the front section down in the conveying direction F of the book block 3 of the processing section 20 via a block divider (not shown), which spreads the book block 3 centered, brought into a receiving position of the conveyor 6, in which the saddle plates 8 from below into the slightly spread book blocks. 3 immersing them.
- the book blocks 3 astride the saddle plates 8 then pass vertically through a glue application device, not shown, where a book cover 2 fed laterally to a gripper (not shown) is ground to the glued outer surfaces of a book block 3 or to the attachments of a book block 3.
- the books just produced 4 reach a delivery station 9, where they are received by a stationary display element 10 and stored on a not-evident delivery belt.
- the suspension device 5 is preceded by a processing line 20, along which at regular intervals, respectively. Clock processing steps further processing stations with processing devices for processing a book block back 21 are arranged. Viewed in the conveying direction F of the book block 3, a feed station 13 with a feed device 14 for feeding the subsequent processing station is arranged at the beginning of the processing line 20.
- the feeding of the book block 3 in a clockwise manner takes place in example as in the Fig. 1 and 2 shown by a so-called star rotor 15, which is parallel to the conveying direction F extending axis clock step by step with the winningab suits 16 of the feed station 13 is driven and has six receiving compartments on the circumference for each front section pre-fed book block 3.
- the star rotor 15 sets the book block 3 respectively with the front section on a guide surface (not shown), where it responds by a finger engaging at the trailing edge of one of the feed station 13.
- a circulating conveyor chain associated with a feeding device 14 (not visible) is transported further on the processing line 20 in the step of the cycle.
- Feeding device 14 exercises for transferring the book block 3 to the subsequent processing station, a takeover station 17, a conveying section 18 of the processing section 20 following in the conveying direction F of the book blocks 3 several clock steps.
- the separate conveyor sections 16, 18 are equipped with separate individual drives 22, 23, which are connected to a control device 24 tax effective.
- the individual drives 22, 23 may be formed as a geared motor with a rotation angle controlled electric motor and can be controlled together or separately by the control device 24.
- the conveyor sections 16, 18 can be operated with different clock increments.
- the conveyor section 16 of the feed station 13 in the conveying direction F of the book block 3 downstream conveyor section 18 to a multiple resp. set twice twice the clock step as provided between the processing stations, adjusted or reset.
- a small difference in the cycle step length between conveyor section 16 and 18, for example, a 40 mm greater clock step length on the conveyor section 18 relative to the conveyor section 16 does not affect the functions or movements on the processing line 20 role.
- the suspension device 5 associated conveyor 6 is at least one of the two or two conveyor sections 16, 18 drivenaktakt driven.
- the transfer of the book block 3 of conveyor section 16 on conveyor section 18 may, for example, with a in the EP09405082.0 transporting tongs 19 are described, which transfers the book block 3 in two steps on the conveyor section 18.
- This downstream conveyor section 18 of the conveying device associated with the processing section 20 is laterally uniformly distributed over the conveyor belt 18 in the longitudinal center plane of the standing book block 3 extending longitudinal central axis spaced conveyor run 25, 26 two adjacent, clock-synchronized conveyor belts 27, 28 or chains, wherein the conveyor belts 27, 28 are driven about deflecting rollers about vertical axis not recognizable.
- the upstream upstream inlet region 29 of the clarabschittes 18 projects beyond the conveying direction F, the transfer position of the transport tongs 19, respectively. this forming clamping bar 30, 31, so that a Wegschreiblagerung the conveyor sections 16, 18 is present.
- the inlet region 29 is formed as a so-called.
- Chain mouth 34 which is open at the delivery of a book block 3 by attached to a carriage or cart transport tongs 19, including the inlet region 29 is widened V-shaped, so that in the conveying direction F a wedge-like Increasing constriction arises, which ensures a gentle inlet of the book block 3 in the conveyor section 18.
- the opening and closing of the chain mouth 34 is effected by a lateral pivoting of the inlet region 29 forming end portion 32, 33 of the conveyor belts 27, 28 about vertical axes 35, 36, to which Absence of the conveyor belts 27, 28 abut lateral support rollers 37, 38.
- the conveyor belts 27, 28 can be adjusted evenly with respect to their mutual distance resp. be set.
- a printing step continues on to a gluing station 39, which is indicated by a glue roller 40.
- the latter is driven on the book block back 21 rolling glue transferring, so that the book block 3 passes through the glue station 39 without stopping and only in the one step later following Schuklebestation 41 is stopped, where fed from a roll 42 a strip of backing material 43 the glued book block back 21 becomes.
- a pressing station 44 is arranged on the processing line 20, in which the pasted on the glued book block back 21 Deutschenklebematerial 43 is pressed.
- the book blocks 3 reach the suspension device 5 respectively.
- a waiting fifth wheel plate 8 from the pressing station 44 in two or four steps.
- the separate drives having, the conveying device of the processing section 20 forming conveyor sections 16, 18 carried by individual drive 22, 23 having a rotational angle controlled electric motor.
- the conveyor 6 of the suspension device 5 is preferably equipped with a single drive 45 which is driven step-step connected with at least one or both individual drives 22, 23 of the conveyor sections 16, 18 via the control device 24.
- Fig. 2 shows the book production line 1 in the processing of book blocks 3 with a conveying direction F double clock step between two processing stations 17, 41, 44, 5, in which the processing of a book block back 21 is made at a stationary book block 3.
- short runs resp. Small runs allow the ability to on the conveyor section 18 in multiple resp. two times (according to embodiment) clock step lengths over the processing path 20 to drive.
- the resulting gap can be closed in normal operation for large runs by the fact that the pressing station 44 can be subsequently transferred to the pasting station 41, for example as a mobile station, so that the gap is removed.
- the gluing station 39 is not an obstacle for a double cycle step length since the gluing of a book block spine 21 takes place during the passage of a book block 3.
Landscapes
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
Description
Die Erfindung betrifft eine Buchfertigungsstrasse zur Herstellung von aus einer Buchdecke und einem in diese eingehängten Buchblock gebildeten Büchern, bestehend aus einer an dem Förderende der Fertigungsstrasse angeordneten Einhängevorrichtung für das Einhängen eines Buchblocks in eine Buchdecke, welcher Einhängevorrichtung entlang einer Verarbeitungsstecke in Teilabständen resp. Taktschrittlängen weitere Verarbeitungsstationen mit zuschaltbaren Verarbeitungsvorrichtungen zur Bearbeitung eines Buchblockrückens, in Förderrichtung der Buchblocks betrachtet eine Zuführstation zur Beschickung der Verarbeitungsstrecke mit Buchblocks, eine Uebernahmestation zur Uebernahme der Buchblocks, eine Beleimstation für das Beleimen der Buchblockrücken, eine Hinterklebestation zum Anbringen eines Hinterklebestreifens ggf. wenigstens eines Kapitalbandes sowie eine Andrückstation zum Andrücken des Hinterklebestreifens resp. eines Kapitalbandes an den Buchblockrücken in dieser Reihenfolge vorgeschaltet sind, wobei die Buchblocks mit nach oben freistehendem, den Verarbeitungsvorrichtungen zugewandten Buchblockrücken mittels Fördervorrichtung taktschrittweise nacheinander den Verarbeitungsstationen zuführbar sindThe invention relates to a book production line for the production of books from a book cover and a book block mounted therein, consisting of a arranged at the end of the production line hanging device for hanging a book block in a book cover, which hanging device along a processing edge in partial intervals resp. Clock step lengths further processing stations with switchable processing devices for processing a book block back, in the conveying direction of the book block considered a feed station for loading the processing line with book blocks, a takeover station to take over the book blocks, a gluing station for gluing the book block back, a Hinterklebestation for attaching a Hinterklebestreifens possibly at least one Capital band and a pressure station for pressing the back strip, respectively. preceded by a capital band at the book block spine in this order, the book blocks with upwardly freestanding, the processing devices facing book block back by means of conveying device are stepwise successively fed to the processing stations
Die Teilabstände resp. die Taktschrittlängen zwischen den Verarbeitungsstationen sind auf einem Förderabschnitt der Uebernahmestation, der anschliessenden Beleimungsstation und der Hinterklebestation resp. Kapitalstation üblicherweise aus baulichen und anordnungsbedingten Gründen regelmässig, jedoch etwa 40 mm grösser als die regelmässigen Teilabstände resp. Taktschrittlängen des Förderabschnittes der Zuführstation. Dieser Unterschied bildet jedoch kein Hindernis oder zusätzliche Anforderungen an die hier beschriebene Buchfertigungsstrasse.The partial distances resp. the clock stride lengths between the processing stations are on a conveyor section of the takeover station, the subsequent Beleimungsstation and the Hinterklebestation resp. Capital station usually for structural and arrangement-related reasons regularly, however, about 40 mm larger than the regular partial distances resp. Clock steps of the conveyor section of the feed station. However, this difference does not constitute an obstacle or additional requirements for the book production line described here.
Buchfertigungsstrassen dieser Art vermitteln u. a. die
In den bekannten Buchfertigungsstrassen sind die Fördervorrichtung und die Verarbeitungsstationen mit einem zentralen Antriebsmotor verbunden. Dafür ist eine hohe Antriebsleistung erforderlich und es treten grosse Massenträgheitsmomente auf, die zu schweren Getrieben und anderen aufwendigen Antriebselementen führen.In the known book production lines, the conveying device and the processing stations are connected to a central drive motor. For a high drive power is required and there are large moments of inertia, which lead to heavy gears and other complex drive elements.
Der Markt der Druckerzeugnisse, für besondere Bücher verlagert sich seit einigen Jahren zu Kleinstauflagen. Der Einsatz von Einzelantrieben mit drehwinkelgesteuerten Motoren ist hierfür ein geeignetes Mittel. Sie bieten unter anderem den Vorteil, dass ganze Förderabschnitte bei Störungen aufgehalten resp. teilweise ausgefahren werden können. Buchblocks, die sich auf der Fertigungsstrasse hinter einer Störstelle befinden, können weiter verarbeitet werden, d. h. die Fertigungsstrasse kann nach der Störstelle entleert werden. Damit kann Makulatur bei Kleinstauflagen spürbar reduziert werden, was sich auf die Kosten vorteilhaft niederschlägt.The market of printed matter, for special books has been shifting for a few years to short runs. The use of individual drives with angle-controlled motors is a suitable means for this. Among other things, they offer the advantage that entire conveyor sections are stopped in the event of faults. can be partially extended. Book blocks that are located on the production line behind an impurity can be further processed, d. H. The production line can be emptied after the defect. This waste can be significantly reduced for very short runs, which is reflected on the cost advantageous.
Eine klassische Buchfertigungsstrasse besteht üblicherweise aus drei Förderabschnitten einer Förderstrecke, nämlich einem Zuführ- oder Ueberführungsabschnitt, auf dem die Buchblocks in einen Fördertakt versetzt und ausgerichtet sowie an den in Förderrichtung anschliessenden Förderabschnitt weiterer Verarbeitungsstationen überführt werden.A classic book production line usually consists of three conveyor sections of a conveyor line, namely a feed or transfer section, on which the book blocks are offset and aligned in a conveyor cycle and to the downstream in the conveying direction conveyor section further processing stations be transferred.
Ein Förderabschnitt der weiteren Verarbeitungsstationen weist in Förderrichtung gesehen eine Uebernahmestation auf, in der die Buchblocks jeweils durch eine Vorrichtung des Zuführabschnittes positioniert werden, bevor sie von den den Förderabschnitt der weiteren Verarbeitungsstationen bildenden, nebeneinander umlaufenden Kettenförderern vom beweglichen Kettenmaul erfasst werden. An diesem Förderabschnitt liegen in Förderrichtung nach der Uebernahmestation die Beleimstation, die Hinterklebestation und die Andrückstation, wobei das Beleimen während dem Durchlauf eines Buchblockes nach dessen Erfassung durch den Kettenförderer und das anschliessende Hinterkleben und Andrücken nacheinander im Stillstand eines Buchblocks erfolgen.A conveying section of the further processing stations, as seen in the conveying direction, has a takeover station, in which the book blocks are respectively positioned by a device of the feed section, before they are picked up by the movable chain mouth by the chain conveyor which forms the conveying section of the further processing stations. At this conveyor section lie in the conveying direction after the takeover station, the gluing station, the pasting station and the pressure station, wherein the gluing done during the passage of a book block after its detection by the chain conveyor and the subsequent pasting and pressing successively at a standstill of a book block.
Der dritte Förderabschnitt wird durch die Einhängevorrichtung gebildet, in der in Form eines Paternoster's beispielsweise sechs Förderelemente umlaufen.The third conveyor section is formed by the suspension device in which, for example, six conveyor elements circulate in the form of a paternoster.
Die Verarbeitung von Kleinstauflagen, beispielsweise von 1 bis 20 Exemplaren, gleich dicker Buchblocks verursacht einen relativ hohen Anteil an Rüst- oder Umrüstzeit am Gesamtaufwand. Bei herkömmlichen Standard-Buchfertigungsstrassen lassen sich die gestellten Forderungen an ein Buch nicht ohne kostspielige Erschwernisse realisieren.The processing of small runs, for example, 1 to 20 copies of the same thick book block causes a relatively high proportion of set-up or changeover time on the total cost. In conventional standard book production lines, the demands made on a book can not be realized without costly complications.
Es ist deshalb Aufgabe der vorliegenden Erfindung, eine Buchfertigungsstrasse zu schaffen, mit der bei der Verarbeitung von Kleinstauflagen unterschiedlich dicker Bücher die Effizienz der Buchfertigungsstrasse durch konstruktive Massnahmen erheblich verbessert werden kann.It is therefore an object of the present invention to provide a book production line, the efficiency of the book production line can be significantly improved by constructive measures in the processing of small runs of different thickness books.
Erfindungsgemäss wird die Aufgabe dadurch gelöst, dass zumindest die Verarbeitungsstationen und die Zuführstation auf der Verarbeitungsstrecke jeweils einem separaten Förderabschnitt zugeordnet sind, die durch Einzelantriebe ausgebildet und zur Aenderung der Taktschrittlänge auf der Verarbeitungsstrecke mit einer Steuereinrichtung steuerwirksam verbunden sind.According to the invention, the object is achieved in that at least the processing stations and the feed station on the processing line each one separate conveyor section are assigned, which are formed by individual drives and connected to change the clock step length on the processing path with a control device effective.
Dadurch ist es möglich, die Taktschrittlängen auf dem Förderabschnitt der Verarbeitungstationen zu ändern.This makes it possible to change the clock stride lengths on the conveyor section of the processing stations.
Vorzugsweise ist ein Förderer der Einhängevorrichtung zur Abstimmung der Buchfertigungsstrasse wenigstens mit dem Förderabschnitt der Zuführstation und/oder dem Förderabschnitt der Verarbeitungsstationen fördertaktverbunden angetrieben.Preferably, a conveyor of the suspension device for tuning the book production line at least with the conveyor section of the feed station and / or the conveyor section of the processing stations is driven aktakt driven.
Vorteilhaft ist die Taktschrittlänge auf dem Förderabschnitt zwischen den Verarbeitungsstationen mehrfach länger einstell- resp. verstellbar, so dass eine grössere Leistungseffizienz erzielt werden kann.Advantageously, the cycle step length on the conveyor section between the processing stations is several times longer resp. adjustable, so that a greater power efficiency can be achieved.
Bei der hier beschriebenen Buchfertigungsstrasse erweist es sich als besonders günstig, wenn der Taktschritt auf dem Förderabschnitt der Verarbeitungsstationen zweifach länger einstell- resp. verstellbar ist, wodurch sich an der Abstimmung der Förderabschnitte nichts ändert.In the book production line described here, it proves to be particularly advantageous if the clock step on the conveyor section of the processing stations two times longer set resp. is adjustable, which does not change the tuning of the conveyor sections.
Selbstverständlich ist es angezeigt, dass die Förderabschnitte der Verarbeitungsstationen und der Zuführstation auf der die Buchblocks eingetaktet werden, sowohl bei grossen wie bei kleinen Auflagen etwa die gleiche oder unterschiedliche Taktschrittlängen aufweisen.Of course, it is indicated that the conveying sections of the processing stations and the feeding station on which the book blocks are clocked in, have the same or different cycle step lengths both for large and small runs.
Der einfachheithalber kann ein mehrfach längerer Taktschritt auf dem Förderabschnitt der Verarbeitungsstationen durch eine bestimmte Auflagengrösse gleich dicker Buchblocks über die Steuereinrichtung ausgelöst werden.For the sake of simplicity, a multiply longer cycle step on the conveying section of the processing stations can be triggered by a specific edition size of book blocks of the same thickness via the control device.
Deshalb ist die Steuereinrichtung zur Steuerung des Verarbeitungsverlaufs einer oder mehrerer sich folgenden Buchblocksauflagen mit einem Programm- und Datenspeicher verbunden.Therefore, the controller is connected to a program and data memory for controlling the processing history of one or more subsequent book block pads.
Eine Aenderung der Taktschrittlänge in einen mehrfach grösseren Taktschritt auf dem Förderabschnitt der Verarbeitungsstationen erfolgt vorzugsweise bei Kleinauflagen zwischen einem und fünfhundert Buchblöcken, sodass die Leistungseffizienz verbessert wird.A change of the clock step length in a multiple larger clock step on the conveying section of the processing stations is preferably carried out at short runs between one and five hundred blocks of books, so that the power efficiency is improved.
Es ist vorteilhaft, wenn der der Einhängevorrichtung in Förderrichtung der Buchblocks betrachtet vorgeschaltete, den Verarbeitungsstationen zugeordnete Förderabschnitt der Verarbeitungsstrecke wechselweise Verarbeitungsstationen zur Bearbeitung stillstehender und durchlaufender Buchblocks oder Durchlaufstationen aufweist, sodass sich die höhere Leistungseffizienz auf einfache Weise erreichen lässt.It is advantageous if the conveyor section of the processing section connected upstream of the suspension device in the conveying direction of the book block has alternate processing stations for processing stationary and continuous book blocks or flow stations, so that the higher power efficiency can be achieved in a simple manner.
Deshalb ist vorzugsweise das in Förderrichtung der Buchblocks betrachtete Ende des den Verarbeitungstationen zugeordneten Förderabschnittes durch eine die Buchblocks im Stillstand übernehmende Verarbeitungsstation ausgebildet, sodass ein günstiger Taktschrittverlauf bei ungleicher Taktschrittlänge zwischen den Förderabschnitten eintritt.Therefore, preferably in the conveying direction of the book block considered end of the processing stations associated conveyor section is formed by a book block at standstill processing station, so that a favorable clock step with unequal clock step length between the conveyor sections occurs.
Die Buchfertigungsstrasse ist vorzugsweise so ausgestaltet, dass der den Verarbeitungsstationen zugeordnete Förderabschnitt während der Verarbeitung von Buchblöcken einstell- resp. verstellbar ist.The book production line is preferably designed so that the processing stations associated conveyor section during the processing of book blocks Einstell- resp. is adjustable.
Es erweist sich als zweckmässig, wenn die Einzelantriebe der Förderabschnitte für die Verarbeitungsstationen und die Zuführstation resp. die Einhängevorrichtung drehwinkelgesteuerte Elektromotoren, auch als Servomotoren bezeichnet, aufweisen, die mit der Steuereinrichtung steuerwirksam verbunden sind, sodass auch eine bauliche Effizienz erreicht werden kann.It proves to be expedient if the individual drives of the conveyor sections for the processing stations and the Zuführstation resp. the suspension device rotational angle controlled electric motors, also referred to as servomotors, have, which are connected to the control means tax effective, so that a structural efficiency can be achieved.
Nachfolgend wird die Erfindung unter Bezugnahme auf den zitierten resp. den zitierenden Stand der Technik und die Zeichnung, auf die bezüglich aller in der Beschreibung nicht näher erwähnten Einzelheiten verwiesen wird, anhand zweier Ausführungsbeispiele erläutert. In der Zeichnung zeigen:
- Fig. 1
- eine schematisch dargestellte Buchfertigungsstrasse zur taktschrittwei- sen Verarbeitung von Buchblocks auf einer Verarbeitungsstrecke, die in eine Einhängevorrichtung mündet und
- Fig. 2
- die Buchfertigungsstrasse nach
Fig. 1 mit einer mehrfach taktschritt- weisen Verarbeitung auf der Verarbeitungsstrecke.
- Fig. 1
- a book production line shown schematically for the step-by-step processing of book blocks on a processing line, which opens into a suspension device and
- Fig. 2
- the book production line after
Fig. 1 with multiple step-by-step processing on the processing line.
Die Einhängevorrichtung 5 dient dem Beleimen der Buchblocks 3 an den Aussenflächen und dem Anreiben einer Buchdecke 2 an den beleimten Aussenflächen eines Buchblocks 2. Hierzu ist ein paternosterähnlicher Förderer 6 mit einem in einer senkrechten Ebene geführt umlaufenden Zugmittel vorgesehen, an dem auslegerartig Sattelplatten 8 zur Aufnahme und zum Transport von der Verarbeitungsstrecke 20 zugeführter Buchblocks 3 angelenkt sind. In
Der Einhängevorrichtung 5 ist eine Verarbeitungsstrecke 20 vorgeschaltet, entlang welcher in regelmässigen Teilabständen resp. Taktschrittlängen weitere Verarbeitungsstationen mit Verarbeitungsvorrichtungen zur Bearbeitung eines Buchblockrückens 21 angeordnet sind. In Förderrichtung F der Buchblocks 3 betrachtet ist am Anfang der Verarbeitungsstrecke 20 eine Zuführstation 13 mit einer Zuführvorrichtung14 zur Beschickung der anschliessenden Verarbeitungsstation angeordnet.The
Die Zuführung der Buchblocks 3 in Taktschrittweise erfolgt bei beispielsweise wie in den
Zur Taktschrittabstimmung über die gesamte Buchfertigungsstrasse 1 kann es zweckmässig sein, wenn der der Einhängevorrichtung 5 zugeordnete Förderer 6 wenigstens mit dem einen der beiden oder beiden Förderabschnitten 16, 18 fördertaktverbunden angetrieben ist. Die Ueberführung der Buchblocks 3 von Förderabschnitt 16 auf Förderabschnitt 18 kann beispielsweise mit einer in der
An die Uebernahmestation 17 schliesst in Förderrichtung F der Buchblocks 3 einen Taktschritt weiter eine Beleimstation 39 an, die durch eine Leimwalze 40 angedeutet ist. Letztere ist sich auf dem Buchblockrücken 21 abwälzend Leim übertragend angetrieben, so dass der Buchblock 3 die Leimstation 39 ohne Stillstand durchläuft und erst in der ein Taktschritt später folgenden Hinterklebestation 41 angehalten wird, wo von einer Rolle 42 ein Streifen Hinterklebematerial 43 dem beleimten Buchblockrücken 21 zugeführt wird. In Förderrichtung F, zwei Taktschritte weiter ist eine Andrückstation 44 an der Verarbeitungsstrecke 20 angeordnet, in der das auf den beleimten Buchblockrücken 21 aufgelegte Hinterklebematerial 43 angedrückt wird. Die Buchblocks 3 erreichen die Einhängevorrichtung 5 resp. eine bereitstehende Sattelplatte 8 aus der Andrückstation 44 in zwei oder in vier Taktschritten. Die getrennte Antriebe aufweisenden, die Fördervorrichtung der Verarbeitungsstrecke 20 bildenden Förderabschnitte 16, 18 erfolgt durch Einzelantrieb 22, 23, die einen drehwinkelgesteuerten Elektromotor aufweisen. Auch der Förderer 6 der Einhängevorrichtung 5 ist vorzugsweise mit einem Einzelantrieb 45 ausgestattet, der mit wenigstens einem oder beiden Einzelantrieben 22, 23 der Förderabschnitte 16, 18 über die Steuereinrichtung 24 taktschrittverbunden angetrieben ist.At the
Ein Unterschied besteht in der Anordnungsweise der Verarbeitungsstationen entlang des Förderabschnittes 18, indem zwischen der Hinterklebestation 41 und der Andrückstation 44 ein Leertaktschritt 46 vorzusehen ist, um über den Förderabschnitt 18 eine zweifache Taktschrittlänge resp. eine doppelte Hublänge der Takthübe ausführen zu können.There is a difference in the arrangement of the processing stations along the
Die entstandene Lücke kann im Normalbetrieb bei grossen Auflagen dadurch geschlossen werden, dass die Andrückstation 44 an die Hinterklebestation 41 anschliessend versetzt werden kann, beispielsweise als mobile Station, so dass die Lücke aufgehoben ist.The resulting gap can be closed in normal operation for large runs by the fact that the
Die Beleimstation 39 ist für eine zweifache Taktschrittlänge kein Hindernis, da das Beleimen eines Buchblockrückens 21 während dem Durchlauf eines Buchblocks 3 erfolgt.The gluing
Claims (15)
Priority Applications (2)
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EP09405097.8A EP2258559B1 (en) | 2009-06-05 | 2009-06-05 | Book production line for the production of books composed of a book cover and a connected book block |
US12/793,082 US8475104B2 (en) | 2009-06-05 | 2010-06-03 | Book production line for producing books composed of book blocks inserted into a casing |
Applications Claiming Priority (1)
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EP09405097.8A EP2258559B1 (en) | 2009-06-05 | 2009-06-05 | Book production line for the production of books composed of a book cover and a connected book block |
Publications (2)
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EP2258559A1 true EP2258559A1 (en) | 2010-12-08 |
EP2258559B1 EP2258559B1 (en) | 2015-03-04 |
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EP09405097.8A Active EP2258559B1 (en) | 2009-06-05 | 2009-06-05 | Book production line for the production of books composed of a book cover and a connected book block |
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US (1) | US8475104B2 (en) |
EP (1) | EP2258559B1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010015128A1 (en) * | 2010-04-16 | 2011-10-20 | Kolbus Gmbh & Co. Kg | Device for producing adhesively bound products |
DE102010052111A1 (en) * | 2010-11-20 | 2012-05-24 | Kolbus Gmbh & Co. Kg | Cover feeding device |
DE102011006901A1 (en) * | 2011-04-06 | 2012-10-11 | Kugler-Womako Gmbh | Device for assembling book block and book cover |
EP2921315B1 (en) * | 2011-04-07 | 2017-05-31 | Müller Martini Holding AG | Device for removing at least one book cover from a flow of book covers on a book production line |
JP2016117278A (en) * | 2014-12-19 | 2016-06-30 | ミュラー・マルティニ・ホルディング・アクチエンゲゼルシヤフト | Method and device for attaching portions of backlining material to back of book block |
EP3495156A4 (en) * | 2016-08-02 | 2020-03-18 | Horizon International Inc. | Bookbinding device |
US11052695B2 (en) * | 2019-04-11 | 2021-07-06 | Müller Martini Holding AG | Book production line and method for producing individual books as well as very short and short runs of books |
CN112810350B (en) * | 2021-01-26 | 2022-11-22 | 常熟市新骅印刷有限公司 | Binding production line of hardcover |
CN114872472A (en) * | 2022-05-30 | 2022-08-09 | 东莞市浩信精密机械有限公司 | Integrated equipment for combined processing of book block and book case |
CN114873212B (en) * | 2022-05-30 | 2024-03-12 | 东莞市浩信精密机械有限公司 | Book block forward and backward detection mechanism |
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EP1780038A1 (en) | 2005-10-25 | 2007-05-02 | Müller Martini Holding AG | Device for grinding a book cover onto the glued back of a book block having a separate drive |
EP1780037A1 (en) | 2005-10-25 | 2007-05-02 | Müller Martini Holding AG | Apparatus for gluing the backs of book blocks |
EP1894739A1 (en) | 2006-09-04 | 2008-03-05 | Müller Martini Holding AG | Device for gluing the back lining paper or the headband |
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DE19926407A1 (en) * | 1999-06-10 | 2000-12-14 | Kolbus Gmbh & Co Kg | Transport device for book binding machine varies distance of chain bars of stud chains via control drive and control elements for adaptation to different book block thicknesses |
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DE102007060569A1 (en) * | 2007-12-15 | 2009-06-18 | Kolbus Gmbh & Co. Kg | Device for feeding book blocks |
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DE4334225A1 (en) | 1993-10-07 | 1995-04-13 | Kolbus Gmbh & Co Kg | Book-finishing line |
DE4334224A1 (en) | 1993-10-07 | 1995-04-13 | Kolbus Gmbh & Co Kg | Book-finishing line |
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DE19729529A1 (en) | 1996-09-13 | 1998-03-19 | Kolbus Gmbh & Co Kg | Method of binding books |
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EP1780038A1 (en) | 2005-10-25 | 2007-05-02 | Müller Martini Holding AG | Device for grinding a book cover onto the glued back of a book block having a separate drive |
EP1780037A1 (en) | 2005-10-25 | 2007-05-02 | Müller Martini Holding AG | Apparatus for gluing the backs of book blocks |
EP1894739A1 (en) | 2006-09-04 | 2008-03-05 | Müller Martini Holding AG | Device for gluing the back lining paper or the headband |
Also Published As
Publication number | Publication date |
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EP2258559B1 (en) | 2015-03-04 |
US20100310339A1 (en) | 2010-12-09 |
US8475104B2 (en) | 2013-07-02 |
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