CN207852469U - Full-automatic magnetic toroid winding machine - Google Patents
Full-automatic magnetic toroid winding machine Download PDFInfo
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- CN207852469U CN207852469U CN201721398731.1U CN201721398731U CN207852469U CN 207852469 U CN207852469 U CN 207852469U CN 201721398731 U CN201721398731 U CN 201721398731U CN 207852469 U CN207852469 U CN 207852469U
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Abstract
The utility model provides a kind of magnet ring fully automatic wire winding machine, including：Rack, magnet ring clamping turnover mechanism, the end of a thread clamp system, bracing wire thread-laying mechanism and string-hooking mechanism；Wait for that coiling magnet ring is clamped on the magnet ring clamping switching mechanism, after wire rod passes through magnet ring, wire rod one end is fixed by the end of a thread clamp system, the other end is gripped by the bracing wire thread-laying mechanism, when coiling, the bracing wire thread-laying mechanism is motionless, the end of a thread clamp system and magnet ring clamping switching mechanism are turned over and are circled, wire rod is set to be wound on the excircle of magnet ring, realize automation of the thicker conducting wire of line footpath around magnet ring, production efficiency is improved, production cost is reduced, while improving product quality stability and yield rate.
Description
Technical field
The utility model belongs to the inductance coil coiling processing equipment field that magnetic core is annular, more particularly to a kind of full-automatic
Magnetic toroid winding machine.
Background technology
The toroidal core wire winding of inductance coil mostly uses greatly coil winding machine completion, currently on the market common coil winding machine institute
The wire rod line footpath of winding is generally thinner, the coiling for line footpath compared with heavy wire, or uses traditional manual method coiling, hand
Work coiling picks and places that difficult, efficiency is low, not only increases enterprise's cost of labor, and the uniformity of winding displacement is difficult control, causes product
The problem that quality stability is poor and yield rate is low.
Utility model content
To solve the problems, such as the thicker conducting wire of line footpath around magnet ring, the utility model provides a kind of magnet ring fully automatic wire winding machine, packet
It includes：
Rack；Switching mechanism is clamped in magnet ring, waits for the clamping of coiling magnet ring on it, and the magnet ring clamping switching mechanism can drive
Magnet ring 360 ° of overturnings in the same direction；The end of a thread clamp system, be fixedly clamped the head end with coiling wire rod, the end of a thread clamp system
It is fixed on the one side of the magnet ring clamping switching mechanism, switching mechanism can be clamped with the magnet ring and overturn；Bracing wire is dialled
Line mechanism, and the end of a thread clamp system homonymy, and positioned at magnet ring clamping switching mechanism position on the lower side, across waiting for coiling
The other end for waiting for coiling wire rod that magnet ring center is in free state is controlled by the bracing wire thread-laying mechanism, and line machine is dialled in the bracing wire
Structure, which has, clamps and releases two positions of wire rod, when in clamped position, the magnet ring clamping switching mechanism overturning, make wire rod around
It makes on magnet ring；And string-hooking mechanism, it is located at the another of the magnet ring clamping switching mechanism opposite with the end of a thread clamp system
Side, when the bracing wire thread-laying mechanism is in the position of release wire rod, the string-hooking mechanism will be positioned at the bracing wire thread-laying mechanism
The wire rod that side is in free state is hooked to the string-hooking mechanism side from magnet ring center.
Further, the magnet ring clamping switching mechanism includes：First turnover device and the second turnover device, described first
Turnover device and second turnover device are arranged oppositely, and are rotated coaxially by the driving of the first driving motor, the first driving electricity
Machine drives transmission shaft rotation, the transmission shaft to drive described first by the second belt wheel group that both ends are arranged by first pulley group
Turnover device and second turnover device rotation.
Further, first turnover device is rotatably connected in the first fixed plate, the second turnover device rotation
It is connected in the second fixed plate, first fixed plate and second fixed plate can be slided along X-axis linear slide, the straight line
Dynamic to be driven by the second driving motor, the lead screw that second driving motor drives a both ends to be respectively provided with left and right hand thread rotates,
Two end nuts of the left and right hand thread lead screw are separately fixed in first fixed plate and second fixed plate, work as institute
When stating the second driving motor and driving left and right hand thread lead screw rotation, the nut moves toward one another, and is fixed by described first
Plate and second fixed plate drive first turnover device and second turnover device to move toward one another, and make described first to turn over
Rotary device and second turnover device can be simultaneously close to be clamped magnet ring with separate simultaneously to discharge the chucking power to magnet ring.
Further, elastic buffering mechanism is set in the position of two nuts, two elastic buffering mechanism includes respectively
One buffering fixed plate and a buffering movable plate, are arranged multiple bolsters between the buffering fixed plate and the buffering movable plate,
Described two buffering fixed plates are separately fixed in first fixed plate and second fixed plate, and the nut is fixed on institute
It states on buffering movable plate.
Further, the both ends of the transmission shaft and the left and right hand thread lead screw are rotatably supported on by the first axle bed
On the erecting bed of rack.
Further, first turnover device or second switching mechanism include invertible head, and the invertible head is fixed
On rotating shaft assembly, it is rotatably supported in first fixed plate by the second axle bed on the rotating shaft assembly；The rotation
Rotating assembly is connect with the transmission shaft by belt；The invertible head includes a pair of of magnet ring clamping piece, the magnet ring clamping piece
It is rotated by gear set drive by rotary drive motor.
The end of a thread clamp system is fixed on the side of first turnover device, and the end of a thread clamp system uses gas
Cylinder drives clamping jaw structure.
Further, the bracing wire thread-laying mechanism includes dialling wire clamp pawl, and described group of wire clamp pawl can by clamping jaw cylinder driving
It is slided along Z-direction, described group of wire clamp pawl and the clamping jaw cylinder are fixed on a slide plate, and third driving motor is by driving lead screw band
It moves the slide plate to slide in a connecting plate upper edge X-axis, the lower face that the connecting plate passes through multiple connectors and rack mounting fixture
It is fixedly connected.
Further, the string-hooking mechanism includes crochet hook, and the crochet hook can be controlled by a straight line slide unit and be slided along Z-direction
It is dynamic.
Further, the string-hooking mechanism is additionally provided with hooking detection device, and the hooking detection device includes：Crochet hook
Seat, optoelectronic switch and return unit；The tail end of the crochet hook is slidably connected with the crochet hook seat, is provided with and is opened for the photoelectricity
The induction pieces of detection are closed, the induction pieces pass through the sliding slot being arranged on the crochet hook seat protruding；The induction pieces setting exists
Sliding slot one end of the crochet hook seat；The return unit is mounted between the crochet hook and the crochet hook seat.
Further, the front end of the crochet hook is additionally provided with sliding sleeve, and the sliding sleeve is furnished with the second return unit.
Further, the full-automatic magnetic toroid winding machine further includes magnet ring loader, and the magnet ring loader is located at magnet ring
One end of switching mechanism 30 is clamped.
Further, the full-automatic magnetic toroid winding machine further includes charging and discharging mechanism, and the charging and discharging mechanism is located at described
The top of switching mechanism is clamped in magnet ring, takes magnet ring from the magnet ring loader and is transferred to the magnet ring clamping switching mechanism, institute
It states the magnet ring finished product that magnet ring clamping switching mechanism coiling is completed and magnet ring finished product area is also transferred to by charging and discharging mechanism.
Further, the charging and discharging mechanism includes feeding device and blanking device, the feeding device and the blanking
Device is mobile simultaneously, and the feeding device and the blanking device are mounted on a backboard, are driven by cylinder on the backboard
One holder moves along the x-axis, and the holder is fixed on the upper surface of the erecting bed of the rack；The feeding device includes feeding
Part, the upper materials and parts are driven by cylinder and are moved along Y-axis；The blanking device includes blanking clamping jaw, and opening and closing are driven by a cylinder,
The cylinder controls the blanking clamping jaw and the cylinder is moved along Y direction.
Further, the full-automatic magnetic toroid winding machine further includes thread feeding mechanism, with the bracing wire thread-laying mechanism homonymy, institute
It states bracing wire thread-laying mechanism to be located between magnet ring clamping switching mechanism and the thread feeding mechanism, the thread feeding mechanism is discharged institute
Want the side that switching mechanism is clamped from the magnet ring for the wire rod of coiling length that band coiling magnet ring center is passed through to pass through to the other side, and
The end of a thread clamp system will be given to coiling wire rod head end.
Further, the thread feeding mechanism is equipped with line sending pipe, and the line sending pipe is controlled by the line sending cylinder, described to send
Line cylinder is mounted on side plate, and the side plate is slidably connected on a mounting base, and the mounting base is slidably connected at institute
State on the erecting bed of rack, the side plate can the relatively described mounting base along Z-direction slide, the mounting base can be with respect to institute
State the erecting bed of rack along X-direction sliding make the thread feeding mechanism can the relatively described rack platform sliding.
Further, the full-automatic magnetic toroid winding machine further includes thread cutting mechanism, and the thread cutting mechanism is fixed on rack
On thread feeding mechanism, the thread cutting mechanism of rack cuts the wire rod between the end of a thread clamp system and the thread feeding mechanism of rack of rack.
Further, the rack includes the first frame and the second frame, and the charging and discharging mechanism, the magnet ring clamp
On the upper surface for the erecting bed that switching mechanism and the thread feeding mechanism are mounted on first frame, the bracing wire thread-laying mechanism peace
On the lower face of the erecting bed of the first frame, the string-hooking mechanism is mounted on second frame.
The utility model also provides another magnetic toroid winding machine, waits for that coiling magnet ring is clamped on magnet ring clamping switching mechanism,
After wire rod passes through magnet ring, wire rod one end is fixed by the end of a thread clamp system, and the other end is gripped by bracing wire thread-laying mechanism, coiling
When, the bracing wire thread-laying mechanism is motionless, and the end of a thread clamp system and magnet ring clamping switching mechanism are turned over and circled, and make wire rod
It is wound on the excircle of magnet ring.
Magnet ring fully automatic wire winding machine provided by the utility model realizes automation of the thicker conducting wire of line footpath around magnet ring,
Production efficiency is improved, production cost is reduced, while improving product quality stability and yield rate.
Description of the drawings
Fig. 1 is the stereoscopic mechanism schematic diagram of the utility model magnet ring fully automatic wire winding machine；
Fig. 2 is the amplification assumption diagram of the parts I in Fig. 1；
Fig. 3 is the stereoscopic mechanism schematic diagram of the utility model magnet ring clamping turnover mechanism；
Fig. 4 is the stereoscopic mechanism schematic diagram of the first turnover device；
Fig. 5 is the stereoscopic mechanism schematic diagram of the utility model bracing wire thread-laying mechanism；
Fig. 6 is the stereoscopic mechanism schematic diagram of the utility model charging and discharging mechanism；
Fig. 7 is the dimensional structure diagram of string-hooking mechanism；
Fig. 7-1 is the stereoscopic schematic diagram for the crochet hook that the present invention uses；
Fig. 8 is the dimensional structure diagram of the utility model thread feeding mechanism.
Specific implementation mode
Below in conjunction with the accompanying drawings, the embodiments of the present invention are described in detail.
The stereoscopic mechanism schematic diagram of Fig. 1 the utility model magnet ring fully automatic wire winding machines, Fig. 2 are that the utility model magnet ring is complete certainly
The partial enlarged view of dynamic coil winding machine, as depicted in figs. 1 and 2, the magnet ring fully automatic wire winding machine of the utility model includes：Magnet ring clamps
Switching mechanism 10, the end of a thread clamp system 20, bracing wire thread-laying mechanism 30 and string-hooking mechanism 40；Wait for that coiling magnet ring is clamped in magnet ring clamping
On switching mechanism 10, magnet ring clamping turnover mechanism 10 can drive magnet ring 360 ° of overturnings in the same direction；The end of a thread clamp system 20 is solid
It is scheduled on the one side of magnet ring clamping turnover mechanism 10, can be overturn with magnet ring clamping turnover mechanism 10, wait for coiling wire rod
Head end is fixedly clamped by the end of a thread clamp system 20；Bracing wire thread-laying mechanism 30 and 20 homonymy of the end of a thread clamp system, and it is located at magnetic ring clamp
The tight position on the lower side of switching mechanism 10, across waiting for that coiling magnet ring center is in the other end for waiting for coiling wire rod of free state by drawing
Line thread-laying mechanism 30 controls, and bracing wire thread-laying mechanism 30, which has, clamps and releases two positions of wire rod, when in clamped position, magnet ring
Clamping turnover mechanism 10 is overturn, and is made in wire rod coiling to magnet ring；String-hooking mechanism 40 is located at the magnetic opposite with the end of a thread clamp system 20
The other side of ring clamping turnover mechanism 10, when bracing wire thread-laying mechanism 30 is in the position of release wire rod, string-hooking mechanism 40 will be located at
The wire rod that the side of bracing wire thread-laying mechanism 30 is in free state is hooked to 40 side of string-hooking mechanism from magnet ring center.
The full-automatic magnetic toroid winding machine of the utility model further includes magnet ring loader 50, and magnet ring loader 50 is located at magnetic ring clamp
One end of tight switching mechanism 10.
The full-automatic magnetic toroid winding machine of the utility model further includes charging and discharging mechanism 60, and charging and discharging mechanism 60 is located at magnetic ring clamp
The top of tight switching mechanism 10, takes magnet ring from magnet ring loader 50 and is transferred to magnet ring clamping turnover mechanism 10, and magnet ring clamping is turned over
The magnet ring finished product that 10 coiling of rotation mechanism is completed also has charging and discharging mechanism 60 to be transferred to magnet ring finished product area.
The full-automatic magnetic toroid winding machine of the utility model further includes thread feeding mechanism 70, with 30 homonymy of bracing wire thread-laying mechanism, is drawn
For line thread-laying mechanism 30 between magnet ring clamping turnover mechanism 10 and thread feeding mechanism 70, the release of thread feeding mechanism 70 is long by wanted coiling
The wire rod of degree passes through band coiling magnet ring center to pass through to the other side from the side of magnet ring clamping turnover mechanism 10, and will be with coiling line
Material head end is given to the end of a thread clamp system 20.
The full-automatic magnetic toroid winding machine of the utility model further includes thread cutting mechanism 80, and the thread cutting mechanism 80 is fixed on line sending
In mechanism 70, thread cutting mechanism 80 cuts the wire rod between the end of a thread clamp system 20 and thread feeding mechanism 70.
The full-automatic magnetic toroid winding machine of the utility model further includes rack 90, and rack 90 includes the first frame 91 and the second frame
Frame 92, charging and discharging mechanism 60, magnet ring clamping turnover mechanism 10 and thread feeding mechanism 70 are mounted on the erecting bed 911 of the first frame 91
On upper surface, bracing wire thread-laying mechanism 30 is mounted on the lower face of the erecting bed 911 of the first frame 91, and string-hooking mechanism 40 is mounted on
On first frame 91.
Fig. 3 is the stereoscopic mechanism schematic diagram of the utility model magnet ring clamping turnover mechanism, as shown, magnet ring clamps overturning
Mechanism 10 includes the first turnover device 11 and the second turnover device 12, and the first turnover device 11 and 12 opposite direction of the second turnover device are set
It sets, is rotated coaxially by the driving of the first driving motor 13, specifically, the first driving motor 13 is driven by first pulley group 131 and passed
Moving axis 14 rotates, and transmission shaft 14 drives the first turnover device 11 and second overturning dress by the second belt wheel group 141 that both ends are arranged
Set 12 rotations.First turnover device 11 is rotatably connected in the first fixed plate 111, and the second turnover device 12 is rotatably connected on second
In fixed plate 121, the first fixed plate 111 and the second fixed plate 121 can with respect to rack 90 erecting bed 911 along X-axis linear slide,
The linear slide is driven by the second driving motor 15, and specifically, it is left and right that the second driving motor 15 drives a both ends to be respectively provided with
The lead screw 151 for revolving screw thread rotates, and two end nuts 152 of left and right hand thread lead screw are separately fixed at the first fixed plate 111 and second
In fixed plate 121, when the lead screw 151 of the second driving motor 15 driving rotates, under the action of left and right hand thread, make lead screw
Two end nuts 152 move toward one another, the first turnover device 11 and the are driven by the first fixed plate 111 and the second fixed plate 121
Two turnover devices 12 move toward one another, and realize the first turnover device 11 and the second turnover device 12 simultaneously close to 1 He of magnet ring is clamped
Simultaneously far to discharge the chucking power to magnet ring 1.First because caused by generating continually changing outer diameter in 1 winding process of magnet ring
The distance between turnover device 11 and the second turnover device 12 constantly change therewith, become for magnet ring outer diameter caused by absorption coiling
Change, elastic buffering mechanism 16 is set in the position of two nuts 152 of lead screw 151, two elastic buffering mechanisms 16 include respectively a buffering
Fixed plate 161 and one buffers movable plate 162, and buffering fixed plate 161, which is eased up, is arranged multiple bolsters 163 between detrusion movable plate 162,
Two buffering fixed plates 161 are separately fixed in the first fixed plate 111 and the second fixed plate 121, and feed screw nut 152 is fixed on slow
On detrusion movable plate 162.
Further, the both ends of transmission shaft 14 and lead screw 151 are rotatably supported on the erecting bed of rack 90 by the first axle bed 2
On 911.
First turnover device 11 is identical with the structure of the second turnover device 12, by taking the first turnover device 11 therein as an example into
The introduction of row mechanism.Fig. 4 is the stereoscopic mechanism schematic diagram of the first turnover device, as shown in figure 4, the first turnover device 11 includes overturning
First 112, invertible head 112 is fixed on rotating shaft assembly 113, is rotatably supported on by the second axle bed 114 on rotating shaft assembly 113
In first fixed plate 111；Rotating shaft assembly 113 is connect with transmission shaft 14 by belt；Invertible head 112 includes that a pair of of magnet ring is clamped
Part 115, magnet ring clamping piece 115, which is driven by rotary drive motor 116 by gear set 117, to be rotated.Shown in Fig. 3, magnetic
Ring 1 is clamped between the magnet ring clamping piece 115 being arranged on the first turnover device 11 and the second turnover device 12, when under magnet ring entrance
Before one coiling period, the magnet ring clamping piece 115 being arranged on the first turnover device 11 and the second turnover device 12 is in the same direction simultaneously
One angle of rotation is equably wound on the circumference of magnet ring with avoiding previous winding position with reaching wire rod.
Further, on the one hand the periphery of magnet ring clamping piece 115 can prevent damaging using rubber etc. elastic anti-slips material
On the other hand the wire rod being wound on magnet ring can increase frictional force of the magnet ring clamping piece 115 to magnet ring.
Further, rotary drive motor 116 is powered using brush 118, prevents the first turnover device 11 in switching process
In wire intertwist.
Shown in Fig. 1, Fig. 2 and Fig. 4, the end of a thread clamp system 20 is fixed on the side of the first turnover device 11,
The end of a thread clamp system 20 drives clamping jaw structure using cylinder.
Fig. 5 is the stereoscopic mechanism schematic diagram of the utility model bracing wire thread-laying mechanism, as shown, bracing wire thread-laying mechanism 30 wraps
It includes and dials wire clamp pawl 31, dial wire clamp pawl 31 and can be slided along Z-direction by the driving of cylinder 32, dial wire clamp pawl 31 and cylinder 32 is fixed on slide plate 33
On, for third driving motor 34 by driving lead screw that slide plate 33 is driven to be slided in 35 upper edge X-axis of connecting plate, connecting plate 35 passes through connection
Part 36 is fixedly connected with the lower face of the erecting bed 911 of the first frame 91.
Fig. 6 is the stereoscopic mechanism schematic diagram of the utility model charging and discharging mechanism, as shown, charging and discharging mechanism 60 includes upper
Expect device 61 and blanking device 62, feeding device 61 and blanking device 62 are mobile simultaneously, and feeding device 61 is responsible for clamping to magnet ring
10 feeding of switching mechanism (magnet ring for waiting for coiling), blanking device 62 are responsible for giving 10 blanking of magnet ring clamping turnover mechanism (coiling completion
Magnet ring finished product), feeding device 61 and blanking device 62 are mounted on backboard 63, are driven in holder 65 by cylinder 64 on backboard 63
On move along the x-axis, holder 65 is fixed on the upper surface of the erecting bed 911 of the first frame 91；Feeding device 61 includes upper materials and parts
611, upper materials and parts 611 are driven by cylinder 613 and are moved along Y-axis, and the plugs 612 of upper materials and parts 611 is ferrous material or magnetic material,
Plug 612 is inserted into magnet ring center and drives its movement；Blanking device 62 includes blanking clamping jaw 621, and opening and closing, gas are driven by a cylinder 66
Cylinder 67 controls blanking clamping jaw 621 and about 66 cylinder (Y direction) is mobile.On being completed while the utility model charging and discharging mechanism
The process of material and blanking, improves equipment work efficiency.
Fig. 7 is the dimensional structure diagram of string-hooking mechanism, as shown in fig. 7, string-hooking mechanism 40 includes crochet hook 41, crochet hook 41 can
It is slided along Z-direction by the control of straight line slide unit 42.Preferably, string-hooking mechanism 40 is additionally provided with hooking detection device, the hooking
Detection device includes：Crochet hook seat 43, optoelectronic switch 44 and return unit 45；The tail end of crochet hook 41 is slidably connected with crochet hook seat 43,
On be provided with the induction pieces 46 detected for optoelectronic switch 44, induction pieces 46 pass through the sliding slot being arranged on crochet hook seat 43 protruding；
Induction pieces 46 are arranged in sliding slot one end of crochet hook seat 43；Return unit 45 is mounted between crochet hook 41 and crochet hook seat 43.When crochet hook 41
Front end be hooked to wire rod, when straight line slide unit 42 drives direction movement of the crochet hook 41 far from magnet ring, wire rod applies one to crochet hook 41
Reaction force, makes crochet hook 41 be slided with respect to crochet hook seat 43, and optoelectronic switch 44 detects induction pieces 46, shows that crochet hook 41 is hooked to
Line shows that crochet hook 41 is not hooked to line conversely, when optoelectronic switch 44 can't detect induction pieces 46.Further, before crochet hook 41
End is additionally provided with sliding sleeve 47, and sliding sleeve 47 is furnished with the second return unit 48, and sliding sleeve 47 can lock wire rod during 41 hooking of crochet hook
Prevent it from deviating from from hook groove.Further, as shown in Fig. 7-1, pulley 49,49 turns of pulley are equipped in the front end hook groove of crochet hook 41
Dynamic during hooking, wire rod contacts crochet hook 41 with the outer surface of pulley 49 on the two side of the hook groove of crochet hook 41, prevents
Only wire surface is damaged during hooking.
Fig. 8 is the dimensional structure diagram of the utility model thread feeding mechanism, as shown, thread feeding mechanism 70 is equipped with line sending
Pipe 71, line sending pipe 71 are controlled by line sending cylinder 72, and line sending cylinder 72 is mounted on side plate 73, and side plate 73 is slidably connected at installation bottom
It on plate 74, is slidably connected on mounting base 74 on the erecting bed 911 of rack 90, side plate 73 can be with respect to mounting base 74 along Z axis
Direction is slided, and mounting base 74 can make thread feeding mechanism 70 can opposite installation with respect to the erecting bed 911 of rack 90 along X-direction sliding
Platform 911 slides；Thread cutting mechanism 80 is mounted on the side plate 73 of thread feeding mechanism 70.The line sending principle of thread feeding mechanism 70：Thread feeding mechanism
When 70 startup line sending work, first, side plate 73 is moved relative to mounting base 74 to magnet ring clamping turnover mechanism 10 along Z-direction,
What the control line sending of line sending cylinder 72 pipe 71 was clamped on magnet ring clamping turnover mechanism 10 waits for that coiling magnet ring is close, is precisely worn with facilitating
Line, then, wire rod cut across the center for waiting for coiling magnet ring from line sending pipe；After line sending length, which reaches preset length, to be required, stop
Only line sending, line sending cylinder 72 control line sending pipe 71 and retract, and not interfere coil winding machine other component to act, mounting base 74 is along X-axis
Direction is moved relative to the erecting bed 911 of rack 90 to close to 20 side of the end of a thread clamp system, and the end of a thread clamp system 20 clamps wire rod
Afterwards, thread cutting mechanism 80 cuts wire rod between line sending pipe 71 and thread cutting mechanism 80, and mounting base 74 and side plate 73 are along above-mentioned
Side drives each component to be restored to original position in the opposite direction, and line sending next time is waited for work.
The magnet ring loader 50 of the utility model uses vibrating disk.
With reference to above-mentioned attached drawing, the operation principle of the utility model magnet ring fully automatic wire winding machine is introduced：
Initial position, the first turnover device 11 and the second turnover device 12 of magnet ring clamping turnover mechanism 10 away from each other,
The plug 612 of the feeding device 61 of charging and discharging mechanism 60 is inserted from magnet ring loader 50 takes magnet ring to pick and place to magnet ring clamping overturning
Between the first turnover device 11 and the second turnover device 12 of mechanism 10, the first turnover device 11 and the second turnover device 12 are each other
Close to magnet ring is clamped, the center of magnet ring is upper and lower directions (Y direction) at this time, this state is defined as the origin position of magnet ring；Magnetic
Ring clamping turnover mechanism 10, which is rotated by 90 °, keeps magnet ring center opposite with the line sending pipe 71 of thread feeding mechanism 70, this state is defined as magnet ring
Thread position；Thread feeding mechanism 70 starts the line sending program line sending principle of above-mentioned thread feeding mechanism 70 (detailed process referring to), the end of a thread
After clamp system 20 clamps one end wire rod for being cut, magnet ring clamping turnover mechanism 10 flip an angle (90 ° to 180 ° it
Between) make the long side (free end for waiting for coiling) of wire rod towards bracing wire thread-laying mechanism 30, bracing wire thread-laying mechanism 30 is along Z-direction towards magnetic
10 direction of ring clamping turnover mechanism is stretched out close to wire rod is clamped below magnet ring, and the both ends of wire rod are respectively by the end of a thread clamping machine at this time
Structure 20 and bracing wire thread-laying mechanism 30 clamp, and the long side that bracing wire thread-laying mechanism 30 clamps wire rod remains stationary as, and magnet ring clamps tipper
Structure 10 and the end of a thread clamp system 20 continue to overturn 360 ° relative to the thread position of magnet ring with respect to bracing wire thread-laying mechanism 30, complete
First circle coiling of the wire rod on magnet ring；Then, 30 wire gripper of bracing wire thread-laying mechanism along X-direction to 20 side of the end of a thread clamp system
Mobile a small distance merges out space for the crochet hook insertion magnet ring center of string-hooking mechanism 40, and the crochet hook 41 of string-hooking mechanism 40 is stretched
Into magnet ring center, 30 wire gripper of bracing wire thread-laying mechanism is close to 41 side of crochet hook along X-direction, and wire rod is caught on convenient for crochet hook 41,
Bracing wire thread-laying mechanism 30 unclamps wire rod and is moved towards the direction far from magnet ring clamping turnover mechanism 10 along Z-direction, the free end of wire rod
The magnet ring other side is hooked to from magnet ring center by crochet hook 41, magnet ring clamping turnover mechanism 10 flips an angle again makes the length of wire rod
While towards bracing wire thread-laying mechanism 30, bracing wire thread-laying mechanism 30 stretches out the long side for clamping wire rod, and magnet ring clamping turnover mechanism 10 continues
It is turned to relative to 360 ° of thread position, completes second circle circle coiling of the wire rod on magnet ring, recycle above-mentioned steps, complete magnet ring
Coiling.The magnet ring for completing coil winding is gripped by the blanking device 62 of charging and discharging mechanism 60 to finished product area.
The method for winding of the utility model magnet ring fully automatic wire winding machine, includes the following steps：
Feeding step, feeding device will wait for that coiling magnet ring is transferred to the first turnover device and the second overturning from magnet ring loader
Between device；
Magnet ring coiling original point position step, the first turnover device and the second turnover device move toward one another clamping and wait for coiling magnet ring
90 ° of overturning makes described to wait for that the center of coiling magnet ring is opposite with wire-sending device；
Line sending step, wire rod are imported by the conduit of wire-sending device and are passed through the centre bore for waiting for coiling magnet ring, line sending length
After reaching predetermined value, wire-sending device is close to the end of a thread clamp system 20, and the end of a thread clamp system 20 clamps wire rod in the side of magnet ring
One end makes it fix, and thread cutting mechanism 80 cuts the wire rod between the conduit of wire-sending device and the end of a thread clamp system 20；
Spooling step, the first turnover device, the second turnover device and the end of a thread clamp system 20 are with the origin position of magnet ring
It rotates by a certain angle on the basis of setting, keeps the on-fixed end of wire rod close to bracing wire thread-laying mechanism, bracing wire thread-laying mechanism, which stretches out, to be clamped
The wire rod of the magnet ring other side remains stationary as, and the first turnover device, the second turnover device and the end of a thread clamp system 20 continue to rotate
360 ° return to origin position, complete first circle coiling of the wire rod on magnet ring excircle；
Hooking step, bracing wire thread-laying mechanism are moved to 20 direction of the end of a thread clamp system, by the on-fixed end of wire rod to deviation
One side-sway of the end of a thread clamp system 20, to avoid the motion path of the crochet hook of string-hooking mechanism 40, the crochet hook of string-hooking mechanism 40 is inserted into
Magnet ring center, bracing wire thread-laying mechanism are moved to crochet hook direction again, and wire rod is made to swing back, so that crochet hook catches on wire rod, line machine is dialled in bracing wire
Structure unclamps wire rod, and the non-free end of wire rod is hooked to the other side of magnet ring by crochet hook from the side of magnet ring across magnet ring center；
Above-mentioned spooling step and the hooking step are repeated, until completing the coiling of wire rod remainder；
The magnet ring finished product that coiling is completed is shifted to finished product by blanking device between the first turnover device and the second turnover device
Area.
Claims (18)
1. a kind of full-automatic magnetic toroid winding machine, which is characterized in that including：
Rack；
Switching mechanism is clamped in magnet ring, waits for the clamping of coiling magnet ring on it, and the magnet ring clamping switching mechanism can drive magnet ring along same
One 360 ° of direction is overturn；
The end of a thread clamp system, be fixedly clamped the head end with coiling wire rod, and the end of a thread clamp system is fixed on the magnet ring clamping
On the one side of switching mechanism, switching mechanism can be clamped with the magnet ring and overturn；
Bracing wire thread-laying mechanism, and the end of a thread clamp system homonymy, and positioned at magnet ring clamping switching mechanism position on the lower side,
It is described across waiting for that coiling magnet ring center is in the other end for waiting for coiling wire rod of free state and controlled by the bracing wire thread-laying mechanism
Bracing wire thread-laying mechanism, which has, clamps and releases two positions of wire rod, when in clamped position, the magnet ring clamping switching mechanism turns over
Turn, makes in wire rod coiling to magnet ring；With
String-hooking mechanism is located at the other side of the magnet ring clamping switching mechanism opposite with the end of a thread clamp system, when described
Bracing wire thread-laying mechanism is in the position of release wire rod, and the string-hooking mechanism will be in certainly positioned at the side of the bracing wire thread-laying mechanism
By the wire rod of state the string-hooking mechanism side is hooked to from magnet ring center.
2. full-automatic magnetic toroid winding machine according to claim 1, which is characterized in that switching mechanism packet is clamped in the magnet ring
It includes：First turnover device and the second turnover device, first turnover device and second turnover device are arranged oppositely, by
The driving of one driving motor rotates coaxially, and first driving motor drives transmission shaft to rotate by first pulley group, the transmission
Axis drives first turnover device and second turnover device to rotate by the second belt wheel group that both ends are arranged.
3. full-automatic magnetic toroid winding machine according to claim 2, which is characterized in that the first turnover device rotation connection
In the first fixed plate, second turnover device is rotatably connected in the second fixed plate, first fixed plate and described
Two fixed plates can be driven along X-axis linear slide, the linear slide by the second driving motor, the second driving motor driving one
Both ends are respectively provided with the lead screw rotation of left and right hand thread, and two end nuts of the left and right hand thread lead screw are separately fixed at described
In first fixed plate and second fixed plate, when second driving motor drives the left and right hand thread lead screw rotation,
The nut moves toward one another, and first turnover device and described is driven by first fixed plate and second fixed plate
Second turnover device moves toward one another, and makes first turnover device and second turnover device can be simultaneously close to magnet ring is clamped
With separate simultaneously to discharge the chucking power to magnet ring.
4. full-automatic magnetic toroid winding machine according to claim 3, which is characterized in that bullet is arranged in the position of two nuts
Property buffer gear, two elastic buffering mechanism respectively include one buffering fixed plate and one buffering movable plate, the buffering fixed plate
Multiple bolsters are set between the buffering movable plate, and described two buffering fixed plates are separately fixed at described first and fix
On plate and second fixed plate, the nut is fixed on the buffering movable plate.
5. full-automatic magnetic toroid winding machine according to claim 4, which is characterized in that the transmission shaft and the left and right rotation
The both ends of threaded screw rod are rotatably supported on by the first axle bed on the erecting bed of rack.
6. full-automatic magnetic toroid winding machine according to claim 3, which is characterized in that first turnover device or described
Two switching mechanisms include invertible head, and the invertible head is fixed on rotating shaft assembly, pass through the second axis on the rotating shaft assembly
Seat is rotatably supported in first fixed plate；The rotating shaft assembly is connect with the transmission shaft by belt；The overturning
Head includes a pair of of magnet ring clamping piece, and the magnet ring clamping piece is rotated by rotary drive motor by gear set drive.
7. full-automatic magnetic toroid winding machine according to claim 2, which is characterized in that the end of a thread clamp system is fixed on institute
On the side for stating the first turnover device, the end of a thread clamp system drives clamping jaw structure using cylinder.
8. full-automatic magnetic toroid winding machine according to claim 1, which is characterized in that the bracing wire thread-laying mechanism includes dialling line
Clamping jaw, described group of wire clamp pawl can be slided by clamping jaw cylinder driving along Z-direction, and described group of wire clamp pawl and the clamping jaw cylinder are fixed on
On one slide plate, third driving motor is by driving lead screw that the slide plate is driven to be slided in a connecting plate upper edge X-axis, the connecting plate
It is fixedly connected with the lower face of rack mounting fixture by multiple connectors.
9. full-automatic magnetic toroid winding machine according to claim 1, which is characterized in that the string-hooking mechanism includes crochet hook, institute
Stating crochet hook can be controlled by a straight line slide unit along Z-direction sliding.
10. full-automatic magnetic toroid winding machine according to claim 9, which is characterized in that the string-hooking mechanism is additionally provided with hook
Line detector, the hooking detection device include：Crochet hook seat, optoelectronic switch and return unit；The tail end of the crochet hook with it is described
Crochet hook seat is slidably connected, and is provided with the induction pieces for optoelectronic switch detection, and the induction pieces pass through the crochet hook seat
The sliding slot of upper setting is protruding；The induction pieces are arranged in sliding slot one end of the crochet hook seat；The return unit is mounted on institute
It states between crochet hook and the crochet hook seat.
11. full-automatic magnetic toroid winding machine according to claim 10, which is characterized in that the front end of the crochet hook is additionally provided with
Sliding sleeve, the sliding sleeve are furnished with the second return unit.
12. full-automatic magnetic toroid winding machine according to claim 1, which is characterized in that the full-automatic magnetic toroid winding machine is also
Including magnet ring loader, the magnet ring loader is located at one end of magnet ring clamping switching mechanism 30.
13. full-automatic magnetic toroid winding machine according to claim 12, which is characterized in that the full-automatic magnetic toroid winding machine is also
Including charging and discharging mechanism, the charging and discharging mechanism is located at the top of magnet ring clamping switching mechanism, from the magnet ring loader
Take magnet ring and be transferred to magnet ring clamping switching mechanism, the magnet ring finished product that the magnet ring clamping switching mechanism coiling is completed also by
Charging and discharging mechanism is transferred to magnet ring finished product area.
14. full-automatic magnetic toroid winding machine according to claim 13, which is characterized in that the charging and discharging mechanism includes feeding
Device and blanking device, the feeding device and the blanking device are mobile simultaneously, the feeding device and the blanking device
It is driven by the first cylinder on a backboard, on the backboard and is moved along the x-axis in a holder, the holder is fixed on the machine
On the upper surface of the erecting bed of frame；The feeding device includes upper materials and parts, and the upper materials and parts are driven by the second cylinder and moved along Y-axis
It is dynamic；The blanking device includes blanking clamping jaw, and opening and closing are driven by third cylinder, and the 4th cylinder controls the blanking clamping jaw and described
Third cylinder is moved along Y direction.
15. full-automatic magnetic toroid winding machine according to claim 14, which is characterized in that the full-automatic magnetic toroid winding machine is also
Including thread feeding mechanism, with the bracing wire thread-laying mechanism homonymy, the bracing wire thread-laying mechanism is located at magnet ring clamping switching mechanism
Between the thread feeding mechanism, switching mechanism is clamped from the magnet ring in the wire rod of coiling length by the thread feeding mechanism release
Side pass through band coiling magnet ring center to pass through to the other side, and the end of a thread clamp system will be given to coiling wire rod head end.
16. full-automatic magnetic toroid winding machine according to claim 15, which is characterized in that the thread feeding mechanism is equipped with line sending
Pipe, the line sending pipe are controlled by the line sending cylinder, and the line sending cylinder is mounted on side plate, and the side plate is slidably connected at
On one mounting base, the mounting base is slidably connected on the erecting bed of the rack, and the side plate can the relatively described installation
Bottom plate along Z-direction slide, the mounting base can the relatively described rack erecting bed along X-direction sliding make the Wire-feeding machine
Structure can the relatively described rack platform sliding.
17. full-automatic magnetic toroid winding machine according to claim 15, which is characterized in that the full-automatic magnetic toroid winding machine is also
Including thread cutting mechanism, the thread cutting mechanism is fixed on the thread feeding mechanism of rack, and the thread cutting mechanism of rack is by the thread end clamp of rack
Tightly the wire rod between mechanism and the thread feeding mechanism of rack is cut.
18. full-automatic magnetic toroid winding machine according to claim 15, which is characterized in that the rack include the first frame and
Second frame, the charging and discharging mechanism, the magnet ring clamping turnover mechanism and the thread feeding mechanism are mounted on first frame
Erecting bed upper surface on, the bracing wire thread-laying mechanism be mounted on the first frame erecting bed lower face on, the hooking
Mechanism is mounted on second frame.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721398731.1U CN207852469U (en) | 2017-10-26 | 2017-10-26 | Full-automatic magnetic toroid winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721398731.1U CN207852469U (en) | 2017-10-26 | 2017-10-26 | Full-automatic magnetic toroid winding machine |
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| CN207852469U true CN207852469U (en) | 2018-09-11 |
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| CN110600261A (en) * | 2019-10-15 | 2019-12-20 | 东电化电子(珠海)有限公司 | Position adjusting mechanism for automatic winding machine |
| CN110993315B (en) * | 2019-12-06 | 2021-06-01 | 岳明洋 | Small magnet ring inductor winding device |
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| CN111370225A (en) * | 2020-03-28 | 2020-07-03 | 中山展晖电子设备有限公司 | Structure capable of controlling position of stranded wire |
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