CN109071360B - 耐火物用骨料、其制造方法以及采用该骨料的耐火物 - Google Patents

耐火物用骨料、其制造方法以及采用该骨料的耐火物 Download PDF

Info

Publication number
CN109071360B
CN109071360B CN201780021773.XA CN201780021773A CN109071360B CN 109071360 B CN109071360 B CN 109071360B CN 201780021773 A CN201780021773 A CN 201780021773A CN 109071360 B CN109071360 B CN 109071360B
Authority
CN
China
Prior art keywords
refractory
aggregate
particles
less
strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201780021773.XA
Other languages
English (en)
Chinese (zh)
Other versions
CN109071360A (zh
Inventor
野野垣良三
平田慧
小山厚德
池田达哉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denka Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denka Co Ltd filed Critical Denka Co Ltd
Publication of CN109071360A publication Critical patent/CN109071360A/zh
Application granted granted Critical
Publication of CN109071360B publication Critical patent/CN109071360B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/44Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/027Lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/0003Linings or walls
    • F27D1/0006Linings or walls formed from bricks or layers with a particular composition or specific characteristics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/10Monolithic linings; Supports therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/16Making or repairing linings increasing the durability of linings or breaking away linings
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/30Oxides other than silica
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00431Refractory materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201Alkali metal oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3409Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Ceramic Products (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
CN201780021773.XA 2016-04-01 2017-03-30 耐火物用骨料、其制造方法以及采用该骨料的耐火物 Active CN109071360B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2016074343 2016-04-01
JP2016-074343 2016-04-01
PCT/JP2017/013189 WO2017170840A1 (ja) 2016-04-01 2017-03-30 耐火物用骨材、その製造方法、及びそれを用いた耐火物

Publications (2)

Publication Number Publication Date
CN109071360A CN109071360A (zh) 2018-12-21
CN109071360B true CN109071360B (zh) 2021-12-21

Family

ID=59964696

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201780021773.XA Active CN109071360B (zh) 2016-04-01 2017-03-30 耐火物用骨料、其制造方法以及采用该骨料的耐火物

Country Status (5)

Country Link
JP (1) JP6869229B2 (ko)
KR (1) KR102363212B1 (ko)
CN (1) CN109071360B (ko)
DE (1) DE112017001697T5 (ko)
WO (1) WO2017170840A1 (ko)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7089448B2 (ja) * 2018-09-13 2022-06-22 デンカ株式会社 耐火物用骨材、その製造方法、及びそれを用いた耐火物
KR20230144922A (ko) 2022-04-08 2023-10-17 영남대학교 산학협력단 제강 설비의 단열체 적용을 위한 경량 골재 제조 방법
CN114644518A (zh) * 2022-04-15 2022-06-21 天津金耐达筑炉衬里有限公司 高耐磨旋风分离器新型衬里材料

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002179471A (ja) * 2000-12-14 2002-06-26 Towa Taika Kogyo Kk 断熱耐火組成物
JP2004203663A (ja) * 2002-12-25 2004-07-22 National Institute Of Advanced Industrial & Technology ヘキサアルミネート多孔質セラミックス及びその製造方法
US20080175990A1 (en) * 2006-09-21 2008-07-24 Mcgowan Kenneth A Methods of use of calcium hexa aluminate refractory linings and/or chemical barriers in high alkali or alkaline environments
CN104086192A (zh) * 2014-06-24 2014-10-08 河南竹林耐材有限公司 一种轻质保温六铝酸钙浇注料
CN105036167A (zh) * 2015-09-11 2015-11-11 浙江自立氧化铝材料科技有限公司 一种六铝酸钙及其制备方法

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1137611A1 (en) 1998-11-24 2001-10-04 Alcoa Chemie GmbH Insulating raw material for high temperature applications
JP4834012B2 (ja) 2008-02-26 2011-12-07 黒崎播磨株式会社 断熱キャスタブル耐火物
JP5509016B2 (ja) * 2010-09-28 2014-06-04 品川リフラクトリーズ株式会社 軽量断熱キャスタブル
JP5769313B2 (ja) * 2012-08-14 2015-08-26 東和耐火工業株式会社 低熱膨張断熱キャスタブル

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002179471A (ja) * 2000-12-14 2002-06-26 Towa Taika Kogyo Kk 断熱耐火組成物
JP2004203663A (ja) * 2002-12-25 2004-07-22 National Institute Of Advanced Industrial & Technology ヘキサアルミネート多孔質セラミックス及びその製造方法
US20080175990A1 (en) * 2006-09-21 2008-07-24 Mcgowan Kenneth A Methods of use of calcium hexa aluminate refractory linings and/or chemical barriers in high alkali or alkaline environments
CN104086192A (zh) * 2014-06-24 2014-10-08 河南竹林耐材有限公司 一种轻质保温六铝酸钙浇注料
CN105036167A (zh) * 2015-09-11 2015-11-11 浙江自立氧化铝材料科技有限公司 一种六铝酸钙及其制备方法

Also Published As

Publication number Publication date
CN109071360A (zh) 2018-12-21
KR20180132691A (ko) 2018-12-12
DE112017001697T5 (de) 2018-12-13
JPWO2017170840A1 (ja) 2019-02-14
WO2017170840A1 (ja) 2017-10-05
KR102363212B1 (ko) 2022-02-14
JP6869229B2 (ja) 2021-05-12

Similar Documents

Publication Publication Date Title
RU2752414C2 (ru) Способ получения пористой спеченной магнезии, шихты для получения грубокерамического огнеупорного изделия с зернистым материалом из спеченной магнезии, изделия такого рода, а также способы их получения, футеровки промышленной печи и промышленная печь
Obregón et al. MgO–CaZrO3-based refractories for cement kilns
JP4527656B2 (ja) カルシウムアルミネート、アルミナセメント及び不定形耐火物
CN106588059B (zh) 一种石灰回转窑用预制件及其制备方法
CN104086198B (zh) 一种玻璃窑用红柱石耐火材料及其制品
CN109071360B (zh) 耐火物用骨料、其制造方法以及采用该骨料的耐火物
JP5943032B2 (ja) 軽量断熱アルミナ・マグネシア質耐火物の製造方法
US8821633B2 (en) Cast bodies, castable compositions, and methods for their production
CN110668828B (zh) 一种无水泥浇注料用镁质结合剂及其制备方法
JP4653317B2 (ja) クリンカー水硬性バインダー、使用とその製造方法
Kumar et al. Low temperature synthesis of high alumina cements by gel‐trapped Co‐precipitation process and their implementation as castables
Guo et al. Evolution in properties of high alumina castables containing basic zinc carbonate
EP0437483A1 (en) FIRE RESISTANT MATERIAL WITH LOW CEMENT CONTENT.
Long et al. Microstructure and physical properties of steel-ladle purging plug refractory materials
Zawrah Effect of zircon additions on low and ultra-low cement alumina and bauxite castables
JP2018016526A (ja) 耐火物用骨材、その製造方法、及びそれを用いた耐火物
JP7438944B2 (ja) ジルコン酸カルシウム含有材料を製造するための合成方法、ならびに事前合成されたジルコン酸カルシウム含有粒子を有するバッチおよび粗セラミック耐火製品
CN105906355A (zh) 一种致密二铝酸钙耐火熟料及其制备方法
JP7089448B2 (ja) 耐火物用骨材、その製造方法、及びそれを用いた耐火物
JP2004292230A (ja) 耐磨耗性アルミナ焼結体およびその製造方法
JP2002234776A (ja) 溶鋼取鍋用不定形耐火組成物
EP1502905A1 (en) Monothilic refractory composition
Šádková et al. Application of secondary calcined shale in the design of low-cement binder for thermal-resistant composites
CN107602141A (zh) 一种中间包挡渣墙、冲击砖及其制备方法
Sathiyakumar et al. Low Carbon MgO-C Refractories for Clean Steel Making in Steel Ladles

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant