CN109243814A - A kind of butterfly winding inductance coil winding machine - Google Patents
A kind of butterfly winding inductance coil winding machine Download PDFInfo
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- CN109243814A CN109243814A CN201811182347.7A CN201811182347A CN109243814A CN 109243814 A CN109243814 A CN 109243814A CN 201811182347 A CN201811182347 A CN 201811182347A CN 109243814 A CN109243814 A CN 109243814A
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- 238000004804 winding Methods 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 230000005540 biological transmission Effects 0.000 claims description 64
- 239000000463 material Substances 0.000 claims description 13
- 230000006978 adaptation Effects 0.000 claims description 11
- 230000005611 electricity Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of butterfly winding inductance coil winding machines that work efficiency is high.The present invention includes board (1) and the wire rod feed mechanism (2) being separately positioned on the board, the sandwiched indexing means of magnet ring (4), clamp winding mechanism (5) and hooking thread drawing mechanism (6), the wire rod feed mechanism (2) and the magnet ring feed mechanism (3) are respectively placed in the two sides of the sandwiched indexing means of the magnet ring (4), the clamp winding mechanism (5) is placed in the front of the sandwiched indexing means of the magnet ring (4), the hooking thread drawing mechanism (6) is placed in the sandwiched indexing means of the magnet ring (4) and the clamp winding mechanism (5) and passes vertically through the board (1).The present invention is suitable for magnet ring coiling field.
Description
Technical field
The present invention relates to a kind of butterfly winding inductance coil winding machines.
Background technique
The inductance magnet ring that a kind of winding copper wire is required on many electronic products is used as accessory, common inductance magnet ring
Small in size, also very little, traditional inductance magnet ring winding mode are with same root copper wire back and forth to the half of inductance magnet ring in aperture
Coiling is carried out, then the other half of coiling back and forth with another single line to inductance magnet ring, and then completes the coiling of inductance magnet ring.
Occur a kind of butterfly winding method that can be improved inductance magnet ring anti-interference ability on the market now, needs opposite
The a quarter of magnet ring carries out coiling back and forth, then carries out coiling back and forth to another a quarter with same root line, then similarly
In addition half of progress coiling is carried out with another copper wire.However, since this winding mode is complex, traditional inductance coiling
The clamping device of machine can be described to generally use the magnet ring coiling for manually carrying out the winding mode to complete corresponding movement, manually
Consuming time is long for coiling, and working efficiency is lower.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a kind of butterfly that work efficiency is high
Butterfly winding inductance coil winding machine.
The technical scheme adopted by the invention is that: the present invention includes board and the wire rod that is separately positioned on the board
Feed mechanism, magnet ring feed mechanism, the sandwiched indexing means of magnet ring, clamp winding mechanism and hooking thread drawing mechanism, the wire rod
Feed mechanism and the magnet ring feed mechanism are respectively placed in the two sides of the sandwiched indexing means of the magnet ring, the clamp coil winding machine
It sets up in the front of the sandwiched indexing means of the magnet ring, the hooking thread drawing mechanism is placed in the sandwiched indexing means of the magnet ring and institute
It states clamp winding mechanism and passes vertically through the board.
The wire rod feed mechanism includes fixing seat, X to sliding shoe, Y-direction sliding shoe and the vertical line device out of lifting, described
Fixing seat is fixed on the board, and X sliding rails are provided in the fixing seat, and the X is set to sliding shoe adaptation sliding
It sets in the X on sliding rail, the X is provided with Y-direction sliding rail on sliding shoe, and the Y-direction sliding shoe adaptation is slidably arranged in institute
It states on Y-direction sliding rail, the left end of the Y-direction sliding shoe is arranged in the vertical line device out of the lifting, and the lifting goes out line device vertically
Line outlet is placed in the top of the sandwiched indexing means of the magnet ring, and the lifting, which goes out vertically in line device, is additionally provided with wire nipper, described
Wire nipper is placed in the top of the line outlet.
The magnet ring feed mechanism includes vibrating disk, sliding track, stops material arm and pneumatically jack pawl, and the vibrating disk is solid
Fixed to be arranged on the board, the feed end of the sliding track is connected with the discharge port of the vibrating disk, the sliding rail
Supporting plate is provided on the end in road, the supporting plate is fixed on the board, and the head end of the only material arm is hinged on
On the supporting plate, the end of the only material arm is placed in the outlet end of the sliding track, and the pneumatic jacking pawl is vertically arranged
On the board, the outlet end that the top of the pneumatic jacking pawl is placed in the sliding track is placed in the only material arm
End right side.
The sandwiched indexing means of magnet ring it include the straight line driving mechanism being successively cooperatively connected, oscillating arm mechanisms, rotating machine
Structure and a pair of of the clamping mechanism being oppositely arranged on the rotating mechanism, the rotating mechanism include support column, connection frame, company
It connects frame overturning motor and clamp rotating electric machine, the connection frame is rotatably assorted on the support column, the connection frame overturning
Motor and the connection frame transmission cooperate, the clamping mechanism include the clamp being rotatably assorted on the connection frame, connecting rod with
And it is fixed on the cylinder on the connection frame, one end of the connecting rod and the movable end of the cylinder hingedly cooperate, the connecting rod
The other end and the clamp cooperate, the middle part of the connecting rod hingedly cooperates with the connection frame, the clamp rotating electric machine and
The clamp transmission cooperation, the rotating mechanism further includes big synchronizing wheel, small synchronizing wheel, transmission shaft one and transmission shaft two, institute
It states big synchronizing wheel and the connection frame is rigidly connected, the connection frame overturning motor passes through the big synchronizing wheel and the connection frame
Transmission cooperation, the transmission shaft one are rotatably assorted on the support column, and the transmission shaft one passes through the connection frame and institute
Big synchronizing wheel is stated, the transmission shaft two is rotatably assorted on the connection frame, and the small synchronizing wheel is fixed on the transmission shaft one
One end far from the connection frame, the clamp rotating electric machine drive the transmission shaft one to rotate by the small synchronizing wheel, institute
It states transmission shaft one to cooperate by bevel-gear sett and the transmission shaft two transmission, is fixed with transmission gear one, institute on the clamp
The both ends for stating transmission shaft two are provided with the transmission gear two cooperated with the transmission gear one transmission, the big synchronizing wheel and institute
It states and is provided with the first sensing chip in small synchronizing wheel, corresponding and two first sensing chips are provided on the support column and are cooperated
Two the first inductors.
The straight line driving mechanism includes bottom plate, line slide rail, screw rod, sliding panel and driving motor, the driving electricity
Machine and the line slide rail are each attached on the bottom plate, and the output shaft of the driving motor is connect with the screw rod transmission, institute
State and be fixed with sliding block and feed screw nut on sliding panel, the sliding block is slidably matched with the line slide rail, the feed screw nut with
The screw rod transmission cooperation, the oscillating arm mechanisms are arranged on the sliding panel, and the support column and the oscillating arm mechanisms cooperate
Connection, the connection frame overturning motor are fixed in the oscillating arm mechanisms；The straight line driving mechanism further includes mutually matched
Second inductor and the second sensing chip, second sensing chip are fixed on the sliding panel, and second inductor is fixed on
On the bottom plate, second inductor is close to the driving motor.
The oscillating arm mechanisms include rotating base one, swing arm connecting plate one, first motor, rotating base two, swing arm connecting plate two
And second motor, the rotating base one are fixed on the sliding panel, the swing arm connecting plate one and the rotating base one
It is rotatably assorted, the first motor is fixed on the swing arm connecting plate one, the output shaft of the first motor and the rotation base
Seat one is rigidly connected, and the rotating base two is fixed on the swing arm connecting plate one, the swing arm connecting plate two and the rotation base
Seat two is rotatably assorted, and second motor is fixed on the swing arm connecting plate two, the output shaft of second motor with described turn
Moving base two be rigidly connected, the support column and the connection frame overturning motor with two secure fit of swing arm connecting plate,
The oscillating arm mechanisms further include third sensing chip, third inductor, the 4th sensing chip and the 4th inductor, the third induction
Piece is fixed on the swing arm connecting plate one, and the third inductor is fixed on the sliding panel, the third sensing chip and institute
It states third inductor to match, the 4th sensing chip is fixed on the swing arm connecting plate two, and the 4th inductor is fixed on
On the swing arm connecting plate one, the 4th sensing chip is matched with the 4th inductor.
The clamp winding mechanism include support plate, servo motor, head end driving wheel, end synchronizing wheel, around pivoted arm and
Clamp arm, the support plate are fixed on the board, the servo motor, the head end driving wheel and the end
Synchronizing wheel is separately positioned on the left side of the support plate, the output end of the servo motor by transmission belt with it is described
Head end driving wheel is connected, the end synchronizing wheel and the head end driving wheel be placed in same level height and by transmission belt with
The head end driving wheel synchronized links, described in two on the right side that pivoted arm is separately positioned on the support plate, described in two
It is connected respectively with the head end driving wheel and the end synchronizing wheel around the end of pivoted arm, around the head end of pivoted arm described in two
It is hinged on the clamp arm, the front end of the clamp arm is provided with pneumatic clamp pawl.
The hooking thread drawing mechanism includes the upright slide rail, lifting motor, lifting moving being vertically arranged in the board
Block and wire rod crochet hook, the lifting motor are arranged in the board, and the lifting moving block adaptation is slidably arranged in described
It is connected on upright slide rail and with the output end of the lifting motor by driving wheel group, the wire rod crochet hook is vertically arranged in institute
State on lifting moving block and pass through the working face of the board.
It is additionally provided with wire rod on the board to set right mechanism, wire rod mechanism of setting right includes support plate, oblique sliding rail, movement
Part, mobile motor and group line shank, the support plate are fixed on the board, the oblique sliding rail and the mobile electricity
Machine is respectively fixedly disposed at the top of the support plate, the moving member adaptation be slidably arranged on the oblique sliding rail and with it is described
The output point of mobile motor is connected, and described group of line shank is fixed at the moving member, and described group of line shank is placed in described
The top of wire rod crochet hook.
The beneficial effects of the present invention are: in the present invention, the sandwiched indexing means of magnet ring is pressed from both sides to magnet ring, pass through clamp coiling
The effect of mechanism and hooking thread drawing mechanism, wire rod is wound on magnet ring, and while coiling, the sandwiched indexing means of magnet ring is logical
It crosses each freedom degree and carries out predetermined movement, and then carry out the indexing of butterfly winding to the coiling of magnet ring.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is the structural schematic diagram of wire rod feed mechanism of the invention；
Fig. 3 is the first viewing angle constructions schematic diagram of the sandwiched indexing means of magnet ring of the invention；
Fig. 4 is the second viewing angle constructions schematic diagram of the sandwiched indexing means of magnet ring of the invention；
Fig. 5 is the rotating mechanism of the sandwiched indexing means of middle magnetic ring of the present invention and the stereoscopic mechanism schematic diagram of clamping mechanism；
Fig. 6 is the partial structure diagram of the sandwiched indexing means of middle magnetic ring of the present invention；
Fig. 7 is the structural schematic diagram of hooking thread drawing mechanism in the present invention；
Fig. 8 is the structural schematic diagram of clamp winding mechanism in the present invention；
Fig. 9 is that wire rod sets right the structural schematic diagram of mechanism in the present invention.
Specific embodiment
As shown in Figures 1 to 9, the present invention includes board 1 and the wire rod feed mechanism being separately positioned on the board
2, the sandwiched indexing means 4 of magnet ring feed mechanism 3, magnet ring, clamp winding mechanism 5 and hooking thread drawing mechanism 6, the wire rod feeding
Mechanism 2 and the magnet ring feed mechanism 3 are respectively placed in the two sides of the sandwiched indexing means 4 of the magnet ring, the clamp coil winding machine
Structure 5 is placed in the front of the sandwiched indexing means 4 of the magnet ring, and the hooking thread drawing mechanism 6 is placed in the sandwiched indexing means 4 of the magnet ring
With the clamp winding mechanism 5 and pass vertically through the board 1.
The wire rod feed mechanism 2 includes fixing seat 21, X to sliding shoe 22, Y-direction sliding shoe 23 and goes up and down vertical outlet
Device 24, the fixing seat 21 are fixed on the board 1, are provided with X sliding rails in the fixing seat 21, and the X is to cunning
The adaptation of motion block 22 is slidably arranged in the X on sliding rail, and the X is provided with Y-direction sliding rail, the Y-direction sliding on sliding shoe 22
The adaptation of block 23 is slidably arranged on the Y-direction sliding rail, and a left side for the Y-direction sliding shoe 23 is arranged in the vertical line device 24 out of the lifting
The line outlet 25 at end, the vertical line device 24 out of the lifting is placed in the top of the sandwiched indexing means 4 of the magnet ring, and the lifting is vertical
Wire nipper 26 is additionally provided in line device 24 out, the wire nipper 26 is placed in the top of the line outlet 25.
The magnet ring feed mechanism 3 includes vibrating disk 31, sliding track 32, only material arm 33 and pneumatic jacking pawl 34, institute
It states vibrating disk 31 to be fixed on the board 1, the discharge port of the feed end of the sliding track 32 and the vibrating disk 31
It is connected, supporting plate 321 is provided on the end of the sliding track 32, the supporting plate 321 is fixed at the board 1
On, the head end of the only material arm 33 is hinged on the supporting plate 321, and the end of the only material arm 33 is placed in the sliding track
32 outlet end, the pneumatic jacking pawl 34 are vertically arranged on the board 1, and the top of the pneumatic jacking pawl 34 is placed in institute
The outlet end for stating sliding track 32 is placed in the right side of the end for only expecting arm 33.
The sandwiched indexing means 4 of magnet ring it include the straight line driving mechanism being successively cooperatively connected, oscillating arm mechanisms, rotating machine
Structure and a pair of of the clamping mechanism being oppositely arranged on the rotating mechanism, the rotating mechanism include support column 41, connection frame
42, connection frame overturning motor 43 and clamp rotating electric machine 44, the connection frame 42 are rotatably assorted on the support column 41, institute
It states connection frame overturning motor 43 and the connection frame 42 transmission cooperates, the clamping mechanism includes being rotatably assorted in the connection frame
Clamp 45, connecting rod 46 on 42 and the cylinder 47 being fixed on the connection frame 42, one end of the connecting rod 46 and the gas
The movable end of cylinder 47 hingedly cooperates, and the other end of the connecting rod 46 and the clamp 45 cooperate, the middle part of the connecting rod 46 and institute
It states connection frame 42 hingedly to cooperate, the clamp rotating electric machine 44 cooperates with the clamp 45 transmission, and the rotating mechanism further includes
Big synchronizing wheel 48, small synchronizing wheel 49, transmission shaft 1 and transmission shaft 2 411, the big synchronizing wheel 48 and the connection frame 42
Rigid connection, the connection frame overturning motor 43 are cooperated by the big synchronizing wheel 48 with the connection frame 42 transmission, the biography
Moving axis 1 is rotatably assorted on the support column 41, and the transmission shaft 1 passes through the connection frame 42 and described Datong District
Step wheel 48, the transmission shaft 2 411 is rotatably assorted on the connection frame 42, and the small synchronizing wheel 49 is fixed on the transmission shaft
One 410 one end far from the connection frame 42, the clamp rotating electric machine 44 drive the transmission by the small synchronizing wheel 49
Axis 1 rotates, and the transmission shaft 1 is cooperated by bevel-gear sett and the transmission shaft 2 411 transmission, the clamp 45
On be fixed with transmission gear 1, the both ends of the transmission shaft 2 411 are provided with matches with the transmission gear 1 transmission
The transmission gear 2 413 of conjunction is provided with the first sensing chip 414 in the big synchronizing wheel 48 and the small synchronizing wheel 49, described
Corresponding two the first inductors 415 cooperated with two first sensing chips 414 are provided on support column 41.
The straight line driving mechanism includes bottom plate 416, line slide rail 417, screw rod 418, sliding panel 419 and driving motor
420, the driving motor 420 and the line slide rail 417 are each attached on the bottom plate 416, the driving motor 420 it is defeated
Shaft and the screw rod 418 are sequentially connected, and are fixed with sliding block 421 and feed screw nut 422, the sliding block on the sliding panel 419
421 are slidably matched with the line slide rail 417, and the feed screw nut 422 cooperates with the screw rod 418 transmission, the swing arm machine
Structure is arranged on the sliding panel 419, and the support column 41 is cooperatively connected with the oscillating arm mechanisms, and the connection frame overturns motor
43 are fixed in the oscillating arm mechanisms；The straight line driving mechanism further includes mutually matched second inductor 423 and the second sense
Piece 424 is answered, second sensing chip 424 is fixed on the sliding panel 419, and second inductor 423 is fixed on the bottom
On plate 416, second inductor 423 is close to the driving motor 420.
The oscillating arm mechanisms include rotating base 1, swing arm connecting plate 1, first motor 427, rotating base two
428, swing arm connecting plate 2 429 and the second motor 430, the rotating base 1 is fixed on the sliding panel 419, described
Swing arm connecting plate 1 is rotatably assorted with the rotating base 1, and the first motor 427 is fixed on the swing arm connecting plate one
On 426, the output shaft of the first motor 427 and the rotating base 1 are rigidly connected, and the rotating base 2 428 is solid
It being scheduled on the swing arm connecting plate 1, the swing arm connecting plate 2 429 is rotatably assorted with the rotating base 2 428, and described second
Motor 430 is fixed on the swing arm connecting plate 2 429, and the output shaft of second motor 430 and the rotating base 2 428 are just
Property connection, the support column 41 and the connection frame overturning motor 43 with 2 429 secure fit of swing arm connecting plate, it is described
Oscillating arm mechanisms further include third sensing chip 431, third inductor 432, the 4th sensing chip 433 and the 4th inductor 434, described
Third sensing chip 431 is fixed on the swing arm connecting plate 1, and the third inductor 432 is fixed on the sliding panel 419
On, the third sensing chip 431 is matched with the third inductor 432, and the 4th sensing chip 433 is fixed on the swing arm
On connecting plate 2 429, the 4th inductor 434 is fixed on the swing arm connecting plate 1, the 4th sensing chip 433 and institute
The 4th inductor 434 is stated to match.
The clamp winding mechanism 5 include support plate 51, servo motor 52, head end driving wheel 53, end synchronizing wheel 54, around
Pivoted arm 55 and clamp arm 56, the support plate 51 are fixed on the board 1, the servo motor 52, the head end
Driving wheel 53 and the end synchronizing wheel 54 are separately positioned on the left side of the support plate 51, the servo motor
52 output end is connected by transmission belt with the head end driving wheel 53, the end synchronizing wheel 54 and the head end driving wheel
53 are placed in same level height and pass through transmission belt and 53 synchronized links of head end driving wheel, distinguish described in two around pivoted arm 55
Be arranged on the right side of the support plate 51, described in two around the end of pivoted arm 55 respectively with the head end driving wheel 53 and
The end synchronizing wheel 54 is connected, and the head end described in two around pivoted arm 55 is hinged on the clamp arm 56, the clamp
The front end of arm 56 is provided with pneumatic clamp pawl 57.
The hooking thread drawing mechanism 6 includes the upright slide rail 61 being vertically arranged in the board 1, lifting motor 62, rises
Movable block 63 and wire rod crochet hook 64 drop, and the lifting motor 62 is arranged in the board 1, and the lifting moving block 63 is adapted to
It is slidably arranged on the upright slide rail 61 and is connected with the output end of the lifting motor 62 by driving wheel group, the line
Material crochet hook 64 is vertically arranged in the working face on the lifting moving block 63 and passing through the board 1.
It is additionally provided with wire rod on the board 1 to set right mechanism 7, wire rod mechanism 7 of setting right includes support plate 71, oblique sliding rail
72, moving member 73, mobile motor 75 and group line shank 74, the support plate 71 are fixed on the board 1, described oblique
Sliding rail 72 and the mobile motor 75 are respectively fixedly disposed at the top of the support plate 71, and the adaptation of moving member 73 sliding is set
It sets on the oblique sliding rail 72 and is connected with the output point of the mobile motor 75, described group of line shank 74 is fixed at institute
Moving member 73 is stated, described group of line shank 74 is placed in the top of the wire rod crochet hook 64.
Working principle:
The vibrating disk 31 send magnetization vibration to the sliding track 32, and the sliding track 32 successively send magnet ring to out
Mouth end, and the top of the pneumatic jacking pawl 3 is fallen in, then the pneumatic jacking pawl 34 rises, while forcing the only material arm
33 raise up, and close the outlet of the sliding track 32.The sliding panel 419 is located at initial position, second sensing chip at this time
424 triggering second inductors 423.The driving motor 420 starts and drives the sliding panel 419 mobile, the clamp
Mechanism is moved at the pneumatic jacking pawl 34, and the cylinder 7 stretches out and opens the clamp 46, the clamp 46 and magnet ring
After alignment, the cylinder 47 is retracted, and the clamp 46 is tightened under the pulling force of reset spring, while the clamp 46 is by magnetic ring clamp
Tightly.Then, the driving motor 420 starts the top that magnet ring is moved to the wire rod crochet hook 64, and then the lifting is vertical
Out line device 24 in the X to the top for being moved to the magnet ring under the drive of sliding shoe 22 and the Y-direction sliding shoe 23, at this time
25 outlet of line outlet, the clamp arm 56 the servo motor 52, head end driving wheel 53, end synchronizing wheel 54 and
It protracts under the drive of pivoted arm 55 and wire rod is clamped, then lifting goes out line device 24 in the X to sliding shoe 22 and the Y vertically
The oblique upper of the magnet ring is moved under to the drive of sliding shoe 23, then the wire rod crochet hook 64 rises and passes through in magnet ring
The heart declines again after crossing wire rod, and decline when hooks tiltedly horizontal wire rod, so that wire rod is taken to across magnet ring center, so
The line outlet 25 tightens wire rod afterwards, and the wire nipper 26 cuts wire rod；Then the clamp arm 56 the servo motor 52,
It head end driving wheel 53, end synchronizing wheel 54 and moves down and protracts under the drive of pivoted arm 55 and reclamp below magnet ring
Wire rod, the clamp arm 56 is moved to the oblique upper of magnet ring again after clamping, and then the rising of wire rod crochet hook 64 catches on wire rod again
Decline so repeats；During this, bracing wire is carried out to a quarter of magnet ring, whenever the circle of magnet ring coiling one, the oscillating arm mechanisms
The magnet ring is driven to rotate an angle, to carry out winding displacement.After the magnet ring a quarter coiling, the connection frame rotation one
180 degree overturn magnet ring, by thread drawing mechanism by same root copper wire with same winding mode be wound on magnet ring another four/
On one.After this half of coiling of magnet ring, the connection frame overturning motor 43 starts, and the clamp 45 is driven to turn over magnet ring
Turn, the half of the non-coiling of magnet ring is made to go to and at external thread drawing mechanism cooperation and repeat identical coiling and work.When the two of magnet ring
Half coiling is completed enough, and the driving motor 420 starts, and drives magnet ring to be moved in external lower feed box and carries out blanking.
In the winding process of wire rod, wire rod can inevitably occur skew that the wire rod crochet hook 64 hook is caused to take less than wire rod,
The oblique sliding rail 72 described in the drive lower edge of the moving member 73 of line shank 74 of dialling described at this time glides, and wire rod is pushed into correct position
It sets, or wire rod hook is back to correct position when recycling.
The present invention is suitable for magnet ring coiling field.
Claims (9)
1. a kind of butterfly winding inductance coil winding machine, it is characterised in that: it includes board (1) and is separately positioned on the board
On wire rod feed mechanism (2), magnet ring feed mechanism (3), the sandwiched indexing means of magnet ring (4), clamp winding mechanism (5) and hook
It is sandwiched that line thread drawing mechanism (6), the wire rod feed mechanism (2) and the magnet ring feed mechanism (3) are respectively placed in the magnet ring
The two sides of indexing means (4), the clamp winding mechanism (5) are placed in the front of the sandwiched indexing means of the magnet ring (4), the hook
Line thread drawing mechanism (6) is placed in the sandwiched indexing means of the magnet ring (4) and the clamp winding mechanism (5) and passes vertically through the machine
Platform (1).
2. a kind of butterfly winding inductance coil winding machine according to claim 1, it is characterised in that: the wire rod feed mechanism
(2) include fixing seat (21), X to sliding shoe (22), Y-direction sliding shoe (23) and lifting vertically go out line device (24), the fixation
Seat (21) is fixed on the board (1), is provided with X sliding rails on the fixing seat (21), and the X is to sliding shoe (22)
Adaptation is slidably arranged in the X on sliding rail, and the X is provided with Y-direction sliding rail, the Y-direction sliding shoe on sliding shoe (22)
(23) adaptation is slidably arranged on the Y-direction sliding rail, and the lifting goes out line device (24) vertically and is arranged in the Y-direction sliding shoe (23)
Left end, the lifting it is vertical go out line device (24) line outlet (25) be placed in the top of the sandwiched indexing means of the magnet ring (4), institute
It states lifting and goes out on line device (24) to be additionally provided with wire nipper (26) vertically, the wire nipper (26) is placed in the upper of the line outlet (25)
Side.
3. a kind of butterfly winding inductance coil winding machine according to claim 2, it is characterised in that: the magnet ring feed mechanism
It (3) include vibrating disk (31), sliding track (32), only material arm (33) and pneumatically jacking pawl (34), the vibrating disk (31) is admittedly
Fixed to be arranged on the board (1), the feed end of the sliding track (32) is connected with the discharge port of the vibrating disk (31),
It is provided with supporting plate (321) on the end of the sliding track (32), the supporting plate (321) is fixed at the board
(1) on, the head end of only material arm (33) is hinged on the supporting plate (321), and the end of only material arm (33) is placed in institute
The outlet end of sliding track (32) is stated, the pneumatic jacking pawl (34) is vertically arranged on the board (1), the pneumatic jacking
The outlet end that the top of pawl (34) is placed in the sliding track (32) is placed in the right side of the only end of material arm (33).
4. a kind of butterfly winding inductance coil winding machine according to claim 3, it is characterised in that: the sandwiched indexing of magnet ring
Device (4) it include the straight line driving mechanism being successively cooperatively connected, oscillating arm mechanisms, rotating mechanism and be oppositely arranged on described turn
A pair of of clamping mechanism on motivation structure, the rotating mechanism include support column (41), connection frame (42), connection frame overturning motor
(43) and clamp rotating electric machine (44), the connection frame (42) are rotatably assorted on the support column (41), the connection frame
It overturns motor (43) and the connection frame (42) transmission to cooperate, the clamping mechanism includes being rotatably assorted in the connection frame (42)
On clamp (45), connecting rod (46) and the cylinder (47) being fixed on the connection frame (42), one end of the connecting rod (46)
Hingedly cooperate with the movable end of the cylinder (47), the other end of the connecting rod (46) and the clamp (45) cooperate, the company
The middle part and the connection frame (42) of bar (46) hingedly cooperate, and the clamp rotating electric machine (44) is matched with the clamp (45) transmission
It closes, the rotating mechanism further includes big synchronizing wheel (48), small synchronizing wheel (49), transmission shaft one (410) and transmission shaft two
(411), the big synchronizing wheel (48) and the connection frame (42) are rigidly connected, and connection frame overturning motor (43) passes through described
Big synchronizing wheel (48) and the connection frame (42) transmission cooperate, and the transmission shaft one (410) is rotatably assorted in the support column
(41) on, the transmission shaft one (410) passes through the connection frame (42) and the big synchronizing wheel (48), the transmission shaft two
(411) it is rotatably assorted on the connection frame (42), the small synchronizing wheel (49) is fixed on the transmission shaft one (410) far from institute
One end of connection frame (42) is stated, the clamp rotating electric machine (44) drives the transmission shaft one by the small synchronizing wheel (49)
(410) it rotates, the transmission shaft one (410) is cooperated by bevel-gear sett and the transmission shaft two (411) transmission, the clamp
(45) transmission gear one (412) is fixed on, the both ends of the transmission shaft two (411) are provided with and the transmission gear one
(412) transmission gear two (413) of transmission cooperation is provided with the on the big synchronizing wheel (48) and the small synchronizing wheel (49)
One sensing chip (414) is provided with corresponding two with two the first sensing chips (414) cooperations the on the support column (41)
One inductor (415).
5. a kind of butterfly winding inductance coil winding machine according to claim 4, it is characterised in that: the straight line driving mechanism
Including bottom plate (416), line slide rail (417), screw rod (418), sliding panel (419) and driving motor (420), the driving electricity
Machine (420) and the line slide rail (417) are each attached on the bottom plate (416), the output shaft of the driving motor (420) with
The screw rod (418) is sequentially connected, and is fixed with sliding block (421) and feed screw nut (422), the cunning on the sliding panel (419)
Block (421) is slidably matched with the line slide rail (417), and the feed screw nut (422) and the screw rod (418) transmission cooperate,
The oscillating arm mechanisms are arranged on the sliding panel (419), and the support column (41) and the oscillating arm mechanisms are cooperatively connected, described
Connection frame overturning motor (43) is fixed in the oscillating arm mechanisms；The straight line driving mechanism further includes mutually matched second
Inductor (423) and the second sensing chip (424), second sensing chip (424) is fixed on the sliding panel (419), described
Second inductor (423) is fixed on the bottom plate (416), and second inductor (423) is close to the driving motor
(420).
6. a kind of butterfly winding inductance coil winding machine according to claim 5, it is characterised in that: the oscillating arm mechanisms include
Rotating base one (425), swing arm connecting plate one (426), first motor (427), rotating base two (428), swing arm connecting plate two (429)
And second motor (430), the rotating base one (425) are fixed on the sliding panel (419), the swing arm connecting plate one
(426) it is rotatably assorted with the rotating base one (425), the first motor (427) is fixed on the swing arm connecting plate one (426)
On, the output shaft of the first motor (427) and the rotating base one (425) are rigidly connected, the rotating base two (428)
It being fixed on the swing arm connecting plate one (426), the swing arm connecting plate two (429) is rotatably assorted with the rotating base two (428),
Second motor (430) is fixed on the swing arm connecting plate two (429), the output shaft of second motor (430) with it is described
Rotating base two (428) rigid connection, the support column (41) and the connection frame overturning motor (43) with the swing arm
Connecting plate two (429) secure fit, the oscillating arm mechanisms further include third sensing chip (431), third inductor (432), the 4th sense
Piece (433) and the 4th inductor (434) are answered, the third sensing chip (431) is fixed on the swing arm connecting plate one (426),
The third inductor (432) is fixed on the sliding panel (419), and the third sensing chip (431) and the third incude
Device (432) matches, and the 4th sensing chip (433) is fixed on the swing arm connecting plate two (429), the 4th inductor
(434) it is fixed on the swing arm connecting plate one (426), the 4th sensing chip (433) and the 4th inductor (434) match
It closes.
7. a kind of butterfly winding inductance coil winding machine according to claim 6, it is characterised in that: the clamp winding mechanism
(5) include support plate (51), servo motor (52), head end driving wheel (53), end synchronizing wheel (54), around pivoted arm (55) and folder
Line arm (56), the support plate (51) are fixed on the board (1), the servo motor (52), head end transmission
Wheel (53) and the end synchronizing wheel (54) are separately positioned on the left side of the support plate (51), the servo electricity
The output end of machine (52) is connected by transmission belt with the head end driving wheel (53), the end synchronizing wheel (54) and the head
End driving wheel (53) is placed in same level height and by transmission belt and head end driving wheel (53) synchronized links, described in two
Be separately positioned on the right side of the support plate (51) around pivoted arm (55), described in two around the end of pivoted arm (55) respectively with institute
It states head end driving wheel (53) and the end synchronizing wheel (54) is connected, the head end described in two around pivoted arm (55) is hinged on
On the clamp arm (56), the front end of the clamp arm (56) is provided with pneumatic clamp pawl (57).
8. a kind of butterfly winding inductance coil winding machine according to claim 7, it is characterised in that: the hooking thread drawing mechanism
(6) include be vertically arranged in the board (1) upright slide rail (61), lifting motor (62), lifting moving block (63) and
Wire rod crochet hook (64), in the board (1), lifting moving block (63) the adaptation sliding is set for lifting motor (62) setting
It sets on the upright slide rail (61) and is connected with the output end of the lifting motor (62) by driving wheel group, the wire rod
Crochet hook (64) is vertically arranged in the working face on the lifting moving block (63) and passing through the board (1).
9. a kind of butterfly winding inductance coil winding machine according to claim 8, it is characterised in that: on the board (1) also
It is provided with wire rod to set right mechanism (7), wire rod mechanism (7) of setting right includes support plate (71), oblique sliding rail (72), moving member
(73), mobile motor (75) and group line shank (74), the support plate (71) is fixed on the board (1), described
Oblique sliding rail (72) and the mobile motor (75) are respectively fixedly disposed at the top of the support plate (71), the moving member (73)
Adaptation is slidably arranged on the oblique sliding rail (72) and is connected with the output point of the mobile motor (75), described group of line shank
(74) it is fixed at the moving member (73), described group of line shank (74) is placed in the top of the wire rod crochet hook (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811182347.7A CN109243814B (en) | 2018-10-11 | 2018-10-11 | Butterfly winding method inductance winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811182347.7A CN109243814B (en) | 2018-10-11 | 2018-10-11 | Butterfly winding method inductance winding machine |
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| CN109243814A true CN109243814A (en) | 2019-01-18 |
| CN109243814B CN109243814B (en) | 2023-09-12 |
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| CN201811182347.7A Active CN109243814B (en) | 2018-10-11 | 2018-10-11 | Butterfly winding method inductance winding machine |
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| CN110415967A (en) * | 2019-09-05 | 2019-11-05 | 珠海市科瑞思机械科技有限公司 | A kind of magnetic toroid winding machine |
| CN111463008A (en) * | 2020-05-26 | 2020-07-28 | 江苏华磁电子科技有限公司 | Integrated high-inductance small-inductance winding machine |
| CN112885598A (en) * | 2021-01-23 | 2021-06-01 | 深圳市知尔科技有限公司 | Automatic winding machine for special winding method of magnetic ring inductor |
| CN114783766A (en) * | 2022-04-26 | 2022-07-22 | 东莞市泰元达机械设备有限公司 | Winding machine |
| CN114999816A (en) * | 2022-07-20 | 2022-09-02 | 深圳市星特科技有限公司 | Cross winding method magnetic ring winding machine |
| CN116884764A (en) * | 2023-08-11 | 2023-10-13 | 珠海科丰电子有限公司 | Magnetic ring threading machine |
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| CN111463008A (en) * | 2020-05-26 | 2020-07-28 | 江苏华磁电子科技有限公司 | Integrated high-inductance small-inductance winding machine |
| CN112885598A (en) * | 2021-01-23 | 2021-06-01 | 深圳市知尔科技有限公司 | Automatic winding machine for special winding method of magnetic ring inductor |
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| CN114999816A (en) * | 2022-07-20 | 2022-09-02 | 深圳市星特科技有限公司 | Cross winding method magnetic ring winding machine |
| CN114999816B (en) * | 2022-07-20 | 2022-10-28 | 深圳市星特科技有限公司 | Cross winding method magnetic ring winding machine |
| CN116884764A (en) * | 2023-08-11 | 2023-10-13 | 珠海科丰电子有限公司 | Magnetic ring threading machine |
| CN116884764B (en) * | 2023-08-11 | 2024-02-27 | 珠海科丰电子有限公司 | Magnetic ring threading machine |
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Address after: 519000 4th floor, No.10 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Keris Technology Co.,Ltd. Address before: 519000 4th floor, No.10 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee before: ZHUHAI KLES MACHINE TECHNOLOGY Co.,Ltd. |
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