CN113981572B - Intelligent textile raw material edulcoration cleaning device - Google Patents
Intelligent textile raw material edulcoration cleaning device Download PDFInfo
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- CN113981572B CN113981572B CN202111428211.1A CN202111428211A CN113981572B CN 113981572 B CN113981572 B CN 113981572B CN 202111428211 A CN202111428211 A CN 202111428211A CN 113981572 B CN113981572 B CN 113981572B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/16—Main cylinders; Breasts
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/18—Workers; Strippers; Doffers
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/24—Flats or like members
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/36—Driving or speed control arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The embodiment of the application provides an intelligent textile raw material edulcoration cleaning device relates to weaving technical field. An intelligent textile raw material edulcoration cleaning device includes: l shaped plate slidable mounting in defeated material platform, cylinder fixed connection in the L shaped plate, the cylinder transmission connect in the second motor, removable cover with the apron removes roller transmission cooperation, the apron remove roller transmission connect in the cylinder, the way husband transmission connect in the second motor, remove miscellaneous mechanism set up in shell one side, complementary unit set up in remove miscellaneous mechanism with in the comb and parallel cotton fibers prior to spinning mechanism, utilize L shaped plate and cylinder for raw materials thickness can change in certain extent, utilize second motor, cylinder, removable cover and husband, with the multiple rejection of debris when combing the raw materials, make equipment go miscellaneous effect better to the raw materials, do not only confine the raw materials to a certain thickness simultaneously, promoted the efficiency that the raw materials rejected debris.
Description
Technical Field
The application relates to the technical field of spinning, particularly, relate to an intelligent textile raw materials edulcoration cleaning device.
Background
Because cotton is suitable for centralized planting, the unit yield is high, the wearability is good, and the development of cotton textile processing technology, the cotton stands the leading position of the world textile fiber.
Before the cotton is woven into finished products, the cotton needs to be cleaned of sundries, otherwise, the sundries contained in the cotton easily cause the reduction of the luster, the extensibility and the durability of the finished products.
In the spinning process, cotton needs to be made into a single fiber shape which is basically straightened, impurities such as cotton seeds and short fibers contained in the cotton are removed, then the cotton is processed into a cotton product through a subsequent process, the existing impurity removal technology mostly utilizes an airflow type to remove impurities, but the airflow type impurity removal can only remove the larger impurities, and the impurities such as the short fibers or grass leaves can not be well removed.
Disclosure of Invention
The present application is directed to solving at least one of the problems in the prior art. For this, this application provides an intelligent textile raw materials edulcoration cleaning device, an intelligent textile raw materials edulcoration cleaning device utilizes L shaped plate and cylinder for the raw materials thickness of required clearance can change at certain extent, utilizes second motor, tin forest, removable cover and doffer, carries out the multiple rejection of debris when combing to the raw materials, and this kind of operation makes equipment go up the effect of miscellaneous better to the raw materials, does not only confine to the raw materials of a certain thickness simultaneously, has promoted the efficiency that the raw materials rejected debris.
The application provides an intelligent textile raw materials edulcoration cleaning device, include: the supporting mechanism comprises a shell, a material conveying table, a lifting piece and a cotton outlet, the material conveying table is arranged on one side of the shell, the lifting piece comprises an L-shaped plate and an air cylinder, the L-shaped plate is slidably mounted on the material conveying table, one end of the air cylinder is fixedly connected to the L-shaped plate, the other end of the air cylinder is fixedly mounted on the material conveying table, and the cotton outlet is arranged on one side, away from the material conveying table, of the shell; the carding mechanism comprises a cotton feeding part, a first carding part, a carding separating part and a second carding part, the cotton feeding part is arranged inside one side, close to the material conveying table, of the shell, the first carding part comprises a second motor and a cylinder, the second motor is fixedly mounted at the bottom in the shell, the cylinder is in transmission connection with the output end of the second motor, the carding separating part comprises a cover plate moving roller and a movable cover plate, the cover plate moving roller is rotatably mounted at the inner top of the shell, the movable cover plate is arranged on the periphery of the cover plate moving roller, the movable cover plate is in transmission fit with the cover plate moving roller, the cover plate moving roller is in transmission connection with one end of the cylinder, the second carding part comprises a doffer, the doffer is rotatably mounted inside the shell, far away from the material conveying table, of the cylinder, and the doffer is in transmission connection with the second motor; the impurity removing mechanism is arranged on one side of the shell and is used for removing large impurities from the textile raw materials; the impurity removing mechanism comprises a support piece, an impurity removing cabin and a power piece, the impurity removing cabin comprises a cabin body, a cabin cover, a shielding ring and a track, the cabin body is arranged at the bottom side of the support piece, threads are arranged at the top end of the cabin body, the inner wall of the cabin cover is designed to be a cone with an opening at the bottom, threads are arranged on the cabin cover, the cabin cover is in threaded fit with the cabin body, the shielding ring is fixedly arranged at the inner bottom of the cabin body, the track is arranged in the shielding ring, the power piece comprises a third motor, a bevel gear, a transmission rod, a filter screen, a limiting block, a fixed block and a pulley, the third motor is fixedly arranged on the support piece, the bevel gear is in transmission connection with the output end of the third motor, one end key of the transmission rod is connected to the bevel gear, the other end of the transmission rod is arranged at the inner bottom of the filter screen, the filter screen is arranged in the cabin body, the limiting block is fixedly arranged at the position where the transmission rod penetrates through the support piece, the limiting block and the top of the support piece are in a rolling fit with the pulley at the bottom side. The auxiliary mechanism is arranged in the impurity removing mechanism and the cotton carding mechanism and used for heating and drying the textile raw materials and collecting impurities cleaned in the cotton carding mechanism by utilizing airflow generated by the auxiliary mechanism.
In addition, according to this application embodiment's intelligent textile raw materials edulcoration cleaning device still has following additional technical characterstic:
in some embodiments of the present application, the feeding table includes a feeding plate and a clamping groove, the feeding plate is fixedly mounted on the housing, and the clamping groove is opened on the side plates on two sides above the feeding plate.
In some embodiments of the present application, a pipe groove is provided at a bottom end of the pile groove, and the L-shaped plate and the clamping groove are slidably fitted.
In some specific embodiments of this application, the cylinder sets up to two, two the cylinder symmetry sets up in L shaped plate both sides, two the stroke of cylinder is less than the length of draw-in groove.
In some embodiments of this application, give cotton piece contain first motor, give cotton roller, licker-in and lead cotton board, first motor fixed mounting in bottom in the shell, give cotton roller set up in give cotton board is located the side of one end in the shell, give cotton roller rotate install in the inner wall of shell, licker-in set up in give cotton roller keeps away from one side of giving cotton board, licker-in rotate install in the inner wall of shell, lead cotton board set up in give cotton roller bottom side, the one end of leading cotton board set up in on giving cotton board.
In some embodiments of the application, the first motor, the feed roller and the licker-in are in transmission connection.
In some embodiments of the present application, a first fixing plate is fixedly disposed at a bottom side of the cylinder, two ends of the first fixing plate are fixedly mounted on an inner wall of the housing, the first fixing plate is designed to be arc-shaped, and the arc-shaped of the first fixing plate is matched with the cylinder.
In some embodiments of the present application, a cover plate cleaning roller is disposed on the top of the movable cover plate, the cover plate cleaning roller is rotatably mounted on the inner wall of the housing, and the cover plate cleaning roller is matched with the movable cover plate.
In some embodiments of the present application, a doffer lower cover plate is disposed on a bottom side of the doffer, two ends of the doffer lower cover plate are fixedly mounted on an inner wall of the housing, and the doffer lower cover plate is arc-matched with the doffer.
In some embodiments of the present application, the top side of the doffer is provided with a doffer upper cover plate, two ends of the doffer upper cover plate are fixedly mounted on the inner wall of the shell, and the doffer upper cover plate is arc-matched with the doffer.
In some embodiments of this application, supplementary mechanism contains heating member, first edulcoration groove, second edulcoration groove and stores up miscellaneous case, the heating member contains air heater, heating supply pipe, first play tuber pipe and second play tuber pipe, the fixed intercommunication of output of air heater the heating supply pipe, the heating supply pipe spiral set up in the filter screen with between the cabin body, the output of heating supply pipe runs through cabin body intercommunication has first play tuber pipe with the second goes out the tuber pipe, the air outlet of first play tuber pipe set up in first edulcoration groove one end, first edulcoration groove fixed mounting in shell inner wall, first edulcoration groove set up in give the cotton roller with the licker-in bottom side, the inside fixed mounting of first edulcoration groove has first spoiler, first spoiler slope of spoiler sets up downwards, the air outlet of second play tuber pipe set up in the one end in second edulcoration groove, second edulcoration groove fixed mounting in shell inner wall, the second edulcoration groove set up in apron cleaning roller bottom side, the inside fixed mounting of second spoiler and third spoiler set up in the air outlet of second box case and the baffle and the case set up in maintenance door shell one side of second box, the baffle and the baffle set up in maintenance door shell and the case one side of the baffle of the case.
According to an intelligent textile raw materials edulcoration cleaning device of this application embodiment, utilize L shaped plate and cylinder for the raw materials thickness of required clearance can change at certain extent, utilizes second motor, tin forest, removable cover and doffer, carries out the multiple rejection of debris when combing to the raw materials, and this kind of operation makes equipment go miscellaneous effect better to the raw materials, does not only confine to the raw materials of a certain thickness simultaneously, has promoted the efficiency that the raw materials rejected debris.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of an intelligent textile raw material impurity removal and cleaning device according to an embodiment of the application;
FIG. 2 is a side view of a support mechanism according to an embodiment of the present application;
FIG. 3 is a schematic side view of another support mechanism according to an embodiment of the present application;
FIG. 4 is a schematic structural view of a front view of a carding mechanism according to an embodiment of the application;
FIG. 5 is a schematic rear view structure of a carding mechanism according to an embodiment of the application;
FIG. 6 is a schematic diagram of a purge mechanism according to an embodiment of the present disclosure;
FIG. 7 is an exploded view of a purge mechanism according to an embodiment of the present application;
FIG. 8 is a schematic view of a portion of a trash bin according to an embodiment of the present application;
FIG. 9 is a schematic bottom view of a hatch according to an embodiment of the present application;
FIG. 10 is a schematic illustration of a partial structure of a track according to an embodiment of the present application;
FIG. 11 is a front view partial schematic structural view of a power member according to an embodiment of the present application;
FIG. 12 is a schematic structural diagram of an assist mechanism according to an embodiment of the present application;
FIG. 13 is a schematic structural view of a first trash tank according to an embodiment of the present application;
FIG. 14 is a schematic structural view of a second trash tank according to an embodiment of the present application;
FIG. 15 is a schematic structural view of a trash bin according to an embodiment of the present application.
Icon: 100-a support mechanism; 110-a housing; 120-a material conveying table; 121-a cotton feeding plate; 122-a card slot; 130-a lifter; 131-L shaped plate; 132-a cylinder; 140-cotton outlet; 200-a cotton carding mechanism; 210-cotton feeding member; 211-a first motor; 212-feed roller; 213-licker-in; 214-a cotton guide plate; 220-a first comb; 221-a second motor; 222-cylinder; 223-a first fixing plate; 230-a dispersing piece; 231-a cover plate moving roller; 232-removable cover plate; 233-cover plate cleaning roller; 240-a second comb; 241-doffer; 242-doffer lower cover plate; 243-doffer upper cover plate; 300-impurity removal mechanism; 310-a support; 320-impurity removal cabin; 321-a cabin body; 322-a hatch; 323-shielding ring; 324-track; 330-a power element; 331-a third motor; 332-bevel gears; 333-transmission rod; 334-a filter screen; 335-a limiting block; 336-fixed block; 337-a pulley; 400-an auxiliary mechanism; 410-a heating element; 411-air heater; 412-heating pipe; 413-a first air outlet pipe; 414-a second air outlet pipe; 420-a first trash groove; 421-a first spoiler; 430-a second impurity removal groove; 431-a second spoiler; 432-a third spoiler; 440-a trash bin; 441-case body; 442-an access door; 443-filter plate.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
To make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of protection of the present application.
An intelligent textile raw material impurity removal and cleaning device according to an embodiment of the application is described below with reference to the accompanying drawings.
As shown in fig. 1-15, an intelligent textile raw material impurity removal and cleaning device according to an embodiment of the present application includes: a supporting mechanism 100, a carding mechanism 200, an impurity removing mechanism 300 and an auxiliary mechanism 400.
According to some embodiments of the present application, as shown in fig. 1 to 15, the supporting mechanism 100 includes a housing 110, a feeding table 120, a lifting element 130 and a cotton outlet 140, the feeding table 120 is disposed on one side of the housing 110, the lifting element 130 includes an L-shaped plate 131 and a cylinder 132, the L-shaped plate 131 is slidably mounted on the feeding table 120, one end of the cylinder 132 is fixedly connected to the L-shaped plate 131, the other end of the cylinder 132 is fixedly mounted on the feeding table 120, the cotton outlet 140 is disposed on one side of the housing 110 away from the feeding table 120, the feeding table 120 includes a feeding plate 121 and a slot 122, the feeding plate 121 is fixedly mounted on the housing 110, the slot 122 is opened on side plates on two sides above the feeding plate 121, the L-shaped plate 131 and the slot 122 are slidably fitted, the cylinders 132 are disposed on two sides of the L-shaped plate 131, a stroke of the two cylinders 132 is smaller than a length of the slot 122, so as to facilitate adjustment of the movement of the L-shaped plate 131 along the slot 122, and further adjust a distance between a bottom of the L-shaped plate 131 and an upper surface of the feeding plate 121, so that raw material within a certain thickness range can be directly fed into the housing 110.
The carding mechanism 200 comprises a cotton feeding part 210, a first carding part 220, a carding part 230 and a second carding part 240, the cotton feeding part 210 is arranged in the shell 110 close to one side of the material conveying table 120, the first carding part 220 comprises a second motor 221 and a cylinder 222, the second motor 221 is fixedly arranged at the bottom in the shell 110, the cylinder 222 is in transmission connection with the output end of the second motor 221, the carding part 230 comprises a cover plate moving roller 231 and a movable cover plate 232, the cover plate moving roller 231 is rotatably arranged at the top in the shell 110, the movable cover plate 232 is arranged on the periphery side of the cover plate moving roller 231, the movable cover plate 232 is in transmission connection with the cover plate moving roller 231, the cover plate moving roller 231 is in transmission connection with one end of the cylinder 222, the second carding part 240 comprises a doffer 241, the doffer 241 is rotatably arranged in the shell 110 on one side of the cylinder 222 far from the material conveying table 120, the doffer 241 is in transmission connection with the second motor 221, the cotton feeding member 210 comprises a first motor 211, a cotton feeding roller 212, a licker-in 213 and a cotton guide plate 214, wherein the first motor 211 is fixedly arranged at the bottom in the shell 110, the cotton feeding roller 212 is arranged at the side surface of one end of the cotton feeding plate 121 in the shell 110, the cotton feeding roller 212 is rotatably arranged on the inner wall of the shell 110, the licker-in 213 is arranged at one side of the cotton feeding roller 212 far away from the cotton feeding plate 121, the licker-in 213 is rotatably arranged on the inner wall of the shell 110, the cotton guide plate 214 is arranged at the bottom side of the cotton feeding roller 212, one end of the cotton guide plate 214 is arranged on the cotton feeding plate 121, the first motor 211, the cotton feeding roller 212 and the licker-in 213 are in transmission connection, the bottom side of the cylinder 222 is fixedly provided with a first fixing plate 223, two ends of the first fixing plate 223 are fixedly arranged on the inner wall of the shell 110, the first fixing plate 223 is designed into an arc shape, the arc shape of the first fixing plate 223 is matched with the cylinder 222 to support the raw material to move along with the cylinder 222, the top of the movable cover plate 232 is provided with a cover cleaning roller 233, the cover plate cleaning roller 233 is rotatably mounted on the inner wall of the shell 110, the cover plate cleaning roller 233 is matched with the movable cover plate 232 to facilitate secondary impurity removal of raw materials, a doffer lower cover plate 242 is arranged on the bottom side of the doffer 241, two ends of the doffer lower cover plate 242 are fixedly mounted on the inner wall of the shell 110, the doffer lower cover plate 242 is in arc-shaped fit with the doffer 241, a doffer upper cover plate 243 is arranged on the top side of the doffer 241, two ends of the doffer upper cover plate 243 are fixedly mounted on the inner wall of the shell 110, the doffer upper cover plate 243 is in arc-shaped fit with the doffer 241, and the two cover plates are designed to facilitate supporting the raw materials to move along with the doffer 241.
It should be noted that the output end of the first motor 211 is keyed with a double-layer pulley, the cotton feeding roller 212 and the licker-in 213 are respectively keyed with a pulley, and the two are respectively in transmission connection with the double-layer pulley on the first motor 211 through a belt, similarly, the output end of the second motor 221 is keyed with a double-layer pulley, the cylinder 222 and the doffer 241 are respectively installed with a pulley, and the pulleys on the two are respectively in transmission connection with the double-layer pulley on the second motor 221 through a belt, as shown in fig. 5, the other end of the cylinder 222 is keyed with a multi-layer pulley, and are respectively in transmission connection with the pulleys on the cover plate moving rollers 231 through belts, so that the first motor 211 drives the cotton feeding roller 212 and the licker-in 213 to rotate relatively, the second motor 221 drives the cylinder 222 and the doffer 241 to rotate relatively, and the cover plate moving rollers 231 and the cylinder 222 to rotate relatively.
Specifically, the size of the relevant belt pulley is determined according to actual conditions, and the speed reduction of a certain component or the stroke speed difference between two certain components is achieved by changing the size of the relevant belt pulley.
In the correlation technique, when the raw materials are decontaminated, the raw materials are usually carried out in the form of air flow or beating, however, the operation firstly has poor decontamination effect, secondly destroys the fiber structure of the raw materials, and brings certain influence on the quality of the finished products manufactured by the raw materials.
According to some embodiments of the present application, as shown in fig. 6 to 11, the decontamination mechanism 300 includes a support 310, a decontamination chamber 320 and a power member 330, the decontamination chamber 320 includes a chamber 321, a chamber cover 322, a shielding ring 323 and a rail 324, the chamber 321 is disposed at the bottom side of the support 310, the top end of the chamber 321 is provided with a screw thread, the inner wall of the chamber cover 322 is designed to be a cone with an open bottom for allowing raw materials to fall down, the chamber cover 322 is provided with a screw thread, the chamber cover 322 and the chamber 321 are in threaded fit for easy installation and disassembly, the shielding ring 323 is fixedly installed at the inner bottom of the chamber 321, the rail 324 is disposed in the shielding ring 323, the power member 330 includes a third motor 331, a bevel gear 332, a transmission rod 333, a filter screen 334, a limit block 335, a fixed block 336 and a pulley, the third motor 331 is fixedly installed on the support 310, bevel gear 332 is in transmission connection with the output end of third motor 331, a key of drive rod 333 is connected to the end of bevel gear 332 far away from third motor 331, the other end of drive rod 333 is arranged at the bottom in filter screen 334, filter screen 334 is arranged in cabin 321, filter screen 334 and shielding ring 323 are in running fit, shielding ring 323 is convenient to carry out secondary limiting on filter screen 334, limiting block 335 is fixedly arranged at the position where drive rod 333 penetrates through support 310, limiting block 335 and the top of support 310 are in running limiting installation, bevel gear 332 is limited, fixing block 336 is fixedly arranged at the end of drive rod 333 far away from bevel gear 332, fixing block 336 is arranged at the bottom in filter screen 334 by bolt, disassembly is convenient, pulley 337 is rotatably arranged at the bottom side of filter screen 334, pulley 337 is in rolling fit with track 324, filter screen 334 is limited, and filter screen 334 is kept in stable rotation by matching with shielding ring 323.
It should be noted that the bottom opening of the hatch 322 is smaller than the top opening of the filter screen 334, the bottom of the filter screen 334 is a solid plate, only the side surface is net-shaped, and the size of the meshes of the filter screen 334 is determined according to the actual situation, so that larger and heavier impurities can pass through the filter screen 334.
It is further noted that the pulley 337 itself is rotatable, so that the pulley 337 fixed to the bottom end of the filter screen 334 engages the rail 324, allowing the filter screen 334 to rotate.
Therefore, according to the intelligent textile raw material impurity removal and cleaning device, raw materials are discharged from the cabin cover 322 and placed into the filter screen 334, the third motor 331 is started to drive the bevel gear 332 to rotate, the bevel gear 332 is in key connection with the transmission rod 333, the transmission rod 333 is rotatably limited and mounted at the top end of the supporting part 310 through the limiting block 335, the bottom end of the transmission rod 333 is mounted at the inner bottom of the filter screen 334 through the fixing block 336 by bolts, the filter screen 334 is firstly mounted on the rail 324 in a rolling fit manner through the pulley 337 and then is mounted in the blocking ring 323 in a rotating fit manner, therefore, the transmission rod 333 drives the filter screen 334 to rotate at the inner bottom of the cabin body 321, the raw materials are located inside the filter screen 334, and according to centrifugal force, large and heavy impurities in the raw materials can be thrown out of the filter screen 334 from the raw materials along with the increase of rotating speed and time and enter the position between the cabin body 321 and the filter screen 334, and then the function of first impurity removal is achieved.
In the related technology, when the impurities are removed from the raw materials by using the centrifugal force, the impurity removing effect is limited by the fluffiness degree of the raw materials, and when the fluffiness degree of part of the raw materials is insufficient, the impurity removing effect by the centrifugal force is not obvious, so that the larger and heavier impurities enter the subsequent process along with the raw materials, and a certain influence is caused on the textile finished products.
According to some embodiments of the present application, as shown in fig. 12-15, the auxiliary mechanism 400 includes a heating element 410, a first trash removal groove 420, a second trash removal groove 430 and a trash storage box 440, the heating element 410 includes a hot air blower 411, a heating pipe 412, a first air outlet pipe 413 and a second air outlet pipe 414, an output end of the hot air blower 411 is fixedly connected to the heating pipe 412, the heating pipe 412 is spirally disposed between the filter screen 334 and the cabin 321, so that the raw material in the filter screen 334 is heated more uniformly and at a higher heating speed, an output end of the heating pipe 412 penetrates through the cabin 321 to be connected to the first air outlet pipe 413 and the second air outlet pipe 414, an air outlet of the first air outlet pipe 413 is disposed at one end of the first trash removal groove 420, the first trash removal groove 420 is fixedly mounted on an inner wall of the housing 110, the first trash removal groove 420 is disposed at a bottom side of the cotton feeding roller 212 and the licker-in roller 213 for receiving the trash removed between the cotton feeding roller 212 and the licker-in 213, the first trash removing groove 420 is fixedly provided with a first spoiler 421 inside, the first spoiler 421 is arranged obliquely downwards, the air outlet of the second air outlet pipe 414 is arranged at one end of the second trash removing groove 430, the second trash removing groove 430 is fixedly arranged on the inner wall of the shell 110, the second trash removing groove 430 is arranged at the bottom side of the cover plate cleaning roller 233 so as to conveniently receive sundries removed between the cover plate cleaning roller 233 and the cylinder 222, the second trash removing groove 430 is fixedly provided with a second spoiler 431 and a third spoiler 432 inside, the second spoiler 431 and the third spoiler 432 are mutually obliquely arranged, the trash storing box 440 comprises a box body 441, an access door 442 and a filter plate 443, the box 441 is fixedly arranged at one side of the shell 110 far away from the air outlet of the first air outlet pipe 413 and the air outlet of the second air outlet pipe 414, the access door 442 is arranged at one side of the box 441 far away from the shell 110 so as to conveniently take out sundries in the device, the filter plate 443 is arranged at one side of the box 441 far away from the shell 110, the air duct is conveniently formed in the equipment, and meanwhile, sundries are prevented from being taken out of the box body 441 along with the air flow to pollute the raw materials again.
It should be noted that, the pipe diameters of the first air outlet pipe 413 and the second air outlet pipe 414 are smaller than the pipe diameter of the heat supply pipe 412, so that a larger air pressure is conveniently formed at the air outlet of the first air outlet pipe 413 and the air outlet of the second air outlet pipe 414, the flow velocity of the air flow at the air outlet of the two air outlet pipes is further increased, and blowing of impurities is facilitated.
It should be further noted that the first trash removal groove 420 is designed to be a back-rolled irregular shape, so that the collection of the sundries is facilitated, the design of the first spoiler 421 reduces the possibility that the air flow blows the sundries in the first trash removal groove 420 as much as possible, the air flow is formed upwards to bring the sundries to the raw materials after the sundries are removed, and meanwhile, the second trash removal groove 430 and the second spoiler 431 and the third spoiler 432 which are obliquely arranged in the second trash removal groove 430 reduce the possibility that the air flow blows the sundries in the second trash removal groove 430, the air flow is formed upwards to bring the sundries to the raw materials after the sundries are removed as much as possible.
Specifically, the first trash removing groove 420 and the second trash removing groove 430 are communicated with the box body 441 at ends far away from the two air outlet pipes, so that the trash can enter the trash box 440 under the driving of the air flow.
It will be appreciated that the bulk of textile materials, particularly cotton, is associated with a high moisture content of its own, the lower the moisture content the greater the bulk and vice versa.
Therefore, when the bulk of the raw material is not good, that is, when the water content is high, the temperature of the hot air blower 411 is adjusted (the temperature cannot be too high according to the material of the actual raw material, and the self structure of the raw material is affected), the hot air blower 411 is started, heat enters between the filter screen 334 and the cabin 321 through the heat supply pipe 412 with the spiral design, the filter screen 334 drives the raw material to rotate and is affected by the heat emitted in the heat supply pipe 412, so that the moisture in the raw material is gradually reduced, the bulk of the raw material is increased, and the bulk of the raw material is increased, which further causes the larger and heavier impurities in the raw material to be thrown out of the filter screen 334 under the action of centrifugal force, the specific rotating speed of the third motor 331 and the temperature and the gas volume of the hot air blower 411 are determined according to the actual situation, and the impurity removal effect of the device is further improved by the design, the elimination rate of the larger and heavier impurities is increased, so that the cotton carding mechanism 200 is further well protected, meanwhile, the air flow blown in the hot air blower 411 is respectively blown to the first impurity removing groove 420 and the second impurity removing groove 430 through the pressurization effect of the first air outlet pipe 413 and the second air outlet pipe 414 with reduced diameters, and the air flow after pressurization is respectively interfered by the first spoiler 421, the second spoiler 431 and the third spoiler 432, so that the possibility that the air flow drives the impurities to respectively rush out from the upper parts of the first impurity removing groove 420 and the second impurity removing groove 430 is reduced as much as possible, the impurities enter the box body 441 along the first impurity removing groove 420 and the second impurity removing groove 430 under the action of the air flow, the impurities are filtered by the filter plate 443, finally the impurities are left in the box body 441, and the filtered air flow leaves the device, the filter plate 443 further ensures that the feedstock has a reduced chance of recontamination.
Specifically, an intelligent textile raw materials edulcoration cleaning device's theory of operation: firstly, raw materials are put into a filter screen 334 from a cabin cover 322, a third motor 331 is started to drive a bevel gear 332 to rotate, the bevel gear 332 is connected with a transmission rod 333 in a key mode, the transmission rod 333 is rotatably limited and installed at the top end of a supporting part 310 through a limiting block 335, the bottom end of the transmission rod 333 is installed at the inner bottom of the filter screen 334 through a fixing block 336 in a bolt mode, the filter screen 334 is installed on a rail 324 through a pulley 337 in a rolling fit mode firstly and is installed in a blocking ring 323 in a rotating fit mode secondly, therefore, the transmission rod 333 drives the filter screen 334 to rotate at the inner bottom of the cabin 321, the raw materials are located inside the filter screen 334, according to centrifugal force, large and heavy impurities in the raw materials can be thrown out of the filter screen 334 from the raw materials along with the increase of rotating speed and time and enter the position between the cabin 321 and the filter screen 334, the function of primary impurity removal is achieved, and when the filling degree of the raw materials is not good, that is, when the water content is more, the temperature of the hot air blower 411 is adjusted (the temperature cannot be too high according to the material of the actual raw material, and then the self structure of the raw material is affected), the hot air blower 411 is started, heat enters between the filter screen 334 and the cabin 321 through the heat supply pipe 412 with the spiral design, the filter screen 334 drives the raw material to rotate and is affected by the heat emitted from the heat supply pipe 412, so that the moisture in the raw material is gradually reduced, and then the fluffiness of the raw material is increased, and the fluffiness of the raw material is increased, further resulting in that the larger and heavier impurities in the raw material are thrown out of the filter screen 334 under the action of centrifugal force, the rotating speed of the specific third motor 331 and the air volume and the temperature of the hot air blower 411 are determined according to the actual situation, the impurity removing effect of the device is further improved by the design, and the rejection rate of the larger and heavier impurities is increased, the air flow blown in the air heater 411 is respectively blown to the first trash removal groove 420 and the second trash removal groove 430 through the pressurization effect of the first air outlet pipe 413 and the second air outlet pipe 414 with reduced diameters, the interference of the first spoiler 421, the second spoiler 431 and the third spoiler 432 on the air flow which is pressurized at the time is reduced as much as possible, the air flow drives the sundries to respectively flush from the upper parts of the first trash removal groove 420 and the second trash removal groove 430, the possibility of secondary pollution to the raw materials is reduced, the sundries are driven by the air flow to enter the box 441 along the first trash removal groove 420 and the second trash removal groove 430, the filtered sundries are finally stored in the box 441 after being filtered by the filter plate 443, the filtered air flow leaves the device, the filter plate 443 further ensures that the raw materials are polluted again, the raw materials are taken out from the filter screen 334 after being heavier and without being removed again, the raw materials are placed on the filter screen 441, then are smoothly fed into the trash removal cylinder 121, the trash bar 120 and the roller 213, the roller 120 and the roller 120 are capable of feeding the trash to the roller 120 and the roller 120.
It should be noted that the specific model specifications of the air cylinder 132, the first motor 211, the cotton feeding roller 212, the licker-in 213, the cotton guide plate 214, the second motor 221, the cylinder 222, the cover plate moving roller 231, the movable cover plate 232, the cover plate cleaning roller 233, the doffer 241, the third motor 331, the bevel gear 332, the pulley 337 and the hot air blower 411 need to be determined according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, and thus detailed description is omitted.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides an intelligent textile raw materials edulcoration cleaning device which characterized in that includes:
the supporting mechanism (100) comprises a shell (110), a material conveying table (120), a lifting piece (130) and a cotton outlet (140), the material conveying table (120) is arranged on one side of the shell (110), the lifting piece (130) comprises an L-shaped plate (131) and an air cylinder (132), the L-shaped plate (131) is slidably mounted on the material conveying table (120), one end of the air cylinder (132) is fixedly connected to the L-shaped plate (131), the other end of the air cylinder (132) is fixedly mounted on the material conveying table (120), and the cotton outlet (140) is arranged on one side, far away from the material conveying table (120), of the shell (110);
a carding mechanism (200), wherein the carding mechanism (200) comprises a cotton feeding part (210), a first carding part (220), a carding separating part (230) and a second carding part (240), the cotton feeding piece (210) is arranged inside one side of the shell (110) close to the material conveying platform (120), said first comb (220) comprising a second motor (221) and a cylinder (222), the second motor (221) is fixedly arranged at the bottom in the shell (110), the cylinder (222) is in transmission connection with the output end of the second motor (221), the distributing and scattering piece (230) comprises a cover plate moving roller (231) and a movable cover plate (232), the cover plate moving roller 231 is rotatably installed at the inner top of the housing 110, the movable cover plate (232) is arranged on the periphery side of the cover plate moving roller (231), the movable cover plate (232) is in transmission fit with the cover plate moving roller (231), the cover plate moving roller (231) is in transmission connection with one end of the cylinder (222), the second comb member (240) comprises a doffer (241), the doffer (241) is rotatably arranged inside the shell (110) at one side of the cylinder (222) far away from the material conveying table (120), the doffer (241) is in transmission connection with the second motor (221);
the impurity removing mechanism (300), the impurity removing mechanism (300) is arranged on one side of the shell (110), and the impurity removing mechanism (300) is used for removing large impurities from the textile raw materials;
the impurity removing mechanism (300) comprises a supporting member (310), an impurity removing cabin (320) and a power part (330), the impurity removing cabin (320) comprises a cabin body (321), a cabin cover (322), a shielding ring (323) and a track (324), the cabin body (321) is arranged at the bottom side of the supporting member (310), the top end of the cabin body (321) is provided with threads, the inner wall of the cabin cover (322) is designed to be a cone with an opening at the bottom, the cabin cover (322) is provided with threads, the cabin cover (322) is in threaded fit with the cabin body (321), the shielding ring (323) is fixedly arranged at the inner bottom of the cabin body (321), the track (324) is arranged in the shielding ring (323), the power part (330) comprises a third motor (331), a bevel gear (332), a transmission rod (333), a filter screen (334), a limit block (335), a pulley (337), the third motor (331) is fixedly arranged on the supporting member (310), the transmission rod (332) is connected with the output end of the third motor (331) and is connected with the output end of the bevel gear (332), the other end of the transmission rod (333) is arranged at the bottom in the filter screen (334), the filter screen (334) is arranged in the cabin (321), the limiting block (335) is fixedly arranged at the position, penetrating through the support piece (310), of the transmission rod (333), the limiting block (335) and the top of the support piece (310) are rotatably and limitedly arranged, the fixing block (336) is fixedly arranged at one end, far away from the bevel gear (332), of the transmission rod (333), the fixing block (336) is arranged at the bottom in the filter screen (334) through a bolt, the pulley (337) is rotatably arranged at the bottom side of the filter screen (334), and the pulley (337) is in rolling fit with the track (324);
the auxiliary mechanism (400), the auxiliary mechanism (400) is arranged in the impurity removing mechanism (300) and the cotton carding mechanism (200), the auxiliary mechanism (400) is used for heating and drying textile raw materials, and collecting impurities cleaned in the cotton carding mechanism (200) by utilizing air flow generated by the auxiliary mechanism (400);
the auxiliary mechanism (400) comprises a heating element (410), a first impurity removal groove (420), a second impurity removal groove (430) and an impurity storage box (440), the heating element (410) comprises a hot air blower (411), a heat supply pipe (412), a first air outlet pipe (413) and a second air outlet pipe (414), the output end of the hot air blower (411) is fixedly communicated with the heat supply pipe (412), the heat supply pipe (412) is spirally arranged between the filter screen (334) and the cabin body (321), the output end of the heat supply pipe (412) runs through the cabin body (321) and is communicated with the first air outlet pipe (413) and the second air outlet pipe (414), the air outlet of the first air outlet pipe (413) is arranged at one end of the first impurity removal groove (420), the first impurity removal groove (420) is fixedly arranged on the inner wall of the shell (110), the first impurity removal groove (420) is arranged at the bottom side of the cotton feeding roller (212) and the licker-in (213), a first impurity removal groove (420) is fixedly arranged at one end of a first spoiler (421), the second impurity removal groove (430) is obliquely arranged at one end of the second impurity removal groove (233), the second impurity removing groove (430) is internally and fixedly provided with a second spoiler (431) and a third spoiler (432), the second spoiler (431) and the third spoiler (432) are mutually inclined, the impurity storage box (440) comprises a box body (441), an access door (442) and a filter plate (443), the box body (441) is fixedly arranged on one side of the shell (110) far away from the air outlet of the first air outlet pipe (413) and the air outlet of the second air outlet pipe (414), the access door (442) is arranged on one side of the box body (441) far away from the shell (110), and the filter plate (443) is arranged on one side of the box body (441) far away from the shell (110).
2. An intelligent impurity removal and cleaning device for textile raw materials, as claimed in claim 1, wherein the material conveying table (120) comprises a cotton feeding plate (121) and clamping grooves (122), the cotton feeding plate (121) is fixedly mounted on the housing (110), and the clamping grooves (122) are opened on side plates at two sides above the cotton feeding plate (121).
3. An intelligent textile material impurity removal and cleaning device as claimed in claim 2, wherein the L-shaped plate (131) is in sliding fit with the clamping groove (122).
4. An intelligent impurity removing and cleaning device for textile raw materials, according to claim 2, characterized in that the number of the air cylinders (132) is two, the two air cylinders (132) are symmetrically arranged on two sides of the L-shaped plate (131), and the stroke of the two air cylinders (132) is smaller than the length of the clamping groove (122).
5. The intelligent impurity removal and cleaning device for the textile raw materials, as claimed in claim 2, wherein the cotton feeding member (210) comprises a first motor (211), a cotton feeding roller (212), a licker-in roller (213) and a cotton guide plate (214), the first motor (211) is fixedly mounted at the bottom in the housing (110), the cotton feeding roller (212) is arranged at the side of one end of the cotton feeding plate (121) in the housing (110), the cotton feeding roller (212) is rotatably mounted at the inner wall of the housing (110), the licker-in roller (213) is arranged at one side of the cotton feeding roller (212) far away from the cotton feeding plate (121), the licker-in roller (213) is rotatably mounted at the inner wall of the housing (110), the cotton guide plate (214) is arranged at the bottom side of the cotton feeding roller (212), and one end of the cotton guide plate (214) is arranged on the cotton feeding plate (121).
6. An intelligent textile raw material impurity removal and cleaning device according to claim 5, wherein the first motor (211), the feed roller (212) and the licker-in (213) are in transmission connection.
7. An intelligent impurity removing and cleaning device for textile raw materials, according to claim 1, characterized in that a first fixing plate (223) is fixedly arranged at the bottom side of the cylinder (222), both ends of the first fixing plate (223) are fixedly installed on the inner wall of the shell (110), the first fixing plate (223) is designed to be arc-shaped, and the arc-shaped first fixing plate (223) is matched with the cylinder (222).
8. An intelligent textile raw material impurity removal and cleaning device according to claim 6, wherein a cover plate cleaning roller (233) is arranged at the top of the movable cover plate (232), the cover plate cleaning roller (233) is rotatably mounted on the inner wall of the shell (110), and the cover plate cleaning roller (233) is matched with the movable cover plate (232).
9. An intelligent textile raw material impurity removal and cleaning device according to claim 1, wherein a doffer lower cover plate (242) is arranged on the bottom side of the doffer (241), two ends of the doffer lower cover plate (242) are fixedly mounted on the inner wall of the shell (110), and the doffer lower cover plate (242) is matched with the doffer (241) in an arc shape.
10. An intelligent impurity removal and cleaning device for textile raw materials, according to claim 1, wherein a doffer upper cover plate (243) is arranged on the top side of the doffer (241), two ends of the doffer upper cover plate (243) are fixedly installed on the inner wall of the shell (110), and the doffer upper cover plate (243) is matched with the doffer (241) in an arc shape.
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| CN202111428211.1A CN113981572B (en) | 2021-11-29 | 2021-11-29 | Intelligent textile raw material edulcoration cleaning device |
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| CN202111428211.1A CN113981572B (en) | 2021-11-29 | 2021-11-29 | Intelligent textile raw material edulcoration cleaning device |
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| CN113981572B true CN113981572B (en) | 2022-12-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10105855B4 (en) * | 2001-02-09 | 2012-10-04 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a card for textile fibers, z. B. cotton, chemical fibers u. Like., From provided with clothing cover rods |
| CN203890532U (en) * | 2014-06-13 | 2014-10-22 | 桐乡市运盛纺织有限公司 | Carding machine |
| CN206521549U (en) * | 2017-03-07 | 2017-09-26 | 福建省长乐市长源纺织有限公司 | A kind of combed cotton carding machine |
| CN107043964A (en) * | 2017-05-02 | 2017-08-15 | 安徽天峰纺织有限公司 | A kind of efficient impurity elimination dedusting spinning carding machine |
| CN107326479A (en) * | 2017-09-01 | 2017-11-07 | 青岛东佳纺机（集团）有限公司 | A kind of two-region cover plate bast fibre spinning carding machine |
| CN207244069U (en) * | 2017-10-16 | 2018-04-17 | 四川润厚特种纤维有限公司 | A kind of dedusting removal of impurities carding machine |
| CN108728940A (en) * | 2018-08-18 | 2018-11-02 | 张家港保税区宇联羊毛工业有限公司 | The fibre-opening unit of wool |
| CN210420280U (en) * | 2019-03-18 | 2020-04-28 | 吴江市先达纺织有限公司 | Comb guide device for carding machine |
| CN209854295U (en) * | 2019-05-04 | 2019-12-27 | 江西恒邦纺织有限公司 | Carding machine is used in cotton yarn processing |
| CN110295417B (en) * | 2019-07-23 | 2020-09-15 | 安徽宜民新材料科技有限公司 | Carding equipment convenient to clean and used for spinning processing and using method thereof |
| CN110592734B (en) * | 2019-08-14 | 2021-03-30 | 枣阳市万通棉纺实业有限公司 | Multifunctional carding machine for processing cotton yarns |
| CN211947325U (en) * | 2019-12-28 | 2020-11-17 | 河北宏润新型面料有限公司 | Energy-saving carding machine |
| CN211897211U (en) * | 2020-03-06 | 2020-11-10 | 桐乡市奥昇纺织有限公司 | Carding machine |
| CN212688284U (en) * | 2020-05-27 | 2021-03-12 | 吴江市泰豪纺织有限公司 | Carding device for industrial spinning |
| CN213013207U (en) * | 2020-08-07 | 2021-04-20 | 浙江圣环丝绸股份有限公司 | Carding machine with thread hooking prevention mechanism |
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2021
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Effective date of registration: 20221118 Address after: No. 10, Yuanyang Road, Garden Office, Qianjiang City, Hubei Province, 433100 Applicant after: HUBEI ZHONGLUN INTERNATIONAL TEXTILE TOWN Co.,Ltd. Address before: 510000 unit 114, floor 1, building 1, compound 1, dajiangzhi street, Xingang West Road, Haizhu District, Guangzhou, Guangdong Applicant before: Guangzhou QIANZI Clothing Co.,Ltd. |
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