CN110468300A - A kind of preparation method of high-performance CuCr electrical contact - Google Patents

A kind of preparation method of high-performance CuCr electrical contact Download PDF

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Publication number
CN110468300A
CN110468300A CN201910690241.6A CN201910690241A CN110468300A CN 110468300 A CN110468300 A CN 110468300A CN 201910690241 A CN201910690241 A CN 201910690241A CN 110468300 A CN110468300 A CN 110468300A
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Prior art keywords
powder
electrical contact
preparation
heated
soaking time
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CN201910690241.6A
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Chinese (zh)
Inventor
郭创立
闫利平
朱金泽
聂红锋
刘凯
王小军
梁建斌
王文斌
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Xi'an Sri Advanced Copper Alloy Technology Co Ltd
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Xi'an Sri Advanced Copper Alloy Technology Co Ltd
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Priority to CN201910690241.6A priority Critical patent/CN110468300A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0425Copper-based alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/02Contacts characterised by the material thereof
    • H01H1/021Composite material
    • H01H1/025Composite material having copper as the basic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

Abstract

The invention discloses a kind of preparation methods of high-performance CuCr electrical contact, comprising the following steps: stock;Ball milling;It is dry;Compacting;Sintering.The preparation method that the present invention uses can reach performance requirement using simple technique, it is in sintering process with the difference of prior powder metallurgy method using solid-phase sintering mode, premium quality product can not only be produced, at the same also can process flow shorten, so as to shorten manufacturing cost.

Description

A kind of preparation method of high-performance CuCr electrical contact
Technical field
The present invention relates to electrical contact preparation technical fields, and in particular to a kind of preparation method of high-performance CuCr electrical contact.
Background technique
Copper-chromium contact material is that one of powerful vacuum switch contact material is pressed in currently the most important ones.It is domestic at present external The method for producing copper chromium contact has powder metallurgic method, molten infiltration method, fusion casting.
Powder metallurgic method: directly uniformly mixing a certain proportion of Cu powder and Cr powder, lower selected sintering after repressed molding At a temperature of carry out solid-phase sintering, then repressing and re-sintering is carried out, to obtain CuCr contact material.
Molten infiltration method: Cr powder or the Cr powder for being mixed with a small amount of Cu powder and other constituent elements are suppressed, infiltration skeleton is sintered into, then exists Higher than at a temperature of Cu fusing point by Cu infiltration into Cr skeleton, formed CuCr contact material.
Fusion casting: crome metal grain and copper billet are added in vacuum melting furnace, and melting forms CuCr contact material.
Powder sintering, infiltration method and vacuum casting method have the shortcomings that different, specific manifestation at present are as follows:
Powder metallurgic method: stomata easy to form keeps contact material consistency low, and mechanical strength is low, and compressive resistance difference etc. lacks It falls into.
Molten infiltration method: two phase segregation of Cu, Cr is serious in contact, is also easy to produce shrinkage cavity in material, and it is molten that contact material consistency is low etc. Seep defect.
Fusion casting: there may be macroscopical stomata, it is mingled with and the defects of component segregation, the tensile strength of material is high, and contact is anti- Melting welding performance is poor.
Therefore, the copper-chromium contact material that even tissue, pressure resistance and anti-melting welding how is prepared is of great significance.
Summary of the invention
Against the above technical problems, the present invention provides the high-performance CuCr electricity of a kind of even tissue, pressure resistance and anti-melting welding The preparation method of contact.
The technical scheme is that a kind of preparation method of high-performance CuCr electrical contact, comprising the following steps:
Step 1: stock
Weight percentage weighs each element percentage composition in raw material are as follows: Cu's 68~73%, Cr 27~32% Required copper powder and chromium powder are spare;
Step 2: ball milling
Ball-milling treatment is carried out to spare copper powder and chromium powder using planetary ball mill and obtains mixed powder;Wherein, Ball-milling Time For 6~12h, ratio of grinding media to material 5:1,110~150r/min of rotational speed of ball-mill;
Step 3: dry
Mixed powder after ball milling is dried in vacuo 15~20h under the conditions of 55~85 DEG C;
Step 4: compacting
Mixed powder after drying is pressed and molded, briquet is obtained;Specifically: the mixed powder after drying is first put into mould It is intracavitary, it is ensured that after getting togather upper die and lower die after mixed powder compacting, mold to be put into hot pressing board, sets hot press running parameter Are as follows: 200 ± 10 DEG C of temperature, external pressure 150MPa, 60~90s of molding time carry out mixed powder to carry out pre-embossed molding, Form just clamp dog;Then carrying out the compression moulding that condition is molding 800~1000MPa of unit pressure to first clamp dog is briquet, Seeking briquet density is 8.0~10.0g/cm3
Step 5: sintering
The briquet that compacting is completed is packed into after being sintered in vacuum sintering furnace and obtains high-performance CuCr electrical contact.
Further, copper powder described in step 1 uses electrolytic copper powder;Electrolytic copper powder is free of field trash, can effectively meet The performance requirement of CuCr electrical contact.
Further, chromium powder described in step 1 uses granularity for 45~75 μm of chromium powder;Select the chromium powder of the particle size range It can promote the uniformity mixed with electrolytic copper powder.
Further, step 4 carry out condition be molding 800~1000MPa of unit pressure compacting when pressure maintaining 10~ 20s;It can effectively guarantee that molding briquet can be demoulded completely, and avoid too long or too short curing time to base The performance of block has an impact;It is compared with the traditional method, this method does not add forming agent, selects the density blank during the sintering process Shrinkage is small to be basically unchanged shape, and it is small to reserve machining allowance, and stock utilization is high.
Further, sintering described in step 5 specifically comprises the processes of: it is heated to 300~500 DEG C, soaking time 120~ 240min, continues to be heated to 700~800 DEG C, soaking time 60~90min, it is finally heated extremely
900~1050 DEG C, 120~300min of soaking time, room temperature is cooled to the furnace after the completion of heating and is come out of the stove;Using solid phase Sintering, for sintering temperature close to liquidus point, sintering process does not generate the dissolution between tissue other than the tissue change in addition to pure metal With new constituent or cenotype.
Further, sintering described in step 5 specifically comprises the processes of: it is heated to 300~500 DEG C, soaking time 120~ 240min continues to be heated to 700~800 DEG C, 60~90min of soaking time under the conditions of the rate of heat addition is 30~50 DEG C/min, Then 900~1050 DEG C, 120~300min of soaking time are heated under the conditions of the rate of heat addition is 50~100 DEG C/min, heating Room temperature is cooled to the furnace after the completion to come out of the stove;Powder particle during the sintering process is on the one hand enabled to by the way of gradient-heated Between bonding can with the tablecloth of temperature increase gradually adapt to, cause sintering when be uniformly heated.
More optimizedly, sintering described in step 5 specifically comprises the processes of: is filled with argon gas, pressure into vacuum sintering furnace before sintering For 0.20~0.25MP a, then will be vacuumized inside high-temperature vacuum sintering furnace;Then with the rate of heat addition of 100 DEG C/min from room temperature 300~500 DEG C, 120~240min of soaking time are heated to, continues to be heated under the conditions of the rate of heat addition is 30~50 DEG C/min 700~800 DEG C, 60~90min of soaking time, then 900 are heated under the conditions of the rate of heat addition is 50~100 DEG C/min~ 1050 DEG C, 120~300min of soaking time, room temperature is cooled to the furnace after the completion of heating and is come out of the stove;Argon gas can be as the guarantor of alloy Gas is protected, can be avoided cracked the problem of leading to fracture in briquet sintering.
Compared with prior art the invention has the benefit that the preparation method that the present invention uses uses simple technique i.e. Performance that can be achieved requirement, has been effectively saved preparation cost;The present invention is with the difference of prior powder metallurgy method sintered Cheng Caiyong solid-phase sintering mode, can not only produce premium quality product, at the same also can process flow shorten, so as to shorten system Cause this;And raw material can promote the uniformity mixed with electrolytic copper powder using 45~75 μm of chromium powder, promote the electricity touching of preparation Head has the uniform advantage of metallographic structure;Prepared contact performance is excellent, meets GB/T 26867--2011 standard requirements, Middle gas oxygen content≤0.05%, nitrogen content≤0.003%, density >=8.15g/cm3, conductivity >=28MS/m, hardness 75- The contact of 100HB, preparation have preferable ablation resistance and excellent resistance fusion welding energy.
Detailed description of the invention
Fig. 1 is process flow chart of the invention;
Fig. 2 is the shape appearance figure that the CuCr electrical contact prepared using the embodiment of the present invention 1 amplifies 100 times under the microscope;
Fig. 3 is the shape appearance figure that the CuCr electrical contact prepared using the embodiment of the present invention 6 amplifies 100 times under the microscope;
Specific embodiment
A kind of embodiment 1: preparation method of high-performance CuCr electrical contact, comprising the following steps:
Step 1: stock
Weight percentage weighs each element percentage composition in raw material are as follows: the required copper powder of Cu 68%, Cr 32% It is spare with chromium powder;
Step 2: ball milling
Ball-milling treatment is carried out to spare copper powder and chromium powder using planetary ball mill and obtains mixed powder;Wherein, Ball-milling Time For 6h, ratio of grinding media to material 5:1, rotational speed of ball-mill 110r/min;
Step 3: dry
Mixed powder after ball milling is dried in vacuo 15h under the conditions of 55 DEG C;
Step 4: compacting
Mixed powder after drying is pressed and molded, briquet is obtained;Specifically: the mixed powder after drying is first put into mould It is intracavitary, it is ensured that after getting togather upper die and lower die after mixed powder compacting, mold to be put into hot pressing board, sets hot press running parameter Are as follows: 190 DEG C of temperature, external pressure 150MPa, molding time 60s carry out mixed powder to carry out pre-embossed molding, form just system Block;Then carrying out the compression moulding that condition is molding unit pressure 800MPa, pressure maintaining 10s to first clamp dog is briquet, it is desirable that briquet Density is 8.0g/cm3
Step 5: sintering
Briquet that compacting is completed is packed into vacuum sintering furnace and is sintered, sintering process: being heated to 300 DEG C, when heat preservation Between 120min, continue to be heated to 700 DEG C, soaking time 60min, finally heated to 900 DEG C, soaking time 120min has been heated Room temperature is cooled to the furnace after to come out of the stove.
A kind of embodiment 2: preparation method of high-performance CuCr electrical contact, comprising the following steps:
Step 1: stock
Weight percentage weighs each element percentage composition in raw material are as follows: the required copper powder of Cu 70%, Cr 30% It is spare with chromium powder;
Step 2: ball milling
Ball-milling treatment is carried out to spare copper powder and chromium powder using planetary ball mill and obtains mixed powder;Wherein, Ball-milling Time For 8h, ratio of grinding media to material 5:1, rotational speed of ball-mill 130r/min;
Step 3: dry
Mixed powder after ball milling is dried in vacuo 18h under the conditions of 75 DEG C;
Step 4: compacting
Mixed powder after drying is pressed and molded, briquet is obtained;Specifically: the mixed powder after drying is first put into mould It is intracavitary, it is ensured that after getting togather upper die and lower die after mixed powder compacting, mold to be put into hot pressing board, sets hot press running parameter Are as follows: 200 DEG C of temperature, external pressure 150MPa, molding time 80s carry out mixed powder to carry out pre-embossed molding, form just system Block;Then carrying out the compression moulding that condition is molding unit pressure 900MPa, pressure maintaining 15s to first clamp dog is briquet, it is desirable that briquet Density is 9.0g/cm3
Step 5: sintering
Briquet that compacting is completed is packed into vacuum sintering furnace and is sintered, sintering process: being heated to 400 DEG C, when heat preservation Between 180min, continue to be heated to 750 DEG C, soaking time 75min, finally heated to 1000 DEG C, soaking time 200min has been heated Room temperature is cooled to the furnace after to come out of the stove.
A kind of embodiment 3: preparation method of high-performance CuCr electrical contact, comprising the following steps:
Step 1: stock
Weight percentage weighs each element percentage composition in raw material are as follows: the required copper powder of Cu 73%, Cr 27% It is spare with chromium powder;
Step 2: ball milling
Ball-milling treatment is carried out to spare copper powder and chromium powder using planetary ball mill and obtains mixed powder;Wherein, Ball-milling Time For 12h, ratio of grinding media to material 5:1, rotational speed of ball-mill 150r/min;
Step 3: dry
Mixed powder after ball milling is dried in vacuo 20h under the conditions of 85 DEG C;
Step 4: compacting
Mixed powder after drying is pressed and molded, briquet is obtained;Specifically: the mixed powder after drying is first put into mould It is intracavitary, it is ensured that after getting togather upper die and lower die after mixed powder compacting, mold to be put into hot pressing board, sets hot press running parameter Are as follows: 210 DEG C of temperature, external pressure 150MPa, molding time 90s carry out mixed powder to carry out pre-embossed molding, form just system Block;Then carrying out the compression moulding that condition is molding unit pressure 1000MPa, pressure maintaining 20s to first clamp dog is briquet, it is desirable that briquet Density is 10.0g/cm3
Step 5: sintering
Briquet that compacting is completed is packed into vacuum sintering furnace and is sintered, sintering process: being heated to 500 DEG C, when heat preservation Between 240min, continue to be heated to 800 DEG C, soaking time 90min, finally heated to 1050 DEG C, soaking time 300min has been heated Room temperature is cooled to the furnace after to come out of the stove.
Embodiment 4: unlike the first embodiment: sintering described in step 3 specifically comprises the processes of: be heated to 300 DEG C, heat preservation Time 120min continues to be heated to 700 DEG C under the conditions of the rate of heat addition is 30 DEG C/min, then soaking time 60min is being heated Rate is heated to 900 DEG C, soaking time 120min under the conditions of being 50 DEG C/min, cool to room temperature with the furnace after the completion of heating and come out of the stove.
Embodiment 5: as different from Example 3: being heated to 500 DEG C, soaking time 240min, be 50 in the rate of heat addition DEG C/min under the conditions of continue to be heated to 800 DEG C, soaking time 90min, then the rate of heat addition be 100 DEG C/min under the conditions of heat To 1050 DEG C, soaking time 300min, room temperature is cooled to the furnace after the completion of heating and is come out of the stove
Embodiment 6: unlike the first embodiment: sintering described in step 3 specifically comprises the processes of: to vacuum-sintering before sintering Argon gas is filled in furnace, pressure is 0.20MP a, then will be vacuumized inside high-temperature vacuum sintering furnace;Then adding with 100 DEG C/min Hot rate is heated to 300 DEG C, soaking time 120min from room temperature, continues to be heated under the conditions of the rate of heat addition is 30 DEG C/min 700 DEG C, soaking time 60min, 900 DEG C, soaking time 120min then are heated under the conditions of the rate of heat addition is 50 DEG C/min, Room temperature is cooled to the furnace after the completion of heating to come out of the stove.
Embodiment 7: as different from Example 3: sintering described in step 3 specifically comprises the processes of: to vacuum-sintering before sintering Argon gas is filled in furnace, pressure is 0.25MP a, then will be vacuumized inside high-temperature vacuum sintering furnace;Then adding with 100 DEG C/min Hot rate is heated to 500 DEG C, soaking time 240min from room temperature, continues to be heated under the conditions of the rate of heat addition is 50 DEG C/min 800 DEG C, soaking time 90min, 1050 DEG C then are heated under the conditions of the rate of heat addition is 100 DEG C/min, soaking time 300min cools to room temperature with the furnace after the completion of heating and comes out of the stove.
Experimental example: CuCr electrical contact prepared by Examples 1 to 7 is passed through into " type approval test of 12KV, 25KA short circuit interruption " It can verify that and pass through, test design parameter: voltage rating 12KV, rated short circuit drop-out current 25KA.Therefore, prepared by the present invention CuCr electrical contact have preferable ablation resistance and excellent resistance fusion welding energy.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify to technical solution documented by previous embodiment or equivalent replacement of some of the technical features;And These are modified or replaceed, the spirit and model of technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution It encloses.

Claims (7)

1. a kind of preparation method of high-performance CuCr electrical contact, which comprises the following steps:
Step 1: stock
Weight percentage weighs each element percentage composition in raw material are as follows: Cu68~73%, the required copper of Cr27~32% Powder and chromium powder are spare;
Step 2: ball milling
Ball-milling treatment is carried out to spare copper powder and chromium powder using planetary ball mill and obtains mixed powder;Wherein, Ball-milling Time be 6~ 12h, ratio of grinding media to material 5:1,110~150r/min of rotational speed of ball-mill;
Step 3: dry
Mixed powder after ball milling is dried in vacuo 15~20h under the conditions of 55~85 DEG C;
Step 4: compacting
Mixed powder after drying is pressed and molded, briquet is obtained;Specifically: the mixed powder after drying is first put into die cavity It is interior, it is ensured that after getting togather upper die and lower die after mixed powder compacting, mold to be put into hot pressing board, sets hot press running parameter Are as follows: 200 ± 10 DEG C of temperature, external pressure 150MPa, 60~90s of molding time carry out mixed powder to carry out pre-embossed molding, Form just clamp dog;Then carrying out the compression moulding that condition is molding 800~1000MPa of unit pressure to first clamp dog is briquet, Seeking briquet density is 8.0~10.0g/cm3
Step 5: sintering
The briquet that compacting is completed is packed into after being sintered in vacuum sintering furnace and obtains high-performance CuCr electrical contact.
2. a kind of preparation method of high-performance CuCr electrical contact as described in claim 1, which is characterized in that copper described in step 1 Powder uses electrolytic copper powder.
3. a kind of preparation method of high-performance CuCr electrical contact as described in claim 1, which is characterized in that chromium described in step 1 Powder uses granularity for 45~75 μm of chromium powder.
4. a kind of preparation method of high-performance CuCr electrical contact as described in claim 1, which is characterized in that step 4 carries out item Part is 10~20s of pressure maintaining when forming the compacting of 800~1000MPa of unit pressure.
5. a kind of preparation method of high-performance CuCr electrical contact as described in claim 1, which is characterized in that burnt described in step 5 Knot specifically comprises the processes of: be heated to 300~500 DEG C, 120~240min of soaking time, continue to be heated to 700~800 DEG C, heat preservation 60~90min of time, is cooled to the furnace after the completion of heating by finally heated to 900~1050 DEG C, 120~300min of soaking time Room temperature is come out of the stove.
6. a kind of preparation method of high-performance CuCr electrical contact as claimed in claim 5, which is characterized in that burnt described in step 5 Knot specifically comprises the processes of: be heated to 300~500 DEG C, 120~240min of soaking time, be 30~50 DEG C/min in the rate of heat addition Under the conditions of continue to be heated to 700~800 DEG C, 60~90min of soaking time, then the rate of heat addition be 50~100 DEG C/min item It is heated to 900~1050 DEG C, 120~300min of soaking time under part, cools to room temperature with the furnace after the completion of heating and comes out of the stove.
7. a kind of preparation method of high-performance CuCr electrical contact as claimed in claim 5, which is characterized in that burnt described in step 5 Knot carries out in vacuum sintering furnace.
CN201910690241.6A 2019-07-29 2019-07-29 A kind of preparation method of high-performance CuCr electrical contact Pending CN110468300A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5471375A (en) * 1977-05-27 1979-06-07 Mitsubishi Electric Corp Preparation of contact for vacuum breaker
EP2193862A1 (en) * 2008-12-08 2010-06-09 Umicore AG & Co. KG Use of CuCr waste shavings for the production of CuCr contact blanks
CN102171780A (en) * 2008-10-31 2011-08-31 日本Ae帕瓦株式会社 Electrode material for vacuum circuit breaker and method for producing same
CN105132726A (en) * 2015-07-31 2015-12-09 陕西斯瑞工业有限责任公司 Copper-chromium contact material suitable for contactor and preparing method of copper-chromium contact material
CN106756204A (en) * 2016-11-22 2017-05-31 陕西斯瑞新材料股份有限公司 A kind of near-net-shape copper-chromium contact material preparation method
CN108559867A (en) * 2018-05-15 2018-09-21 北京科技大学 A kind of high conductivity CuCr30 contact materials and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5471375A (en) * 1977-05-27 1979-06-07 Mitsubishi Electric Corp Preparation of contact for vacuum breaker
CN102171780A (en) * 2008-10-31 2011-08-31 日本Ae帕瓦株式会社 Electrode material for vacuum circuit breaker and method for producing same
EP2193862A1 (en) * 2008-12-08 2010-06-09 Umicore AG & Co. KG Use of CuCr waste shavings for the production of CuCr contact blanks
CN105132726A (en) * 2015-07-31 2015-12-09 陕西斯瑞工业有限责任公司 Copper-chromium contact material suitable for contactor and preparing method of copper-chromium contact material
CN106756204A (en) * 2016-11-22 2017-05-31 陕西斯瑞新材料股份有限公司 A kind of near-net-shape copper-chromium contact material preparation method
CN108559867A (en) * 2018-05-15 2018-09-21 北京科技大学 A kind of high conductivity CuCr30 contact materials and preparation method thereof

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