CN204528684U - A kind of plate brick seperator - Google Patents
A kind of plate brick seperator Download PDFInfo
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- CN204528684U CN204528684U CN201520192999.4U CN201520192999U CN204528684U CN 204528684 U CN204528684 U CN 204528684U CN 201520192999 U CN201520192999 U CN 201520192999U CN 204528684 U CN204528684 U CN 204528684U
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Abstract
The utility model discloses a kind of plate brick seperator, relate to brick machine mechanical field, comprise there is column and crossbeam gantry stand, be erected at transversely movable traveling gear, strung alongside on crossbeam on traveling gear two groups can the lifting mechanism of longitudinal sliding motion, the brick-clamping mechanism being fixedly mounted on two groups of lifting mechanism lower ends respectively and clamping plate mechanism, driving brick-clamping mechanism and clamping plate mechanism action hydraulic efficiency pressure system and control the control system of complete machine work.The plate brick separation of mechanical automation and the difference piling of plate and brick can be realized by the machinery of this structure, replace hand labor, reduce labour cost, safety simple to operate, greatly reduce labour intensity, save manpower, the brick folding of mechanization, clamping plate stable action, step is orderly, facilitates conveying and the packing of postorder.
Description
Technical field
The utility model relates to brick machine mechanical field, particularly relates to a kind of plate brick seperator.
Background technology
Brick is be placed on supporting plate in production process becomes, meeting array holding multiple pieces on usual one block of supporting plate, brick and supporting plate to be separated after manufacturing a finished product and piling neat, this procedure is just challenged brick and is separated and piling, the piling of brick and the recovery of supporting plate are the parts that in whole manufacturing line, labour intensity is maximum, at present at this procedure still by manually completing, promote work efficiency, a lot of manpowers is needed, and now along with the keen competition in market and the shortage of work personnel and the increase of labour cost, a lot of enterprise has been faced with the stage that nobody can recruit, therefore, how to adopt mechanical automation, how to improve mechanical automation degree, Shi Ge large enterprises need the problem of solution badly.
Utility model content
The purpose of this utility model is to provide a kind of plate brick seperator that automatically can complete plate brick mask work, to replace hand labor, reduces labour cost.
For solving this technical matters, the technical solution of the utility model is: a kind of plate brick seperator, comprise there is column and crossbeam gantry stand, be erected at transversely movable traveling gear, strung alongside on crossbeam on traveling gear two groups can the lifting mechanism of longitudinal sliding motion, the brick-clamping mechanism being fixedly mounted on two groups of lifting mechanism lower ends respectively and clamping plate mechanism, driving brick-clamping mechanism and clamping plate mechanism action hydraulic efficiency pressure system and control the control system of complete machine work.
Described traveling gear comprises the walking track, walking rack, walking dolly and the motor that are arranged on gantry stand crossbeam, the two ends of described walking dolly are respectively equipped with the walking wheels of walking on walking track, one end of described walking dolly is also provided with the walking gear group of engagement walking on walking rack, described motor is fixedly installed on walking dolly and drives walking gear group to rotate.
Described walking dolly is connected and composed by two vehicle frames side by side, adopts adjustable distance connection mode to connect between described two vehicle frames.
Described lifting mechanism comprises slide block, slide rail, crane and oil cylinder, described slide block is vertically arranged on vehicle frame, described slide rail is vertically arranged on crane side coordinates with slide block and slides, and described oil cylinder is fixedly installed on vehicle frame, and the piston-rod end of described oil cylinder is connected to the upper end of crane.
Described brick-clamping mechanism comprise be connected to crane lower end adapter plate, be fixedly installed on the first jig arm assembly below adapter plate and the second jig arm assembly, described first jig arm assembly and the second jig arm assembly include dual Piston two go out rod oil cylinder, be respectively fixedly installed on two go out rod oil cylinder double piston-rod on jaw, described first jig arm assembly and the second jig arm assembly stagger up and down and arrange and both vertical settings mutually, and each jaw lower edge of described first jig arm assembly and the second jig arm assembly flushes mutually.
Described clamping plate mechanism comprises the second adapter plate of being connected to crane lower end and is fixedly installed on the 3rd jig arm assembly below the second adapter plate, described 3rd jig arm assembly comprise dual Piston two go out rod oil cylinder and the jaw that is fixedly installed on respectively on pair double piston-rod going out rod oil cylinder.
Smooth sliding structure and synchronization structure is also provided with between jaw on described first jig arm assembly, the second jig arm assembly and the 3rd jig arm assembly and adapter plate; Described smooth sliding structure comprises guide rod and sliding sleeve, and described sliding sleeve is fixedly installed on a mounting board, described guide rod with two go out rod oil cylinder be arranged in parallel, its one end is fixedly installed on jaw, and the other end is nested in sliding sleeve; Described synchronization structure comprises the rotating gear and two tooth bars that are arranged on adapter plate center, described two tooth bars with two go out rod oil cylinder be arranged in parallel, one end of described two tooth bars is separately fixed on relative jaw, and its other end is meshed with gear respectively.
Described clamping plate mechanism is provided with sweeps board component for what clean supporting plate surface, described board component of sweeping comprises the driving be fixedly installed on the second adapter plate and to advance motor, be fixedly installed on the fixed mount on the second adapter plate, be erected at the walking roller on fixed mount and be fixedly mounted on the cleaning board on walking roller down, described fixed mount comprises the relative sliding chute rod of two notches and is separately positioned on two rotating shafts at two sliding chute rod two ends, described driving advances motor for driving one axis of rotation, in described two rotating shafts, correspondence is provided with sprocket wheel respectively, described sprocket wheel is arranged with the chain of transmission, the two ends of described walking roller are provided with roller and are embedded respectively in the notch of two sliding chute rods, on described walking roller, the position male of corresponding chain is provided with the projection be stuck on chain, the direct of travel of described walking roller is mutually vertical with the direction of action of the 3rd jig arm assembly.
Described gantry stand has rotating table, described rotating table comprises pedestal, the column spinner be fixed on pedestal, the placement plate being arranged on column spinner upper end and the driving rotating machine be fixed on pedestal, described placement plate with between column spinner by arranging swivel bearing to be connected, the lateral wall of described swivel bearing is provided with and is all covered with dentalation for one week, and the output shaft of described drive motor is provided with gear and is meshed with the dentalation on swivel bearing.
Described gantry stand has transmitting device, described transmitting device forms by organizing the setting of transport sector adjacent, parallel more, described transport sector comprises base, the roll shaft being erected at base two ends respectively, the winding crawler belt on roll shaft and the driven unit of drive roller shaft rotation, can set up transition wheel between described two transport sectors.
By adopting technique scheme, the beneficial effects of the utility model are: one, can realize the plate brick separation of mechanical automation and the difference piling of plate and brick by said structure, replace hand labor, reduce labour cost; Two, make machine work by controlling control system, safety simple to operate, greatly reduces labour intensity; Three, the volume in said structure sweeps board component can drop on clout on supporting plate by automatic cleaning in the process of piling, deducts the operation of hand sweeping, saves manpower; Four, the rotating table in said structure can realize intersecting in brick palletization piling, and the piling that can adapt to different brick uses; Supporting plate in heaps for piling can transport out by supporting plate transmitting device five, in said structure automatically, can be delivered directly in subsequent processing, without the need to being transported by fork truck again; Six, the brick folding of mechanization, clamping plate stable action, step is orderly, is no matter that brick or the piling of supporting plate can both be neat, facilitates conveying and the packing of postorder.
Accompanying drawing explanation
Fig. 1 be the utility model embodiment complete machine face structural representation;
Fig. 2 is the construction profile schematic diagram of the utility model embodiment complete machine;
Fig. 3 be in the utility model embodiment gantry stand and walking dolly face structural representation;
Fig. 4 is the plan structure schematic diagram of walking dolly in the utility model embodiment;
Fig. 5 be in the utility model embodiment walking dolly and lifting mechanism face structural representation;
Fig. 6 is the plan structure schematic diagram of brick-clamping mechanism in the utility model embodiment;
Fig. 7 is the cross section structure schematic diagram of brick-clamping mechanism in the utility model embodiment;
Fig. 8 is another cross section structure schematic diagram of brick-clamping mechanism in the utility model embodiment;
Fig. 9 is the plan structure schematic diagram of the utility model embodiment middle clamp plate mechanism;
Figure 10 is the cross section structure schematic diagram of the utility model embodiment middle clamp plate mechanism;
Figure 11 is another cross section structure schematic diagram of the utility model embodiment middle clamp plate mechanism;
Figure 12 be in the utility model embodiment two go out the structural representation of rod oil cylinder;
Figure 13 is the structural representation of synchronization structure in the utility model embodiment;
Figure 14 is the plan structure schematic diagram sweeping board component in the utility model embodiment clamping plate mechanism;
Figure 15 is the structural representation of rotating table in the utility model embodiment;
Figure 16 is the structural representation of transmitting device in the utility model embodiment.
Detailed description of the invention
Below by describing embodiment of the present utility model in detail in conjunction with the accompanying drawings and embodiments, to fully understand of the present utility model.
A kind of plate brick seperator, (in figure, 100 is brick as depicted in figs. 1 and 2,200 is supporting plate), its complete machine structure comprises gantry stand 1, traveling gear 2, lifting mechanism 3, brick-clamping mechanism 4, clamping plate mechanism 5, sweeps board component 6, rotating table 7, transmitting device 8, hydraulic efficiency pressure system and control system, be described below in detail each portion structure and between position annexation.
Gantry stand 1, as shown in Figure 1, Figure 2 and Figure 3, comprise two columns 11 and the crossbeam 12 being connected two column upper ends again, gantry stand 1 sets up other structures, gantry stand is for 1 time the operation interval of plate brick mask work.
Traveling gear 2, as shown in Figure 3 and Figure 4, being erected on crossbeam 12 can transverse shifting, comprise the walking track 21, walking rack 22, walking dolly 23 and the motor 24 that are arranged on gantry stand 1 crossbeam 12, the two ends of described walking dolly 23 are respectively equipped with the walking wheels 231 of walking on walking track 32, one end of described walking dolly 23 is also provided with the walking gear group 232 of engagement walking on walking rack 22, described motor 24 is fixedly installed on walking dolly 23 for driving walking gear group 232 to rotate walking; In the present embodiment, walking dolly 23 is connected and composed by two vehicle frames 233 side by side, adjustable distance connection mode is adopted to connect between described two vehicle frames 23, be convenient to be separated the plate brick of different size use, motor 24 connection control system, control startup work by it, the stroke of walking dolly 23 is that the stroke preset is controlled by control system; Motor 24 is opened rotation and walking gear group 232 can be driven to rotate, walking gear group 232 engages walking rack 22, the walking on walking track 21 of the walking wheels 231 of walking dolly 23 can be driven when therefore rotating, thus realize the action of walking dolly 23 transverse shifting on crossbeam 12.
Lifting mechanism 3, as shown in Figure 5, have the action that brick folding is different with two, clamping plate in the present embodiment, therefore in the present embodiment, walking dolly 23 has the vehicle frame 233 of two strung alongside to connect, and two vehicle frames 233 are installed respectively can the lifting mechanism 3 of longitudinal sliding motion; Described lifting mechanism 3 comprises slide block 31, slide rail 32, crane 33 and oil cylinder 34, described slide block 31 is vertically arranged on vehicle frame 233, described slide rail 32 is vertically arranged on crane 33 side coordinates with slide block 31 and slides, described oil cylinder 34 is fixedly installed on vehicle frame 233, piston rod 341 end of described oil cylinder 34 is connected to the upper end of crane 33, oil cylinder 34 connecting fluid pressing system, hydraulic efficiency pressure system controls work by control system; Pass through said structure, when the piston rod 341 of oil cylinder 34 is extend action, crane 33 is up pushed up and is propradation, and the decline state of crane 33 is when the piston rod 341 of oil cylinder 34 bounces back, therefore, be realize the relative walking dolly 23 of crane 33 by oil cylinder 34 to do the action be elevated, and the cooperation of slide block 31 and slide rail 32 is slided, and makes the lifting action of crane 33 more steady.
Brick-clamping mechanism 4, as Fig. 6, shown in Fig. 7 and Fig. 8, fixedly mount the lower end of one group of lifting mechanism 3 wherein, comprise the adapter plate 41 being connected to crane 33 lower end, be fixedly installed on the first jig arm assembly 42 and the second jig arm assembly 43 below adapter plate 41, described first jig arm assembly 42 and the second jig arm assembly 43 include dual Piston two go out rod oil cylinder 44(as shown in figure 12), be fixedly installed on the jaw 45 on pair double piston-rod 441 going out rod oil cylinder 44 respectively, described first jig arm assembly 42 and the second jig arm assembly about 43 stagger and arrange and both vertical settings mutually, each jaw 45 lower edge of described first jig arm assembly 42 and the second jig arm assembly 43 flushes mutually, two go out rod oil cylinder 44 connecting fluid pressing system controlled by control system, first jig arm assembly 42 and the action simultaneously of the second jig arm assembly 43, stretch out simultaneously and be expansion action, retracting simultaneously and be pinching action. the jaw 45 on described first jig arm assembly 42 and the second jig arm assembly 43 and the smooth sliding structure 46(that is also provided with between adapter plate 41 for making jaw 45 steadily clamp during expanding-contracting action are as Fig. 6, shown in Fig. 7 and Fig. 8) and for making couple flexible synchronous same synchronization structure 47(apart from action of two double piston-rods 441 going out rod oil cylinder 44 as shown in figs. 7 and 13), described smooth sliding structure 46 comprises guide rod 461 and sliding sleeve 462, described sliding sleeve 462 is fixedly installed on adapter plate 41, described guide rod 461 with two go out rod oil cylinder 44 be arranged in parallel, its one end is fixedly installed on jaw 45, the other end is nested in sliding sleeve 462, by both cooperations, the first jig arm assembly 42 and the second jig arm assembly 43 operationally steadily can be stretched, particularly could tight for brick clamp secure transfer be piled up neatly in clamping work, described synchronization structure 47 comprises the rotating gear 471 and two tooth bars 472 that are arranged on adapter plate 41 center, described two tooth bars 472 with two go out rod oil cylinder 44 be arranged in parallel, one end of described two tooth bars 472 is separately fixed on relative jaw 45, its other end is meshed with gear 472 respectively, when flexible, double piston-rod 441 just being made mutually synchronously to drive by this structure, avoiding double piston-rod 441 to stretch asynchronous same apart from causing the first jig arm assembly 42 and the second jig arm assembly 43 to occur the situation of being partial to.
Clamping plate mechanism 5, as Fig. 2, Fig. 9, shown in Figure 10 and Figure 11, be fixedly mounted on the lower end of another group lifting mechanism 3, comprise the second adapter plate 51 being connected to crane 33 lower end and the 3rd jig arm assembly 52 be fixedly installed on below the second adapter plate 51, the structure of described 3rd jig arm assembly 52 is the same with the structure in above-mentioned brick-clamping mechanism 4 comprise dual Piston two go out rod oil cylinder and the jaw that is fixedly installed on respectively on pair double piston-rod going out rod oil cylinder, same connecting fluid pressing system is controlled to realize clamping plate action by control system, in like manner for making stable action synchronous, described 3rd jig arm assembly 52 is same with between the second adapter plate 51 is provided with smooth sliding structure in above-mentioned brick-clamping mechanism 4 and synchronization structure, structure is identical, by reference to the accompanying drawings with reference to foregoing, here just repeat no more.In the present embodiment, described clamping plate mechanism 5 is provided with sweeps board component 6 for what clean supporting plate 200 surface, as Figure 10, shown in Figure 11 and Figure 14, comprise the driving be fixedly installed on the second adapter plate 51 to advance motor 61, be fixedly installed on the fixed mount 62 on the second adapter plate 51, be erected at the walking roller 63 on fixed mount 62 and be fixedly mounted on the cleaning board 64 on walking roller 63 down, described fixed mount 62 comprises the relative sliding chute rod of two notches 621 and is separately positioned on two rotating shafts 622 at two sliding chute rod 621 two ends, described driving motor 61 of advancing rotates for driving one rotating shaft 622, in described two rotating shafts 622, correspondence is provided with sprocket wheel 623 respectively, described sprocket wheel 623 is arranged with the chain 624 of transmission, the two ends of described walking roller 63 are provided with roller 631 and are embedded respectively in the notch of two sliding chute rods 621, on described walking roller 63, the position male of corresponding chain 624 is provided with the projection 632 be stuck on chain 624, the direct of travel of described walking roller 63 is mutually vertical with the direction of action of the 3rd jig arm assembly 52.
Rotating table 7, as shown in Fig. 1 and Figure 15, be arranged under gantry stand for piling up brick 100, comprise pedestal 71, be fixed on the column spinner 72 on pedestal 71, the placement plate 73 being arranged on column spinner 72 upper end and the driving rotating machine 74 be fixed on pedestal 71, described placement plate 73 is connected by arranging swivel bearing 75 with between column spinner 72, the lateral wall of described swivel bearing 75 is provided with and is all covered with dentalation 76 for one week, the output shaft of described drive motor 74 is provided with gear 77 and is meshed with the dentalation 76 on swivel bearing 75, rotating machine 74 is driven to be controlled to start by control system, engage with dentalation 76 rotation driving and place plate 73 by gear 77, this vibrational power flow can be used for needs when some pile up brick and intersects the rotation of piling up and use.
Transmitting device 8, as shown in Fig. 1 and Figure 16, be arranged under gantry stand for piling up supporting plate 200 and the supporting plate 200 put well of transmission code, described transmitting device 8 forms by organizing the setting of transport sector 81 adjacent, parallel more, described transport sector 81 comprises base 811, be erected at the roll shaft 812 at base 811 two ends respectively, the crawler belt 813 of winding on roll shaft 812 and the driven unit 814 of drive roller shaft 812 rotation, driven unit 814 as shown in FIG., for common motor, gear, the drive configuration that chain is formed, the transition wheel 82 of transition transmission can be set up between described two transport sectors 81.
A kind of plate brick seperator complete machine of the present utility model is controlled by control system, Automated condtrol carries out work by the program preset, usual working process is, first unsegregated brick 100 and supporting plate 200 to be placed under gantry stand on tram by fork truck, the separate code starting plate brick is knocked off work, control startup work, walking dolly runs to corresponding position, brick-clamping mechanism is corresponding ready at that heap product just having had forklift transport to come, the lifting mechanism being provided with brick-clamping mechanism drops on the supporting plate of the superiors, brick-clamping mechanism action clamping brick, lifting mechanism rises, walking dolly laterally moves to brick-clamping mechanism and aims at rotating table stopping, two groups of lifting mechanisms decline simultaneously, the crane being provided with brick-clamping mechanism drops to rotating table and is piled up by brick on placement plate, unclamp, simultaneously, the crane being provided with clamping plate mechanism declines and is most separated on the superiors' supporting plate of that heap product, clamping, sweep board component to start and to be operated on planker back and forth once, by cleaning board, the clout on supporting plate is cleaned out, two groups of lifting mechanisms rise and are back to initial position, now, if the rotating table that should start needing rotary cross to pile up rotates, as then motionless in do not needed, get back to initial position, two groups of lifting mechanisms decline simultaneously, the lifting mechanism of clamping plate mechanism drops on transmitting device, unclamp and supporting plate is placed on transmitting device, what namely complete plate and brick is separated piling work, periodical duty like this completes all plate bricks and is separated, the brick completed by piling by fork truck after being separated and plate are transported to subsequent processing, or as plate being directly delivered to subsequent processing in the present embodiment.According to different area, highly, the brick of width and planker, pile up brick and pile up the height of supporting plate all adjustable.
Be only this origination techniques content preferred embodiment in sum, be not used for limiting practical range of the present invention, the equivalence that namely Fan Yiben author content is done changes and modifies, and all should belong to the technology category that this creation is advocated.
Claims (10)
1. a plate brick seperator, is characterized in that: comprise there is column and crossbeam gantry stand, be erected at transversely movable traveling gear, strung alongside on crossbeam on traveling gear two groups can the lifting mechanism of longitudinal sliding motion, the brick-clamping mechanism being fixedly mounted on two groups of lifting mechanism lower ends respectively and clamping plate mechanism, driving brick-clamping mechanism and clamping plate mechanism action hydraulic efficiency pressure system and control the control system of complete machine work.
2. a kind of plate brick seperator according to claim 1, it is characterized in that: described traveling gear comprises the walking track, walking rack, walking dolly and the motor that are arranged on gantry stand crossbeam, the two ends of described walking dolly are respectively equipped with the walking wheels of walking on walking track, one end of described walking dolly is also provided with the walking gear group of engagement walking on walking rack, described motor is fixedly installed on walking dolly and drives walking gear group to rotate.
3. a kind of plate brick seperator according to claim 2, is characterized in that: described walking dolly is connected and composed by two vehicle frames side by side, adopts adjustable distance connection mode to connect between described two vehicle frames.
4. a kind of plate brick seperator according to claim 3, it is characterized in that: described lifting mechanism comprises slide block, slide rail, crane and oil cylinder, described slide block is vertically arranged on vehicle frame, described slide rail is vertically arranged on crane side coordinates with slide block and slides, described oil cylinder is fixedly installed on vehicle frame, and the piston-rod end of described oil cylinder is connected to the upper end of crane.
5. a kind of plate brick seperator according to claim 1 or 4, it is characterized in that: described brick-clamping mechanism comprises the adapter plate being connected to crane lower end, be fixedly installed on the first jig arm assembly below adapter plate and the second jig arm assembly, described first jig arm assembly and the second jig arm assembly include dual Piston two go out rod oil cylinder, be fixedly installed on the jaw on pair double piston-rod going out rod oil cylinder respectively, described first jig arm assembly and the second jig arm assembly stagger up and down and arrange and both vertical settings mutually, each jaw lower edge of described first jig arm assembly and the second jig arm assembly flushes mutually.
6. a kind of plate brick seperator according to claim 5, it is characterized in that: described clamping plate mechanism comprises the second adapter plate of being connected to crane lower end and is fixedly installed on the 3rd jig arm assembly below the second adapter plate, described 3rd jig arm assembly comprise dual Piston two go out rod oil cylinder and the jaw that is fixedly installed on respectively on pair double piston-rod going out rod oil cylinder.
7. a kind of plate brick seperator according to claim 6, is characterized in that: be also provided with smooth sliding structure and synchronization structure between the jaw on described first jig arm assembly, the second jig arm assembly and the 3rd jig arm assembly and adapter plate; Described smooth sliding structure comprises guide rod and sliding sleeve, and described sliding sleeve is fixedly installed on a mounting board, described guide rod with two go out rod oil cylinder be arranged in parallel, its one end is fixedly installed on jaw, and the other end is nested in sliding sleeve; Described synchronization structure comprises the rotating gear and two tooth bars that are arranged on adapter plate center, described two tooth bars with two go out rod oil cylinder be arranged in parallel, one end of described two tooth bars is separately fixed on relative jaw, and its other end is meshed with gear respectively.
8. a kind of plate brick seperator according to claim 7, it is characterized in that: described clamping plate mechanism is provided with sweeps board component for what clean supporting plate surface, described board component of sweeping comprises the driving be fixedly installed on the second adapter plate and to advance motor, be fixedly installed on the fixed mount on the second adapter plate, be erected at the walking roller on fixed mount and be fixedly mounted on the cleaning board on walking roller down, described fixed mount comprises the relative sliding chute rod of two notches and is separately positioned on two rotating shafts at two sliding chute rod two ends, described driving advances motor for driving one axis of rotation, in described two rotating shafts, correspondence is provided with sprocket wheel respectively, described sprocket wheel is arranged with the chain of transmission, the two ends of described walking roller are provided with roller and are embedded respectively in the notch of two sliding chute rods, on described walking roller, the position male of corresponding chain is provided with the projection be stuck on chain, the direct of travel of described walking roller is mutually vertical with the direction of action of the 3rd jig arm assembly.
9. a kind of plate brick seperator according to claim 1 or 8, it is characterized in that: described gantry stand has rotating table, described rotating table comprises pedestal, the column spinner be fixed on pedestal, the placement plate being arranged on column spinner upper end and the driving rotating machine be fixed on pedestal, described placement plate with between column spinner by arranging swivel bearing to be connected, the lateral wall of described swivel bearing is provided with and is all covered with dentalation for one week, and the output shaft of described drive motor is provided with gear and is meshed with the dentalation on swivel bearing.
10. a kind of plate brick seperator according to claim 1 or 8, it is characterized in that: described gantry stand has transmitting device, described transmitting device forms by organizing the setting of transport sector adjacent, parallel more, described transport sector comprises base, the roll shaft being erected at base two ends respectively, the winding crawler belt on roll shaft and the driven unit of drive roller shaft rotation, can set up transition wheel between described two transport sectors.
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| CN201520192999.4U CN204528684U (en) | 2015-04-01 | 2015-04-01 | A kind of plate brick seperator |
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