CN110415967A - A kind of magnetic toroid winding machine - Google Patents
A kind of magnetic toroid winding machine Download PDFInfo
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- CN110415967A CN110415967A CN201910836763.2A CN201910836763A CN110415967A CN 110415967 A CN110415967 A CN 110415967A CN 201910836763 A CN201910836763 A CN 201910836763A CN 110415967 A CN110415967 A CN 110415967A
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- cylinder
- clamping jaw
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- 238000004804 winding Methods 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 33
- 125000006850 spacer group Chemical group 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention is intended to provide the magnetic toroid winding machine that a kind of winding efficiency is high, kinking is close and coiling accuracy is high.The present invention includes base, the clamping jaw turntable being rotatably assorted on the base, feeding mould group, two groups of winding former groups and blanking die group, the feeding mould group, winding former group and the blanking die group described in two groups are sequentially distributed around the clamping jaw turntable along the rotation direction of the clamping jaw turntable, the winding former group includes the line sending module, coiling module and hooking module set gradually from the top down, and the coiling module is fixedly connected with the hooking module and is arranged on the base by rotary drive mechanism.The present invention is applied to the technical field of magnet ring spooling equipment.
Description
Technical field
The present invention is applied to the technical field of magnet ring spooling equipment, in particular to a kind of magnetic toroid winding machine.
Background technique
The inductance magnet ring that a kind of winding copper wire is required on many electronic products is used as accessory, common inductance magnet ring
Small in size, also very little, traditional inductance magnet ring winding mode are with same root copper wire back and forth to the half of inductance magnet ring in aperture
Coiling is carried out, then the other half of coiling back and forth with another single line to inductance magnet ring, and then completes the coiling of inductance magnet ring.It passes
The winding mode of system is artificial coiling or mechanical coiling, the more close but efficiency of the coil winding of people's coiling is lower and winding displacement not
It is enough neat；And the high production efficiency but coil of coil winding machine coiling and the winding defective tightness of magnet ring, while traditional coil winding machine exists
The mode that idler wheel rotation magnet ring or clamping jaw overturning magnet ring are generallyd use when switching winding area switches over, and switching time is longer,
Winding area is easy to appear deviation.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide, a kind of winding efficiency is high, twines
The magnetic toroid winding machine that line is close and coiling accuracy is high.
The technical scheme adopted by the invention is that: the present invention includes base, the clamping jaw being rotatably assorted on the base turn
Disk, feeding mould group, two groups of winding former groups and blanking die group, the feeding mould group, winding former group described in two groups and it is described under
Material mould group be sequentially distributed around the clamping jaw turntable along the rotation direction of the clamping jaw turntable, the winding former group include from
On the line sending module, coiling module and the hooking module that set gradually downwards, the coiling module and hooking module is fixed connects
It connects and is arranged on the base by rotary drive mechanism.
By above scheme as it can be seen that magnet ring to be processed is clamped from the feeding mould group and with turntable by the clamping jaw turntable
Form successively transports magnet ring to each processing stations, realizes the transport between a station by using turntable structure, makes described
The more compact structure of magnetic toroid winding machine provides space utilization rate.The feeding mould group is by the orderly separation of the magnet ring to coiling and defeated
Give the clamping jaw turntable.Magnet ring difference winding area, which is carried out, by winding former group described in two groups of setting carries out coiling, Jin Ershi
Now switching winding area does not have to overturn or rotate magnet ring, guarantees that the winding area of each magnet ring is identical.It is driven by the rotation
Copper wire is tight in the shape of a spiral when mechanism drives the coiling module and the hooking module to rotate and then make around the home centered on magnet ring
Close is wrapped on magnet ring.The cutting agency is for taking out and storing the magnet ring for completing coiling from the clamping jaw turntable.
One preferred embodiment is, the clamping jaw turntable includes swivel base and several magnetic for being arranged on the swivel base
Ring clamping jaw, along the circumferencial direction array distribution of the swivel base, the swivel base is rotatably assorted several magnet ring clamping jaws
On the base, the first motor with swivel base transmission cooperation is provided in the base.
By above scheme as it can be seen that the first motor is stepper motor, the rotation bottom is driven by the first motor
Disk rotation makes several magnet ring clamping jaws in rotational direction switch station, and the magnet ring clamping jaw is for clamping magnet ring.
Further preferred embodiment is that the magnet ring clamping jaw includes pedestal, the pull rod in the pedestal and a pair
Be hinged the clamp block of cooperation, and the clamp block includes deviation portion and clamping section, and the pull rod is close to two clamp blocks
One end be provided with spacer pin, the deviation portion of two clamp blocks cooperates with the spacer pin, is provided on the pull rod
Pullover, loose slot compatible with the deviation portion of two clamp blocks is equipped in the pullover, and the spacer pin is fixed on institute
The loose slot is stated in pullover and passed through, is provided on the pull rod and the pull rod is driven to move toward the direction far from the clamp block
The deviation portion of dynamic resetting-mechanism, two clamp blocks of the spacer pin while promotion makes the clamping section of two clamp blocks
The pushing mechanism with pull rod cooperation is mutually provided on simultaneously clamping article, the base.
From above scheme as it can be seen that driving the pull rod to move to the direction far from the clamp block by the resetting-mechanism
It is dynamic, and then it is stuck in the spacer pin between two deviation portions.Since two clamp blocks are hinged cooperation, work as institute
When stating spacer pin and being stuck between two deviation portions, two clamping sections can only be made close to movement, and then ensure two institutes
Stating clamping section will not open under external force again, and realization effectively reliably clamps magnet ring.Described in the pull rod forced compression
The limit pin contacts lead two deviation portions, the loose slot to the deviation portion of the clamp block when resetting-mechanism
To keeping two deviation portions mutually close, and then keep two clamping sections mutually separate, realization loosens object.
Further preferred embodiment is to push machine described in two groups equipped with pushing mechanism described in two groups altogether on the base
Structure respectively corresponds at the feeding station that the swivel base is arranged in and discharge station, the base be equipped with support column, two groups
The pushing mechanism is each attached on the support column, and the pushing mechanism includes moving cylinder and L shape pushing block, and the L shape pushes away
The right angle portion of block and the column articulated cooperation of support, the movable end of the moving cylinder and one end of the L shape pushing block are hingedly matched
It closes, the one end of the moving cylinder far from piston rod and the column articulated cooperation of support.
By above scheme as it can be seen that by respectively the swivel base feeding station and discharge station setting described in push away
Motivation structure unclamps the magnet ring clamping jaw when realizing feeding and blanking, and then carries out magnet ring clamping and put down.Pass through the movable gas
Cylinder retraction stretches out the L shape pushing block end, and then pushes the pull rod, opens the magnet ring clamping jaw.
One preferred embodiment is, the feeding mould group includes directly shaking, the magnet ring guide rail that is fixed in the straight vibration and pushing away
Expect component, one end of the magnet ring guide rail is connect with the vibrating disk for being mounted with magnet ring, and the pushing material component includes the first cylinder, dress
Block and magnet are carried, the loading block is equipped with pickup slot, and the magnet is fixed below the pickup slot, first cylinder
Movable end is fixedly connected with the loading block and the loading block is driven to do reciprocating linear motion；When first cylinder is in just
When beginning state, the other end of the magnet ring guide rail is docked with the pickup slot.
By above scheme as it can be seen that the vibrating disk is used to magnet ring marshalling at random being transported to the magnet ring guide rail
On, and then realize that fast and effectively sorting magnet ring saves labour turnover, while improving production efficiency.It is by the way that the straight vibration is arranged
Magnet ring on the magnet ring guide rail provides the power to advance.By the way that the magnet is arranged in the lower section of the pickup slot, make magnet ring
It can be attracted by the magnet when close to the pickup slot certain distance and be moved on the pickup slot, pass through first gas
Cylinder drives the loading block movement that magnet ring is transported at the clamping jaw turntable.
One preferred embodiment is that top mounting rack is provided on the base, and the line sending module is fixed on the top
On mounting rack, the line sending module includes the coil of wire, copper wire leading truck, Liang Zhou mobile mechanism and is fixed on the Liang Zhou mobile mechanism
Movable end on line sending motor, line sending idler wheel is fixed on the output shaft of the line sending motor, in the Liang Zhou mobile mechanism
It is provided with the idle pulley with line sending idler wheel cooperation.
By above scheme as it can be seen that the Liang Zhou mobile mechanism is the common driving mechanism by cylinder as power source.It is logical
It crosses the line sending idler wheel and the idle pulley is matched for clamping tightly copper wire, send copper wire to the coiling under the driving of the line sending motor
At module.
One preferred embodiment is that the coiling module includes rotating seat, screw rod spline, eccentric block and driving assembly, institute
The both ends for stating rotating seat are respectively arranged with spline rotating nuts and screw rod travelling nut, the spline rotating nuts and the screw rod
Travelling nut, which is driven with the driving component, to be cooperated, and the screw rod spline passes through the spline rotating nuts, the rotating seat
And the screw rod travelling nut, it is several straight with spline rotating nuts cooperation along being axially arranged on the screw rod spline
Slot, is additionally provided with the thread groove with screw rod travelling nut cooperation on the screw rod spline, one end of the eccentric block with it is described
The end of screw rod spline is fixedly connected, and the other end of the eccentric block, which is rotatably assorted, runner, is provided on the runner and copper
The compatible card slot of line, the hooking module include crochet hook, movable block, mounting base, shell and reciprocating linear driving machine structure, institute
It states crochet hook to be fixed on the movable block, the mounting base is fixedly connected with the shell, and the movable block activity cooperation is in institute
It states between shell and the mounting base, reset spring is provided between the movable block and the shell, the shell is equipped with
With the inductor of movable block cooperation, the runner is circled centered on the magnet ring of the clamping jaw turntable for clamping, institute
Crochet hook is stated to pass through magnet ring under the drive of the reciprocating linear driving machine structure and copper wire is pulled through to the hole of magnet ring.
By above scheme as it can be seen that the spline rotating nuts and the silk are arranged by using at the both ends of the rotating seat
Bar travelling nut is realized the rotation of the screw rod spline and is extended and retracted, and rotates the runner after blocking copper wire same
Shi Jinhang retract action makes copper wire be pullled power by one during the winding process, can be closer be wrapped on magnet ring, simultaneously
Make the rotation direction of the screw rod spline consistent always with this configuration, and then guarantees the continuity of copper wire winding.When only
When stating the rotation of spline rotating nuts, the spline rotating nuts and straight trough cooperation are realized and the screw rod spline are driven to be returned
Transhipment is dynamic, while the screw rod spline carries out axial fortune according to hand of spiral under the position-limiting action of the screw rod travelling nut
It is dynamic；When only the screw rod travelling nut rotates, screw rod spline nothing under the position-limiting action of the spline rotating nuts
Method rotation, the screw rod spline can only be along the stretching motion for making axial direction at this time；By controlling the screw rod travelling nut and described
The velocity of rotation of spline rotating nuts axially moves while realizing screw rod spline rotation.By the way that the hooking is arranged
Copper wire is passed through the hole of magnet ring and around the home on magnet ring by module.Make copper wire by the coiling module and hooking module cooperation
One circle of winding on magnet ring, and angle around the home is gradually adjusted by rotary drive structure realization.
One preferred embodiment is, the blanking die group includes support frame, pneumatic clamper, the second cylinder, guide plate and storage box,
Support frame as described above is fixed on the base, and second cylinder is fixed on support frame as described above, and the pneumatic clamper is fixed on described
On the movable end of second cylinder, the pneumatic clamper and the clamping jaw turntable cooperate, and the guide plate is inclined at support frame as described above
Side, the storage box is located at the lower section of the guide plate, and when second cylinders retract, the pneumatic clamper is located at described lead
To the surface of plate.
By above scheme as it can be seen that driving the pneumatic clamper to extend and retract by second cylinder, when the pneumatic clamper is stretched out
When docked with the clamping jaw turntable and clamp magnet ring, when second cylinders retract, the pneumatic clamper is moved to the guide plate
Top is simultaneously unclamped, and falls into magnet ring in the storage box.
One preferred embodiment is that thread-laying mechanism is provided between two winding former groups, and the thread-laying mechanism includes the
Three cylinders, hinged seat and driving lever, the driving lever hingedly cooperate on the hinged seat, and the hinged seat is fixed on the base
On, the third cylinder is fixed on the hinged seat, and movable end and the driving lever of the third cylinder hingedly cooperate, described
Driving lever is matched with the clamping jaw turntable.
As above scheme as it can be seen that being dialled by the way that the copper wire that the thread-laying mechanism winds winding former group described in first group is arranged
It opens, one group of copper wire is around the home under the influence of preventing the stretching foot of copper wire.
One preferred embodiment is that the rotary drive mechanism includes spill spin block and the second motor, and the spill spin block rotation is matched
It closes on the base, second motor is fixed on the base, and second motor passes through synchronous belt and the rotation
Block transmission cooperation, the coiling module and the hooking module are each attached on the spill spin block.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is partial structure diagram of the invention；
Fig. 3 is the structural schematic diagram of the clamping jaw turntable；
Fig. 4 is the configuration schematic diagram of the magnet ring clamping jaw；
Fig. 5 is the structural schematic diagram of the pushing mechanism；
Fig. 6 is the structural schematic diagram of the feeding mould group；
Fig. 7 is the structural schematic diagram of the line sending module；
Fig. 8 is the structural diagrams intention of the coiling module and the hooking module；
Fig. 9 is the sectional view of the coiling module and the hooking module；
Figure 10 is the part configuration schematic diagram of the hooking module；
Figure 11 is the structural schematic diagram of the blanking die group；
Figure 12 is the structural schematic diagram of the thread-laying mechanism.
Specific embodiment
As shown in Figures 1 to 12, in the present embodiment, the present invention includes base 1, is rotatably assorted on the base 1
Clamping jaw turntable 2,3, two groups of winding former groups 4 of feeding mould group and blanking die group 5, winding former group described in 3, two groups of the feeding mould group
4 and the blanking die group 5 be sequentially distributed around the clamping jaw turntable 2 along the rotation direction of the clamping jaw turntable 2, it is described
Winding former group 4 includes the line sending module, coiling module and the hooking module that set gradually from the top down, the coiling module and described
Hooking module is fixedly connected and is arranged on the base 1 by rotary drive mechanism.
In the present embodiment, the clamping jaw turntable 2 includes swivel base 201 and is arranged on the swivel base 201
Several magnet ring clamping jaws, circumferencial direction array distribution of several magnet ring clamping jaws along the swivel base 201, the swivel base
201 are rotatably assorted on the base 1, and the first electricity with the swivel base 201 transmission cooperation is provided in the base 1
Machine.
In the present embodiment, the magnet ring clamping jaw includes pedestal 202, the pull rod 203 and one in the pedestal 202
To the clamp block 204 for the cooperation that is hinged, the clamp block 204 includes deviation portion and clamping section, and the pull rod 203 is close to two
One end of the clamp block 204 is provided with spacer pin 205, the deviation portion of two clamp blocks 204 with the spacer pin 205
Cooperate, pullover 206 is provided on the pull rod 203, the deviation portion with two clamp blocks 204 is equipped in the pullover 206
Compatible loose slot, the spacer pin 205 are fixed in the pullover 206 and on the loose slots, the pull rod 203
It is provided with the resetting-mechanism for driving the pull rod 203 mobile toward the direction far from the clamp block 204, the spacer pin 205 is same
When push two clamp blocks 204 deviation portion make two clamp blocks 204 clamping section mutually close to and clamping article, institute
State the pushing mechanism being provided on base 1 with the pull rod 203 cooperation.The resetting-mechanism includes stop nut 207 and pressure spring
208, the stop nut 207 is connect with the pull rod 203 far from the threaded one end of the clamp block 204,208 sets of the pressure spring
It sets on the pull rod 203, the pressure spring 208 is between the stop nut 207 and the pedestal 202.
In the present embodiment, altogether equipped with pushing mechanism described in two groups on the base 1, pushing mechanism described in two groups is right respectively
It should be arranged at feeding station and the discharge station of the swivel base 201, the base 1 is equipped with support column 101, two groups of institutes
It states pushing mechanism to be each attached on the support column 101, the pushing mechanism includes moving cylinder 209 and L shape pushing block 210, institute
State right angle portion and the hingedly cooperation of the support column 101, the movable end of the moving cylinder 209 and the L shape of L shape pushing block 210
One end of pushing block 210 hingedly cooperates, the one end of the moving cylinder 209 far from piston rod and the hingedly cooperation of the support column 101.
In the present embodiment, the feeding mould group 3 includes straight vibration 301, the magnet ring guide rail being fixed in the straight vibration 301
302 and pushing material component, one end of the magnet ring guide rail 302 connect with the vibrating disk 303 for being mounted with magnet ring, the pushing material component
Including the first cylinder 304, block 305 and magnet are loaded, the loading block 305 is equipped with pickup slot, and the magnet is fixed on described
Below pickup slot, the movable end of first cylinder 304 is fixedly connected with the loading block 305 and drives the loading block 305
It does reciprocating linear motion；When first cylinder 304 is in original state, the other end of the magnet ring guide rail 302 with it is described
The docking of pickup slot.
In the present embodiment, top mounting rack 102 is provided on the base 1, the line sending module is fixed on the top
On portion's mounting rack 102, the line sending module includes the coil of wire 401, copper wire leading truck 402, Liang Zhou mobile mechanism 424 and is fixed on institute
Line sending motor 403 on the movable end of Shu Liang axis mobile mechanism 424 is fixed with line sending on the output shaft of the line sending motor 403
Idler wheel 404 is provided with the idle pulley 405 with the line sending idler wheel 404 cooperation in the Liang Zhou mobile mechanism 424.The line sending rolling
The two sides of wheel 404 and 405 contact portion of the idle pulley are provided with the conduit with copper wire cooperation, are provided at the conduit outlet
Gas cuts 423, and the gas is cut 423 and is used for copper wire cutting.
In the present embodiment, the coiling module includes rotating seat 406, screw rod spline 407, eccentric block 408 and driving
Component 409, the both ends of the rotating seat 406 are respectively arranged with spline rotating nuts 410 and screw rod travelling nut 411, the flower
Key rotating nuts 410 and the screw rod travelling nut 411, which are driven with the driving component 409, to be cooperated, the screw rod spline 407
Across the spline rotating nuts 410, the rotating seat 406 and the screw rod travelling nut 411, the screw rod spline 407
Upper edge is axially arranged with several straight troughs with the spline rotating nuts 410 cooperation, be additionally provided on the screw rod spline 407 with it is described
The end of the thread groove that screw rod travelling nut 411 cooperates, one end of the eccentric block 408 and the screw rod spline 407 is fixed to be connected
It connects, the other end of the eccentric block 408, which is rotatably assorted, runner 412, and card compatible with copper wire is provided on the runner 412
Slot, the hooking module include crochet hook 413, movable block 414, mounting base 415, shell 416 and reciprocating linear driving machine structure
417, the crochet hook 413 is fixed on the movable block 414, and the mounting base 415 is fixedly connected with the shell 416, described
414 activity cooperation of movable block is between the shell 416 and the mounting base 415, the movable block 414 and the shell 416
Between be provided with reset spring 418, the shell 416 is equipped with the inductor cooperated with the movable block 414, the runner
412 are circled centered on the magnet ring of 2 clamping of clamping jaw turntable, and the crochet hook 413 is in the reciprocating linear driving machine
The hole of magnet ring is pulled through across magnet ring under the drive of structure 417 and by copper wire.
The driving component 409 includes two driving motors, and two driving motors pass through synchronous belt and the spline respectively
Rotating nuts 410 and the screw rod travelling nut 411 transmission cooperation.The reciprocating linear driving machine structure 417 is common motor
Synchronous belt operating is driven, and movable part is fixed on to the linear reciprocating motion for realizing movable part on the synchronous belt.
In the present embodiment, the blanking die group 5 includes support frame 501, pneumatic clamper 502, the second cylinder 503, guide plate 504
And storage box 505, support frame as described above 501 are fixed on the base 1, second cylinder 503 is fixed on support frame as described above
On 501, the pneumatic clamper 502 is fixed on the movable end of second cylinder 503, and the pneumatic clamper 502 is matched with the clamping jaw turntable 2
It closes, the guide plate 504 is inclined at the side of support frame as described above 501, and the storage box 505 is located at the guide plate 504
Lower section, when second cylinder 503 retracts, the pneumatic clamper 502 is located at the surface of the guide plate 504.
In the present embodiment, it is provided with thread-laying mechanism between two winding former groups 4, the thread-laying mechanism includes third
Cylinder 418, hinged seat 419 and driving lever 420, hingedly cooperation is on the hinged seat 419 for the driving lever 420, the hinged seat 419
It is fixed on the base 1, the third cylinder 418 is fixed on the hinged seat 419, the activity of the third cylinder 418
Hingedly cooperation, the driving lever 420 are matched with the clamping jaw turntable 2 with the driving lever 420 at end.
In the present embodiment, the rotary drive mechanism includes spill spin block 421 and the second motor 422, the spill spin block 421
It is rotatably assorted on the base 1, second motor 422 is fixed on the base 1, and second motor 422 passes through same
It walks band and is driven with the spill spin block 421 and cooperated, the coiling module and the hooking module are each attached to the spill spin block 421
On.
Workflow of the invention:
Firstly, being poured into a certain number of magnet rings in the vibrating disk 303 by staff, the vibrating disk 303 is whole by magnet ring
Neat is delivered in the magnet ring guide rail 302, when in the pickup slot without magnet ring, straight 301 starting of vibration, and then drive magnetic
Ring moves closer to the pickup slot, and the magnetic force that will receive the magnet when magnet ring is close to certain distance attracts, and then in magnetic
Power drive is moved in the pickup slot, and when having magnet ring in the pickup slot, the straight vibration 301 stops working.Described
The starting of one cylinder 304 docks the loading block 305 with the magnet ring clamping jaw, drive of the magnet ring clamping jaw in the pushing mechanism
Magnet ring is clamped after dynamic lower expansion, first cylinder 304 resets the filling for carrying out next magnet ring, and the first motor opens at this time
It is dynamic to drive the swivel base rotation, make magnet ring clamping jaw be moved to first group described in winding former group 4.
When coiling, the two axis driving mechanism 402 described first drives the conduit to be moved to the surface of magnet ring, the line sending
Idler wheel 404 and the idle pulley 405 cooperation drive copper wire to stretch out along the conduit, when copper wire passes through the hole certain length after institute of magnet ring
The starting of driving assembly 409 is stated, by driving the spline rotating nuts 410 and the screw rod travelling nut 411 to rotate, and then is made
The screw rod spline 407 drives the runner 412 to make rotary motion, and the runner 412 blocks copper wire and passes through the part of magnet ring simultaneously
Copper wire is driven to flip up from outside, revolving speed of screw rod travelling nut 411 is greater than the spline rotating nuts during this
410 revolving speed, and then the runner 412 is made to have the movement of a receding, and then the runner 412 is made to avoid the copper of upper end
Line, the pawl logical sequence 412 releases the limit to copper wire movable end after rotating more than 180 degree, at this time the hooking module
Starting, the crochet hook 413 pulls the copper wire movable end after fold to pass through the hole of magnet ring, and then completes a full circle around the home, so
The gas cuts 423 startings and cuts copper wire upper end afterwards, and the Liang Zhou mobile mechanism 424 retracts.The coiling module and the hook
Wire module, which gradually rotates to adjust the angle, lays equal stress on after-combustion line and line hook action until completing the coiling in the region.
The magnet ring for completing a coiling is moved at the thread-laying mechanism under the drive of the clamping jaw turntable 2, at this time magnetic
Two line ends of the copper wire on ring are directed to top, and the starting of third cylinder 418 rotates the driving lever 420 and pushes line end
Fold.Then winding former group described in being moved to second group carries out, the coiling of another winding area.
Magnet ring is sent to the blanking die group 5 after completing coiling twice, and second cylinder 503 stretches out, the pneumatic clamper 502
It retracting after opening and clamps the magnet ring on the magnet ring clamping jaw, the pushing mechanism starting opens the magnet ring clamping jaw at this time,
After second cylinder 503 retracts, the opening of pneumatic clamper 502 falls into magnet ring on the guide plate 504, and magnet ring is in the guiding
It is fallen under the guiding role of plate 504 in the storage box 505.
Claims (10)
1. a kind of magnetic toroid winding machine, it is characterised in that: it includes base (1), the clamping jaw being rotatably assorted on the base (1) turn
Disk (2), feeding mould group (3), two groups of winding former groups (4) and blanking die group (5), the feeding mould group (3), coiling described in two groups
Mould group (4) and the blanking die group (5) are sequentially distributed along the rotation direction of the clamping jaw turntable (2) in the clamping jaw turntable
(2) around, the winding former group (4) includes the line sending module, coiling module and hooking module set gradually from the top down, institute
Coiling module is stated to be fixedly connected with the hooking module and be arranged on the base (1) by rotary drive mechanism.
2. a kind of magnetic toroid winding machine according to claim 1, it is characterised in that: the clamping jaw turntable (2) includes rotation bottom
Disk (201) and several magnet ring clamping jaws being arranged on the swivel base (201), several magnet ring clamping jaws are along the rotation bottom
The circumferencial direction array distribution of disk (201), the swivel base (201) are rotatably assorted on the base (1), the base
(1) first motor with the swivel base (201) transmission cooperation is provided in.
3. a kind of magnetic toroid winding machine according to claim 2, it is characterised in that: the magnet ring clamping jaw include pedestal (202),
Across the pull rod (203) of the pedestal (202) and the clamp block (204) of a pair of cooperation that is hinged, the clamp block (204)
Including deviation portion and clamping section, the pull rod (203) is provided with spacer pin close to one end of two clamp blocks (204)
(205), the deviation portion of two clamp blocks (204) cooperates with the spacer pin (205), is arranged on the pull rod (203)
Have pullover (206), loose slot compatible with the deviation portion of two clamp blocks (204), institute are equipped in the pullover (206)
It states spacer pin (205) and is fixed in the pullover (206) and passes through the loose slot, be provided with drive on the pull rod (203)
The pull rod (203) resetting-mechanism mobile toward the direction far from the clamp block (204), the spacer pin (205) push away simultaneously
The deviation portion of dynamic two clamp blocks (204) makes the clamping section of two clamp blocks (204) mutually close to simultaneously clamping article, institute
State the pushing mechanism being provided on base (1) with the pull rod (203) cooperation.
4. a kind of magnetic toroid winding machine according to claim 3, it is characterised in that: be equipped with two groups of institutes on the base (1) altogether
Pushing mechanism is stated, pushing mechanism described in two groups respectively corresponds feeding station and the blankers being arranged in the swivel base (201)
At position, the base (1) is equipped with support column (101), and pushing mechanism described in two groups is each attached on the support column (101),
The pushing mechanism includes moving cylinder (209) and L shape pushing block (210), right angle portion and the branch of the L shape pushing block (210)
Dagger (101) hingedly cooperates, and the movable end of the moving cylinder (209) and one end of the L shape pushing block (210) hingedly cooperate,
The moving cylinder (209) one end and the support column (101) far from piston rod hingedly cooperate.
5. a kind of magnetic toroid winding machine according to claim 1, it is characterised in that: the feeding mould group (3) includes straight vibration
(301), the magnet ring guide rail (302) and pushing material component being fixed on the straight vibration (301), the one of the magnet ring guide rail (302)
Vibrating disk (303) connection of magnet ring is held and is mounted with, the pushing material component includes the first cylinder (304), loads block (305) and magnetic
Body, the loading block (305) are equipped with pickup slot, and the magnet is fixed below the pickup slot, first cylinder (304)
Movable end be fixedly connected with the loading block (305) and the loading block (305) driven to do reciprocating linear motion；When described
When one cylinder (304) is in original state, the other end of the magnet ring guide rail (302) is docked with the pickup slot.
6. a kind of magnetic toroid winding machine according to claim 1, it is characterised in that: be provided with top peace on the base (1)
Shelve (102), the line sending module is fixed on the top mounting rack (102), the line sending module include the coil of wire (401),
Copper wire leading truck (402), Liang Zhou mobile mechanism (424) and it is fixed on sending on the movable end of the Liang Zhou mobile mechanism (424)
Line motor (403) is fixed with line sending idler wheel (404) on the output shaft of the line sending motor (403), the Liang Zhou mobile mechanism
(424) idle pulley (405) with the line sending idler wheel (404) cooperation is provided on.
7. a kind of magnetic toroid winding machine according to claim 1, it is characterised in that: the coiling module includes rotating seat
(406), the both ends of screw rod spline (407), eccentric block (408) and driving assembly (409), the rotating seat (406) are set respectively
Spline rotating nuts (410) and screw rod travelling nut (411) are equipped with, the spline rotating nuts (410) and the screw rod are mobile
Nut (411), which is driven with the driving component (409), to be cooperated, and the screw rod spline (407) passes through the spline rotating nuts
(410), the rotating seat (406) and the screw rod travelling nut (411), along being axially arranged on the screw rod spline (407)
With several straight troughs of the spline rotating nuts (410) cooperation, it is additionally provided on the screw rod spline (407) and the screw rod is mobile
The thread groove of nut (411) cooperation, one end of the eccentric block (408) are fixedly connected with the end of the screw rod spline (407),
The other end of the eccentric block (408) is rotatably assorted and has runner (412), is provided on the runner (412) and is adapted with copper wire
Card slot, the hooking module includes crochet hook (413), movable block (414), mounting base (415), shell (416) and reciprocal straight
Line driving mechanism (417), the crochet hook (413) are fixed on the movable block (414), the mounting base (415) and described outer
Shell (416) is fixedly connected, and movable block (414) activity cooperates between the shell (416) and the mounting base (415),
It is provided between the movable block (414) and the shell (416) reset spring (418), the shell (416) is equipped with and institute
The inductor of movable block (414) cooperation is stated, the runner (412) is made to justify centered on the magnet ring of clamping jaw turntable (2) clamping
Zhou Yundong, the crochet hook (413) are pulled through magnetic across magnet ring under the drive of the reciprocating linear driving machine structure (417) and by copper wire
The hole of ring.
8. a kind of magnetic toroid winding machine according to claim 1, it is characterised in that: the blanking die group (5) includes support frame
(501), pneumatic clamper (502), the second cylinder (503), guide plate (504) and storage box (505), support frame as described above (501) are fixed
On the base (1), second cylinder (503) is fixed on support frame as described above (501), and the pneumatic clamper (502) is fixed on
On the movable end of second cylinder (503), the pneumatic clamper (502) and the clamping jaw turntable (2) cooperate, the guide plate
(504) it is inclined at the side of support frame as described above (501), the storage box (505) is located under the guide plate (504)
Side, when second cylinder (503) retracts, the pneumatic clamper (502) is located at the surface of the guide plate (504).
9. a kind of magnetic toroid winding machine according to claim 1, it is characterised in that: set between two winding former groups (4)
It is equipped with thread-laying mechanism, the thread-laying mechanism includes third cylinder (418), hinged seat (419) and driving lever (420), the driving lever
(420) hinged cooperation is on the hinged seat (419), and the hinged seat (419) is fixed on the base (1), the third
Cylinder (418) is fixed on the hinged seat (419), and the movable end of the third cylinder (418) and the driving lever (420) are hinged
Cooperation, the driving lever (420) match with the clamping jaw turntable (2).
10. a kind of magnetic toroid winding machine according to claim 1, it is characterised in that: the rotary drive mechanism includes rotation
Block (421) and the second motor (422), the spill spin block (421) are rotatably assorted on the base (1), second motor
(422) it is fixed on the base (1), second motor (422) is matched by synchronous belt and the spill spin block (421) transmission
It closes, the coiling module and the hooking module are each attached on the spill spin block (421).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910836763.2A CN110415967B (en) | 2019-09-05 | 2019-09-05 | Magnetic ring winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910836763.2A CN110415967B (en) | 2019-09-05 | 2019-09-05 | Magnetic ring winding machine |
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| CN110415967B CN110415967B (en) | 2023-09-12 |
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| CN110797184A (en) * | 2019-11-14 | 2020-02-14 | 黄家伟 | Magnetic ring wire winding and drawing machine convenient to assemble in combination |
| CN111696782A (en) * | 2020-07-13 | 2020-09-22 | 珠海市科瑞思机械科技有限公司 | Feed arranging mechanism of crochet hook machine |
| CN111715480A (en) * | 2020-07-16 | 2020-09-29 | 珠海市科瑞思机械科技有限公司 | EP automobile inductor assembly machine |
| CN112786307A (en) * | 2021-02-23 | 2021-05-11 | 苏州华智诚精工科技有限公司 | Automatic wire shifting mechanism |
| CN112885597A (en) * | 2021-01-14 | 2021-06-01 | 东莞市怡斯麦电子科技有限公司 | Full-automatic two-station multi-turn magnetic ring machine and winding method |
| CN114284059A (en) * | 2021-12-29 | 2022-04-05 | 南通新鸥电子有限责任公司 | Full-automatic coil production equipment for feeding, producing, returning and placing and operation method |
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| CN110797184A (en) * | 2019-11-14 | 2020-02-14 | 黄家伟 | Magnetic ring wire winding and drawing machine convenient to assemble in combination |
| CN111696782A (en) * | 2020-07-13 | 2020-09-22 | 珠海市科瑞思机械科技有限公司 | Feed arranging mechanism of crochet hook machine |
| CN111715480A (en) * | 2020-07-16 | 2020-09-29 | 珠海市科瑞思机械科技有限公司 | EP automobile inductor assembly machine |
| CN111715480B (en) * | 2020-07-16 | 2023-09-12 | 珠海市科瑞思机械科技有限公司 | EP automobile inductance assembly machine |
| CN112885597A (en) * | 2021-01-14 | 2021-06-01 | 东莞市怡斯麦电子科技有限公司 | Full-automatic two-station multi-turn magnetic ring machine and winding method |
| CN112885597B (en) * | 2021-01-14 | 2022-12-27 | 东莞市怡斯麦电子科技有限公司 | Full-automatic two-station multi-turn magnetic ring machine and winding method |
| CN112786307A (en) * | 2021-02-23 | 2021-05-11 | 苏州华智诚精工科技有限公司 | Automatic wire shifting mechanism |
| CN114284059A (en) * | 2021-12-29 | 2022-04-05 | 南通新鸥电子有限责任公司 | Full-automatic coil production equipment for feeding, producing, returning and placing and operation method |
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Address after: 519000 4th floor, No.10 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Keris Technology Co.,Ltd. Address before: 519000 4th floor, No.10 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee before: ZHUHAI KLES MACHINE TECHNOLOGY Co.,Ltd. |