CN106757348A - A kind of sapphire full-automation production line - Google Patents
A kind of sapphire full-automation production line Download PDFInfo
- Publication number
- CN106757348A CN106757348A CN201611243163.8A CN201611243163A CN106757348A CN 106757348 A CN106757348 A CN 106757348A CN 201611243163 A CN201611243163 A CN 201611243163A CN 106757348 A CN106757348 A CN 106757348A
- Authority
- CN
- China
- Prior art keywords
- crystal
- conveyer belt
- weighing
- raw material
- sapphire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/16—Oxides
- C30B29/20—Aluminium oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B35/00—Apparatus not otherwise provided for, specially adapted for the growth, production or after-treatment of single crystals or of a homogeneous polycrystalline material with defined structure
- C30B35/005—Transport systems
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
The present invention relates to sapphire full-automation production technical field, a kind of especially sapphire full-automation production line, including ground, weighing car is housed on the crystal conveyer belt, weighing car side is provided with body of heater, the crystal conveyer belt is away from being provided with two layers of ground above ground, lifting filler conveyer belt is provided with above two layers of ground, the both sides of the lifting filler conveyer belt are provided with the raw material conveyer belt of mutual cooperation, raw material delivery vehicle is housed on the raw material conveyer belt, the side of the raw material conveyer belt is connected with raw material supply line, the raw material supply line is provided with weighing away from the port of crystal hoisting device, loading area, the weighing, loading area is connected with scrap conveyor, the crystal conveyer belt terminal sling including mechanical arm using crystal hoisting device crystal sorting sorting transport vehicle on.The present invention has advantage higher, more hommization, and safe and reliable, efficiency high, is worthy to be popularized.
Description
Technical field
The present invention relates to sapphire full-automation production technical field, more particularly to a kind of full-automatic production of sapphire
Line.
Background technology
Sapphire full-automation production line wishes further to optimize shopwork on the basis of existing sapphire manufacturing works
Mode and automatization level.Existing sapphire manufacturing works need to be equipped with auxiliary post and complete to produce (such as to claim in process of production
Material work, porter and internal or office work), the artificial operational error rate of wherein weighing work is higher, labor intensity is larger and operating efficiency is relatively low, removes
Fortune work risk of injury during raw material and sapphire crystal is carried is higher, labour intensity is excessive, workload and the work of internal or office work
Mode is difficult to supervise.Based on the reason for foregoing several respects, with reference to the sapphire production cycle it is more long the characteristics of, therefore, it is proposed that
A kind of sapphire full-automation production line.
The content of the invention
The invention aims to solve shortcoming present in prior art, and a kind of sapphire for proposing is full-automatic
Production line.
To achieve these goals, present invention employs following technical scheme：
A kind of sapphire full-automation production line, including ground are designed, the ground is provided with crystal hoisting device track,
The crystal hoisting device track is provided with multiple crystal hoisting devices of cooperating therewith slip, and the crystal hoisting device leads to
Cross the mechanical arm for including and grabbed crystal, the crystal hoisting device track is away from the crystal that transport crystal is provided with above ground
Conveyer belt, is equipped with weighing car on the crystal conveyer belt, weighing car side is provided with body of heater, and the crystal conveyer belt is away from ground
Top is provided with two layers of ground, and lifting filler conveyer belt, the two of the lifting filler conveyer belt are provided with above two layers of ground
Side is provided with the raw material conveyer belt of mutual cooperation, and raw material delivery vehicle, the one of the raw material conveyer belt are housed on the raw material conveyer belt
Side is connected with raw material supply line, and the raw material supply line is provided with weighing, loading area, the title away from the port of crystal hoisting device
Material, loading area are connected with scrap conveyor, in the machinery that the terminal of the crystal conveyer belt is included using crystal hoisting device
Arm slings crystal sorting on sorting transport vehicle.
The present invention also proposes a kind of sapphire full-automation production line, comprises the following steps：
The first step, raw material transport, first claim charging to recycle supply line to be finally transferred to filler platform, claim charging main by machinery
Arm, weighing device are completed, and the module can carry out automatic material weighing according to setting weight, and will using the weighing car on crystal conveyer belt
Raw material transport carries out filler to specified table, and the conveyer belt that filler completes rear support weighing car rises, and weighing car continues to follow biography
Band is sent to operate, until returning to weighing area prepares weighing next time；
Second step, charging and lifting crystal, primary focus devise following two modules, weigh, lift by crane crystal, according to section
The design concept of energy emission reduction, every 20 long crystal furnaces are furnished with a crystal boom hoisting, and the device is moved according to crystal output situation
To specified table, crystal is hung out after moving into place, be positioned over crucible with crystal conveyer belt high, crystal can be by conveyer belt
It is sent to crystal warehouse, and weighing system using conveyer belt terminal is weighed and records weight；
3rd step, waste material transportation, for the charging in second step and lifting, at the specifically configured raw material area in workshop and barrel
Conveyer belt between reason center, with reference to raw material transportation function, realizes carrying out the obsolete material produced after filler Weighing Area weighing
Focus on；
4th step, manipulator transfer, are shifted using manipulator, it is contemplated that the size in workshop, move mode, mobile road
The factors such as footpath, PLC program is devised for this, sets crystal positions condition, and auxiliary manipulator completes a series of actions will be automated
When waste material transportation function is realized in workshop, transmission tape terminal sets manipulator crawl obsolete material, and the coordinate according to obsolete material is pre-
If the program of the manipulator, the mechanical hand starting when obsolete material reaches specified location, and complete to capture, move, place, reducing
Deng action；
5th step, automatic sorting are simultaneously cased, and when crystal reaches conveyer belt terminal, crystal are placed on into warehouse using mechanical arm
In sorting dolly on, sorting dolly will using intelligent robot design, when crystal be placed to sorting dolly on when, sort it is small
Car will recognize that the information such as weight, color, output date, the crystal grade of crystal complete sorting according to pre-set programs, and by crystal
Crystal is put into designated area by grade.
Preferably, the both sides of the crystal conveyer belt, scrap conveyor, raw material conveyer belt and lifting filler conveyer belt are all provided with
There is blend stop.
Preferably, the crystal hoisting device is furnished with an equipment every platform long crystal furnace.
Preferably, the mechanical arm is free degree formula.
Preferably, the mechanical arm is a travelling mechanism in intelligent robot running, and intelligent robot root
Identification and motor program are preset with according to field condition.
Preferably, the conveyer belt is provided with clip, and weighing car lower end is provided with the fixture block with hooking engagement.
Preferably, counter is provided with being weighed in the second step, and counter is electrically connected with display screen.
A kind of sapphire full-automation production line proposed by the present invention, beneficial effect is：By the production of single unit system
Line, can embody utilization space small, it is to avoid the insufficient problem in space occur, and cunning is provided with by crystal hoisting device track
Dynamic crystal hoisting device is realized for crystal being sent to terminal, and fully taking into account crystal weight needs the production needs of accurate record
And the problem that the sapphire production cycle is more long, recycle raw material supply line, weighing, loading area, scrap conveyor and sorting fortune
Defeated car, it is main realize focusing on filler obsolete material, to purposes such as the sorting transports of raw material.
The present invention makes full use of the existence conditions of company, advocates and drives automatic production line using clean energy resource, with limited
Automation equipment play maximum working effect, the mechanical arm of special use three degree of freedom complete raw material movement, raw material filling,
The key jobs such as crystal lifting, crystal storage, it is more intelligent.Emphasis solves that artificial operational error rate is higher, labour intensity compared with
The big and relatively low problem of operating efficiency, at the same solve porter during raw material and sapphire crystal is carried risk of injury compared with
The problems such as high, workload of internal or office work and working method are difficult to supervision, it is ensured that workshop cleaning is clean and tidy.The present invention is with higher excellent
Gesture, more hommization, safe and reliable, efficiency high, are worthy to be popularized.
Brief description of the drawings
Fig. 1 is a kind of topology layout schematic diagram of sapphire full-automation production line proposed by the present invention；
Fig. 2 is a kind of partial structurtes schematic top plan view of sapphire full-automation production line proposed by the present invention；
Fig. 3 is a kind of partial structural diagram of sapphire full-automation production line proposed by the present invention.
In figure：Crystal conveyer belt 1, crystal hoisting device track 2, crystal hoisting device 3, raw material supply line 4, weighing, dress
Material area 5, scrap conveyor 6, sorting transport vehicle 7, raw material conveyer belt 8, body of heater 9, raw material delivery vehicle 10, crystal 11, lifting filler
Conveyer belt 12, two layers of ground 13, ground 14.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
Reference picture 1-3, a kind of sapphire full-automation production line, including ground 14, ground 14 is provided with crystal hangs and takes dress
Track 2 is put, crystal hoisting device track 2 is provided with multiple crystal hoisting devices 3 of cooperating therewith slip, crystal hoisting device
3 are furnished with an equipment every 20 long crystal furnaces, in order to preferably run, and not waste of resource and not enough problem.
The mechanical arm that crystal hoisting device 3 passes through to include has grabbed crystal 11, and crystal hoisting device track 2 is away from ground 14
Top be provided with transport crystal 11 crystal conveyer belt 1, on crystal conveyer belt 1 be equipped with weighing car, weighing car side is provided with body of heater
9, crystal conveyer belt 1 is provided with two layers of ground 13 away from the top on ground 14, and the top on two layers of ground 13 is provided with lifting filler transmission
Band 12, the both sides of lifting filler conveyer belt 12 are provided with the raw material conveyer belt 8 of mutual cooperation, are passed equipped with raw material on raw material conveyer belt 8
The side of car 10, raw material conveyer belt 8 is sent to be connected with raw material supply line 4, port of the raw material supply line 4 away from crystal hoisting device 3
Weighing, loading area 5 are provided with, weighing, loading area 5 are connected with scrap conveyor 6, and crystal conveyer belt 1, scrap conveyor 6, raw material are passed
The both sides with 8 and lifting filler conveyer belt 12 are sent to be equipped with blend stop, it is to avoid crystal 11 occurs skew in transportation and drops, and makes
Into the waste of resource.
Crystal conveyer belt 1 terminal using the mechanical arm that crystal hoisting device 3 is included sling crystal 11 sort point
Pick on transport vehicle 7, mechanical arm is free degree formula, more with flexibility, it is intelligence machine to improve mechanical arm described in operating efficiency
A travelling mechanism in people's running, and intelligent robot is preset with identification and motor program according to field condition, can be with
Convenient control, and more intelligent, the artificial operation of substitution.
The present invention also proposes a kind of sapphire full-automation production line, comprises the following steps：
The first step, raw material transport, first claim charging to recycle supply line to be finally transferred to filler platform, claim charging main by machinery
Arm, weighing device are completed, and the module can carry out automatic material weighing according to setting weight, and will using the weighing car on crystal conveyer belt
Raw material transport carries out filler to specified table, and the conveyer belt that filler completes rear support weighing car rises, and weighing car continues to follow biography
Band is sent to operate, until returning to weighing area prepares weighing next time；
Second step, charging and lifting crystal, primary focus devise following two modules, weigh, lift by crane crystal, according to section
The design concept of energy emission reduction, every 20 long crystal furnaces are furnished with a crystal boom hoisting, and the device is moved according to crystal output situation
To specified table, crystal is hung out after moving into place, be positioned over crucible with crystal conveyer belt high, in being weighed in second step
Counter is provided with, and counter is electrically connected with display screen, more can see quantity by branch pipe, be easy to workman's control and have
Targetedly operate, crystal can be sent to crystal warehouse by conveyer belt, and weighing system using conveyer belt terminal is weighed and is remembered
Record weight；
3rd step, waste material transportation, for the charging in second step and lifting, at the specifically configured raw material area in workshop and barrel
Conveyer belt between reason center, conveyer belt is provided with clip, and weighing car lower end is provided with the fixture block with hooking engagement, can be more steady
Fixed work, with reference to raw material transportation function, realizes focusing on the obsolete material produced after filler Weighing Area weighing；
4th step, manipulator transfer, are shifted using manipulator, it is contemplated that the size in workshop, move mode, mobile road
The factors such as footpath, PLC program is devised for this, sets crystal positions condition, and auxiliary manipulator completes a series of actions will be automated
When waste material transportation function is realized in workshop, transmission tape terminal sets manipulator crawl obsolete material, and the coordinate according to obsolete material is pre-
If the program of the manipulator, the mechanical hand starting when obsolete material reaches specified location, and complete to capture, move, place, reducing
Deng action；
5th step, automatic sorting are simultaneously cased, and when crystal reaches conveyer belt terminal, crystal are placed on into warehouse using mechanical arm
In sorting dolly on, sorting dolly will using intelligent robot design, when crystal be placed to sorting dolly on when, sort it is small
Car will recognize that the information such as weight, color, output date, the crystal grade of crystal complete sorting according to pre-set programs, and by crystal
Crystal is put into designated area by grade.
By the production line of single unit system, utilization space can be embodied small, it is to avoid the insufficient problem in space occur, led to
Cross the crystal hoisting device 3 for being provided with slip in crystal hoisting device track 2 and crystal 11 is sent to end by crystal conveyer belt 1
Point, fully take into account output amount of crystals easily record production needs, definitely quantity, and the sapphire production cycle compared with
Problem long, recycles raw material supply line 4, weighing, loading area 5, scrap conveyor 6 and sorting transport vehicle 7, mainly realizes to filling out
The obsolete material produced after material Weighing Area weighing is focused on, and the sorting transport to raw material, makes full use of company certainly
Right resource, is advocated and drives automatic production line using clean energy resource, and maximum working effect is played with limited automation equipment,
The mechanical arm of special use three degree of freedom completes the key jobs such as raw material movement, raw material filling, crystal lifting, crystal storage, more
Plus it is intelligent, the artificial operational error rate of replacement is higher, labor intensity is larger and operating efficiency is relatively low, and porter is carrying raw material with indigo plant
Risk of injury is higher during gem crystal, labour intensity is excessive, and workload and the working method of internal or office work are difficult to supervise.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technology according to the present invention scheme and its
Inventive concept is subject to equivalent or change, should all be included within the scope of the present invention.
Claims (8)
1. a kind of sapphire full-automation production line, including ground (14), it is characterised in that：The ground (14) is provided with crystal
Hoisting device track (2), the crystal hoisting device track (2) is provided with multiple crystal hoisting devices of cooperating therewith slip
(3), the crystal hoisting device (3) has grabbed crystal (11), the crystal hoisting device track (2) by the mechanical arm for including
Away from the crystal conveyer belt (1) that transport crystal (11) is provided with above ground (14), weighing is housed on the crystal conveyer belt (1)
Car, weighing car side is provided with body of heater (9), the crystal conveyer belt (1) away from being provided with two layers of ground (13) above ground (14),
Lifting filler conveyer belt (12) is provided with above two layers of ground (13), the both sides of lifting filler conveyer belt (12) are provided with
The raw material conveyer belt (8) of mutual cooperation, is equipped with raw material delivery vehicle (10), the raw material conveyer belt on the raw material conveyer belt (8)
(8) side is connected with raw material supply line (4), and the raw material supply line (4) is provided with title away from the port of crystal hoisting device (3)
Material, loading area (5), the weighing, loading area (5) are connected with scrap conveyor (6), in the terminal of the crystal conveyer belt (1)
The mechanical arm included using crystal hoisting device (3) slings crystal (11) sorting in sorting transport vehicle (7).
2. a kind of sapphire full-automation production line according to claim 1, it is characterised in that the crystal conveyer belt
(1), the both sides of scrap conveyor (6), raw material conveyer belt (8) and lifting filler conveyer belt (12) are equipped with blend stop.
3. a kind of sapphire full-automation production line according to claim 1, it is characterised in that the crystal hoisting device
(3) it is furnished with an equipment every 20 long crystal furnaces.
4. a kind of sapphire full-automation production line according to claim 1, it is characterised in that the mechanical arm is three
Free degree formula.
5. a kind of sapphire full-automation production line according to claim 1, it is characterised in that the mechanical arm is intelligence
A travelling mechanism in robot running, and intelligent robot is preset with identification and motor program according to field condition.
6. the full-automatic production line of sapphire described in a kind of claim 1, it is characterised in that comprise the following steps：
The first step, raw material transport, first claim charging to recycle supply line to be finally transferred to filler platform, claim charging main by mechanical arm,
Weighing device is completed, and the module can carry out automatic material weighing according to setting weight, and using the weighing car on crystal conveyer belt by original
Material transport carries out filler to specified table, and the conveyer belt that filler completes rear support weighing car rises, and weighing car continues to follow transmission
Band operating, until returning to weighing area prepares weighing next time；
Second step, charging and lifting crystal, primary focus devise following two modules, weigh, lift by crane crystal, subtract according to energy-conservation
The design concept of row, every 20 long crystal furnaces are furnished with a crystal boom hoisting, and the device moves to finger according to crystal output situation
Determine table, hang out crystal after moving into place, be positioned over crucible with crystal conveyer belt high, crystal can be transmitted by conveyer belt
To crystal warehouse, and weighing system using conveyer belt terminal is weighed and records weight；
3rd step, waste material transportation, for the charging in second step and lifting, in the specifically configured raw material area in workshop and barrel treatment
Conveyer belt between the heart, with reference to raw material transportation function, realizes concentrating the obsolete material produced after filler Weighing Area weighing
Treatment；
4th step, manipulator transfer, are shifted, it is contemplated that size, move mode, the mobile route in workshop etc. using manipulator
Factor, PLC program is devised for this, sets crystal positions condition, and auxiliary manipulator completes a series of actions by automated workshop
When realizing waste material transportation function, transmission tape terminal sets manipulator crawl obsolete material, and the coordinate according to obsolete material is default should
The program of manipulator, the mechanical hand starting when obsolete material reaches specified location, and complete to capture, move, place, reduce etc. and move
Make；
5th step, automatic sorting are simultaneously cased, and when crystal reaches conveyer belt terminal, crystal are placed in warehouse using mechanical arm
On sorting dolly, by using the design of intelligent robot, when crystal is placed on sorting dolly, sorting dolly will for sorting dolly
Recognize that the information such as weight, color, output date, the crystal grade of crystal complete sorting according to pre-set programs, and by crystal grade
Crystal is put into designated area.
7. the full-automatic production line of a kind of sapphire according to claim 1 or 4, it is characterised in that on the conveyer belt
Clip is provided with, weighing car lower end is provided with the fixture block with hooking engagement.
8. the full-automatic production line of a kind of sapphire according to claim 1 or 4, it is characterised in that in the second step
Counter is provided with weighing, and counter is electrically connected with display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243163.8A CN106757348A (en) | 2016-12-29 | 2016-12-29 | A kind of sapphire full-automation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243163.8A CN106757348A (en) | 2016-12-29 | 2016-12-29 | A kind of sapphire full-automation production line |
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| Publication Number | Publication Date |
|---|---|
| CN106757348A true CN106757348A (en) | 2017-05-31 |
Family
ID=58925550
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611243163.8A Pending CN106757348A (en) | 2016-12-29 | 2016-12-29 | A kind of sapphire full-automation production line |
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| CN (1) | CN106757348A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111153199A (en) * | 2020-01-19 | 2020-05-15 | 华尔科技集团股份有限公司 | A feed proportioning system for knitting production |
| CN114561703A (en) * | 2022-02-24 | 2022-05-31 | 天通银厦新材料有限公司 | Crucible balance supporting system of large-size sapphire crystal growth furnace |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111153199A (en) * | 2020-01-19 | 2020-05-15 | 华尔科技集团股份有限公司 | A feed proportioning system for knitting production |
| CN114561703A (en) * | 2022-02-24 | 2022-05-31 | 天通银厦新材料有限公司 | Crucible balance supporting system of large-size sapphire crystal growth furnace |
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Application publication date: 20170531 |
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| RJ01 | Rejection of invention patent application after publication |