CN204162834U - A kind of sapphire glass automatization annealing system - Google Patents
A kind of sapphire glass automatization annealing system Download PDFInfo
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- CN204162834U CN204162834U CN201420601623.XU CN201420601623U CN204162834U CN 204162834 U CN204162834 U CN 204162834U CN 201420601623 U CN201420601623 U CN 201420601623U CN 204162834 U CN204162834 U CN 204162834U
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Abstract
The utility model discloses a kind of sapphire glass automatization annealing system, comprising: placement unit fast, is provided with the first mechanical manipulator and guide rail, be used at loading and unloading unit and carry sapphire glass sheet between placement unit fast; Loading and unloading unit, is provided with a clip, one second mechanical manipulator and a pallet, and clip is used for accommodating sapphire glass sheet, and pallet is used for carrying clip, and clip is stacked on pallet by the second mechanical manipulator, or is shifted out by pallet by clip; At least one annealing furnace, is used for carrying out anneal to the sapphire glass in clip; Transporting mechanism, is provided with a delivery track and an autoloader, and autoloader is used for sapphire glass sheet to send in annealing furnace, or is shifted out by annealing furnace by sapphire glass sheet; And Controlling System, be electrically connected and drive quick catching block, loading and unloading district, transporting mechanism and annealing furnace.The utility model can improve the annealing efficiency of sapphire glass, reduces the tooling cost of sapphire glass from another aspect.
Description
Technical field
The utility model relates to sapphire glass and manufactures field, particularly relates to a kind of sapphire glass automatization annealing system.
Background technology
Along with the development of smart mobile phone, except mobile phone hardware constantly promotes, also there is the change of matter in some details that we thinked little of in the past.The glass of such as mobile phone screen, we are always never concerned about it before, as long as new cell-phone is in one's hands, directly sticks membrane screen, not only has various chilled glass now, and increasing cell phone manufacturer starts the screen adopting sapphire glass material.
Sapphire glass is a kind of outstanding multifunctional material, has the physics of a series of uniqueness, chemical property.Its specific inductivity is very low, and dielectric loss is little, has good electrical insulating property and resistance to various ray ability.And at ultraviolet, visible ray, infrared band, microwave, all there is good transmittance.The sapphire glass of synthetic has larger internal stress, has a symmetrical cracking face, and knocking a little will be broken voluntarily, being unfavorable for cutting processing, in order to meet the particular requirement of mobile phone industry, needing to carry out anneal to it, remove internal stress.Existing annealing furnace generally all adopts artificial feeding or automanual mode feeding, and feeding efficiency is low, is unfavorable for the production in enormous quantities of sapphire glass.
Utility model content
The technical problem that the utility model mainly solves is to provide a kind of sapphire glass automatization annealing system, the transport efficiency of sapphire glass in annealing process can be improved, and then improve the annealing efficiency of sapphire glass, reduce the tooling cost of sapphire glass from another aspect, the all-round popularization being conducive to sapphire glass uses.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: provide a kind of sapphire glass automatization annealing system, be used for carrying out anneal to a sapphire glass, this sapphire glass automatization annealing system comprises: a quick placement unit, a loading and unloading unit, at least one annealing furnace, a transporting mechanism and a Controlling System; This quick placement unit is provided with one first mechanical manipulator and a guide rail, and this first mechanical manipulator and this guide rail are used for carrying this sapphire glass sheet between this loading and unloading unit and this quick placement unit; This loading and unloading unit is provided with a clip, one second mechanical manipulator and a pallet, and this clip is used for this sapphire glass sheet accommodating, and this pallet is used for carrying this clip, and this clip is stacked on this pallet by this second mechanical manipulator, is maybe shifted out by this pallet by this clip; This annealing furnace has an accommodation space and a fire door, and this accommodation space can this sapphire glass in this pallet accommodating, this clip and this clip, and this fire door can be opened or close, and this annealing furnace is used for carrying out anneal to this sapphire glass in this clip; This transporting mechanism is provided with a delivery track and an autoloader, and this autoloader can move along this delivery track, and this autoloader is used for this sapphire glass sheet to send in this annealing furnace, is maybe shifted out by this annealing furnace by this sapphire glass sheet; This Controlling System is electrically connected and drives this quick catching block, this loading and unloading district, this transporting mechanism and this annealing furnace.
Preferably, described autoloader is provided with the 3rd mechanical manipulator, is used for sapphire glass sheet being gone out to push annealing furnace from autoloader or sapphire glass sheet being pulled out in annealing furnace.
Preferably, the opening part of described annealing furnace is provided with fire door, after sapphire glass sheet is admitted to annealing furnace, closes fire door, annealing furnace is sealed.
Preferably, described delivery track is also provided with a manual feeder, is used as a kind of alternative, when autoloader breaks down, the artificial feeding of manual feeder can be adopted, ensure that the continuity of annealing, improve annealing efficiency.
Preferably, also be provided with glass in the outside near described loading and unloading district and send out sheet machine and glass plate collecting machine, when deforming after pallet baking repeatedly or damaging, or after pallet time limit of service has arrived, utilize the 3rd mechanical manipulator that bad pallet is put into glass plate collecting machine, and from glass send out in sheet machine take out a new pallet be put into loading and unloading district.
Preferably, this automatization annealing system also comprises a Controlling System, at fire door, place is provided with sensor, after sapphire glass sheet is taken out in annealing furnace, sensor by Signal transmissions to Controlling System, dependent instruction is sent to autoloader by Controlling System again, and autoloader continues feeding, achieves the automatic operating of whole system.
Preferably, described pallet adopts high temperature material to make, and avoids pallet in annealing furnace, be subject to high temperature and occurs softening.
The beneficial effects of the utility model are: the utility model adopts automated control technology to achieve the automatic operating of sapphire glass annealing, save human cost, improve the transport efficiency of sapphire glass in annealing process, and then improve the annealing efficiency of sapphire glass, the tooling cost of sapphire glass is reduced from another aspect, the all-round popularization being conducive to sapphire glass uses, and improves the economic benefit of enterprise.
Accompanying drawing explanation
Fig. 1 is the vertical view of a kind of sapphire glass automatization of the utility model annealing system one preferred embodiment;
In accompanying drawing, the mark of each parts is as follows: 1, quick catching block, the 11, first mechanical manipulator, and 12, guide rail, 2, loading and unloading district, 21, clip, the 22, second mechanical manipulator, 23, pallet, 3, transporting mechanism, 31, delivery track, 32, autoloader, 33, manual feeder, 4, annealing furnace, 41, fire door, 5, sheet machine sent out by glass, and 6, glass plate collecting machine.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, to make advantage of the present utility model and feature can be easier to be readily appreciated by one skilled in the art, thus more explicit defining is made to protection domain of the present utility model.
Refer to Fig. 1, the utility model embodiment comprises:
A kind of sapphire glass automatization annealing system, be used for carrying out anneal to a sapphire glass (not marking out in figure), this sapphire glass automatization annealing system comprises: a Controlling System (not marking out in figure), quick placement unit (speedpicker) 1, loading and unloading unit 2, transporting mechanism 3 and an at least one annealing furnace 4, described annealing furnace 4 is arranged on one end of transporting mechanism 3, loading and unloading unit 2 is arranged at the other end of transporting mechanism 3, and described quick placement unit 1 is arranged near the side of loading and unloading unit 2 away from transporting mechanism 3.
Arbitrary outside of described quick placement unit 1 is also provided with one first mechanical manipulator 11 and a guide rail 12, and this first mechanical manipulator 11 and guide rail 12 are used at loading and unloading unit 2 and carry this sapphire glass sheet between placement unit 1 fast.
Described loading and unloading unit 2 is provided with clip 21,1 second mechanical manipulator 22 and a pallet 23.Described clip 21 is arranged on a side of loading and unloading unit 2.Clip 21 is used for accommodating one or more sapphire glass sheet.Second mechanical manipulator 22 is used for clip 21 to be stacked on pallet 23, or is shifted out by pallet 23 by clip 21.Second mechanical manipulator 22 can be six axis robot.Pallet 23 is arranged at loading and unloading unit 2 near transporting mechanism 3 place, and pallet 23 is used for carrying one or more clip 21, and pallet 23 preferably adopts high temperature material to make.
Described transporting mechanism 3 is provided with delivery track 31 and an autoloader 32, described autoloader 32 is arranged at above delivery track 31, and can move along delivery track 31, this autoloader 32 is used for sapphire glass sheet to send in annealing furnace 4, or is shifted out by annealing furnace 4 by sapphire glass sheet.Autoloader 32 is provided with one the 3rd mechanical manipulator (not marking out in figure).3rd mechanical manipulator is used for sapphire glass sheet being pushed annealing furnace 4 from autoloader 32 or being pulled out in annealing furnace 4 by sapphire glass sheet.
Described annealing furnace 4, has an accommodation space (not marking out in figure) and a fire door 41.Accommodation space can accommodating pallet 23 and clip 21.Fire door 41 is arranged on the opening part of annealing furnace 4.After sapphire glass sheet is admitted to annealing furnace 4, closes fire door 41, annealing furnace 4 is sealed.Fire door 41 can be opened or close.Annealing furnace 4 is used for carrying out anneal to the sapphire glass in clip 21.As shown in the figure, in the present embodiment, sapphire glass automatization annealing system comprises four annealing furnaces 4, but the quantity of annealing furnace 4 is not as limit.Fire door 41 place is provided with sensor (not marking out in figure), after sapphire glass sheet is taken out in annealing furnace 4, sensor by Signal transmissions to Controlling System, dependent instruction is sent to autoloader 32 by Controlling System again, autoloader 32 continues feeding, achieves the automatic operating of whole system.
Controlling System is electrically connected and drives quick placement unit 1, loading and unloading unit 2, transporting mechanism 3 and annealing furnace 4.
The utility model realizes automatic operating by a Controlling System, the automation process of Controlling System is as follows: after sapphire glass sheet is carried to quick placement unit 1 by personnel to be operated, and Controlling System drives the first mechanical manipulator 11 to be sent in the clip 21 of loading and unloading unit 2 by sapphire glass sheet.Wherein, in quick placement unit, 1 is also provided with an image contrast system, is used for distinguishing the angle of sapphire glass sheet.When the placed angle of sapphire glass sheet has deviation, Controlling System drives the first mechanical manipulator 11 to adjust the placed angle of sapphire glass sheet.Controlling System drives the second mechanical manipulator 22 to be stacked on pallet 23 by multiple clip 21, and wherein clip 21 is used for accommodating one or more sapphire glass sheet.When the clip 21 on pallet 23 reaches the quantity of setting, Controlling System drives the 3rd mechanical manipulator (not marking out in figure) on autoloader 32 that the pallet 23 containing sapphire glass sheet is brought up to autoloader 32.Then, Controlling System drives autoloader 32 on delivery track 31, slide into idle annealing furnace 4 place.When autoloader 32 slides into idle annealing furnace 4, Controlling System drives the fire door 41 of idle annealing furnace 4 to open.Then, Controlling System drives the 3rd mechanical manipulator pushed in this annealing furnace 4 by the pallet 23 containing sapphire glass sheet on autoloader 32 and carry out annealing operation to the sapphire glass sheet in pallet 23.Then, Controlling System drives autoloader 32 to return to the annealing furnace 4 that another pallet 23 containing sapphire glass sheet is pushed other free time by loading and unloading unit 2 again.After sapphire glass sheet has been annealed, Controlling System drives the 3rd mechanical manipulator to be pulled out by the pallet 23 that the rear sapphire glass sheet of annealing is housed, after annealing is housed, the pallet 23 of sapphire glass sheet pulls out, and sends pallet 23 back to loading and unloading unit 2 by autoloader 32 along delivery track 31.Then, Controlling System drives the second mechanical manipulator 22 to be shifted out by pallet 23 by clip 21, then drives the first mechanical manipulator 11 to be taken out by the clip 21 of loading and unloading unit 2 by sapphire glass sheet.
Wherein, when autoloader 32 breaks down, operator can carry out artificial feeding and discharging process by the manual feeder 33 be arranged on delivery track 31, ensure that and the continuity that sapphire glass sheet is annealed improve annealing efficiency.
In addition, for guaranteeing that quick placement unit 1 or loading and unloading unit 2 operate exception, sapphire glass automatization annealing system still can normal operation, and sapphire glass automatization annealing system can set up a protection mechanism.This protection mechanism comprises a glass and sends out sheet machine 5 and a glass plate collecting machine 6.When quick placement unit 1 or loading and unloading unit 2 operate abnormal, sapphire glass sheet can be sent out sheet machine 5 by glass and take out by operator, and by transporting mechanism 3, sapphire glass sheet is sent to idle annealing furnace 4.After sapphire glass sheet has been annealed, then by transporting mechanism 3, the sapphire glass sheet after annealing is sent to glass plate collecting machine 6 by annealing furnace 4.
To deform repeatedly when pallet 23 toasts or damage, or after pallet 23 time limit of service has arrived, Controlling System utilizes the 3rd mechanical manipulator that bad pallet 23 is put into glass plate collecting machine 6, and sends out in sheet machine 5 from glass and take out a new pallet 23 and be put into loading and unloading unit 2.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model specification sheets and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (6)
1. a sapphire glass automatization annealing system, be used for carrying out anneal to a sapphire glass, it is characterized in that, this sapphire glass automatization annealing system comprises: a quick placement unit, a loading and unloading unit, at least one annealing furnace, a transporting mechanism and a Controlling System;
This quick placement unit is provided with one first mechanical manipulator and a guide rail, and this first mechanical manipulator and this guide rail are used for carrying this sapphire glass sheet between this loading and unloading unit and this quick placement unit;
This loading and unloading unit is provided with a clip, one second mechanical manipulator and a pallet, and this pallet is used for carrying this clip, and this clip is used for this sapphire glass sheet accommodating, and this clip is stacked on this pallet by this second mechanical manipulator, is maybe shifted out by this pallet by this clip;
This annealing furnace has an accommodation space and a fire door, and this accommodation space can this sapphire glass in this pallet accommodating, this clip and this clip, and this fire door can be opened or close, and this annealing furnace is used for carrying out anneal to this sapphire glass in this clip;
This transporting mechanism is provided with a delivery track and an autoloader, and this autoloader can move along this delivery track, and this autoloader is used for this sapphire glass sheet to send in this annealing furnace, is maybe shifted out by this annealing furnace by this sapphire glass sheet; And
This Controlling System is electrically connected and drives this quick catching block, this loading and unloading district, this transporting mechanism and this annealing furnace.
2. a kind of sapphire glass automatization annealing system according to claim 1, is characterized in that, this autoloader is provided with one the 3rd mechanical manipulator.
3. a kind of sapphire glass automatization annealing system according to claim 1, it is characterized in that, this fire door is arranged on the opening part of this annealing furnace.
4. a kind of sapphire glass automatization annealing system according to claim 1, is characterized in that, this delivery track is also provided with a manual feeder.
5. a kind of sapphire glass automatization annealing system according to claim 1, is characterized in that, is also provided with a glass sends out sheet machine and a glass plate collecting machine in the outside near this loading and unloading district.
6. a kind of sapphire glass automatization annealing system according to claim 1, is characterized in that, this pallet adopts high temperature material to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420601623.XU CN204162834U (en) | 2014-10-17 | 2014-10-17 | A kind of sapphire glass automatization annealing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420601623.XU CN204162834U (en) | 2014-10-17 | 2014-10-17 | A kind of sapphire glass automatization annealing system |
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| CN204162834U true CN204162834U (en) | 2015-02-18 |
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| CN201420601623.XU Active CN204162834U (en) | 2014-10-17 | 2014-10-17 | A kind of sapphire glass automatization annealing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106757348A (en) * | 2016-12-29 | 2017-05-31 | 天通银厦新材料有限公司 | A kind of sapphire full-automation production line |
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2014
- 2014-10-17 CN CN201420601623.XU patent/CN204162834U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106757348A (en) * | 2016-12-29 | 2017-05-31 | 天通银厦新材料有限公司 | A kind of sapphire full-automation production line |
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