CN211897211U

CN211897211U - Carding machine

Info

Publication number: CN211897211U
Application number: CN202020281810.XU
Authority: CN
Inventors: 朱国宏; 沈董明
Original assignee: Tongxiang Aosheng Textile Co ltd
Current assignee: Zhejiang Aosheng Textile Technology Co ltd
Priority date: 2020-03-06
Filing date: 2020-03-06
Publication date: 2020-11-10
Anticipated expiration: 2030-03-06

Abstract

The utility model discloses a carding machine, which comprises a housin, the cotton feeding roller, the licker-in, the cylinder, the apron, doffer and cotton stripping roller, the working face of apron is equipped with the card clothing, and a plurality of laps pass through the chain and connect, constitute the apron chain, the apron chain is the font, the apron of notch is close to the cylinder surface, the left side of apron chain is equipped with apron cleaning device, apron cleaning device includes cleaning roller one, cleaning roller two and collection box one, cleaning roller one and cleaning roller two's top is equipped with 3 font baffles, 3 font baffles and casing fixed connection, and 3 font baffles are equipped with the cutting tool in the two left positions of cleaning roller, position above cleaning roller two is equipped with the gas blow mouth, collect box one and casing sliding connection, and establish the below at cleaning roller two, apron cleaning device clearance apron and device itself, guarantee the clearance effect of apron.

Description

Carding machine

Technical Field

The utility model relates to a textile processing field, in particular to carding machine.

Background

The cotton carding machine is used for opening and carding cotton rolls and removing impurities, so that the curled blocky cotton rolls are in a single fiber shape which is basically straightened, then cotton slivers with certain specifications are integrated and stored in a cotton cylinder for subsequent drawing procedures.

The prior carding machine generally comprises a pre-carding part, a main carding part and a strip forming part, wherein the pre-carding part comprises a licker-in and a cotton feeding roller, the main carding part comprises a cylinder, a cover plate and a doffer, the strip forming part comprises a cotton stripping roller, an upper press roller and a lower press roller, wherein, the pre-carding part and the main carding part are provided with a cutter, a brush and other parts used for cleaning the licker-in, the cover plate, the cylinder and other parts contacted with cotton materials, the cover plate is an important part in the whole carding machine, excessive sundries are adhered to the needle surface of the cover plate, so that the carding effect of the cover plate can not meet the requirement, the prior carding machine generally cleans the cover plate by a cover plate scraper, a little space is reserved between the scraper and the cover plate to avoid the contact between the scraper and the card clothing on the cover plate and influence the cleaning effect, the scraper is also changed into a cleaning roller with card clothing, the needles for cleaning the roller clothing of the roller and the card, the cleaning effect is ensured.

The cleaned sundries and other parts fall into the carding machine, and the cleaned sundries and other parts are left on the cleaning roller, so that after long-time processing, the accumulated sundries on the cleaning roller are more, the cleaning effect of the cleaning roller is influenced, the separated sundries are not collected and discharged in time, and the operation of the carding machine is influenced by long-time accumulation.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a carding machine adopts a mechanism of clearance apron, and the clearance apron is collected miscellaneous bits, guarantees the clean degree of apron, prevents that miscellaneous bits from accumulating in carding machine inside.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides a carding machine, includes casing, cotton feeding roller, licker-in, tin forest, apron, doffer and cotton stripping roller, the working face of apron is equipped with the card clothing, and a plurality of laps pass through the chain and connect, constitutes the apron chain, the apron chain is character cut in bas-relief, and the apron of notch is close to the tin forest surface, the left side of apron chain is equipped with apron cleaning device, apron cleaning device includes cleaning roller one, cleaning roller two and collects box one, cleaning roller one and cleaning roller two's top is equipped with 3 font baffles, 3 font baffles and casing fixed connection, and 3 font baffles are equipped with the cutter at the two left positions of cleaning roller, are equipped with the gas blow mouth in the position of cleaning roller two tops, collect box one and casing sliding connection, and establish the below at cleaning roller two.

According to the technical scheme, the cotton feeding roller, the licker-in, the cylinder, the cover plate, the doffer, the cotton stripping roller and the like are arranged inside the shell, a cotton roll enters the licker-in through the cotton feeding roller and then enters the cylinder, the cylinder is provided with cylinder card clothing, the cover plate is formed into a cover plate chain, the cover plate is provided with the cover plate card clothing, the cover plate chain is in a concave shape, the cover plate of the concave is close to the surface of the cylinder, the cotton roll is combed, sundries on the surface of the cotton roll are grabbed, the cover plate is in contact with the first cleaning roller after leaving the concave, the first cleaning roller cleans sundries on the cover plate, the second cleaning roller cleans the sundries on the first cleaning roller, the second cleaning roller cuts off some sundries wound on the second cleaning roller through a cutting tool, an air blowing opening blows air to enable the sundries on the second cleaning roller to fall into the first collecting box, the first collecting box is in sliding connection with the shell and can be drawn out of the shell, and the sundries.

Preferably, the surface of the cleaning roller is provided with a first bending needle, the first bending needle is staggered with the needles of the card clothing on the cover plate, and the first bending needle and the needles are embedded in a crossed manner.

Adopt above-mentioned technical scheme, the cleaning roller surface is equipped with looper one, and looper one snatchs the miscellaneous bits on cotton roll surface, and looper one staggers with the needle of apron card clothing to alternately embedding guarantees the clearance effect.

Preferably, the second curved needle is arranged on the surface of the second cleaning roller, and the second curved needle and the first curved needle are staggered and are embedded in a crossed manner.

By adopting the technical scheme, the bent needle II grabs the sundries on the bent needle I of the cleaning roller I, and the bent needle II and the bent needle I are staggered and are embedded in a crossed manner, so that the cleaning effect is ensured.

Preferably, the cutting blade and the curved needle are staggered and are inserted into each other in a crossing manner.

By adopting the technical scheme, the plurality of cutting tools extend into the space between two adjacent bent pins II and are not in contact with the surfaces of the rollers of the cleaning rollers II, and some long sundries on the bent pins II are cut off and are blown by the air blowing port, so that the cut sundries fall into the material collecting box I.

Preferably, the right side plate of the first collecting box is fixedly connected with a brush, and bristles of the brush are arranged below the intersection of the first cleaning roller and the second cleaning roller.

By adopting the technical scheme, the cleaning roller I and the cleaning roller II rotate in the process, the bent needles on the two rollers can contact the hairbrush, and the cleaning effect is further ensured.

Preferably, the right side of the cylinder, the bottoms of the licker-in and the doffer are provided with dust removing knives, and the bottoms of the dust removing knives are provided with collecting boxes.

By adopting the technical scheme, the dust removing knife removes the sundry scraps on the surface of the cotton roll, and the removed sundry scraps fall into the collecting box.

Preferably, arc-shaped baffles which are matched with the shapes of the licker-in, the cylinder and the doffer are arranged around the licker-in, the arc-shaped baffles and the shell are fixedly connected.

By adopting the technical scheme, on one hand, the lap on the licker-in, the cylinder and the doffer is supported, on the other hand, some sundry scraps on the surface can not fall into the carding machine, on the other hand, the sundry scraps are collected into the area of the dust removing knife to be cleaned, and the cleaned sundry scraps are all in the collecting box below the dust removing knife, so that the cleaning is convenient.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment;

FIG. 2 is a schematic view of an embodiment of a first and second cleaning roll and a cutting tool;

FIG. 3 is a schematic view of an embodiment of a collection cassette extracted from a housing.

Reference numerals: 1. a housing; 2. a cotton feeding roller; 3. a licker-in; 4. a cylinder; 5. a cover plate chain; 6. a doffer; 7. a cotton stripping roller; 8. a cover plate cleaning device; 81. cleaning a first roller; 811. bending a needle I; 82. cleaning a second roller; 821. bending a needle II; 83. a 3-shaped baffle plate; 84. cutting off the cutter; 85. an air blowing port; 851. an air tube; 86. a first collecting box; 861. a brush; 87. a second collecting box; 91. a first dust removing knife; 92. a third collecting box; 93. a second dust removing knife; 94. a fourth collecting box; 95. a dust removing knife III; 96. a fifth collecting box; 10. a cotton feeding plate; 11. a cotton guide plate; 12. a handle; 13. an upper compression roller; 14. a lower pressing roller; 15. an arc baffle.

Detailed Description

The following is only the preferred embodiment of the present invention, the protection scope is not limited to this embodiment, and all technical solutions belonging to the idea of the present invention should belong to the protection scope of the present invention. It should also be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and such modifications and decorations should also be regarded as the protection scope of the present invention.

As shown in figure 1, a cotton feeding roller 2, a licker-in 3, a cylinder 4, a plurality of cover plates, a doffer 6, a cotton stripping roller 7, an upper compression roller 14 and a lower compression roller 14 are all arranged inside a shell 1 and are rotationally connected with the shell 1, a cotton feeding plate 10 is arranged on the left side of the cotton feeding roller 2, the licker-in 3 is arranged on the right side of the cotton feeding roller 2, the cotton feeding roller 2 rotates clockwise, a cotton guide plate 11 is arranged on the cotton feeding roller 2, a cotton guide panel is arc-shaped, the distance between one end far away from the licker-in 3 and the surface of the cotton feeding roller 2 is large, the distance between one end close to the licker-in 3 and the surface of the cotton feeding roller 2 is small, so that a cotton roll is pressed by the cotton feeding roller 2 to form a compact cotton belt which is not easy to break and is convenient for subsequent processing, the licker-in 3 rotates anticlockwise, needles on the licker-in 3 incline along the anticlockwise direction, dust removal sword a 91 and 1 fixed connection of casing, and the bottom of dust removal sword a 91 is equipped with collects two 87 boxes, and the both ends cooperation licker-in 3's of collecting two 87 boxes surface is equipped with cowl 15, cowl 15 and 1 fixed connection of casing, collects two 87 boxes and 1 sliding connection of casing, collects the bottom surface of two 87 boxes and the bottom surface coincidence of 1 inner wall of casing, is equipped with spacing on the bottom surface of 1 inner wall of casing, fixes a position collecting two 87 boxes.

Cylinder 4 establishes the upper right side at licker-in 3, cylinder 4 clockwise rotation, and 4 surface coverings of cylinder have 4 card clothing of one deck cylinder, be equipped with a plurality of rows of needles on the 4 card clothing of cylinder, the needle is along clockwise direction slope, make things convenient for cylinder 4 to snatch the lap on licker-in 3, the upper portion of cylinder 4 is equipped with apron chain 5, apron chain 5 is the font, the arcwall face cooperation on notch shape and the 4 upper portion of cylinder, apron chain 5 is by a plurality of apron, chain and band pulley are constituteed (not shown in the figure, band pulley and single apron), the apron cross-section is the T style of calligraphy, be equipped with the apron card clothing on the working face of apron, be equipped with a plurality of rows of needles on the apron card clothing, the card clothing of apron card clothing cooperation cylinder 4 combs the lap.

As shown in fig. 2, the cover plate for carding is provided with sundries and the like, the cover plate moves on a cover plate chain 5, the left side of the cover plate chain 5 is provided with a cover plate cleaning device 8, the cover plate cleaning device 8 comprises a first cleaning roller 81, a second cleaning roller 82 and a first collecting box 86, the first cleaning roller 81 and the second cleaning roller 82 are rotatably connected with the shell 1, the surface is provided with a plurality of rows of bent needles, the bent needle 811 of the first cleaning roller 81 is staggered with the needles of the cover plate card clothing, the first bent needle 811 is inserted between two rows of adjacent cover plate card clothing to capture sundries on the cover plate, the cover plate is cleaned, the second cleaning roller 82 is arranged on the left side of the first cleaning roller 81, the bent needle 821 of the second cleaning roller 82 is staggered with the first bent needle 811, the bent needle 821 is inserted between two rows of adjacent bent needles 811 to capture sundries on the first cleaning roller 81, the second cleaning roller 82, the cleaning roller 82 is provided with a 3-shaped baffle 83 above the first cleaning roller 81 and the second cleaning roller 82, the left side of the cleaning roller II 82 is provided with a plurality of cutting tools 84, the cutting tools 84 are fixedly connected with a 3-shaped baffle 83, the cutting tools 84 and the bent needle II 821 of the cleaning roller II 82 are staggered and inserted between two adjacent rows of bent needle II 821 to cut off sundries attached to the cleaning roller II 82, the 3-shaped baffle 83 is provided with an air blowing opening 85 at the position above the cleaning roller II 82, a first collecting box 86 is arranged below the cleaning roller II 82, the air blowing opening 85 is connected with an air pipe 851, the air pipe 851 is connected with an air pump (the air pump is not shown in the figure), the air pipe 851 blows air to blow the cut sundries into the first collecting box 86, the right side of the first collecting box 86 is also fixedly connected with a hairbrush 861, bristles of the hairbrush 861 are arranged below the intersection of the cleaning roller I81 and the cleaning roller II 82, and the hairbrush 861 further cleans the cleaning roller I81 and the cleaning roller II 82.

The right side of the first collection box 86 is further fixedly welded with a fifth collection box 96, the fifth collection box 96 is arranged below the first cleaning roller 81 and used for collecting sundries falling from the cover plate on the right side of the first cleaning roller 81 and the cover plate chain 5, the first collection box 86 and the fifth collection box 96 are connected with the shell 1 in a sliding mode, and the shell 1 is provided with a limiting strip on the left side of the first collection box 86 and the right side of the fifth collection box 96 and used for placing the first collection box 86 and the fifth collection box 96.

Casing 1 is at the cowl 15 of 4 surface shapes of the downside fixedly connected with cooperation cylinder of cylinder 4 position of cylinder 4, the right side of cylinder 4 is equipped with two 93 dust removal sword, casing 1 is at the both sides fixedly connected with baffle of two 93 dust removal sword, the baffle is close to cowl 15 of one side fixedly connected with cooperation cylinder 4 appearance of cylinder 4, the opposite side is connected with collects box three 92, collect box three 92 and casing 1 sliding connection, casing 1 is equipped with spacing in the collection box three 92 left and right sides, be used for placing and collect box three 92.

The doffer 6 is arranged at the lower right of the cylinder 4, the doffer 6 rotates anticlockwise, the surface of the doffer 6 is also covered with a layer of card clothing, needles on the card clothing incline along the anticlockwise wind direction, so that the doffer 6 can conveniently grab cotton materials from the cylinder 4, the bottom of the doffer 6 is provided with a dust removing knife III 95 and a collecting box IV 94, the arrangement of the dust removing knife III and the collecting box IV is the same as that of a dust knife I and a collecting box II 87, an arc-shaped baffle plate 15 at the right side of the doffer 6 is fixedly connected with a cotton discharging plate, a cotton stripping roller 7 is arranged above the cotton discharging plate and close to one side of the doffer 6, the cotton stripping roller 7 rotates anticlockwise, the cotton materials are discharged from the cotton stripping roller 7 and the cotton discharging plate, the right side of the cotton discharging plate is provided with an upper compression roller and a lower compression roller, and the cotton materials pass through the upper and lower compression rollers to complete cotton carding, and it is worth mentioning that line segments on the surfaces of the licker roller 3, the cylinder 4, the, Length, etc.

Briefly described in the working process of the utility model, the rolled cotton enters the licker-in 3 from the cotton feeding plate 10 and the cotton feeding roller 2, the first dust removing knife 91 removes the sundries on the surface of the cotton, the sundries fall into the second collecting box 87, the cotton goes from the licker-in 3 to the cylinder 4, the cylinder 4 and the cover plate comb the cotton, the cover plate is attached with the sundries, the first cleaning roller 81 cleans the cover plate to take away the sundries, the second cleaning roller 82 cleans the first cleaning roller 81 to take away the sundries, the sundries attached to the second cleaning roller 82 are blown through the cutting knife 84, the blowing port 85 and the brush 861, so that the sundries fall into the first collecting box 86, in the process, some sundries directly fall into the fifth collecting box 96 on the right side of the first collecting box 86 from the cover plate and the first cleaning roller 81, the second dust removing knife 93 on the surface of the cotton on the right side of the cylinder 4 removes the sundries on the surface, the sundries fall into the third collecting box 92, the cotton goes from the cylinder 4 to the third dust removing knife 95, the sundries drop in the collecting box IV 94, the final cotton material is discharged from the cotton stripping roller 7, and is collected into a cotton cylinder by a subsequent sliver winder after passing through an upper compression roller and a lower compression roller, so that the cotton carding process is completed, the mentioned collecting boxes are all in sliding connection with the shell 1, the shell 1 on one side is provided with a through groove with a corresponding shape, the side surfaces of the collecting boxes are provided with handles 12, the collecting boxes can be taken out from the shell 1, and the sundries in the collecting boxes are convenient to clean.

Claims

1. A carding machine comprises a shell (1), a cotton feeding roller (2), a licker-in (3), a cylinder (4), a plurality of cover plates, a doffer (6) and a cotton stripping roller (7), wherein the working face of each cover plate is provided with card clothing, the cover plates are connected through chains to form a cover plate chain (5), the cover plate chain (5) is in a concave shape, the cover plate of a notch is close to the surface of the cylinder (4), the carding machine is characterized in that a cover plate cleaning device (8) is arranged on the left side of the cover plate chain (5), the cover plate cleaning device (8) comprises a cleaning roller I (81), a cleaning roller II (82) and a collecting box I (86), a 3-shaped baffle (83) is arranged above the cleaning roller I (81) and the cleaning roller II (82), the 3-shaped baffle (83) is fixedly connected with the shell (1), and a cutting tool (84) is arranged at the position of the left side of the cleaning roller II (82) of the 3-shaped baffle (83), an air blowing opening (85) is formed in the position above the second cleaning roller (82), and the first collecting box (86) is connected with the shell (1) in a sliding mode and is arranged below the second cleaning roller (82).

2. A carding machine as in claim 1, characterised in that the first clearing roller (81) is provided with a first looper (811) on its surface, and the first looper (811) is offset from the clothing needles of the flat, with the needles of the clothing interleaved.

3. The carding machine of claim 2, wherein the second cleaning roller (82) is provided with a second curved needle (821) on the surface, and the second curved needle (821) and the first curved needle (811) are staggered and embedded in a crossed manner.

4. A carding machine as in claim 1, characterised in that the cutting blade (84) and the second looper (821) are staggered and are interleaved.

5. A carding machine as in claim 1, characterised in that a brush (861) is fixedly attached to the right side plate of the first collection box (86), the bristles of the brush (861) being below the intersection of the first cleaning roller (81) and the second cleaning roller (82).

6. A carding machine according to claim 1, characterised in that the right side of the cylinder (4) and the bottom of the lickerin roll (3) and the doffer (6) are provided with dust knives, and the bottom of the dust knives (95) is provided with collecting boxes.

7. A carding machine as in claim 1, characterised in that around the lickerin roll (3), cylinder (4) and doffer (6) there are curved baffles (15) conforming to their shape, the curved baffles (15) being fixedly connected to the casing (1).