CN107557967B - Production process of double-color warp and multi-color weft interwoven jacquard double-sided thread blanket - Google Patents
Production process of double-color warp and multi-color weft interwoven jacquard double-sided thread blanket Download PDFInfo
- Publication number
- CN107557967B CN107557967B CN201710670991.8A CN201710670991A CN107557967B CN 107557967 B CN107557967 B CN 107557967B CN 201710670991 A CN201710670991 A CN 201710670991A CN 107557967 B CN107557967 B CN 107557967B
- Authority
- CN
- China
- Prior art keywords
- pattern
- color
- warp
- double
- weft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Woven Fabrics (AREA)
- Coloring (AREA)
Abstract
The invention provides a production process of a double-color warp and multi-color weft interwoven jacquard double-sided thread blanket, which is characterized by comprising the following steps of: comprises the following raw materials: the warp yarns adopt two-color viscose plied yarns, and the weft yarns adopt three-color viscose plied yarns dyed by reactive dyes, wherein the color depends on the season and the pattern style; the specification is as follows: r9.72tex × 2 × R27.8tex × 2; wherein, the warp density is 681 pieces/10 cm, the weft density is 543 pieces/10 cm, the width is 270 cm; (2) the process design of the multicolor double-sided jacquard fabric comprises the following steps: interweaving two-color warp yarns and three-color weft yarns to obtain a cloth cover effect without exposing a bottom; (a) selecting a set pattern; (b) selecting the colors of the warp and weft yarns: (c) splitting the flower type pattern; (d) designing a composite structure: (e) arranging by an artistic designing device; (f) designing edge structure (3), weaving, inspecting, trimming, dyeing and finishing. The invention develops the thread blanket with different patterns on two sides and color matching, and obtains the double-sided jacquard blanket fabric which is different in color, pattern and raw material and suitable for summer and autumn.
Description
Technical Field
The invention relates to a production process of a double-color warp and multi-color weft interwoven jacquard double-sided thread blanket.
Background
The market is popular with knitted blankets, which have poor softness and shape retention, the knitted fabric pattern can be formed on one side of the fabric and can also be formed on two sides of the fabric, while the woven fabric pattern is generally formed on one side and has the difference of the front side and the back side, particularly for patterns with rich colors and complex patterns, only one side can be shown, and a B plate (lining) is required to be prepared when the knitted blankets are used. The double-sided jacquard fabric belongs to a novel fabric, the two sides of the fabric are front sides, the design and weaving technical difficulty is high, and when the double-sided jacquard fabric is woven and processed, special requirements are placed on a butt joint mode and a joint point, which are difficult points and key points of the design of the fabric, and the development and the production of manufacturers are not seen.
At present, basic three-primary tissues or variable tissues are generally adopted when double-sided fabrics are designed, attractive eyeballs of patterns such as flowers, curly grass and the like do not exist on the front and back sides, and simple tissues are stiff and cannot reach the grade with attractive appearance.
Disclosure of Invention
The invention provides a production process of a double-colored warp and multi-colored weft interwoven jacquard double-faced thread blanket, which develops the thread blanket with different patterns on two faces and color matching to obtain a double-faced jacquard blanket fabric which is different in color, pattern and raw material and is suitable for summer and autumn.
The invention is realized by the following technical scheme: a production process of a jacquard double-sided thread blanket with double-color warps and multi-color wefts interwoven comprises
(1) Raw materials: the warp yarns adopt two-color viscose plied yarns, and the weft yarns adopt three-color viscose plied yarns dyed by reactive dyes, wherein the color depends on the season and the pattern style; the specification is as follows: r9.72tex × 2 × R27.8tex × 2; wherein, the warp density is 681 pieces/10 cm, the weft density is 543 pieces/10 cm, the width is 270 cm;
(2) the process design of the multicolor double-sided jacquard fabric comprises the following steps: two-color warp yarns and three-color weft yarns are adopted for interweaving, and in order to obtain a cloth cover effect of 'bottom exposure prevention', namely, a side A does not expose a side B pattern, and a side B does not expose a side A pattern, A, B side pattern superposition is realized by adopting a special binding mode. After the two patterns are overlapped, a plurality of composite tissues need to be laid, A, B surfaces are bound by a double-layer binding method, high warp and weft density interweaving is arranged to express the soft texture and the practicability of the product, and the two surfaces A, B are connected by a local binding/surface-inside layer changing binding method, wherein the method comprises the following steps:
(a) selecting and setting a flower type: selecting a pattern with strong layering sense, and setting the pattern into an artistic designer with a proper size by using CAD software and development types;
(b) selecting the colors of the warp and weft yarns:
(c) splitting the flower type pattern:
(d) designing a composite structure: when the pattern is designed, waiting for weaving production on a machine;
(e) designing the length and width of the pattern, wherein the width of the pattern is 37cm, the number of the required tattoo needles for the width is 2520 needles, namely the number of the longitudinal grids is 2520, the number of the composite tissue cycles is 48, the tissues cannot be bound, the pattern needs to be continuously subjected to two cycles for correction, the corrected width of the pattern is 74cm, the number of the longitudinal grids is 5040, and similarly, the height of the pattern is 50.1cm, the corrected length of the pattern is 50.23cm, and the number of the transverse grids is 2736;
(f) designing a side texture, and designing the side texture according to the pattern and the warp-weft close fit, so as to generate the pattern plate.
(3) Weaving:
warp yarn: unpacking and inspecting raw materials, dyeing and pulp coupling;
weft yarn: unpacking, inspecting and dyeing raw materials;
weaving, wherein the weaving speed is 300 revolutions per minute, inspecting, finishing, dyeing and finishing; the dyeing and finishing processing comprises desizing, preshrinking and shaping, wherein the shaping is dry heat shaping.
The invention adopts two-color warp yarns and three-color weft yarns for interweaving, and adopts a special binding form to realize A, B surface texture superposition in order to obtain a cloth cover effect of 'bottom-exposure-free', namely, a surface A does not expose a surface B texture, and a surface B does not expose a surface A texture. For the complex patterns of one flower, two flowers and even one flower, three flowers are provided, the patterns are layered, a plurality of composite tissues need to be laid after the two flowers are overlapped, the design of the composite tissues is a key, and the stereoscopic impression of the independent flower is required to be displayed and the bottom is not exposed.
Drawings
FIG. 1 is a pattern A of the present invention;
FIG. 2 is a pattern B of the present invention;
Detailed Description
The production process of the jacquard double-faced thread blanket with double-color warps and multi-color wefts interwoven comprises the following steps
(1) Raw materials: the warp yarns adopt two-color viscose plied yarns, and the weft yarns adopt three-color viscose plied yarns dyed by reactive dyes, wherein the color depends on the season and the pattern style; the specification is as follows: r9.72tex × 2 × R27.8tex × 2; wherein, the warp density is 681 pieces/10 cm, the weft density is 543 pieces/10 cm, the width is 270 cm;
(2) the process design of the multicolor double-sided jacquard fabric comprises the following steps: two-color warp yarns are interwoven with three-color weft yarns, and in order to obtain a cloth cover effect of 'bottom exposure free', namely, a side A does not expose a side B pattern, and a side B does not expose a side A pattern, A, B surface pattern superposition is realized; after superposition, a plurality of composite tissues need to be laid, the A, B surfaces are bound by a double-layer binding method, high warp and weft density interweaving is arranged to express the soft texture and the practicability of the product, and the two surfaces A, B are connected by a local binding/surface-inside layer-changing binding method, wherein the method comprises the following steps:
(a) selecting and setting a flower type: and selecting a pattern with strong layering sense, selecting European-style patterns in the project, and setting the pattern into an artistic designer with proper size according to the assembly and development types of a company by utilizing CAD software. When a product is used for sampling, a flower type A is selected according to different purposes, the flower type return width is 37cm, the flower type pattern is decorated by multilayer fine flowers in a simple European outline, a warm feeling is transferred, the flower type pattern is suitable for being used in autumn breath, the flower type pattern is a fashionable geometric pattern and a fine flower, elegance in the atmosphere is avoided, an infinite feeling is leaked, and the bottom of the flower type pattern is provided with a small geometric pattern consisting of diamonds, return fonts and the like, and is hidden and appearing. How to present the delicate and elegant front pattern and the simple atmosphere of the other side pattern by design.
(b) Selecting the colors of the warp and weft yarns: the pattern A has at least ten layers, in order to flexibly and instantly display each part, the cost is controlled as much as possible, two-color warps and three-color wefts are selected for weaving, and the warp yarn A: golden, FX219-B, warp B: black, FX220-B, arrangement 1A 1B, weft W1: FX 221W 2: FX 222W 3: FX223 (arrangement ratio: 1:1: 1), selecting a design color according to the flower type is a key point of the design.
(c) And (3) splitting the pattern, namely, the double-sided jacquard thread blanket has the front side on both sides and does not have the front side and the back side. How to split a pattern into two parts and show it on both sides is a key point of this design. The flower type of the other side after splitting is shown in figure 2, and the flower type styles of the two sides are completely different, so that different requirements can be met.
(d) Designing a composite structure: when the pattern is designed, waiting for weaving production on a machine;
(e) designing the length and width of the pattern, wherein the width of the pattern is 37cm, the number of the required tattoo needles for the width is 2520 needles, namely the number of the longitudinal grids is 2520, the number of the composite tissue cycles is 48, the tissues cannot be bound, the pattern needs to be continuously subjected to two cycles for correction, the corrected width of the pattern is 74cm, the number of the longitudinal grids is 5040, and similarly, the height of the pattern is 50.1cm, the corrected length of the pattern is 50.23cm, and the number of the transverse grids is 2736;
(f) designing a side texture, and designing the side texture according to the pattern and the warp-weft close fit, so as to generate the pattern plate.
(3) Weaving:
warp yarn: unpacking and inspecting raw materials, dyeing and pulp coupling;
weft yarn: unpacking, inspecting and dyeing raw materials;
weaving, wherein the weaving speed is 300 revolutions per minute, inspecting, finishing, dyeing and finishing; the dyeing and finishing processing comprises desizing, preshrinking and shaping, wherein the shaping is dry heat shaping.
The production cost and benefit of this example are calculated as follows:
production cost and benefit calculation
Price accounting table for finished fabric of multicolor double-sided jacquard thread blanket
According to calculation, the selling price of the finished fabric of the jacquard double-sided thread blanket interwoven by the double-color warps and the multi-color wefts is 96 yuan/m, the price of the fabric of the single-sided jacquard hemp blanket woven by the double wefts is 62 yuan/m, and the price of the fabric of the multi-color double-sided jacquard blanket is only 96 yuan/m. The blanket with the double-sided abnormal patterns has good decoration and strong practicability, has very high price and grade advantages compared with a weft double-sided single-sided blanket fabric, does not need to be matched with a B-plate fabric, can be directly used, is high in quality and low in price, relatively accords with the consumption psychology of consumers, increases market share for products of enterprises, develops the multicolor double-sided large-jacquard home textile fabric, can meet the requirements of people on the quality and grade of the home textile fabric, can better promote the product structure of a company, improves market competitiveness, and brings better social benefits and economic benefits of the enterprises.
Detection reporting
In the embodiment, the two-color warp yarns and the three-color weft yarns are interwoven, and in order to obtain a cloth surface effect of 'bottom exposure not', namely, a surface A does not expose a surface pattern, and a surface pattern A does not expose a surface pattern, A, B surface pattern superposition is realized by adopting a special binding mode. For the complex patterns of one flower, two flowers and even one flower, three flowers are provided, the patterns are layered, a plurality of composite tissues need to be laid after the two flowers are overlapped, the design of the composite tissues is a key, and the stereoscopic impression of the independent flower is required to be displayed and the bottom is not exposed.
Claims (3)
1. A production process of a double-colored warp and multi-colored weft interwoven jacquard double-faced thread blanket is characterized in that: comprises the following raw materials: the warp yarns adopt two-color viscose plied yarns, and the weft yarns adopt three-color viscose plied yarns dyed by reactive dyes, wherein the color depends on the season and the pattern style; the specification is as follows: r9.72tex × 2 × R27.8tex × 2; wherein, the warp density is 681 pieces/10 cm, the weft density is 543 pieces/10 cm, the width is 270 cm;
(2) the process design of the multicolor double-sided jacquard fabric comprises the following steps: two-color warp yarns are interwoven with three-color weft yarns, and in order to obtain a cloth cover effect of 'bottom exposure free', namely, a side A does not expose a side B pattern, and a side B does not expose a side A pattern, A, B surface pattern superposition is realized; after superposition, a plurality of composite tissues need to be laid, the A, B surfaces are bound by a double-layer binding method, high warp and weft density interweaving is arranged to express the soft texture and the practicability of the product, and the two surfaces A, B are connected by a local binding/surface-inside layer-changing binding method, wherein the method comprises the following steps:
(a) selecting and setting a flower type: selecting a pattern with strong layering sense, and setting the pattern into an artistic designer with a proper size by using CAD software and development types;
(b) selecting the colors of the warp and weft yarns:
(c) splitting the flower type pattern:
(d) designing a composite structure: when the pattern is designed, waiting for weaving production on a machine;
(e) designing the length and width of the pattern, wherein the width of the pattern is 37cm, the number of the required tattoo needles for the width is 2520 needles, namely the number of the longitudinal grids is 2520, the number of the composite tissue cycles is 48, the tissues cannot be bound, the pattern needs to be continuously subjected to two cycles for correction, the corrected width of the pattern is 74cm, the number of the longitudinal grids is 5040, and similarly, the height of the pattern is 50.1cm, the corrected length of the pattern is 50.23cm, and the number of the transverse grids is 2736;
(f) designing a side texture, and designing the side texture according to the pattern and the warp-weft close fit to generate a pattern plate;
(3) weaving:
warp yarn: unpacking and inspecting raw materials, dyeing and pulp coupling;
weft yarn: unpacking, inspecting and dyeing raw materials;
then weaving, inspecting, finishing, dyeing and finishing; the dyeing and finishing processing comprises desizing, preshrinking and sizing.
2. The production process of the jacquard double-faced thread blanket interwoven by the two-color warps and the multi-color wefts, which is characterized by comprising the following steps of: the weaving speed is 300 revolutions per minute.
3. The production process of the jacquard double-faced thread blanket interwoven by the two-color warps and the multi-color wefts, which is characterized by comprising the following steps of: the setting is dry heat setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710670991.8A CN107557967B (en) | 2017-08-08 | 2017-08-08 | Production process of double-color warp and multi-color weft interwoven jacquard double-sided thread blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710670991.8A CN107557967B (en) | 2017-08-08 | 2017-08-08 | Production process of double-color warp and multi-color weft interwoven jacquard double-sided thread blanket |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107557967A CN107557967A (en) | 2018-01-09 |
| CN107557967B true CN107557967B (en) | 2020-10-16 |
Family
ID=60975268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710670991.8A Active CN107557967B (en) | 2017-08-08 | 2017-08-08 | Production process of double-color warp and multi-color weft interwoven jacquard double-sided thread blanket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107557967B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102181984A (en) * | 2011-04-29 | 2011-09-14 | 浙江理工大学 | Method for manufacturing pattern card of jacquard fabric with straight stitching effect |
| JP4917694B2 (en) * | 2011-08-26 | 2012-04-18 | 建治 岩田 | Retroreflective fabric and retroreflective garment using the fabric |
| CN105386191A (en) * | 2015-11-27 | 2016-03-09 | 浙江理工大学 | Method for producing variable loop fabric by using fixed jacquard mounting process |
| CN106757658A (en) * | 2017-01-12 | 2017-05-31 | 华纺股份有限公司 | A kind of design weaving of different close fabric of home textile and dyeing and finishing processing method |
-
2017
- 2017-08-08 CN CN201710670991.8A patent/CN107557967B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102181984A (en) * | 2011-04-29 | 2011-09-14 | 浙江理工大学 | Method for manufacturing pattern card of jacquard fabric with straight stitching effect |
| JP4917694B2 (en) * | 2011-08-26 | 2012-04-18 | 建治 岩田 | Retroreflective fabric and retroreflective garment using the fabric |
| CN105386191A (en) * | 2015-11-27 | 2016-03-09 | 浙江理工大学 | Method for producing variable loop fabric by using fixed jacquard mounting process |
| CN106757658A (en) * | 2017-01-12 | 2017-05-31 | 华纺股份有限公司 | A kind of design weaving of different close fabric of home textile and dyeing and finishing processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107557967A (en) | 2018-01-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101235603B (en) | Technique for preparing three-dimensional regeneration pattern fabric | |
| CN205258751U (en) | Cold -proof jacquard fabric of two -sided different effect of additional latitude tying | |
| CN101260589A (en) | Concave-convex jacquard cloth and manufacturing method thereof | |
| CN103938371A (en) | Method for making brocade single-pattern garment imitating plain embroidery | |
| CN101457433A (en) | Design method of two-sided different effect digital jacquard dress fabric | |
| CN101265632A (en) | Cutting motif fabric and method of manufacture | |
| CN105350160B (en) | A kind of warming jacquard fabric of two-sided different effect of additional latitude binding | |
| CN102086555B (en) | Pure mulberry silk fabric comprising double sided warp patterns | |
| CN100589969C (en) | Multilayer composite lining | |
| CN105297255B (en) | It is a kind of to fill out the concavo-convex jacquard weave wall hanging fabric that core latitude adds elastic latitude | |
| CN107557967B (en) | Production process of double-color warp and multi-color weft interwoven jacquard double-sided thread blanket | |
| CN201206184Y (en) | Concavo-convex jacquard cloth | |
| CN105463661A (en) | Double-faced fabric | |
| CN204661982U (en) | A kind of three-layer mesh fabric of surface relief | |
| CN108085842B (en) | Single-width positioning silk pattern fabric and production method thereof | |
| KR101284120B1 (en) | A manufacturing method of textile having three dimensional effect and textile manufactured by the same | |
| CN108130648B (en) | Four-color weft pure cotton yarn-dyed jacquard fabric and production method thereof | |
| CN203126048U (en) | Polychrome-lacquer-spliced bed fabric | |
| CN1609301A (en) | Making and producing method for machine-made fabric and clothes synchronous forming | |
| CN204825247U (en) | Three -layer screen cloth with hair side | |
| CN216998753U (en) | Large jacquard fabric with subtle changes of color stripe levels | |
| CN204661985U (en) | A kind of three-layer mesh fabric of surface relief | |
| CN202525170U (en) | Four-side scarf | |
| CN219326887U (en) | Terylene jacquard multicolor fabric | |
| Wang1 et al. | 3D Seamless Woven Fashion Based on New Concept and Technology |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |