CN110331597A - 一种多功能阳离子可染织物染整工艺 - Google Patents
一种多功能阳离子可染织物染整工艺 Download PDFInfo
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Abstract
本发明公开了一种多功能阳离子可染织物染整工艺，本发明在染色之前先进行精炼和载体处理等预处理步骤，能够先行除去织物中的纤维杂质，实现更佳的退浆效果，低温染色载体能够降低分散染料上染温度，使染色时染料能够更容易地与织物相结合，提高染色效果，并通过紫外线吸收剂、柔软抗皱剂、后整理液中的苹果酸、马来酸等物质，使织物具备抗紫外线、柔软抗皱的能力，且不会干扰织物本身的透气吸湿性。
Description
技术领域
本发明涉及纺织技术领域，具体是一种多功能阳离子可染织物染整工艺。
背景技术
染整指对纺织材料(纤维、纱线和织物)进行以化学处理为主的工艺过程，现代也通称为印染。染整同纺纱、机织或针织生产一起，形成纺织物生产的全过程。染整质量的优劣对纺织品的使用价值有重要的影响。随着社会发展，人们对织物的要求也从最开始的穿着舒适逐渐扩展到了抗紫外线等人体健康方面，但是目前的织物往往缺乏足够的抗紫外线、抗皱等能力，不能够满足行业发展的需求。
发明内容
本发明的目的在于提供一种多功能阳离子可染织物染整工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种多功能阳离子可染织物染整工艺，包括如下步骤：
S1、预处理：将阳离子可染织物放入卷染机中，加入精炼剂，精炼2-5次，取出织物，煮漂1-3次；
S2、载体处理：将织物浸入低温染色载体中，加入PH调节剂，在100-120℃条件下浸泡60-80min；
S3、染色：将织物浸入染色剂中，在110-130℃条件下染色处理20-50min；
S4、后整理：取出染色后的织物，还原清洗后，脱水烘干，随后浸轧后整理液，最后取出织物，烘焙定型。
作为本发明进一步的方案：步骤S1中所述精炼剂按重量百分比计包括如下组分：20-30％的碱、1-2％的退浆剂、0.5-1.5％的分散剂、0.1-1％的渗透剂、3-5％的蓖麻酸硫酸酯钠盐、1-5％的脂肪酸聚氧乙烯酯、5-7％的十四烷基二甲基苄基氯化胺，其余为水。
作为本发明进一步的方案：步骤S2中所述低温染色载体为苯甲醛苄酯复合物，所述PH调节剂为柠檬酸溶液。
作为本发明进一步的方案：步骤S3中所述染色剂按重量百分比计包括如下组分：1-5％的阳离子染料、0.5-1％的增白剂、1-5％的紫外线吸收剂、0.1-0.5％的乳化剂、0.1-0.5％的固色剂、1-2％的柔软抗皱剂，其余为水。
作为本发明进一步的方案：所述紫外线吸收剂为纳米二氧化钛、微孔木质素、聚乙二醇、甲苯二异氰酸酯、水性氨基酸改性聚氨酯混合溶液，所述柔软抗皱剂为酒石酸、羟基丁二酸、聚丙烯酸混合溶液。
作为本发明进一步的方案：步骤S4中所述后整理液按重量百分比计包括如下组分：5-10％的苹果酸、5-10％的马来酸、20-25％的次磷酸钠、1-3％的硬脂酸三乙醇胺酯季铵盐，其余为水。
作为本发明进一步的方案：步骤S1中的精炼温度为90-110℃，精炼频率25min/次，煮漂温度为70-80℃，煮漂时间20-40min。
作为本发明进一步的方案：步骤S4中的浸轧温度为20-40℃，带液率80-100％，烘焙定型温度为130-160℃，烘焙定型时间为2-3min。
与现有技术相比，本发明的有益效果是：
本发明在染色之前先进行精炼和载体处理等预处理步骤，能够先行除去织物中的纤维杂质，实现更佳的退浆效果，低温染色载体能够降低分散染料上染温度，使染色时染料能够更容易地与织物相结合，提高染色效果，并通过紫外线吸收剂、柔软抗皱剂、后整理液中的苹果酸、马来酸等物质，使织物具备抗紫外线、柔软抗皱的能力，且不会干扰织物本身的透气吸湿性。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
一种多功能阳离子可染织物染整工艺，包括如下步骤：
S1、预处理：将阳离子可染织物放入卷染机中，加入精炼剂，精炼2次，取出织物，煮漂1次；
S2、载体处理：将织物浸入低温染色载体中，加入PH调节剂，在100℃条件下浸泡60min；
S3、染色：将织物浸入染色剂中，在110℃条件下染色处理20min；
S4、后整理：取出染色后的织物，还原清洗后，脱水烘干，随后浸轧后整理液，最后取出织物，烘焙定型。
步骤S1中所述精炼剂按重量百分比计包括如下组分：20％的碱、1％的退浆剂、0.5％的分散剂、0.1％的渗透剂、3％的蓖麻酸硫酸酯钠盐、1％的脂肪酸聚氧乙烯酯、5％的十四烷基二甲基苄基氯化胺，其余为水。
步骤S2中所述低温染色载体为苯甲醛苄酯复合物，所述PH调节剂为柠檬酸溶液。
步骤S3中所述染色剂按重量百分比计包括如下组分：1％的阳离子染料、0.5％的增白剂、1％的紫外线吸收剂、0.1％的乳化剂、0.1％的固色剂、1％的柔软抗皱剂，其余为水。
所述紫外线吸收剂为纳米二氧化钛、微孔木质素、聚乙二醇、甲苯二异氰酸酯、水性氨基酸改性聚氨酯混合溶液，所述柔软抗皱剂为酒石酸、羟基丁二酸、聚丙烯酸混合溶液。
步骤S4中所述后整理液按重量百分比计包括如下组分：5％的苹果酸、5％的马来酸、20％的次磷酸钠、1％的硬脂酸三乙醇胺酯季铵盐，其余为水。
步骤S1中的精炼温度为90℃，精炼频率25min/次，煮漂温度为70℃，煮漂时间20min。
步骤S4中的浸轧温度为20℃，带液率80％，烘焙定型温度为130℃，烘焙定型时间为2min。
实施例二：
一种多功能阳离子可染织物染整工艺，包括如下步骤：
S1、预处理：将阳离子可染织物放入卷染机中，加入精炼剂，精炼3次，取出织物，煮漂2次；
S2、载体处理：将织物浸入低温染色载体中，加入PH调节剂，在110℃条件下浸泡70min；
S3、染色：将织物浸入染色剂中，在120℃条件下染色处理35min；
S4、后整理：取出染色后的织物，还原清洗后，脱水烘干，随后浸轧后整理液，最后取出织物，烘焙定型。
步骤S1中所述精炼剂按重量百分比计包括如下组分：25％的碱、1.5％的退浆剂、1％的分散剂、0.5％的渗透剂、4％的蓖麻酸硫酸酯钠盐、3％的脂肪酸聚氧乙烯酯、6％的十四烷基二甲基苄基氯化胺，其余为水。
步骤S2中所述低温染色载体为苯甲醛苄酯复合物，所述PH调节剂为柠檬酸溶液。
步骤S3中所述染色剂按重量百分比计包括如下组分：3％的阳离子染料、0.8％的增白剂、3％的紫外线吸收剂、0.3％的乳化剂、0.3％的固色剂、1.5％的柔软抗皱剂，其余为水。
所述紫外线吸收剂为纳米二氧化钛、微孔木质素、聚乙二醇、甲苯二异氰酸酯、水性氨基酸改性聚氨酯混合溶液，所述柔软抗皱剂为酒石酸、羟基丁二酸、聚丙烯酸混合溶液。
步骤S4中所述后整理液按重量百分比计包括如下组分：8％的苹果酸、8％的马来酸、23％的次磷酸钠、2％的硬脂酸三乙醇胺酯季铵盐，其余为水。
步骤S1中的精炼温度为100℃，精炼频率25min/次，煮漂温度为75℃，煮漂时间30min。
步骤S4中的浸轧温度为30℃，带液率90％，烘焙定型温度为145℃，烘焙定型时间为2.5min。
实施例三：
一种多功能阳离子可染织物染整工艺，包括如下步骤：
S1、预处理：将阳离子可染织物放入卷染机中，加入精炼剂，精炼5次，取出织物，煮漂3次；
S2、载体处理：将织物浸入低温染色载体中，加入PH调节剂，在120℃条件下浸泡80min；
S3、染色：将织物浸入染色剂中，在130℃条件下染色处理50min；
S4、后整理：取出染色后的织物，还原清洗后，脱水烘干，随后浸轧后整理液，最后取出织物，烘焙定型。
步骤S1中所述精炼剂按重量百分比计包括如下组分：30％的碱、2％的退浆剂、1.5％的分散剂、1％的渗透剂、5％的蓖麻酸硫酸酯钠盐、5％的脂肪酸聚氧乙烯酯、7％的十四烷基二甲基苄基氯化胺，其余为水。
步骤S2中所述低温染色载体为苯甲醛苄酯复合物，所述PH调节剂为柠檬酸溶液。
步骤S3中所述染色剂按重量百分比计包括如下组分：5％的阳离子染料、1％的增白剂、5％的紫外线吸收剂、0.5％的乳化剂、0.5％的固色剂、2％的柔软抗皱剂，其余为水。
所述紫外线吸收剂为纳米二氧化钛、微孔木质素、聚乙二醇、甲苯二异氰酸酯、水性氨基酸改性聚氨酯混合溶液，所述柔软抗皱剂为酒石酸、羟基丁二酸、聚丙烯酸混合溶液。
步骤S4中所述后整理液按重量百分比计包括如下组分：10％的苹果酸、10％的马来酸、25％的次磷酸钠、3％的硬脂酸三乙醇胺酯季铵盐，其余为水。
步骤S1中的精炼温度为110℃，精炼频率25min/次，煮漂温度为80℃，煮漂时间40min。
步骤S4中的浸轧温度为40℃，带液率100％，烘焙定型温度为160℃，烘焙定型时间为3min。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
Claims (8)
1.一种多功能阳离子可染织物染整工艺，其特征在于，包括如下步骤：
S1、预处理：将阳离子可染织物放入卷染机中，加入精炼剂，精炼2-5次，取出织物，煮漂1-3次；
S2、载体处理：将织物浸入低温染色载体中，加入PH调节剂，在100-120℃条件下浸泡60-80min；
S3、染色：将织物浸入染色剂中，在110-130℃条件下染色处理20-50min；
S4、后整理：取出染色后的织物，还原清洗后，脱水烘干，随后浸轧后整理液，最后取出织物，烘焙定型。
2.根据权利要求1所述的一种多功能阳离子可染织物染整工艺，其特征在于，步骤S1中所述精炼剂按重量百分比计包括如下组分：20-30％的碱、1-2％的退浆剂、0.5-1.5％的分散剂、0.1-1％的渗透剂、3-5％的蓖麻酸硫酸酯钠盐、1-5％的脂肪酸聚氧乙烯酯、5-7％的十四烷基二甲基苄基氯化胺，其余为水。
3.根据权利要求1所述的一种多功能阳离子可染织物染整工艺，其特征在于，步骤S2中所述低温染色载体为苯甲醛苄酯复合物，所述PH调节剂为柠檬酸溶液。
4.根据权利要求1所述的一种多功能阳离子可染织物染整工艺，其特征在于，步骤S3中所述染色剂按重量百分比计包括如下组分：1-5％的阳离子染料、0.5-1％的增白剂、1-5％的紫外线吸收剂、0.1-0.5％的乳化剂、0.1-0.5％的固色剂、1-2％的柔软抗皱剂，其余为水。
5.根据权利要求4所述的一种多功能阳离子可染织物染整工艺，其特征在于，所述紫外线吸收剂为纳米二氧化钛、微孔木质素、聚乙二醇、甲苯二异氰酸酯、水性氨基酸改性聚氨酯混合溶液，所述柔软抗皱剂为酒石酸、羟基丁二酸、聚丙烯酸混合溶液。
6.根据权利要求1所述的一种多功能阳离子可染织物染整工艺，其特征在于，步骤S4中所述后整理液按重量百分比计包括如下组分：5-10％的苹果酸、5-10％的马来酸、20-25％的次磷酸钠、1-3％的硬脂酸三乙醇胺酯季铵盐，其余为水。
7.根据权利要求1所述的一种多功能阳离子可染织物染整工艺，其特征在于，步骤S1中的精炼温度为90-110℃，精炼频率25min/次，煮漂温度为70-80℃，煮漂时间20-40min。
8.根据权利要求1所述的一种多功能阳离子可染织物染整工艺，其特征在于，步骤S4中的浸轧温度为20-40℃，带液率80-100％，烘焙定型温度为130-160℃，烘焙定型时间为2-3min。
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