CN114872472A - Integrated equipment for combined processing of book block and book case - Google Patents
Integrated equipment for combined processing of book block and book case Download PDFInfo
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- CN114872472A CN114872472A CN202210598244.9A CN202210598244A CN114872472A CN 114872472 A CN114872472 A CN 114872472A CN 202210598244 A CN202210598244 A CN 202210598244A CN 114872472 A CN114872472 A CN 114872472A
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- book
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- 230000007246 mechanism Effects 0.000 claims abstract description 222
- 239000002131 composite material Substances 0.000 claims abstract description 17
- 238000010030 laminating Methods 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims description 26
- 238000001179 sorption measurement Methods 0.000 claims description 26
- 238000005096 rolling process Methods 0.000 claims description 23
- 238000007731 hot pressing Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 20
- 239000003292 glue Substances 0.000 claims description 14
- 150000001875 compounds Chemical group 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 12
- 238000003754 machining Methods 0.000 claims 1
- 230000007306 turnover Effects 0.000 abstract description 14
- 238000004801 process automation Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 32
- 230000036544 posture Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C11/00—Casing-in
- B42C11/04—Machines or equipment for casing-in or applying covers to books
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
- B42C19/08—Conveying between operating stations in machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C5/00—Preparing the edges or backs of leaves or signatures for binding
- B42C5/02—Preparing the edges or backs of leaves or signatures for binding by rounding or backing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention relates to the technical field of book processing, in particular to an integrated device for the combined processing of a book block and a book cover, which comprises a book block processing part, a book cover processing part and a book block and book cover combining part, wherein the book block processing part comprises a first processing part and a second processing part; the book block processing part comprises a book block overturning and feeding mechanism, a book block ridge rounding mechanism and a book block pasting composite belt mechanism; the book case processing part comprises a book case advancing conveying mechanism and a book case back processing mechanism which are sequentially connected; after the book block is rounded off, a circular-arc ridge is formed, and the book block with the round back is easy to turn over, so that the book block is firmer and is convenient to be connected with a book case; the book block ridge behind multiple rubberizing makes the book block more firm, and is difficult for separately, connects the laminating with the bookcase after processing through books laminating equipment with the book block for the book block is neatly firm laminating each other with the bookcase, carries out oil pressure operation with books at last, and whole process automation degree is high, links up between two adjacent mechanisms stably, has improved the efficiency of books processing and the quality of processing.
Description
Technical Field
The invention relates to the technical field of book processing, in particular to integrated equipment for combined processing of a book block and a book cover.
Background
The books refer to the bound works, and the books are bound and manufactured through multiple processes in the production process of the books to form the books for use.
The existing book case and book block are manually attached to each other after simple operation, the book block which is not processed in a series is difficult to turn pages after being formed into a book, the phenomenon that page layers fall off and are separated easily occurs, and the quality of the book block is relatively common.
Disclosure of Invention
The invention aims to provide an integrated device for the combined processing of a book block and a book case, aiming at the defects of the prior art.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an integrated device for the combined processing of a book block and a book case comprises a book block processing part, a book case processing part and a book block and book case combining part, wherein the book block processing part comprises a book block overturning and feeding mechanism, a book block ridge rounding mechanism for performing arc processing on the ridge of the book block and a book block pasting combined belt mechanism for pasting gauze and head cloth belts on the ridge of the book block; the book block overturning and feeding mechanism is connected with a hot-pressing conveying mechanism, a book block detection mechanism is arranged on the hot-pressing conveying mechanism, the book block detection mechanism comprises a negative pressure suction assembly, the negative pressure suction assembly comprises a negative pressure port, and the negative pressure port is connected with an adsorption pipe; the hot-pressing conveying mechanism comprises a hot-pressing processing channel arranged along the length direction and a book block pushing assembly for moving the book block along the hot-pressing processing channel; the book case processing part comprises a book case advancing conveying mechanism and a book case back processing mechanism which are sequentially connected; the book laminating equipment comprises a book block glue rolling mechanism and a book pressing mechanism which are sequentially connected, and further comprises a back knife seat which sequentially moves along the book block glue rolling mechanism and the book pressing mechanism.
Further: the book block detection mechanism further comprises a detection mounting plate for mounting the negative pressure suction assembly, the negative pressure suction assembly comprises a suction plate attached to the side face of the book block, a suction cavity communicated with the suction pipe and the negative pressure port is formed in the suction plate, and the negative pressure port is formed in the surface of the suction plate.
Further: the height of the adsorption plate and the adjusting mechanism of the book block attaching distance are adjusted through the adjusting mechanism, the adjusting mechanism comprises a guide piece which is vertically formed on the adsorption plate, a guide plate with the sliding direction perpendicular to the hot-pressing processing channel direction is horizontally and slidably mounted on the detection mounting plate, and the guide rod can be lifted and lowered on the guide plate to be adjusted.
Further: the detection mounting plate is vertically arranged, a sliding mounting groove for mounting a guide plate is formed in the width direction, the guide piece is a guide rod, and a guide hole coaxially matched with the guide rod is formed in the guide plate; but detect the mounting panel lateral wall and install the first knob spare that inserts the slip mounting groove and to deflector elasticity regulation knob ground, every guiding hole of deflector comprises two adjustable interval's semicircle orifice, but the deflector inserts the second knob spare of the size regulation to the guiding hole knob ground.
Further: the book block ridge rounding mechanism comprises a pre-rounding processing mechanism for performing arc preforming on the ridge of the book block, a rounding processing mechanism for performing arc processing on the ridge of the book block, and a book block lower layer conveying mechanism for receiving the book block overturning and feeding mechanism, wherein the book block lower layer conveying mechanism clamps the book block to advance and convey the book block, and sequentially passes through the pre-rounding processing mechanism and the rounding processing mechanism.
Further: the book block pasting composite belt mechanism comprises a book block clamping and conveying mechanism, and further comprises a gauze pasting device, a composite belt pasting device and a cloth pressing device which are sequentially arranged along the advancing direction of the book block clamping and conveying mechanism, wherein one end of the book block clamping and conveying mechanism is connected with the rounding processing mechanism.
Further: the tail end of the rounding processing mechanism is provided with a book block upper layer conveying mechanism which conveys the book blocks from a book block lower layer conveying mechanism to a book block clamping and conveying mechanism, and the height of the book block lower layer conveying mechanism is different from that of the book block clamping and conveying mechanism.
Further: the upper conveying mechanism of the book block comprises a book block lifting and conveying seat for lifting and advancing the book block, the lifting height of the book block lifting and conveying seat is higher than that of the book block clamping and conveying mechanism, the spine of the book block is clamped by the book block lifting and conveying seat, and the side part of the book block is clamped by the book block clamping and conveying mechanism and is close to the middle position.
Further: the book block processing part also comprises a book dividing mechanism for receiving the book block lower layer conveying mechanism, the book dividing mechanism is arranged along the length direction of the book block clamping and conveying mechanism, the book dividing mechanism conveys the opened pages of the book blocks in a staggered manner, and the tail end back knife seats of the book dividing mechanism are connected.
Further: the book block clamping and conveying mechanism comprises a pair of clamping and conveying seats which are arranged at intervals, the book dividing mechanism comprises a book dividing knife which is arranged between the two clamping and conveying seats along the length direction, one end of the book dividing knife is provided with a guide assembly used for receiving the book block, and the guide assembly comprises a pointed block which is used for opening the page opening position of the book block.
The invention has the beneficial effects that: according to the integrated equipment for the combined processing of the book block and the book case, the book block forms the circular-arc ridge after rounding, all the signatures of the book block are uniformly staggered by a small distance from each other after rounding, the book block with the circular back is easy to turn, the book block can be firmer after rounding, and the book block and the book case can be conveniently connected together; the book block ridge behind multiple rubberizing makes the book block more firm, is difficult for separately, and wholly more pleasing to the eye, is connected the laminating with the book block after processing the casing through books laminating equipment for the book block is neatly firm laminating each other with the casing, carries out the oil pressure operation with the books of laminating at last, and whole process automation degree is higher, links up stably between two adjacent mechanisms, has improved the efficiency of books processing and the quality of processing greatly.
Drawings
Fig. 1 is a schematic structural view of a complete machine production line.
Fig. 2 is a schematic structural diagram of the book block overturning and feeding mechanism.
Fig. 3 is a schematic structural view of the connection of the turnover bookshelf and the cam intermittent mechanism.
Fig. 4 is a schematic structural view of the cam intermittent mechanism.
Fig. 5 is a schematic structural view of the book block detection mechanism.
Fig. 6 is a schematic structural diagram of a spine rounding mechanism of a book block.
Fig. 7 is a schematic structural diagram of the connection between the rounding mechanism and the book block upper layer conveying mechanism.
FIG. 8 is a schematic structural view of a book block composite tape attaching mechanism.
Fig. 9 is a schematic structural view of the connection of the book block clamping and conveying mechanism and the book dividing mechanism.
Fig. 10 is a schematic structural view of a book block attaching mechanism.
Fig. 11 is a partially enlarged schematic structural view of fig. 10, including a chain driving mechanism, a book block glue rolling mechanism and a book pressing mechanism.
The reference numerals include:
1-book block overturning and feeding mechanism,
11-a turnover bookshelf, 12-a turnover angle, 13-a belt conveying mechanism, 14-a driving shaft,
15-belt transmission member,
2-cam intermittent mechanism,
21-a first transmission shaft, 22-a second transmission shaft,
23-cam group, 231-first cam block, 232-second cam block, 233-lug,
24-roller group, 25-roller disc, 26-roller, 27-limit box, 28-transmission groove,
29-gear transmission mechanism, 30-bearing seat,
3-a book block detection mechanism,
30-negative pressure adsorption component, 31-detection mounting plate, 32-adsorption plate, 33-negative pressure port, 34-adsorption tube,
35-book pushing rod,
4-an adjusting mechanism,
41-guide rod, 42-guide hole, 43-guide plate, 44-small plate, 45-semicircular hole,
46-a sliding installation groove, 47-a first knob piece, 48-a second knob piece, 49-a hot-pressing conveying mechanism,
5-a book block ridge rounding mechanism,
51-pre-rounding processing mechanism, 52-rounding processing mechanism, 53-book block lower layer conveying mechanism,
54-book block upper layer conveying mechanism, 55-book block lifting conveying seat, 56-circular arc mould,
6-book block pasting composite belt mechanism,
61-gauze pasting device, 62-composite tape pasting device, 63-cloth pressing device, 64-book block clamping and conveying mechanism,
65-clamping conveying seat, 66-book separating mechanism, 67-book separating knife, 68-sharp block,
7-book block attaching mechanism,
71-chain driving mechanism, 72-back knife seat, 73-book block glue rolling mechanism, 74-book pressing mechanism,
75-lifting driving arm, 76-book pressing roller,
8-book block and book case composite part,
81-a book case advancing and conveying mechanism, 82-a book case back processing mechanism, 83-a book case unfolding station and 84-book oil pressure equipment.
Detailed Description
The present invention is described in detail below with reference to the attached drawings.
As shown in fig. 1-11, an integrated apparatus for the combined processing of a book block and a book case comprises a book block processing part, a book case processing part and a book block and book case combining part, wherein the book block processing part comprises a book block turning feeding mechanism 1, the book block turning feeding mechanism 1 comprises a turning bookshelf 11, and the turning bookshelf 11 is formed with a plurality of turning angles 12 for supporting the book block; the whole stack of book blocks is flatly laid on a feeding station and then is conveyed forward one by a belt conveying mechanism 13, after the book blocks pass through the turnover bookshelf 11, the book blocks are changed into vertical postures from the flat postures, the transmission mechanism further comprises a driving shaft 14 inserted on the turnover bookshelf 11, the driving shaft 14 is in transmission connection with a cam intermittent mechanism 2, the cam intermittent mechanism 2 comprises a cam group 23 and a roller group 24, and the cam group 23 is rotatably in transmission fit with the roller group 24 to drive the driving shaft 14 to rotate at a given angle and periodically.
After the book block horizontally reaches the turnover angle 12 of the turnover bookshelf 11, the cam group 23 of the cam intermittent mechanism 2 is combined with the rolling group to be continuously matched, so that the turnover bookshelf 11 has periodic interval rotation, the book block is erected, subsequent book blocks successively enter the turnover angle 12 of the turnover bookshelf 11 and continuously rotate, the book block in a horizontal posture is changed into a vertical posture, the subsequent hot-pressing processing is conveniently carried out on the side wall of the book block, the whole process does not need manual turnover, and the book block can be received and turned over one by one, the efficiency is greatly improved, and the chaotic phenomenon can not occur.
The cam intermittent mechanism 2 further comprises a first transmission shaft 21 for mounting the roller group 24 and a second transmission shaft 22 for mounting the roller group 24, wherein a belt transmission member 15 is arranged between the second transmission shaft 22 and the driving shaft 14, the first transmission shaft 21 is in transmission connection with a power member, the power member is an assembly of a gear transmission mechanism 29 and a motor, the rotation of the motor is transmitted to the first transmission shaft 21 through the gear transmission mechanism 29, and the cam group 23 on the first transmission shaft 21 is in rolling fit with the roller group 24 on the second transmission shaft 22, so that the first transmission shaft 21 intermittently rotates, the turning bookshelf 11 is driven to intermittently rotate, and the book block is stably turned.
Specifically, the cam intermittent mechanism 2 further comprises a limit box 27 for mounting the roller set 24 and the cam set 23, a transmission groove 28 is formed in the limit box 27, and the first transmission shaft 21 and the second transmission shaft 22 are mounted in the transmission groove 28 in parallel through a bearing seat 30, so that the cam set 23 of the first transmission shaft 21 and the roller set 24 of the second transmission shaft 22 can be stably matched in the transmission groove 28, and the phenomenon of unstable transmission caused by vertical displacement cannot occur.
Further, the cam assembly 23 includes a first cam block 231 and a second cam block 232 which are nested in the first transmission shaft 21 at intervals, the roller assembly 24 includes two roller discs 25 which are coaxially installed on the second transmission shaft 22 and vertically aligned with the cam assembly 23, the two roller discs 25 are aligned with the first cam block 231 and the second cam block 232, and each roller disc 25 is annularly and equidistantly provided with three roller wheels 26 which are in rolling fit with the cam assembly 23.
When the first cam block 231 rolls in contact with the corresponding rolling wheel 26 on the roller disc 25, the second cam block 232 does not roll in contact with the corresponding rolling wheel 26 on the roller disc 25; the first cam block 231 and the second cam block 232 alternately contact with the rolling wheel 26 on the corresponding roller disc 25 to roll, so that the rotating amplitude of the second transmission shaft 22 is regular, and the first cam block 231 and the second cam block 232 are alternately matched, so that the power distribution is uniform, the power distribution is not concentrated on one cam block, and the service life can be prolonged to a certain extent.
The two convex blocks 23 which are matched with the rolling wheels 26 in a rolling way are respectively protruded on the first cam block 231 and the second cam block 232, the two adjacent convex blocks 23 are arranged at equal intervals, the two convex blocks 23 of the first cam block 231 and the two convex blocks 23 of the second cam block 232 are distributed in a staggered way along the axial direction, and the rolling wheels 26 on the two roller discs 25 are distributed in a staggered way along the axial direction; therefore, the interval time of each rotation of the second transmission shaft 22 can be approximately the same, and the rotation angle of each rotation can be the same, and the power of the first transmission shaft 21 is output to the driving shaft 14, so that the overturning bookshelf 11 overturns at equal angle and periodic intervals, and the book blocks are changed from the horizontal posture to the vertical posture one by one.
After the book blocks are turned over, the book blocks are pushed by the hot-pressing conveying mechanism 49 to advance and convey until the book blocks are connected with the lower-layer book block conveying mechanism and enter the book block ridge rounding processing mechanism 5.
Further, last book block detection mechanism 3 that is provided with of hot pressing conveying mechanism 49, book block detection mechanism 3 includes negative pressure actuation subassembly, negative pressure actuation subassembly includes negative pressure mouth 33, negative pressure mouth 33 is connected with adsorption tube 34, book block detection mechanism 3 is still including the detection mounting panel 31 that is used for installing negative pressure adsorption component 30, negative pressure adsorption component 30 includes the adsorption plate 32 with the laminating of book block side, the shaping of adsorption plate 32 has the absorption chamber that communicates with adsorption tube 34 and negative pressure mouth 33 respectively, negative pressure mouth 33 shaping is on adsorption plate 32 surface, negative pressure mouth 33 breathes in, transmit adsorption tube 34 through the absorption chamber.
After the book block is changed from a horizontal posture to a vertical posture after turning the bookshelf 11, the book block moves forward along the hot-pressing conveying mechanism 49 through the book pushing rod 35, and when the book block moves forward, the book block is matched with the book block detection mechanism 3, one side surface of the book block is attached to the negative pressure port 33 of the negative pressure adsorption assembly 30, the adsorption pipe 34 continuously sucks air through the communicated negative pressure port 33, and the side surface of the book block is attached to the negative pressure port 33 and then is matched with the negative pressure port 33; if the spine of the book block is upward, the adsorption force of the negative pressure port 33 is insufficient to adsorb the whole book block, and the whole negative pressure port 33 cannot be covered by the book block, so that the book block can pass through; when the department of opening the page or leaf of book block up, a page of paper in the book block outside can be adsorbed easily by negative pressure mouth 33, and cover negative pressure mouth 33, negative pressure actuation subassembly signal connection has the controller, when the negative pressure, controller output signal gives the alarm, the book block is along hot pressing conveying mechanism 49 pause operation simultaneously, and send out the police dispatch and report and inform the staff to adjust, the unable normal work of adsorption tube 34 this moment, the book block then can't pass through, thereby reach the positive and negative effect that detects of book block, every book block of process can both be detected, the phenomenon of omission can not appear, can also guarantee conveying efficiency when guaranteeing to detect the accuracy.
The detection mounting plate 31 is provided with an adjusting mechanism 4 for adjusting the height of the adsorption plate 32 and the attaching distance between the adsorption plate and the book block, the adjusting mechanism 4 comprises a guide rod 41 vertically formed on the adsorption plate 32, a guide plate 43 is slidably mounted on the detection mounting plate 31 through a sliding mounting groove 46 formed along the width direction, and the sliding direction of the guide plate 43 is perpendicular to the direction of the hot-pressing conveying mechanism 49; the guide plate 43 is formed with a guide hole 42 coaxially engaged with the guide rod 41, and the guide rod 41 is elevatably adjusted on the guide plate 43 through the guide hole 42. Through the cooperation of guide bar 41 and guide plate 43, guide plate 43 and pick-up plate cooperation, the interval and the height of adjustable adsorption plate 32 and the book block are convenient for be applicable to the book block detection of multiple different sizes.
Specifically, the detection mounting plate 31 is formed with a hole leading to the sliding mounting groove 46, a first knob member 47 which is inserted into the sliding mounting groove 46 through the hole and is used for adjusting the tightness of the guide plate 43 is rotatably mounted on the side wall of the detection mounting plate 31, after the guide plate 43 slides to a specified position in the sliding mounting groove 46, the first knob member 47 is twisted in the screwing direction, and the guide plate 43 is fixed and cannot be displaced; every guiding hole 42 of deflector 43 comprises two adjustable interval's semicircle orifice 45, the shaping is spliced by two mutual articulated platelet 44 to deflector 43, semicircle orifice 45 shaping is at platelet 44 lateral wall, and similarly, deflector 43 can insert the second knob piece 48 to the size adjustment of guiding hole 42 knob ground, pass the elasticity of two platelets 44 simultaneously through second knob piece 48, make guiding hole 42 and guide bar 41's fastening fit degree changeable, can be used to adjust the height of adsorption plate 32, be convenient for be suitable for the book block of different thickness.
The book block processing part also comprises a book block ridge rounding mechanism 5 for processing the arc of the ridge of the book block, wherein the book block ridge rounding mechanism 5 comprises a book block lower layer conveying mechanism 53 for receiving the hot pressing conveying mechanism 49, a pre-rounding processing mechanism 51 for performing pre-forming arc on the ridge of the book block and a rounding processing mechanism 52 for processing the arc of the ridge of the book block.
The book block is conveyed forwards through the book block lower layer conveying mechanism 53, and during the forward conveying, the book block firstly passes through the pre-circular-lifting processing mechanism 51 to perform the pre-circular-lifting operation on the ridge part of the book block, so that the ridge part of the book block is changed into a surface similar to an inverted V shape from a flat surface, the book block continues to move forwards, and when the book block passes through the circular-arc processing mechanism 52, the inverted V-shaped surface of the ridge part of the book block is changed into a circular-arc surface through the pressing of the circular-arc die 56 which swings back and forth, and all the signatures of the book block after the book block is lifted to be uniformly staggered by a small distance from each other until pages, so that the front opening and the crease part of the book block are uniformly semicircular. The book block with the round back is easy to turn over, can be firmer when being taken off the round, is convenient to be connected with the book case, and improves the binding quality.
The end of the rounding processing mechanism 52 is provided with a book block upper layer conveying mechanism 54, the book block upper layer conveying mechanism 54 comprises a book block lifting conveying seat 55, the book block lower layer conveying mechanism 53 is used for conveying the book block when rounding is advanced, after rounding is finished, the book block of the book block upper layer conveying mechanism 54 is used for lifting the conveying seat 55, the spine of the book block is clamped, the book block is separated from the book block lower layer conveying mechanism 53, and the book block is conveyed to the next working procedure in a lifting mode.
After the book block is rounded off, the book block is lifted up by a book block lifting and conveying seat 55 and conveyed to a book block pasting and compounding belt mechanism 6 for pasting gauze and a head cloth belt on the ridge part; the book block compound belt sticking mechanism 6 comprises a book block clamping and conveying mechanism 64, and further comprises a gauze sticking device 61, a compound belt sticking device 62 and a cloth pressing device 63 which are sequentially arranged along the advancing direction of the book block clamping and conveying mechanism 64, wherein one end of the book block clamping and conveying mechanism 64 is connected with the book block lifting and conveying seat 55; the book block clamping and conveying mechanism 64 receives the book block after rounding and continues to advance for conveying, when the book block is advanced for conveying, the gauze pasting device 61, the composite tape pasting device 62 and the cloth pressing device 63 which are sequentially arranged along the advancing direction of the book block clamping and conveying mechanism 64 respectively carry out cloth pasting and gluing operation on the ridge of the book block, and the book block is firmer, not easy to separate and more attractive in whole due to the multiple cloth pasting of the ridge of the book block.
The book block processing part also comprises a book dividing mechanism 66 for receiving the book block lower layer conveying mechanism 53, the book dividing mechanism 66 conveys the opened page of the book block in a staggered way, and the tail end of the book dividing mechanism 66 is connected with the book block and case composite part 8; the book block clamping and conveying mechanism 64 comprises a pair of clamping and conveying seats 65 which are arranged at intervals, the book dividing mechanism 66 comprises a book dividing knife 67 which is arranged between the two clamping and conveying seats 65 along the length direction, one end of the book dividing knife 67 is provided with a guide assembly for receiving the book block, and the guide assembly comprises a pointed block 68 which is forked at the page opening position of the book block;
the lifting height of the book block lifting conveying seat 55 is higher than that of the book block clamping conveying mechanism 64, the spine of the book block is clamped by the book block lifting conveying seat 55, the side part of the book block is clamped by the book block clamping conveying mechanism 64 and is close to the middle position, the book block is conveyed between the two clamping conveying seats 65 by the book block lifting conveying seat 55, the book block is conveyed forwards through clamping, the page opening part of the book block is forked open when passing through the sharp block 68 and smoothly enters the book dividing knife 67, the upper half part of the book block is clamped by the clamping conveying seat 65, conveying of different heights can be carried out on the book block, the diversity of book processing is improved, the spine of the book block is subjected to cloth pasting operation, the step is carried out synchronously with the cloth pasting process, the process setting is reduced, and the cost can be saved.
The book block and book case composite part 8 comprises a book case advancing conveying mechanism 81, a book case back processing mechanism 82 and a book case unfolding station 83 which are sequentially connected, the book cases advance one by one through the advancing conveying mechanism and are conveyed, the book case back processing mechanism 82 is entered, the book cases are respectively provided with forming creases through a top die, a bottom die and a side die, the formed book cases can be matched with the book blocks, the book blocks are wrapped, the book blocks are effectively protected when the books are turned over, the overall structure of the books is improved, and the practicability is improved. After passing through the case back processing mechanism 82, the book case is advanced further to a case unfolding station 83.
The book block and book case processing part is positioned at the top of the book block attaching composite belt mechanism 6, the book block and book case composite part 8 comprises a book block attaching mechanism 7, the book block attaching mechanism 7 comprises a back knife seat 72 which can lift up and support the book block, and a chain driving mechanism 71 which drives the back knife seat 72 to move up and down, after the book block and book block clamping and conveying mechanism 64 conveys the book block to the tail end, the back knife seat 72 lifts up and inserts into the page opening position of the book block from bottom to top to support the book block, after a series of processing, the book case is unfolded at a book case unfolding station 83 and attached with the book block, after the back knife seat 72 continues to lift up, the back knife seat is matched with the unfolded book case to realize the processing of the book block and book case composite attaching.
Specifically, the chain driving mechanism 71 is provided with a book block glue rolling mechanism 73 for rolling and gluing the outer side surface of the book block along the way, the book block glue rolling mechanism 73 is positioned below the book case unfolding station 83, and the book attaching device further comprises a book pressing mechanism 74 arranged above the book case unfolding station 83; when the book block is conveyed by the back tool apron 72 in a rising manner, the book block passes through the book block glue rolling mechanism 73, the mechanism covers the glue roller on the side face of the book block back in a glue rolling manner, the book block continues to rise later, the book block at the book block unfolding station 83 is attached to the book block in the rising process, the book block is attached to the book block, the back tool apron 72 continues to rise, the back tool apron is matched with the book pressing mechanism 74, the book block and the book block which are just attached to each other are rolled, the attaching effect is better, and the attaching is firmer.
Preferably, the book pressing mechanism 74 further includes a lifting driving arm 75 for lifting and pressing the attached book, the driving arm is provided with a pair of book pressing rollers 76 for the back tool post 72 to pass through, when the back tool post 72 rises, the lifting driving arm 75 is driven by the cam mechanism to move downwards, and the passing back tool post 72 is in rolling fit, so that the book block and the book case on the back tool post 72 are attached firmly and stably.
The chain driving mechanism 71 is an annular runway-shaped structure, a plurality of back knife seats 72 are arranged on the chain driving mechanism 71 at equal intervals, the back knife seats 72 keep a transverse posture and move along the chain driving mechanism 71, wherein the book block glue rolling mechanism 73, the book case unfolding station 83 and the book pressing mechanism 74 are sequentially arranged in a straight-line ascending area of the chain driving mechanism 71, and the book cases positioned at the book case unfolding station 83 are vertically aligned with the ascending back knife seats 72. When the back knife holder 72 is lifted linearly, the back knife holder 72 always supports the book block in a horizontal posture and is aligned with the book block glue rolling mechanism 73, the book case unfolding station 83 and the book pressing mechanism 74 in sequence, so that the book block and the book case are better in accuracy when being attached, better in attaching effect and better in quality.
Book block and case composite part 8 includes books oil pressure equipment 84, and back of the body blade seat 72 is in the in-process that descends, is greater than the book blocking mechanism cooperation of back of the body blade seat 72 through the gap for books drop from back of the body blade seat 72, enters into oil pressure equipment with carrying the formula afterwards, further heats books in oil pressure equipment for the solidification of glue, makes the laminating more firm.
The book block is rounded to form a circular-arc ridge, all the signatures of the rounded book block are uniformly staggered by a small distance from each other, the round back book block is easy to turn over, and the rounding can also enable the book block to be firmer and convenient to connect with a book case; the book block ridge behind multiple rubberizing makes the book block more firm, is difficult for separately, and wholly more pleasing to the eye, is connected the laminating with the book block after processing the casing through books laminating equipment for the book block is neatly firm laminating each other with the casing, carries out the oil pressure operation with the books of laminating at last, and whole process automation degree is higher, links up stably between two adjacent mechanisms, has improved the efficiency of books processing and the quality of processing greatly.
In conclusion, the present invention has the above-mentioned excellent characteristics, so that it can be used to enhance the performance of the prior art and has practicability, and becomes a product with practical value.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.
Claims (10)
1. The utility model provides an integral type equipment that is used for book block and slipcase combined machining, includes book block processing part, slipcase processing part and the compound part of book block slipcase, its characterized in that:
the book block processing part comprises a book block turning and feeding mechanism, a book block ridge rounding mechanism for performing arc processing on the ridge of the book block, and a book block pasting composite belt mechanism for pasting gauze and head cloth belts on the ridge of the book block;
the book block overturning and feeding mechanism is connected with a hot-pressing conveying mechanism, a book block detection mechanism is arranged on the hot-pressing conveying mechanism, the book block detection mechanism comprises a negative pressure suction assembly, the negative pressure suction assembly comprises a negative pressure port, and the negative pressure port is connected with an adsorption pipe; the hot-pressing conveying mechanism comprises a hot-pressing processing channel arranged along the length direction and a book block pushing assembly for moving the book block along the hot-pressing processing channel;
the book case processing part comprises a book case advancing and conveying mechanism and a book case back processing mechanism which are sequentially connected;
the book laminating equipment comprises a book block glue rolling mechanism and a book pressing mechanism which are sequentially connected, and further comprises a back knife seat which sequentially moves along the book block glue rolling mechanism and the book pressing mechanism.
2. An integrated apparatus for book block and case compound processing according to claim 1, characterized in that: the book block detection mechanism further comprises a detection mounting plate for mounting the negative pressure suction assembly, the negative pressure suction assembly comprises a suction plate attached to the side face of the book block, a suction cavity communicated with the suction pipe and the negative pressure port is formed in the suction plate, and the negative pressure port is formed in the surface of the suction plate.
3. An integrated apparatus for book block and case compound processing according to claim 2, characterized in that: the height of the adsorption plate and the adjusting mechanism of the book block laminating distance are arranged on the detection mounting plate, the adjusting mechanism comprises a guide piece of vertical forming on the adsorption plate, a guide plate with a sliding direction perpendicular to the hot-pressing processing channel direction is horizontally slidably mounted on the detection mounting plate, and the guide rod can be lifted and lowered on the guide plate to be adjusted.
4. An integrated apparatus for book block and case compound processing according to claim 3, characterized in that: the detection mounting plate is vertically arranged, a sliding mounting groove for mounting a guide plate is formed in the width direction, the guide piece is a guide rod, and a guide hole coaxially matched with the guide rod is formed in the guide plate; but detect the mounting panel lateral wall and install the first knob spare that inserts the slip mounting groove and to deflector elasticity regulation knob ground, every guiding hole of deflector comprises two adjustable interval's semicircle orifice, but the deflector inserts the second knob spare of the size regulation to the guiding hole knob ground.
5. An integrated apparatus for book block and case compound processing according to claim 1, characterized in that: the book block ridge rounding mechanism comprises a pre-rounding processing mechanism for performing arc preforming on the ridge of the book block, a rounding processing mechanism for performing arc processing on the ridge of the book block, and a book block lower layer conveying mechanism for receiving the book block overturning and feeding mechanism, wherein the book block lower layer conveying mechanism clamps the book block to advance and convey the book block, and sequentially passes through the pre-rounding processing mechanism and the rounding processing mechanism.
6. An integrated apparatus for book block and case compound processing according to claim 5, characterized in that: the book block pasting composite belt mechanism comprises a book block clamping and conveying mechanism, and further comprises a gauze pasting device, a composite belt pasting device and a cloth pressing device which are sequentially arranged along the advancing direction of the book block clamping and conveying mechanism, wherein one end of the book block clamping and conveying mechanism is connected with the rounding processing mechanism.
7. An integrated apparatus for book block and case compound processing according to claim 6, characterized in that: the tail end of the rounding processing mechanism is provided with a book block upper layer conveying mechanism which conveys the book blocks to the book block clamping and conveying mechanism from the book block lower layer conveying mechanism, and the height of the book block lower layer conveying mechanism is different from that of the book block clamping and conveying mechanism.
8. An integrated apparatus for compound processing of a book block and a book cover according to claim 7, characterized in that: the upper-layer conveying mechanism of the book block comprises a book block lifting and conveying seat for lifting and advancing the book block, the lifting height of the book block lifting and conveying seat is higher than that of the book block clamping and conveying mechanism, the spine of the book block is clamped by the book block lifting and conveying seat, and the side part of the book block is clamped by the book block clamping and conveying mechanism and is close to the middle position.
9. An integrated apparatus for book block and case compound processing according to claim 8, characterized in that: the book block processing part also comprises a book dividing mechanism for receiving the book block lower layer conveying mechanism, the book dividing mechanism is arranged along the length direction of the book block clamping and conveying mechanism, the book dividing mechanism conveys the opened pages of the book blocks in a staggered manner, and the tail end back knife seats of the book dividing mechanism are connected.
10. An integrated apparatus for book block and case compound processing according to claim 9, characterized in that: the book block clamping and conveying mechanism comprises a pair of clamping and conveying seats which are arranged at intervals, the book dividing mechanism comprises a book dividing knife which is arranged between the two clamping and conveying seats along the length direction, one end of the book dividing knife is provided with a guide assembly used for receiving the book block, and the guide assembly comprises a pointed block which is used for opening the page opening position of the book block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210598244.9A CN114872472A (en) | 2022-05-30 | 2022-05-30 | Integrated equipment for combined processing of book block and book case |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210598244.9A CN114872472A (en) | 2022-05-30 | 2022-05-30 | Integrated equipment for combined processing of book block and book case |
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| Publication Number | Publication Date |
|---|---|
| CN114872472A true CN114872472A (en) | 2022-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210598244.9A Pending CN114872472A (en) | 2022-05-30 | 2022-05-30 | Integrated equipment for combined processing of book block and book case |
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| Country | Link |
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| CN (1) | CN114872472A (en) |
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| CN114179548A (en) * | 2021-12-30 | 2022-03-15 | 东莞市浩信精密机械有限公司 | Assembly line production equipment for gluing, sticking and pressing back of book block |
| CN216268309U (en) * | 2021-10-26 | 2022-04-12 | 东莞市浩信精密机械有限公司 | Conveying, gluing and binding integrated processing equipment for book block and book case |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060182521A1 (en) * | 2005-02-14 | 2006-08-17 | Heidelberger Druckmaschinen Ag | Method and apparatus for backing printed products |
| US20100310339A1 (en) * | 2009-06-05 | 2010-12-09 | Mueller Martini Holding Ag | Book production line for producing books composed of book blocks inserted into a casing |
| CN107531073A (en) * | 2015-06-23 | 2018-01-02 | 好利用国际株式会社 | Bookblock forming apparatus |
| CN211641521U (en) * | 2019-12-12 | 2020-10-09 | 金华高博机械有限公司 | Book block cover page shunting guiding device for book upper side glue |
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Application publication date: 20220809 |
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