CN106757658A - A kind of design weaving of different close fabric of home textile and dyeing and finishing processing method - Google Patents
A kind of design weaving of different close fabric of home textile and dyeing and finishing processing method Download PDFInfo
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- CN106757658A CN106757658A CN201710021399.5A CN201710021399A CN106757658A CN 106757658 A CN106757658 A CN 106757658A CN 201710021399 A CN201710021399 A CN 201710021399A CN 106757658 A CN106757658 A CN 106757658A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D9/00—Open-work fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to textile technology field, and in particular to a kind of design weaving of different close fabric of home textile and dyeing and finishing processing method.The method of the present invention includes following steps：Weaving process：Single end sizing-warping-gait-denting-upper machine；Dyeing and finishing step：Fabric prepares-singes that-desizing-kiering-bleach-pulls off sub- sizing-mercerising-cold-stacking dyeing or stamp-Full-width rinsing machine washing-drying-tentering softness-preshrunk-tests whole.Using the method for the present invention, the many operations in the finishing technique and Design modelling of follow-up textile can be greatlyd save, the consumption of the energy in Final finishing and the discharge of discarded object, energy-saving and emission-reduction had both been reduced, production efficiency is accelerated again and reduces cost of labor, improve the competitive space of product.The problems such as solving the problems, such as defect that different close fabric brought by feature itself for example different batches finished product shrinkage is inconsistent, fabric strength excessive descent cause deterioration in quality, dye aberration.
Description
Technical field
The invention belongs to textile technology field, and in particular to a kind of design weaving of different close fabric of home textile and dyeing and finishing treatment side
Method.
Background technology
In recent years, with the development of science and technology, the raising of people's living standard and human-subject test, to household textiles in original
There is soft, comfortable, the basic row of thermal property to propose requirement higher.In recent years, people to textile in showing personality, body
New requirement is proposed in terms of existing personal style.The design and development of different close type fabric can more meet their demand.
The design of home textile especially bedding is also rested on aftertreatment technology and Design modelling mostly, and different close type is knitted
The design of thing had both embodied individual character, style, but also can greatly save the finishing technique and Design modelling of follow-up textile
In many operations, so i.e. reduce the consumption of the energy in Final finishing and the discharge of discarded object, responded country " energy-conservation subtracts
The call of row ", accelerates production efficiency and reduces cost of labor again, improves the competitive space of product.
But, different close type fabric design weaving there is a problem of it is following to be solved：
The determination of weaving flow and technique
Weaving flow and technique will determine that different close type fabric shrinkage problem is always to be difficult to solve according to the characteristics of fabric
Difficulty, the especially larger relatively crude thick fabric of weft density, if its pre-treatment is special to Final finishing whole flow process board tension force
Be not deflector roll tension force everywhere setting it is unreasonable, just occur that different batches fabric difference is big, shrink inconsistent through broadwise so that
The problem for causing different batches finished product shrinkage different.
In addition, fabric strength problem is also urgently to be resolved hurrily, such as, and part same fabric thread count meeting of different close fabric
Change, and then the ultimate strength of fabric is inconsistent, it is possible to cause the damage to fabric in production process.For needing
Washing could embody the fabric of fabric style, especially fabric, and cellulase acts on fabric, can make the fiber knot of fabric
Structure produces degraded, cloth cover is comparatively fast faded unhairing, and then causes fabric strength to decline, and preferable effect is reached fabric is made
While fruit, damage also is brought to fabric, make fabric strength excessive descent.
Different close type fabric design weaving and dyeing and finishing process in, the problem for being also easy to dye aberration occur, such as same
There is left, center, right aberration, the local aberration with entirety, the aberration problem between different batches in fabric.
To solve, above-mentioned above-mentioned longitude and latitude shrinkage is inconsistent, strength excessive descent causes product quality to decline, dyeing color
The variety of problems that difference band comes can solve the problem that because different close type fabric is special in itself, it is necessary to design one kind from woven design to dyeing and finishing technology
The method of many disadvantages that other problem is brought.
The content of the invention
To solve above-mentioned technical problem, different close type Fabric Design sense can be embodied the invention provides one kind, and can be to the greatest extent
Processing method of the reduction of amount to the different close fabric of the damage of home textile finished product fabric strength.
The design weaving of the different close fabric of home textile and dyeing and finishing processing method, including following steps：
Design weaving：Selection-warping-starching-the denting of gaiting of raw material-upper machine；
Dyeing and finishing step：Fabric-desizing-the kiering-for preparing-turn over stitch-to singe bleach-pulls off sub- sizing-mercerising-cold
Heap is dyeed or stamp-Full-width rinsing machine washing-drying-tentering softness-preshrunk-tests whole.
Above-mentioned different close fabric mainly includes any in hollow type fabric, close thicker fabric or the conversion close fabric of longitudinal-latitudinal type
Kind.
In design weaving step：
Speed of beaming：550-600r/min；
Sizing temperature：90-98 DEG C, when raw material contains wool, viscose, temperature is 55-65 DEG C；
The rate of sizing is 8-14%, slurry solid content 11-15%, pH value 7-8, compregnate mode：Two leachings two are pressed, regain 7-
10%；
Gait denting：Enter number：2-4 enters, porter=(through it is close × 2)/(entering number × English branch porter)
Upper machine：Loom rotating speed：480-550r/min, warp tension is more than or equal to warp break strength but is no more than warp thread
The 30% of ultimate strength.
In dyeing and finishing step：
Turn over seam：It is strong that margin to seam is straight, and two encrypts 3-5 centimetres；
Singe：Burner is a positive and a negative, and temperature is that 1050-1100 DEG C of blast is 16-18mbr, and speed is 100 ms/min；
Desizing：Using rinsing machine short route low temperature decatize desizing, design parameter is as follows：Speed：35 ms/min, face
Padding machine pressure during padding machine：Left 0.6MPa, middle 0.25MPa, right 0.2MPa；Desizing liquid：Bed material 5Kg/300L, adds 12Kg/600L；
Bleeding agent CHL：Bed material 1.2Kg/300L, adds 3Kg/600L；It is 5-6 to adjust pH scopes；75-80 DEG C of steam temperature；1-3# is washed
Groove cold water is washed, and 4# rinsing bowls temperature is 65-70 DEG C, and 5-6# rinsing bowls temperature is 90-95 DEG C；75-80 DEG C of 7-8# rinsing bowls；Soap
Wash：Soap liquor bed charge concentration 1g/L, adds concentration 20g/L；
Mercerising：Straight roller mercerizing machine, speed：60 ms/min, the gram liter of concentration of caustic soda 120, each rinsing bowl temperature：
Water-carrying capacity：3500-4000 ls/h；
Cold-stacking dyeing：Speed：40m/min, temperature of banking up：30-35 DEG C, bank up the time：10-12 hours.
Different close fabric sewing finished product postfinishing process：
Added water in washing machine, according to acidic cellulase 1.5g/l in every liter of water, white ground antistain agent DF-3 is 1.5g/
L, the proportions of glacial acetic acid 0.8g/l, by acidic cellulase, anti-adding soda ash, glacial acetic acid add water in the ratio of the above in vain
In and uniformly mix, obtain treatment fluid, treatment fluid is warming up to 50-60 DEG C, by fabric be put into heat up after treatment fluid in, washing
10-20 minutes, then treatment fluid is discharged；
Added water in washing machine again and be warming up to 90-98 DEG C, the home textile finished product fabric that will be processed by above-mentioned steps is put into liter
In the water of temperature, wash 8-12 minutes, water is released；
Then room temperature is washed 3-7 minutes, and water is released；
At room temperature, added water in washing machine, be the proportioning of 1.2-1.8g by softness by softening agent S-200 is added in every liter of water
Agent is added to the water and is well mixed；
By the home textile finished product fabric after treatment, after being put into water treatment 3-7 minute, water is bled off, completion finished product ENZYME WASH
Plus soft arrangement process；Finally home textile finished product is placed in tumble dryer and is dried at 80-90 DEG C.
The method of the present invention is processed the woven design of different close type fabric and dyeing and finishing, can greatly save follow-up textile
Many operations in finishing technique and Design modelling, had both reduced the consumption of the energy in Final finishing and the discharge of discarded object, section
Energy emission reduction, accelerates production efficiency and reduces cost of labor again, improves the competitive space of product.
By above-mentioned technique, different close fabric is solved by the defect such as different batches finished product that feature itself is brought contracts
The problems such as rate is inconsistent, fabric strength excessive descent cause deterioration in quality, the problem of dye aberration, overcome big sample weight
The low problem of existing property, improves the reliability and stability of process operation.
Brief description of the drawings
Fig. 1 prevents the finished figure of the different close type fabric of imitative quilting for multilayer；
Fig. 2 is the finished figure of the multilayer different close type fabric of imitative quilting；
Fig. 3 is the finished figure of concavo-convex different close type fabric；
Fig. 4 is the finished figure of the different close type fabric of multilayer jacquard weave.
Specific embodiment
The present invention is illustrated further with reference to specific embodiments and the drawings, so as to those skilled in the art more
The solution present invention, but and it is not so limited the present invention.
For every kind of specific fabric, the whole processing step of printing and dyeing post processing and parameter are woven into from design, specifically by
Following examples are illustrated.
Embodiment 1
By taking hollow type fabric as an example, its design is weaved and dyeing and finishing processing method, including following steps：
Design weaving：Selection-warping-starching-the denting of gaiting of raw material-upper machine；
Dyeing and finishing step：Fabric-desizing-the kiering-for preparing-turn over stitch-to singe bleach-pulls off sub- sizing-mercerising-cold
Heap is dyeed or stamp-Full-width rinsing machine washing-drying-tentering softness-preshrunk-tests whole；
Final finishing：Cut-sewing finished product-washing machine enzyme washing-rotating cage drying.
It is specific as follows：
Design weaving：The selection of raw material, selection must is fulfilled for the possessed condition of all of production and processing, such as raw material
Strength aspect.Hollow-out fabric is higher to fiber strength requirement, can select class containing chemical fibre or bifilar yarn.Design specification is T45/
C55 40*C60/2 126*75 hollow-out fabrics.
Warping：Using novel high speed warping machine batch warping.In the case where even tension is ensured, speed selects 550-
600r/min, fabric total quantity of warps=each axle warping radical * once and axle the number of axle.
Starching：Starching mainly considers slurries being impregnated with and being coated to property to yarn.It is use on native starch slurry cotton yarn more
Slurry temperature degree is 95 DEG C or so, and temperature is between 55-65 DEG C during containing wool, viscose.The rate of sizing is 8-14%, slurry solid content
11-15%, pH value 7-8, compregnate mode：Two leachings two are pressed, regain 7-10%.
Gait denting：Along wearing or being worn according to figure, enter number：2 enter, porter=(through close * 2)/(entering several * English branch porters).
Knitting technology：Using air-jet loom, loom rotating speed：480-550r/min, warp tension is more than or equal to warp break
Strength but it is no more than the 30% of warp break strength.
Dyeing and finishing：Turn over seam：It is strong that margin to seam is straight, and two encrypts 3-5 centimetres；
Singe：Light-burned using Ao Situofu gassing frames, burner is a positive and a negative, and temperature is for 1050-1100 DEG C of blast
16-18mbr, speed is 100 ms/min.
Desizing：Using rinsing machine short route low temperature decatize desizing, design parameter is as follows：
Speed：35 ms/min
Padding machine pressure (during in face of padding machine)：Left 0.6MPa, middle 0.25MPa, right 0.2MPa；
Desizing liquid：Bed material 5Kg/300L, adds 12Kg/600L；
Bleeding agent CHL：Bed material 1.2Kg/300L, adds 3Kg/600L；
It is 5-6 to adjust pH scopes with acetic acid；
75-80 DEG C of steam temperature；
1-3# rinsing bowl cold water is washed, and 4# rinsing bowls temperature is 65-70 DEG C, and 5-6# rinsing bowls temperature is 90-95 DEG C；7-8# water
75-80 DEG C of washing trough.
Soap:Soap liquid, bed material concentration 1g/L adds concentration 20g/L.
Mercerising：Straight roller mercerizing machine, speed：60 ms/min, the gram liter of concentration of caustic soda 120, each rinsing bowl temperature：
Water-carrying capacity：3500-4000 ls/h
Cold-stacking dyeing：Select the dye material of South Korea, speed：40m/min, temperature of banking up：30-35 DEG C, bank up the time：10-
12 hours.
Final finishing：Added water in washing machine, according to acidic cellulase 1.5g/l in every liter of water, white ground antistain agent DF-3
Be 1.5g/l, the proportions of glacial acetic acid 0.8g/l, by acidic cellulase, in vain anti-adding soda ash, glacial acetic acid by the above ratio
Example is added to the water and uniformly mixes, and obtains treatment fluid, and treatment fluid is warming up into 55 DEG C, and fabric is put into the treatment fluid after heating up
In, wash 15 minutes, then treatment fluid is discharged；
Added water in washing machine again and be warming up to 95 DEG C, the home textile finished product fabric that will be processed by above-mentioned steps is put into intensification
In water, wash 10 minutes, water is released；
Then room temperature is washed 5 minutes, and water is released；
At room temperature, added water in washing machine, add softening agent for the proportioning of 1.5g by softening agent S-200 is added in every liter of water
Enter in water and be well mixed；
By the home textile finished product fabric after treatment, after being put into water treatment 5 minutes, water is bled off, complete finished product ENZYME WASH and add
Soft arrangement process；Finally home textile finished product is placed in tumble dryer in being dried at 85 DEG C, it is general to dry 2-3 hours.
Embodiment 2
When fabric is close thicker fabric, its design is weaved and dyeing and finishing processing method is with embodiment 1, in specific technological parameter
On difference it is as follows：
It is less demanding to fiber strength according to thick heavy weave in the selection of raw material, the yarn that pure cotton can be selected thicker.If
Meter specification is the big jacquard weaves of tri- layers of C60* (C16+C10+C10/4) 173*80；Weft yarn arrangement is C16：C10：C10/4=1:2:1；Wear
Comprehensive denting：The big jacquard weave upper left corner of 2520 pins is risen along wearing, and enters number：4 enter.
Embodiment 3
When fabric is for conversion longitudinal-latitudinal type close fabric, its design weaving and dyeing and finishing processing method with embodiment 1, in specific work
Difference in skill parameter is as follows：
It is higher to warp thread strength requirement according to change thread count woven in the selection of raw material, pure cotton blending can be selected
The yarn of class.Design specification is C40/T60 80/2*40 173* (120+100) jacquard fabric.
Claims (5)
1. a kind of design weaving of the different close fabric of home textile and dyeing and finishing processing method, including following steps：
Design weaving：Selection-warping-starching-the denting of gaiting of raw material-upper machine；
Dyeing and finishing step：Fabric-desizing-the kiering-for preparing-turn over stitch-to singe bleach-pulls off sub- sizing-mercerising-cold dome dye
Color or stamp-Full-width rinsing machine washing-drying-tentering softness-preshrunk-test whole.
2. a kind of design weaving of different close fabric of home textile as claimed in claim 1 and dyeing and finishing processing method, it is characterised in that institute
The different close fabric stated be hollow type fabric, close thicker fabric or conversion the close fabric of longitudinal-latitudinal type in any one.
3. a kind of design weaving of different close fabric of home textile as claimed in claim 1 and dyeing and finishing processing method, it is characterised in that institute
In the design weaving step stated：
Speed of beaming：550-600r/min；
Sizing temperature：90-98 DEG C, when raw material contains wool, viscose, temperature is 55-65 DEG C；
The rate of sizing is 8-14%, slurry solid content 11-15%, pH value 7-8, compregnate mode：Two leachings two are pressed, regain 7-10%；
Gait denting：Enter number：2-4 enters, porter=(through it is close × 2)/(entering number × English branch porter)
Upper machine：Loom rotating speed：480-550r/min, warp tension is more than or equal to warp break strength but is no more than warp break
The 30% of strength.
4. a kind of design weaving of different close fabric of home textile as claimed in claim 1 and dyeing and finishing processing method, it is characterised in that dye
During synchronizing is rapid：
Turn over seam：It is strong that margin to seam is straight, and two encrypts 3-5 centimetres；
Singe：Burner is a positive and a negative, and temperature is that 1050-1100 DEG C of blast is 16-18mbr, and speed is 100 ms/min；
Desizing：Using rinsing machine short route low temperature decatize desizing, design parameter is as follows：Speed：35 ms/min, in face of padding machine
When padding machine pressure：Left 0.6MPa, middle 0.25MPa, right 0.2MPa；Desizing liquid：Bed material 5Kg/300L, adds 12Kg/600L；Infiltration
Agent CHL：Bed material 1.2Kg/300L, adds 3Kg/600L；It is 5-6 to adjust pH scopes；75-80 DEG C of steam temperature；1-3# rinsing bowls are cold
Washing, 4# rinsing bowls temperature is 65-70 DEG C, and 5-6# rinsing bowls temperature is 90-95 DEG C；75-80 DEG C of 7-8# rinsing bowls；Soap：Soap
Washing lotion bed material concentration 1g/L, adds concentration 20g/L；
Mercerising：Straight roller mercerizing machine, speed：60 ms/min, the gram liter of concentration of caustic soda 120, each rinsing bowl temperature：
Water-carrying capacity：3500-4000 ls/h；
Cold-stacking dyeing：Speed：40m/min, temperature of banking up：30-35 DEG C, bank up the time：10-12 hours.
5. a kind of design weaving of different close fabric of home textile as claimed in claim 1 and dyeing and finishing processing method, it is characterised in that institute
The different close fabric sewing finished product postfinishing process stated：
Added water in washing machine, according to acidic cellulase 1.5g/l in every liter of water, white ground antistain agent DF-3 is 1.5g/l, ice
The proportions of acetic acid 0.8g/l, by acidic cellulase, the ratio of anti-adding soda ash, glacial acetic acid more than is added to the water simultaneously in vain
Uniform mixing, obtains treatment fluid, and treatment fluid is warming up into 50-60 DEG C, and fabric is put into the treatment fluid after heating up, and washes 10-
20 minutes, then treatment fluid is discharged；
Added water in washing machine again and be warming up to 90-98 DEG C, the home textile finished product fabric that will be processed by above-mentioned steps is put into intensification
In water, wash 8-12 minutes, water is released；
Then room temperature is washed 3-7 minutes, and water is released；
At room temperature, added water in washing machine, add softening agent for the proportioning of 1.2-1.8g by softening agent S-200 is added in every liter of water
Enter in water and be well mixed；
By the home textile finished product fabric after treatment, after being put into water treatment 3-7 minute, water is bled off, completion finished product ENZYME WASH adds soft
Arrangement process；Finally home textile finished product is placed in tumble dryer and is dried at 80-90 DEG C.
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Cited By (7)
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| CN107268148A (en) * | 2017-07-21 | 2017-10-20 | 绍兴水乡纺织品有限公司 | A kind of thread water absorben perspiring shell fabric and production technology |
| CN107287908A (en) * | 2017-07-02 | 2017-10-24 | 江苏悦达纺织集团有限公司 | The weft yarn kiering colouring method of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer |
| CN107385630A (en) * | 2017-07-02 | 2017-11-24 | 江苏悦达纺织集团有限公司 | The dyeing and finishing method of the big jacquard blanket fabric of all-cotton yarn-dyed multilayer |
| CN107400951A (en) * | 2017-08-08 | 2017-11-28 | 江苏悦达家纺有限公司 | A kind of production method of the big jacquard home textile of light and thin type sandwich construction |
| CN107557967A (en) * | 2017-08-08 | 2018-01-09 | 江苏悦达家纺有限公司 | A kind of double-colored production technology through the big jacquard double-sided cotton blanket that interweaves with more barry dyeings |
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| CN111005117A (en) * | 2019-11-13 | 2020-04-14 | 华纺股份有限公司 | Bamboo pulp fiber ice-cold chinlon interwoven fabric and dyeing and finishing processing method thereof |
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Application publication date: 20170531 |