CN108239814A - Denim fabric green production process - Google Patents

Denim fabric green production process Download PDF

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Publication number
CN108239814A
CN108239814A CN201810161320.3A CN201810161320A CN108239814A CN 108239814 A CN108239814 A CN 108239814A CN 201810161320 A CN201810161320 A CN 201810161320A CN 108239814 A CN108239814 A CN 108239814A
Authority
CN
China
Prior art keywords
slurry
denim fabric
production process
green production
arrangement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810161320.3A
Other languages
Chinese (zh)
Inventor
江坤朔
王宗伟
王江波
仇振华
朱蓉萍
张爱法
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Black Peony Textile Co Ltd
Original Assignee
Black Peony Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Black Peony Textile Co Ltd filed Critical Black Peony Textile Co Ltd
Priority to CN201810161320.3A priority Critical patent/CN108239814A/en
Publication of CN108239814A publication Critical patent/CN108239814A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/285Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/22General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
    • D06P1/228Indigo
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/6025Natural or regenerated cellulose using vat or sulfur dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coloring (AREA)

Abstract

The invention discloses a kind of denim fabric green production processes, and including warping, dyeing, starching, weaving and arrangement, for the slurry that the starching uses for single cationic polyacrylamide class slurry, slurry groove temperature is room temperature.The sizing technique of the present invention can reduce the end breakage rate 5%~10% of yarn, and for top-quality product rate up to 99%, other such as stop frequencies, hairiness index, elongation at break, woven efficiency and the prior art are substantially suitable.The sizing technique of the present invention can reduce water consumption 40% or so, reduce steam consumption 30% or so, reduce COD discharge capacitys 40% or so, significantly mitigate denim fabric processing seriously to pollute caused by environment, with the outstanding advantage in terms of water-saving, energy saving, emission reduction, synergy, it can accelerate to promote starching clean manufacturing paces, promote industry value chain.

Description

Denim fabric green production process
Technical field
The invention belongs to technical field of textile printing, and in particular to a kind of denim fabric green production process.
Background technology
Denim fabric has had the history of more than 100 years from invention beginning till now, develops by single breed structure Superior, functionalization till now, diversification, have there is very big scale.As the improvement of people's living standards, to life The requirement of quality is also higher and higher, especially in itself dress, living environment etc..In addition, as people's energy conservation and environmental protection is anticipated The continuous reinforcement known, Green Textiles are corresponding to ecological spinning to be suggested, and this requires the links of textile industry will have There is environment friendly.
Denim fabric production technology mainly includes warping, dyeing, starching(Also referred to as sizing), weaving and final finishing.
Wherein, starching is that one kind prevents or reduce yarn generation broken end in weaving, improves the production link of working efficiency. The main purpose of traditional starching is to increase yarn strength.However denim yarn is mostly thick Zhi Gaomi yarns, ultimate strength itself Very high, the effect of starching is different from traditional sense, primarily to the wear-resisting property and submissive filoplume of increase yarn, are allowed to more preferable Ground adapts to the abrasion to yarn in shuttleless loom high speed weaving process.
Therefore, the starching of denim yarn at present is substantially using composite mortar namely using Starch Size, polyethylene Two kinds in alcohols slurry and acrylic size or three kinds, and slurry groove temperature is substantially all at 90 DEG C or more(In State patent document CN103966849A, CN105908504A, CN106758317A).
The shortcomings that this tradition denim yarn sizing technique, is:(1)The preparation of slurry and drying course are required to consume A large amount of steam, steam consumption are larger;(2)Subsequent desizing arranging process needs the auxiliary agents such as a large amount of desizing enzymes, big so as to generate The slurries waste water of amount, COD discharge capacitys are larger.This theme obviously with current textile industry energy-saving and emission-reduction is disagreed.
Invention content
It is an object of the invention to solve the above problems, one kind more supernumerary segment while with preferable starch finishing effect is provided The denim fabric green production process of energy environmental protection.
Realizing the technical solution of the object of the invention is:A kind of denim fabric green production process, including warping, dyeing, on Slurry, weaving and arrangement, it is characterised in that:For the slurry that the starching uses for single slurry, slurry groove temperature is room temperature(5~30 DEG C, similarly hereinafter).
The single slurry is cationic polyacrylamide class slurry.
The cationic polyacrylamide class slurry is that cationic polyacrylamide is added to the water, heating stirring dissolving It obtains.
The performance indicator of the cationic polyacrylamide is as follows:
Appearance:White particle;
Molecular weight:800~12,000,000;
Dissolution time:≤30min.
The warping is using pure cotton as raw material, with cotton spun yarn warping.
The dyeing is that the yarn after warping is dyed on ball warp dyeing machine using bipseudoindoxyl dye;Concrete technology is such as Under:Wetting kiering together → washing two → eight indigo dyeings, eight ventilative oxidation → cold water wash together → warm water wash together → Cold water washes the drying of two → cylinder.
The loom used of weaving is Toyota's air-jet loom or gamma loom.
The arrangement concrete technology is as follows:Singeing finish → desizing arrangement → mercerized finish → skews arrangement → sizing and arranges → shrunk finish → test package.
The desizing is arranged is washed using common warm water, without auxiliary agent.
The good effect that the present invention has:
(1)The present invention have been surprisingly found that can be at normal temperatures to jean yarn using single cationic polyacrylamide class slurry Line carries out starching, and with preferable starch finishing effect.
(2)In terms of starch finishing effect, sizing technique of the invention can reduce the end breakage rate 5%~10% of yarn, Grade A For rate up to 99%, other such as stop frequencies, hairiness index, elongation at break, woven efficiency and the prior art are substantially suitable.
(3)The present invention at normal temperatures carries out denim yarn starching and can be reduced needed for mashing off to avoid high temperature steam environments Steam, the energy is not only greatly saved, but also the aging of sizing roller, squeezing roller can be reduced, improves its service life;It can also Enough operative employee is avoided to scald, improve production security.Especially in subsequent desizing arrangement, helped without desizing enzyme etc. Agent greatly reduces the pollution of slurries waste water.
(4)In terms of energy conservation and environmental protection, sizing technique of the invention can reduce water consumption 40% or so, reduce steam consumption 30% Left and right, reduces COD discharge capacitys 40% or so, significantly mitigates denim fabric processing and is seriously polluted caused by environment, have it is water-saving, Outstanding advantage in terms of energy saving, emission reduction, synergy can be accelerated to promote starching clean manufacturing paces, promote industry value chain.
Specific embodiment
(Embodiment 1)
The denim fabric green production process of the present embodiment has steps of:
1. using pure cotton as raw material, with sending dye slurry process after cotton spun yarn warping.
2. the yarn after warping is dyed on ball warp dyeing machine using bipseudoindoxyl dye.
Concrete technology is as follows:Wetting kiering one → washing, two → eight indigo dyeings, eight ventilative oxidation → cold water is washed Together → warm water washes together → cold water and washes the drying of two → cylinder.
3. the sliver after dyeing is subjected to lease making and axis starching.
Concrete technology is as follows:
The cationic polyacrylamide of 75kg is added in the water that 1000L temperature is 50 DEG C, stirring and dissolving postcooling to room temperature Obtain cationic polyacrylamide class slurry.
Above-mentioned cationic polyacrylamide class slurry is added in stock tank, denim yarn is carried out under room temperature Slurry.4. it is weaved on gamma loom using conventionally known in the art technique into fabric.
5. woven fabric is arranged.
Concrete technology is as follows:Singeing finish → desizing arrangement → mercerized finish → skews arrangement → sizing arrangement → preshrunk is whole Reason → test package.
Wherein, desizing is arranged is washed using common warm water, without auxiliary agent.
Other arrangements use conventionally known in the art technique.
(Test case)
The starch finishing effect of testing example 1, and be compared with the prior art(It can refer to Chinese patent literature CN103966849A), the results are shown in Table 1.
Table 1
Embodiment 1 The prior art
Top-quality product rate 99% 96%~98%
Elongation at break 5.46% 4.05%~5.01%
Woven efficiency 95.5% 89.5%~92.6%
100000 latitude stop overs It is 5.55 secondary 5.23 times~5.78 times
100000 latitude latitudes stop It is 2.82 secondary 2.73 times~2.91 times
Hairiness index 4.5 4.2~5.7

Claims (6)

1. a kind of denim fabric green production process, including warping, dyeing, starching, weaving and arrangement, it is characterised in that:Institute Slurry that starching uses is stated as single slurry, slurry groove temperature is room temperature.
2. denim fabric green production process according to claim 1, it is characterised in that:The single slurry is cation Polyacrylamide slurry.
3. denim fabric green production process according to claim 2, it is characterised in that:The cationic polyacrylamide Class slurry is that cationic polyacrylamide is added to the water, and heating stirring dissolves to obtain.
4. the denim fabric green production process according to one of claims 1 to 3, it is characterised in that:The dyeing is to adopt The yarn after warping is dyed on ball warp dyeing machine with bipseudoindoxyl dye;Concrete technology is as follows:Soak one → water of kiering Wash two → eight indigo dyeings, eight ventilative oxidation → cold water wash together → warm water wash together → cold water wash two → cylinder baking It is dry.
5. the denim fabric green production process according to one of claims 1 to 3, it is characterised in that:It is described to arrange specifically Technique is as follows:Singeing finish → desizing arrangement → mercerized finish → skews arrangement → sizing arrangement → shrunk finish → inspection packet Dress.
6. denim fabric green production process according to claim 5, it is characterised in that:The desizing arrangement, which is not added, moves back Starch enzyme auxiliary agent.
CN201810161320.3A 2018-02-27 2018-02-27 Denim fabric green production process Pending CN108239814A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810161320.3A CN108239814A (en) 2018-02-27 2018-02-27 Denim fabric green production process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810161320.3A CN108239814A (en) 2018-02-27 2018-02-27 Denim fabric green production process

Publications (1)

Publication Number Publication Date
CN108239814A true CN108239814A (en) 2018-07-03

Family

ID=62699884

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810161320.3A Pending CN108239814A (en) 2018-02-27 2018-02-27 Denim fabric green production process

Country Status (1)

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CN (1) CN108239814A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109881501A (en) * 2019-03-05 2019-06-14 张海峰 A kind of cowboy's warp dyeing production technology
CN114657785A (en) * 2022-03-11 2022-06-24 东华大学 Sizing treatment process for denim warp
CN115478375A (en) * 2022-07-20 2022-12-16 广州市华慧智造科技有限公司 Manufacturing process of yoga jean fabric

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04222245A (en) * 1990-12-21 1992-08-12 Kawamoto Seiki Kk Sizing method for warp of spun yarn for fabric with dyed pattern and slasher therefor
CN101215745A (en) * 2008-01-04 2008-07-09 临邑澳泰纺织有限公司 Method for processing wool jean plus material
CN102532399A (en) * 2011-12-10 2012-07-04 江阴市尼美达助剂有限公司 Acrylic acid textile size and preparation method thereof
CN105064083A (en) * 2015-07-21 2015-11-18 广州市唯佳安达新材料科技有限公司 Dye sizing process with partial desizing for cowboy blending warp yarn
CN105401307A (en) * 2015-12-28 2016-03-16 福建七匹狼实业股份有限公司 High-elastic denim fabric and production process thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04222245A (en) * 1990-12-21 1992-08-12 Kawamoto Seiki Kk Sizing method for warp of spun yarn for fabric with dyed pattern and slasher therefor
CN101215745A (en) * 2008-01-04 2008-07-09 临邑澳泰纺织有限公司 Method for processing wool jean plus material
CN102532399A (en) * 2011-12-10 2012-07-04 江阴市尼美达助剂有限公司 Acrylic acid textile size and preparation method thereof
CN105064083A (en) * 2015-07-21 2015-11-18 广州市唯佳安达新材料科技有限公司 Dye sizing process with partial desizing for cowboy blending warp yarn
CN105401307A (en) * 2015-12-28 2016-03-16 福建七匹狼实业股份有限公司 High-elastic denim fabric and production process thereof

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
李竹君等主编: "《牛仔布生产技术》", 31 January 2016 *
祝志峰主编: "《纺织工程化学》", 30 June 2010, 祝志峰主编 *
荆妙蕾: "牛仔布生产工艺中的主要问题分析", 《上海纺织科技》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109881501A (en) * 2019-03-05 2019-06-14 张海峰 A kind of cowboy's warp dyeing production technology
CN114657785A (en) * 2022-03-11 2022-06-24 东华大学 Sizing treatment process for denim warp
CN114657785B (en) * 2022-03-11 2024-02-20 东华大学 Sizing treatment process for jean warp yarns
CN115478375A (en) * 2022-07-20 2022-12-16 广州市华慧智造科技有限公司 Manufacturing process of yoga jean fabric

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Application publication date: 20180703