CN103469494A - Buttonholing sewing machine - Google Patents

Buttonholing sewing machine Download PDF

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Publication number
CN103469494A
CN103469494A CN2013102213544A CN201310221354A CN103469494A CN 103469494 A CN103469494 A CN 103469494A CN 2013102213544 A CN2013102213544 A CN 2013102213544A CN 201310221354 A CN201310221354 A CN 201310221354A CN 103469494 A CN103469494 A CN 103469494A
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China
Prior art keywords
pin
stitching
width
rotating part
swing
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CN2013102213544A
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Chinese (zh)
Inventor
洼田次勇
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Juki Corp
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Juki Corp
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Abstract

A buttonholing sewing machine of the invention can reduce an irregular state on condition that rotation and forming of needle swing stitch are performed simultaneously. In the buttonholing sewing machine, a buttonholing stitch is provided with the following components: a parallel part which is a needle swing stitch that is formed along the length direction of a button hole; and a rotating part which is a needle swing switch that is formed through end rotation of the button hole. The sewing machine is provided with the following components: an input setting part that sets the width of the needle swing stitch of the rotating part, which is parallel with the needle swing stitch of the parallel part, and the width of the needle swing stitch of the rotating part, which is orthogonal with the needle swing stitch of the parallel part; and a stitch width correction control part that controls a feeding mechanism in a manner of gradually changing the width of the needle swing stitch between the width of the needle swing stitch of the rotating part, which is pararallel with the parallel part, and the width of the needle swing stitch of the rotating part, which is orthogonal with the parallel part.

Description

Buttonholing machine
Technical field
The present invention relates to a kind of buttonholing machine.
Background technology
As this end in the button hole such as carry out that round-nose button hole lock seaming is made forms the buttonholing machine of radial stitching, have: the suture needle reciprocating mechanism, it carries out the pin swing with Rack on one side, Yi Bian needle bar is moved up and down; Slew gear, it makes to carry out needle bar and the revolution of looper device pedestal of pin swing; And cloth feeding mechanism, it makes cloth along horizontal plane (X-Y plane) arbitrarily mobile (for example, with reference to patent documentation 1).
Above-mentioned buttonholing machine, based on having determined Buttonhole length, parallel portion pin number, round end section pin number, parallel portion cutting knife interval, round end section cutting knife interval, noose kind, the isoparametric pattern data of the pin amplitude of oscillation, carries out Buttonhole and makes.The parameter of this pattern data can at random be set, and thus, can make various shapes.
In buttonholing machine, utilize the pin swing mechanism to form button hole radial stitching on every side.And the pin oscillating quantity produced by the pin swing mechanism is fixed value on the mechanism design angle.
Therefore, propose a kind of buttonholing machine, it can move with pin and swing and synchronize by the X-Y of the cloth that makes to be undertaken by cloth feeding mechanism, and is made, thus adjusting pin oscillating quantity and realize the pin amplitude of oscillation (for example, with reference to patent documentation 2) arbitrarily.
Patent documentation 1: TOHKEMY 2000-317161 communique
Patent documentation 2: Japanese kokai publication hei 10-066796 communique
(A) of Figure 15 illustrates the stitching (round-nose button hole lock seaming+round end noose is made) that the round-nose button hole lock seaming of faithful to tailoring pattern data is made.As shown in the figure, in Buttonhole is made, from interior pin to pin and from pin to each stitching of interior pin towards various directions, form.
In the case, the stitching of sometimes making with the round-nose button hole lock seaming of faithful to above-mentioned tailoring pattern data is compared, and the width of the actual stitching formed produces difference.This be due to, according to cloth, vertically the expansion and contraction on stitching direction and horizontal stitching direction is different sometimes, according to the formation direction of stitching, the amount of contraction after sewing finishing there are differences.
For example, in the situation that on the cloth that laterally stitching direction amount of contraction is larger, longitudinally stitching direction and horizontal stitching direction form round-nose button hole lock seaming stitching, as shown in Figure 15 (B) and Figure 15 (C), can observe vertical stitching direction and laterally on the stitching direction symmetry of shape upset.Can observe round end section and round end casing-joining part and stretch in (B) of Figure 15, can observe round end section and round end casing-joining part irregularity in (C) of Figure 15.
In the Sewing machines of patent documentation 1, because the pin amplitude of oscillation is corresponding and integrally formed with design load, so can't eliminate the problems referred to above.
In addition, in the Sewing machines of patent documentation 2, although can the adjusting pin amplitude of oscillation, owing to carrying out following control, that is, even the stitching direction changes, also keep consistently the width formed by the pin amplitude of oscillation+corrected value, therefore, can't address the above problem.
Summary of the invention
The object of the invention is to, even provide a kind of in the situation that the stitching direction changes, also can maintain consistently the Sewing machines of stitching width.
The invention of technical scheme 1 record is a kind of buttonholing machine, and it has:
The suture needle reciprocating mechanism, it carries out the pin swing with the regulation amplitude of oscillation on one side, Yi Bian needle bar is moved up and down;
Looper device mechanism, the looper device pedestal that it has looper device, wire grip and supports this looper device and this wire grip;
Slew gear, it makes described needle bar and the revolution of described looper device pedestal of carrying out the pin swing;
Feed mechanism, it makes sewn object move along the mounting surface of the described sewn object of mounting;
Data store, its storage tailoring pattern data, this tailoring pattern data record the setting of making of described Buttonhole; And
Control part, its tailoring pattern data based on described data store, control described suture needle reciprocating mechanism, described slew gear and described cloth feeding mechanism, forms the Buttonhole stitching,
This buttonholing machine is characterised in that,
Described Buttonhole stitching at least has parallel portion and rotating part, and this parallel portion forms pin swing stitching along the length direction in button hole, and this rotating part forms pin in the revolution of the end in described button hole and swings stitching,
Described buttonholing machine has:
Set input part, it is set the pin that swings the described rotating part on the parallel angle of revolution direction of stitching with the pin of described parallel portion and swings the width of stitching and swing the width of the pin swing stitching of the described rotating part on the angle of revolution direction of stitching quadrature with the pin of described parallel portion, perhaps these pins swing width poor of stitchings, or these pins swing some in the ratio of width of stitchings; And
Stitching width correction control part, it is when forming the stitching of described rotating part, the variation of the angle of revolution direction swung with pin accordingly, control described pin swing mechanism or described feed mechanism, so that the pin that swings the described rotating part on the parallel angle of revolution direction of stitching at the pin input value based on described setting input part and described parallel portion swing stitching width and and the pin of the described parallel portion pin that swings the described rotating part on the angle of revolution direction of stitching quadrature swing between the width of stitching, the width that described pin swings stitching gradually changes.
The invention of technical scheme 2 records has the structure identical with the invention of technical scheme 1 record, and, it is characterized in that
The rotating part of the described Buttonhole stitching that the end side in the button hole forms is the round end section of round-nose button hole lock seaming stitching.
The invention of technical scheme 3 records has the structure identical with the invention of technical scheme 1 or 2 records, and, it is characterized in that
The described Buttonhole stitching rotating part that an end side in the button hole forms is circular casing-joining part.
The invention of technical scheme 4 records has the structure identical with the invention of technical scheme 1 record, and, it is characterized in that,
Described setting input part can be set the width of the pin swing stitching of described parallel portion,
And the width that the pin of described parallel portion swings stitching becomes the width that swings the pin swing stitching of the described rotating part on the parallel angle of revolution direction of stitching with the pin of described parallel portion.
The invention of technical scheme 5 records has the structure identical with the invention of technical scheme 2 records, and, it is characterized in that, described setting input part can be set the round end front needle amplitude of oscillation of described rotating part, and the round end front needle amplitude of oscillation of described rotating part becomes the width that the pin that swings the described rotating part on the angle of revolution direction of stitching quadrature with the pin of described parallel portion swings stitching.
The invention of technical scheme 6 records has the structure identical with the invention of technical scheme 3 records, and, it is characterized in that, described setting input part can be set the round end noose pin amplitude of oscillation of described rotating part, and the round end noose pin amplitude of oscillation of described rotating part becomes the width that the pin that swings the described rotating part on the angle of revolution direction of stitching quadrature with the pin of described parallel portion swings stitching.
The effect of invention
The invention of technical scheme 1,4,5 and 6 records, can utilize the setting input part, preset the pin that swings the rotating part on the parallel angle of revolution direction of stitching with the pin of parallel portion and swing the width of stitching and swing the value of the width of stitching with the pin that the pin of parallel portion swings the rotating part on the angle of revolution direction of stitching quadrature, or swing difference or the ratio of the width of stitching with the pin of the both direction of their quadratures.
; in the situation that due to the horizontal stitching of sewn object and vertically the different pins that cause the both direction of above-mentioned quadrature of the shrinkage factor of stitching swing the width the machined generation difference of stitching; the width that the pin that can set respectively the both direction of quadrature swings stitching (for example; in the situation that the reduced width of horizontal stitching direction; the setting value of the stitching of horizontal stitching direction is set as increasing the amount corresponding with amount of contraction) so that the two difference cancels each other out.Perhaps, the pin that can set the both direction of quadrature swings value or the ratio of difference of the width of stitching, so that the stand out machined cancels each other out.
And stitching width correction control part carries out following actions control,, when the pin of the rotating part that forms the Buttonhole stitching swings stitching, the pin of the both direction of quadrature is swung to the width of stitching, it is corresponding with the setting from the setting input part poor to arrange, the formation of the line mark of going forward side by side.In addition, swing the width of stitching for the pin of the angle of revolution direction between the both direction of above-mentioned quadrature, the setting value that swings the width of stitching due to the pin of the both direction based on quadrature gradually changes, so form at the width of rotating while stitching with gradually changing.
Its result, the width machined that can make the pin of the rotating part of Buttonhole stitching swing stitching is homogenising more, and that suppresses rotating part machines the shape irregularity, makes rotating part approach the good circle of symmetry.
The invention of technical scheme 2 record can suppress as the round end section of rotating part machine the shape irregularity, make rotating part approach the good circle of symmetry.
In addition, the invention of technical scheme 3 record can suppress as the circular casing-joining part of rotating part machine the shape irregularity, make rotating part approach the good circle of symmetry.
The accompanying drawing explanation
Fig. 1 is the side view of the related buttonholing machine of present embodiment.
Fig. 2 means the block diagram of control system of the buttonholing machine of Fig. 1.
Fig. 3 is the front view of the guidance panel that has of the buttonholing machine of Fig. 1.
Fig. 4 means the key diagram of guide look of the setting item of the tailoring pattern data of setting by guidance panel.
(A) of Fig. 5 is the figure of the global shape that schematically means that round-nose button hole lock seaming is made, and (B) of Fig. 5 means the key diagram of the size of each several part.
(A) of Fig. 6 means that (B) of Fig. 6 means the key diagram of each size in this round end hole as the figure of the object lesson in the round end hole of the benchmark of round end section.
Fig. 7 is the key diagram of the global shape that schematically means that the tack Buttonhole is made.
Fig. 8 means that the related Sewing machines of present embodiment is from setting input tailoring pattern data to the flow chart of making the disposed of in its entirety till action.
Fig. 9 is the flow chart of processing for the setting of tailoring pattern data.
Figure 10 means the chart of guide look of each mechanical parameter of buttonholing machine.
Figure 11 means the guide look chart of an example of setting of the tailoring pattern data of Fig. 4.
Figure 12 is the tailoring pattern data based on setting according to Figure 11 that mean with the list form and the key diagram of the data content of making trace data generated in control device.
Figure 13 means the flow chart of the generation processing of making trace data.
The key diagram of the actuating quantity of cloth feeding mechanism when Figure 14 is the formation of explanation pin swing stitching.
(A) of Figure 15 means the round-nose button hole lock seaming stitching of faithful to tailoring pattern data, (B) of Figure 15 means the round-nose button hole lock seaming stitching in the situation of the radially actual formation of stitching direction, and (C) of Figure 15 means along the stitching of lockstitching a border of the round-nose button hole in the situation of the laterally actual formation of stitching direction.
The explanation of label
1 buttonholing machine
12 needle bars
13 needle bar revolving platforms
20 slew gears
50 cloth feeding mechanisms (feed mechanism)
60 looper device mechanisms
61 looper device pedestals
70 control modules (control part, stitching width correction control part)
71?CPU
74 EEPROM(data store)
75 guidance panels (setting input part)
100 round-nose button hole lock seamings are made
100A tack Buttonhole is made
101,101A arc sections (rotating part)
102 round end right lower quadrants
103 round end lower left quarters
104 round end sections
105 right parallel portion (parallel portion)
106 left parallel portion (parallel portion)
108 round end casing-joining parts (rotating part)
The specific embodiment
(overall structure of embodiment)
Based on Fig. 1 to Figure 14, the related buttonholing machine of embodiments of the present invention 1 is described.Fig. 1 is the side view of buttonholing machine 1, and Fig. 2 means the block diagram of the control system of buttonholing machine 1.This buttonholing machine 1 is to carry out the round-nose button hole serging machine that the round-nose button hole lock seaming is made.
As shown in Figure 1, buttonholing machine 1 has sewing machine stand 2, and this sewing machine stand 2 has: pedestal part 2a, and it is positioned at the bottom of Sewing machines integral body, and forms essentially rectangular case shape; Vertical body 2b of section, it is arranged on the end of this pedestal part 2a; And arm 2c, it is set to extend to the direction identical with pedestal part 2a from this vertical body 2b of section.In addition, in following explanation, the direction that setting is arranged to vertical body 2b of section is made as Z-direction, will be made as Y direction with the pedestal part 2a of Z-direction quadrature and the length direction of arm 2c, will be made as X-direction with the direction of Y direction and the two quadrature of Z-direction.
As shown in Figures 1 and 2, above-mentioned buttonholing machine 1 has: needle bar 12, and it is kept penetrating the suture needle 11 of reaching the standard grade; Needle bar revolving platform 13, it supports needle bar 12 swingably; Suture needle reciprocating mechanism (omitting diagram), it moves up and down needle bar 12 and makes needle bar 12 be swung simultaneously; Looper device mechanism 60, it forms the stitching that Buttonhole is made; Slew gear 20, it makes looper device pedestal 61 revolutions of needle bar revolving platform 13 and looper device mechanism 60; Sewing machine electromotor 17, it is as the drive source of making action; The guidance unit 30 of reaching the standard grade, its guiding is reached the standard grade; Libra 14, it is to being promoted from reaching the standard grade of suture needle side, and goes out to reach the standard grade from suture supply source layback; Suture regulator 35, it applies tension force to reaching the standard grade; As the cloth feeding mechanism 50 of feed mechanism, it makes to move and position with any amount of movement along X-Y planar movement as the cloth of sewn object; Cloth cutting knife 19, it forms the button hole; And, as the control device 70 of control part, it carries out the control of each several part.
(about needle bar)
Needle bar 12 becomes following structure,, forms the tubulose of inner hollow that is, and its upper end is outstanding to outside above the arm 2c of sewing machine stand 2, from upper end open section, inserts and reaches the standard grade, and the suture needle 11 that will reach the standard grade guide to bottom inner through this hollow.
The suture needle reciprocating mechanism has: needle bar 12, and it keeps suture needle 11; Upper axle, applied the moment of torsion of all-round rotation to axle on this by sewing machine electromotor; Crank mechanism, its from axle obtain the reciprocal driving force of above-below direction; Sleeve, it can support needle bar up or down; And laminal leaf spring, it is along X-Y plane, and supports this sleeve.
Described suture needle reciprocating mechanism is by utilizing crank mechanism to apply back and forth and move up and down to needle bar 12 with the cycle of the synchronization with sewing machine electromotor 17, and, supported swingably by the flat spring along X-Y plane by the sleeve that will support needle bar 12, thereby suture needle 11 sides of the bottom of needle bar 12 can be swung along any direction of X, Y.
In addition, the suture needle reciprocating mechanism has: the needle bar oscillating table, and it allows needle bar 12 to move up and down, and applies the reciprocally swinging action along X-direction to needle bar 12; And transmission mechanism, it applies back and forth and moves up and down to the needle bar oscillating table via sewing machine electromotor 17.Described needle bar oscillating table is formed with along the cam path that X-direction and the synthetic direction of Z-direction are tilted, and needle bar revolving platform 13 supports the needle bar oscillating table movably along cam path.And, if apply down maneuver via transmission mechanism to the needle bar oscillating table, the side shifting of needle bar oscillating table along cam path to X-direction, if apply vertical motion, its opposite side to X-direction moves.Described transmission mechanism applied and moves up and down with cycle of the twice in the cycle that moves up and down of needle bar 12, and thus, needle bar 12 is all descending respectively when a side of X-direction and opposite side swing at every turn, thereby can carry out the pin swing.
In addition, the suture needle reciprocating mechanism, to make the mode of needle bar 12 towards Z-direction (vertical) under the state that there is no deflection at the aforementioned panels spring, supports needle bar 12, carries out the pin that falls that pin described later swings the interior pin of stitching under this basic form.In addition, be applied in wobbling action and become to the state by X-direction and the synthetic direction inclination predetermined angular of Z-direction under basic form, under described heeling condition, carry out the pin that falls that pin swings the outer pin of stitching.
Needle bar revolving platform 13 is supported in the mode that can rotate around Z axis at the downside of the arm 2c of sewing machine stand 2, and is installed with the belt wheel (omitting diagram) of the Timing Belt 21 that sets up slew gear 20.Thus, if apply the revolution action from slew gear 20, can apply the revolution action around Z axis to needle bar 12 via aforesaid needle bar oscillating table.
(looper device mechanism)
Looper device mechanism 60 is configured in the top of the 2a of sewing machine base section, and is positioned at the downside of the feeding platform 51 of cloth feeding mechanism 50 described later.Described looper device mechanism 60 has: looper device pedestal 61, and it can be supported on the 2a of sewing machine base section rotatably around Z axis; Left looper device and left wire grip, it is equipped on the top of looper device pedestal 61, to the winding of reaching the standard grade, rolls off the production line and carries out Double-wire ring and make; Right looper device and right wire grip, it carries out single line circumferential weld system by reaching the standard grade; And driving mechanism, it applies the regulation wobbling action for being made to each looper device and each wire grip.
Looper device pedestal 61 can be concentric supported pivotally with the gyroaxis of aforementioned needle bar revolving platform, and be installed with the belt wheel of the Timing Belt 23 that sets up slew gear 20.
Left looper device and left wire grip and right looper device and right wire grip are configured in the top of looper device pedestal 61, are positioned at each other the radius of a circle direction two ends centered by gyroaxis.And, the basic angle of revolution of looper device pedestal 61 is set as, make when making, left looper device and left wire grip are configured to the pin that falls for the interior pin of needle bar 12 and carry out Double-wire ring and make, right looper device and right wire grip are configured to carry out single line circumferential weld system for the pin that falls of the outer pin of needle bar 12.
Driving mechanism has: the looper device driving shaft 62 of circular tube shaped, and it can be supported up or down on the center of looper device pedestal 61; Wire grip driving shaft 63, its insertion is arranged on the inboard of looper device driving shaft 62; The transmission mechanism that left and right looper device is swung by back and forth moving up and down of looper device driving shaft 62; The transmission mechanism that the left and right wire grip is swung by back and forth moving up and down of wire grip driving shaft 63; And each cam mechanism, they utilize the lower shaft that is sewed dynamo-electric motivation 17 rotary actuations that each driving shaft 62,63 is moved up and down.
Driving mechanism applied and moves up and down to each driving shaft 62,63 with the cycle of the cycle that moves up and down (identical with the swing circle of the sewing machine electromotor 17) twice of needle bar 12, thus, when each needle bar 12 descends, all can make looper device and the wire grip of left and right alternately from suture needle 11, catch and reach the standard grade.
(slew gear)
Slew gear 20 has: slewing motor 24, and it is configured in the 2a of sewing machine base section; Transmit belt wheel 22, it is setting up and down on same axle, for the moment of torsion by slewing motor 24, is passed to needle bar revolving platform 13 sides (the downside belt wheel omits diagram); Timing Belt 23, the driving pulley of its lodge on the output shaft that is arranged at slewing motor 24, be arranged between the transmission belt wheel of belt wheel on above-mentioned looper device base 61 and above-mentioned downside; And Timing Belt 21, its lodge is at the transmission belt wheel 22 of upside and be arranged between the belt wheel on above-mentioned needle bar revolving platform 13.
Slew gear 20 is by the rotary actuation of slewing motor 24, so that looper device pedestal 61 and needle bar revolving platform 13, in the mode of same phase rotation, are set the gearratio of each belt wheel.That is, slew gear 20, so that rotating mode is as one man carried out in the orientation of the pin swaying direction of needle bar and left and right looper device and wire grip all the time, applies the revolution action.
(cloth feeding mechanism)
Cloth feeding mechanism 50 is by following cell formation: feeding platform 51, and it has the cloth mounting surface parallel with X-Y plane; As the X-axis motor 52 of cloth travel motor, it makes feeding platform 51 move along X-direction; As the Y-axis motor 53 of cloth travel motor, it makes feeding platform 51 move along Y direction; And known Poewr transmission mechanism, its rotary driving force by each motor 52,53 applies to feeding platform 51 after being transformed to and moving driving force along the translation of X-direction and Y direction.In addition, be provided with the cloth pressing 54 of pressing cloth from its mounting surface decline on feeding platform 51 simultaneously.
(control system of Sewing machines)
Based on Fig. 2, the control system of buttonholing machine 1 is described.The control device 70 of buttonholing machine 1 has: sewing machine electromotor drive circuit 17a, and it is for driving sewing machine electromotor 17; I/F17b, it is for being connected this drive circuit 17a with the CPU71 of control device 70; X-axis motor drive circuit 52a, the X-axis motor 52 that it has for driving cloth feeding mechanism 50; I/F52b, it is for being connected this drive circuit 52a with CPU71; Y-axis motor drive circuit 53a, the Y-axis motor 53 that it has for driving cloth feeding mechanism 50; I/F53b, it is for being connected this drive circuit 53a with CPU71; Driving circuit for electromagnetic valve 56a, it is for driving electromagnetic valve 56 from air pressure to cylinder 55 that supply with, and this cylinder 55 applies lifting action to cloth pressing 54; I/F56b, it is for being connected this drive circuit 56a with CPU71; Slewing motor drive circuit 24a, it is for driving slewing motor 24; I/F24b, it is for being connected this drive circuit 24a with CPU71; As the guidance panel 75 of setting input part, it inputs various settings; I/F75i, it is for being connected this guidance panel 75 with CPU71; Encoder circuit 18a, its output pulse to the encoder 18 of the output shaft angle of detection sewing machine electromotor 17 is counted; I/F18b, it is for being connected this encoder circuit 18a with CPU71; Presser feet switch 76, it is for descending cloth pressing 54; I/F76b, it is for being connected presser feet switch 76 with CPU71; Starting switch 77, it is for making to make beginning; And I/F77b, it is for being connected starting switch 77 with CPU71.
In addition, above-mentioned X-axis motor 52, Y-axis motor 53, slewing motor 24 are pulse motor, have origin sensor for carrying out former point retrieval and I/F for being connected with CPU71, but omit in diagram.
In addition, control device 70 has: ROM72, and it stores the data of using in various control programs and program; RAM73, it becomes the operating area of CPU71 for being processed, and the data of above-mentioned processing based on reading from ROM72, from the making trace data, program of guidance panel 75 inputs or the data of setting, operation result, carries out; EEPROM74, its storage tailoring pattern data etc.; And CPU71, it carries out the various processing based on program.In addition, EEPROM74 works as data store.
Control device 70 is based on the described suture needle reciprocating mechanism of tailoring pattern Data Control, described slew gear 20 and described cloth feeding mechanism 50.
(guidance panel and tailoring pattern data)
Fig. 3 is the front view of guidance panel 75.Guidance panel 75 has: the display part 75a of the numbering of tailoring pattern data and the increasing-and-decreasing key 75b that carries out the selection of this numbering; Show each tailoring pattern data various parameters setting value display part 75c and set value the increase and decrease increasing-and-decreasing key 75d; The increasing-and-decreasing key 75f of the selection of the display part 75e that the project sequence number of determining various parameters is shown and the project sequence number of carrying out setting item; The data setting key 75g started is set in input; And complete preparation key 75h is set in input.
According to set the setting value of the various parameters of the tailoring pattern data of inputting by this guidance panel 75, calculate to carry out and make required various controlling values, generate and make trace data.That is, guidance panel 75 is pattern setup units of setting the tailoring pattern data that the round-nose button hole lock seaming makes.
Below, based on Fig. 4, the various setup parameters of the tailoring pattern data of setting by aforesaid operations panel 75 are described.Fig. 4 illustrates the content guide look of the various setup parameters of the tailoring pattern data that round-nose button hole lock seaming makes.Fig. 5 schematically illustrates the round-nose button hole lock seaming and makes 100 global shape, and the size of each several part is shown.The lock seaming of this round-nose button hole is made 100 and is had: round end section 104, and it has as the arc sections 101 of rotating part and the pair of angled section 102,103 of tilting to the inside with respect to Y-direction from the end of arc sections 101; Pair of parallel section 105,106, it starts along Y-direction, to extend separately from pair of angled section 102,103; And round end casing-joining part (circular casing-joining part) 108, it is positioned at the opposition side of arc sections 101 with respect to parallel portion 105,106.In addition, in the following description, the rake on right side is called to round end right lower quadrant 102, the rake in left side is called to round end lower left quarter 103.In addition, the parallel portion on right side is called to right parallel portion 105, the parallel portion in left side is called to left parallel portion 106.In addition, Fig. 6 illustrates as the object lesson in the round end hole 107 of the benchmark of round end section 104 and each size in this round end hole.
At first, as the tailoring pattern data of the Fig. 4 from guidance panel 75 inputs, carry out following setting.
(1) rounded shape: the shape of selecting five kinds of round end holes 107 that the size shown in Fig. 6 is different by numerical value " 0 "~" 5 ".
(2) Buttonhole length: the total length ml on the Y-direction that the Buttonhole that will form with the numerical value input is made.
(3) cloth cutting knife action: by selecting whether to carry out cloth cutting knife 19 and which before and after making carries out the cloth cutting constantly in numerical value " 0 "~" 2 ".
(4) pin parallel pin number: input the left parallel portion 106+ round end of right parallel portion 105+ round end right lower quadrant 102(lower left quarter 103 with numerical value and set with identical numerical value) is counted ln.
(5) tylostyle number: the pin with numerical value input arc sections 101 is counted en.
(6) parallel portion cutting knife interval: the gap ls that inputs the cloth cutting knife whereabouts of parallel portion with numerical value.
(7) round end section cutting knife interval: the gap es that inputs the cloth cutting knife whereabouts of arc sections 101 with numerical value.
(8) noose kind: the kind of selecting whether to form noose and noose by numerical value " 0 "~" 3 ".
(9) round end noose pin number: in the situation that selected circular noose in (8), input its round end noose pin with numerical value and count cn.
(10) the parallel portion pin amplitude of oscillation: the pin amplitude of oscillation with numerical value input parallel portion 105,106, round end right lower quadrant 102 and round end lower left quarter 103 is parallel portion pin amplitude of oscillation ww.
(11) the round end front needle amplitude of oscillation: the pin amplitude of oscillation of locating with the vertex position (starting point of arc sections 101 and the intermediate point of terminal) of numerical value input arc sections 101 is round end front needle amplitude of oscillation we.In addition, at the vertex position place of arc sections 101, to the direction (Y-direction) of pin swaying direction (directions X) quadrature with parallel portion 105,106, carry out the pin swing, round end front needle amplitude of oscillation we illustrates the pin amplitude of oscillation on this orthogonal direction.In addition, in the starting point and terminal of arc sections 101, with the pin amplitude of oscillation identical with parallel portion 105,106, carry out the pin swing.
(12) the round end noose pin amplitude of oscillation: the pin amplitude of oscillation of locating with the vertex position (starting point of round end casing-joining part 108 and the intermediate point of terminal) of numerical value input round end casing-joining part 108 is round end noose pin amplitude of oscillation wc.In addition, the vertex position place of round end casing-joining part 108, carry out the pin swing to the direction (Y-direction) of pin swaying direction (directions X) quadrature with parallel portion 105,106, and round end noose pin amplitude of oscillation wc illustrates the pin amplitude of oscillation on this orthogonal direction.In addition, at starting point and the destination county of round end casing-joining part 108, with the pin amplitude of oscillation identical with parallel portion 105,106, carry out the pin swing.
In the rounded shape of above-mentioned parameter, it is different that " 0 " and the lock seaming of so-called round-nose button hole are made, and selected the tack Buttonhole shown in Fig. 7 to make 100A.
In this tack Buttonhole is made, can as the round-nose button hole lock seaming is made, at place, button hole, there do not is the part in drop-shaped round end hole, but form the button hole of yi word pattern.In addition, this tack Buttonhole is made and is not had round end right lower quadrant 102 and round end lower left quarter 103, from right parallel portion 105, directly forms arc sections 101A, from arc sections 101A, directly forms left parallel portion 102.In addition, in the situation that this tack Buttonhole is made 100A, also set with the round-nose button hole lock seaming and made 100 identical parameters.In addition, in the situation that the tack Buttonhole is made 100A, arc sections 101A and round end casing-joining part 108 are equivalent to rotating part.
Can be from the setting of guidance panel 75 input above-mentioned (11) round end front needle amplitude of oscillation we and (12) round end noose pin amplitude of oscillation wc, thus, guidance panel 75 is as " pin with described parallel portion being swung to the width of the pin swing stitching of the described rotating part on the parallel angle of revolution direction of stitching, the pin that swings the described rotating part on the angle of revolution direction of stitching quadrature with pin with described parallel portion swings the width of stitching, perhaps the width of these pins swing stitchings is poor, perhaps these pins swing one of them the setting input part set in the ratio of width of stitchings " work.
That is, above-mentioned " parallel portion pin amplitude of oscillation ww " is equivalent to " pin of the described rotating part on the angle of revolution direction parallel with the pin swing stitching of described parallel portion swings the width of stitching ".
In addition, above-mentioned " round end front needle amplitude of oscillation we " reaches " round end noose pin amplitude of oscillation wc " and all is equivalent to " width that the pin that swings the described rotating part on the angle of revolution direction of stitching quadrature with the pin of described parallel portion swings stitching ".
; 75 pairs of following parameters of guidance panel are set; that is, becoming that the pin that swings the starting and terminal point of the arc sections 101 of round end section 104 of the parallel angle of revolution direction (directions X) of stitching or round end casing-joining part 108 with the pin of parallel portion 105,106 swings the width (=parallel portion pin amplitude of oscillation ww) of stitching and become the width that pin that pin with parallel portion 105,106 swings the place, summit of the arc sections 101 of round end section 104 of stitching quadrature angle of revolution direction (Y-direction) and round end casing-joining part 108 swings stitching is round end front needle amplitude of oscillation we and round end noose pin amplitude of oscillation wc.
(molar behavior in the control device of buttonholing machine)
Fig. 8 means that buttonholing machine 1 inputs to the flow chart of making the disposed of in its entirety till action from the setting of tailoring pattern data, and Fig. 9 is the flow chart of processing for the setting of tailoring pattern data.
Based on this, the disposed of in its entirety of buttonholing machine 1 is described.
At first, the numbering increasing-and-decreasing key 75b of the tailoring pattern data of CPU71 decision panel 75 whether be pressed (step S21), in the situation that be not pressed, for example maintain initial value (selecting pattern numbering 1) and this pattern numbering is presented in display part 75a, and making processing advance to step S23.In addition, in the situation that numbering increasing-and-decreasing key 75b is pressed, with key+-increase and decrease accordingly the pattern numbering, the pattern numbering is presented in display part 75a to (step S22), and make to process and advance to step S23.
In step S23, CPU71 is judged whether pressing setting key 75g, in the situation that do not press, makes to process advancing to step S25.In addition, in the situation that setting key 75g is pressed, start to carry out the setting processing (step S24) of aforesaid tailoring pattern data, after setting processing, make to process advancing to step S25.
Here, by the flow chart of Fig. 9, the setting that describes the tailoring pattern data of step S24 in detail is processed.In addition, here, with the example that is set as of the tailoring pattern data of Fig. 4, describe.
If press setting key 75g, " the round end hole shape " of the at first automatic option sequence number (1) of CPU71, as the tailoring pattern data of setting object, shows " 1 " (step S41) in display part 75e.Then, carry out the input of increasing-and-decreasing key 75f and judge (step S42), if not input, process and advance to step S44, in the situation that input, change to (step S43) after the project sequence number that becomes the tailoring pattern data of setting object, make to process advancing to step S44.
In step S44, carry out following judgement, whether for the setup parameter of current selection, carried out the input that numerical value is set in increase and decrease by pressing increasing-and-decreasing key 75d.If not input, process and advance to step S46, in the situation that input, the setting numerical value that becomes the setup parameter of setting object is changed.; selected parameter in (1) round end hole shape, (2) Buttonhole length, the action of (3) cloth cutting knife, (4) parallel pin number, (5) tylostyle number, (6) parallel portion cutting knife interval, (7) round end section cutting knife interval, (8) noose kind, (9) round end noose pin number, (10) parallel portion pin amplitude of oscillation, (11) round end front needle amplitude of oscillation, (12) round end noose pin amplitude of oscillation, change their setting numerical value (step S45).
In step S46, the input of whether having carried out data setting key 75g is judged.If all complete to the setting till above-mentioned each setup parameter (1)~(12), press data setting key 75g, carry out (step S47) after the renewal of setup parameter, advance to the processing of the step S25 of Fig. 8.
In addition, in the situation that continue to the setting till setup parameter (1)~(12), do not carry out the input of data setting key 75g, process and return to step S42, all setup parameters that changed are repeated to the processing of step S42~S45.
If the setting of above-mentioned setup parameter is finished dealing with, as shown in the step S25 of Fig. 8, CPU71 is judged the preparation key 75h that whether supresses guidance panel 75, in the situation that do not press, step S21 is returned in processing, prepare key 75h in the situation that supress, carry out the generation of making trace data and process (step S26).That is, as mentioned above, according to the setting content of tailoring pattern data, carry out data operation, generate and make trace data (with reference to Figure 12).
Then, for the action of making that Buttonhole makes is started, utilize feeding platform 51(X axle motor 52 and Y-axis motor 53), needle bar revolving platform 13 and looper device pedestal 61(slewing motor 24) each origin sensor carry out former point retrieval (step S27).
Then, if supress the presser feet switch 76(step S28 be arranged on buttonholing machine 1), CPU71 descends cloth pressing 54, presses cloth (step S29).
Then, if supress the starting switch 77 be arranged on buttonholing machine 1, CPU71 starts to carry out the action control (step S30) that Buttonhole is made.
At first, CPU71 judges whether to record front cutting knife data (step S31), in unwritten situation, jumps to step S33, in the situation that record is arranged, jumps to step S32.
In step S32, CPU71 moves up and down cloth cutting knife 19 and carry out perforate on cloth.
In step S33, CPU71 controls X-axis, Y- axis motor 52,53, the feeding platform 51 of origin position is moved to and make starting position.
Then, CPU71 drives sewing machine electromotor 17, starts Buttonhole and makes (step S34).CPU71 reads in and makes " the X amount of feeding ", " the Y amount of feeding ", " revolution amount " (with reference to the Figure 12) set in trace data for each pin, carry out the control to X-axis motor 52, Y-axis motor 53, slewing motor 24, each position of for example, for round-nose button hole lock seaming, making (or the tack Buttonhole is made) forms stitching successively.
If making of making based on the above-mentioned Buttonhole of making whole pin numbers of trace data moved, CPU71 makes feeding platform 51(X axle motor 52 and Y-axis motor 53) return to origin position after (step S35), drive not shown various tangent mechanisms, reached the standard grade, roll off the production line and the tangent line (step S36) of heart yearn.
Then, CPU71 judges whether to record rear cutting knife data (step S37), in unwritten situation, jumps to step S39, in the situation that record is arranged, jumps to step S38.
In step S38, CPU71 moves up and down cloth cutting knife 19, carries out perforate on cloth.
Then, CPU71 rises cloth pressing 54, removes press (the step S39) to cloth, makes needle bar revolving platform 13 and looper device pedestal 61(slewing motor 24) return to origin position after (step S40), make to process and return to step S28.That is, become and press presser feet switch holding state before in order to carry out making of back.
(the processing of control module: the generation of making trace data)
Below, illustrate that the generation of making trace data of making (or the tack Buttonhole is made) for carrying out round-nose button hole lock seaming of carrying out processes in control device 70.
If carry out the setting input of the tailoring pattern data of Fig. 4, CPU71 generates and makes trace data.Figure 10 means the guide look of each mechanical parameter of buttonholing machine 1, and Figure 11 means the guide look of an example of setting of the various parameters of Fig. 4.In addition, Figure 12 is by the various parameters of the tailoring pattern data based on setting according to Figure 11 and the key diagram that the data content of making trace data of generation means with the list form in control device 70.
In making trace data, " suture needle position " is illustrated in and carries out the pin that falls that pin, outer pin in each in the situation of (or the tack Buttonhole is made) are made in a round-nose button hole lock seaming, and the pin number is that interior pin, this pin that falls for twice of outer pin are counted as to 1 pin." position " means that the round-nose button hole lock seaming under each pin number makes each position in (or the tack Buttonhole is made).
" X coordinate ", " Y coordinate " mean the target location coordinate in the X-Y coordinate system of feeding platform 51 of each suture needle position." X coordinate ", " the Y coordinate " of every pin are to calculate according to the setting value of Fig. 9.
" rotary position " means the accumulative total angle of revolution started from initial point that the revolution by each pin of needle bar 12 causes.
The directions X of the cloth feeding mechanism 50 that " the X amount of feeding ", " the Y amount of feeding " expression starts from current suture needle position and the amount of movement of Y-direction.
" revolution amount " means the revolution actuating quantity started from current angle of revolution.
In addition, this buttonholing machine 1 is the different arc sections that produce 101 of retractility or 101A and the round end casing-joining part 108 place's irregularities with vertical stitching direction for fear of the horizontal stitching direction due to cloth, and in guidance panel 75, outside parallel portion pin amplitude of oscillation ww, can also set the value of round end front needle amplitude of oscillation we or round end noose pin amplitude of oscillation wc.
Current, at arc sections 101(or 101A) and round end casing-joining part 108 in, even swinging stitching at pin carries out in rotating situation, the width that also pin is swung to stitching is set as equal the width (=width identical with the pin swing stitching of parallel portion 105,106) in gamut, forms pin according to setting value and swings stitching.
On the other hand, in buttonholing machine 1, at arc sections 101(or 101A) and starting point and the destination county of round end casing-joining part 108, form pin with the width identical with parallel portion 105,106 (parallel portion pin amplitude of oscillation ww) and swing stitching, but at arc sections 101(or 101A) and the position on the summit of round end casing-joining part 108, form pin according to the round end front needle amplitude of oscillation we of other setting or round end noose pin amplitude of oscillation wc and swing stitching.
In addition, from starting point to summit, along with revolution is carried out, from parallel portion pin amplitude of oscillation ww to round end front needle amplitude of oscillation we or round end noose pin amplitude of oscillation wc gradually change and form pin and swing stitching, from summit to terminal, along with revolution is carried out, from round end front needle amplitude of oscillation we or round end noose pin amplitude of oscillation wc, to parallel portion pin amplitude of oscillation ww, gradually change and form pin swing stitching.
Thus, control device 70 as mentioned above, generates the following trace data of making, and, forms arc sections 101(or 101A that is) and round end casing-joining part 108.
According to the flow chart of Figure 13, generation processing that this makes trace data is described.
Here, X position by the interior pin of n pin, the Y position, rotary position is expressed as (Xin, Yin, Rin), X position by outer pin, the Y position, rotary position is expressed as (Xon, Yon, Ron), will from the interior pin of n pin to the n+1 pin → the X amount of feeding of pin, the Y amount of feeding, the revolution scale is shown (DXion, DYion, DRion), the X amount of feeding by outer pin → interior pin, the Y amount of feeding, the revolution scale is shown (DXoin, DYoin, DRoin), will be according to the design size of suture needle reciprocating mechanism and the fixing pin amplitude of oscillation is made as W, the parallel portion pin amplitude of oscillation is made as to DP, the round end front needle amplitude of oscillation is made as to DE, the round end noose pin amplitude of oscillation is made as to DC.
In addition, when carrying out round-nose button hole lock seaming and make, to using following situation as prerequisite,, slewing motor 24 is only in the situation that interior pin → outer pin revolution driving, in the situation of pin → interior pin, do not moved outside (in the tailoring pattern data of Figure 12, " the revolution amount " of outer pin is set as 0 all the time).
At first, calculate X position, Y position, the rotary position (step S61) of interior pin according to the tailoring pattern data shown in Fig. 4.Because interior pin is the point on the track consisted of known figure, therefore can easily according to the tailoring pattern data, obtain, therefore, for its computational methods, description thereof is omitted.
Below, pin is counted to index n and is initialized as 1(step S63).
Then, calculate the X amount of feeding, the Y amount of feeding, the revolution amount (step S65) of the n pin of right parallel portion and round end right lower quadrant (being only right parallel portion in the situation that the tack Buttonhole is made).
Here, if hypothesis (Xin, Yin), (Xin+1, Yin+1), (Xon, Yon) there is the position relationship shown in Figure 14, pin (Xin, Yin) → outer pin (Xon in forming, when pin Yon) swings stitching, need to make cloth move illustrated M1+M2, pin (Xon, Yon) → interior pin (Xin+1 outside forming, when pin Yin+1) swings stitching, need to make to return after move-M2 of cloth.Here, M2 swings the amount of movement of the width of stitching for proofreading and correct the pin produced by relatively moving of cloth feeding mechanism 50 for the upper fixing pin swing width W of design.
The X amount of feeding of interior pin (Xin, Yin) → outer pin (Xon, Yon), the Y amount of feeding, revolution amount (DXion, DYion, DRion) are shown below.
(DXion,DYion,DRion)
=(Xin+1-Xin+(DP-W)*cos(Rn+1),Yin+1-Yin+(DP-W)*sin(Rn+1),Rn+1-Rn)…(1)
In addition, the X amount of feeding of outer pin (Xon, Yon) → interior pin (Xin+1, Yin+1), the Y amount of feeding, revolution amount (DXoin, DYoin, DRoin) are shown below.
(DXoin,DYoin,DRoin)
=(-(DP-W)*cos(Rn+1),-(DP-W)*sin(Rn+1),0)…(2)
But, owing to not turned round in the making of (making at the tack Buttonhole is only right parallel portion) in the situation that right parallel portion and round end right lower quadrant, so therefore Rn+1=0 ° in fact, becomes
(DXion,DYion,DRion)=(Xin+1-Xin+(DP-W),Yin+1-Yin,0)…(3)
(DXoin,DYoin,DRoin)=(-(DP-W),0,0)…(4)
Then, pin is counted to carry out+1(of index n step S67).
Then, the processing of repeating step S65, S67, reach until pin is counted index n the parallel pin number (step S69) set.
Then, calculate arc sections 101(or 101A) the X amount of feeding, the Y amount of feeding, the revolution amount (step S71) of n pin.
The width that makes pin swing stitching gradually changes, so that at arc sections 101(or 101A) the starting point place, the width that makes pin swing stitching becomes parallel portion pin amplitude of oscillation DP, at arc sections 101(or 101A) summit place become round end front needle amplitude of oscillation DE, at arc sections 101(or 101A) destination county become parallel portion pin amplitude of oscillation DP.
As the formula for above-mentioned situation, arrange and take the formula F (Rn) that angle of revolution is parameter.It is prerequisite that this formula F (Rn) be take F (0 °)=F (180 °)=DP, F (90 °)=DE.In addition, preferably the variation of the numerical value between them is mild.
In the case, be replaced into F (Rn) by the DP by aforementioned formula (1), (2), thereby interior pin (Xin, Yin) → outer pin (Xon, Yon) the X amount of feeding, the Y amount of feeding, revolution amount, outer pin (Xon, the X amount of feeding of Yon) → interior pin (Xin+1, Yin+1), the Y amount of feeding, revolution amount are shown below.
(DXion,DYion,DRion)
=(Xin+1-Xin+F(Rn)cos(Rn+1),Yin+1-Yin+F(Rn)*sin(Rn+1),Rn+1-Rn)…(5)
(DXoin,DYoin,DRoin)
=(-F(Rn)*cos(Rn+1),-F(Rn)*sin(Rn+1),0)…(6)
F (Rn) for example, as corresponding with the revolution amount and make between DP and DE an example of the function that gently changes, preferred ellipse formula.
F(Rn)=DP*DE/(DE2*cos2(Rn)+DP2*sin2(Rn))1/2-W…(7)
In addition, as other function, also can be approximated to be
F(Rn)=(DE-DP)*sin2(Rn)+DP-W…(8)
Or F (Rn)=(DE-DP) * | sin (Rn) |+DP-W ... (9)
In addition, also can preliminary election prepare and the form coefficient that 0~1 between gradually change corresponding with the variation of the value of Rn, add that in DP (DE-DP) is multiplied by coefficient and the value that obtains, with the variation of the value of Rn reference coefficient accordingly.
Then, pin is counted to carry out+1(of index n step S73).
And the processing of repeating step S71, S73, reach until pin is counted index n the round end front needle number (step S75) set.
Then, calculate the X amount of feeding, the Y amount of feeding, the revolution amount (step S77) of the n pin of left parallel portion and round end lower left quarter (being only left parallel portion in the situation that the tack Buttonhole is made).
(DXion,DYion,DRion)
=(Xin+1-Xin+(DP-W)*cos(Rn+1),Yin+1-Yin+(DP-W)*sin(Rn+1),Rn+1-Rn)…(10)
(DXoin,DYoin,DRoin)=(-(DP-W)*cos(Rn+1),-(DP-W)*sin(Rn+1),0)…(11)
Wherein, due to Rn+1=180 °, therefore, become
(DXion,DYion,DRion)=(Xin+1-Xin-(DP-W),Yin+1-Yin,0)…(12)
(DXoin,DYoin,DRoin)=((DP-W),0,0)…(13)
Then, pin is counted to carry out+1(of index n step S79).
And the processing of repeating step S77, S79, reach until pin is counted index n the parallel pin number (step S81) set.
Then, calculate the X amount of feeding, the Y amount of feeding, the revolution amount (step S83) of the n pin of round end casing-joining part 108.
The width that makes pin swing stitching gradually changes, so that at the starting point place of round end casing-joining part 108, the width that makes pin swing stitching becomes parallel portion pin amplitude of oscillation DP, place, summit at round end casing-joining part 108, become round end noose pin amplitude of oscillation DC, at the destination county of round end casing-joining part 108, become parallel portion pin amplitude of oscillation DP.
As the formula for above-mentioned situation, arrange and take the formula G (Rn) that angle of revolution is parameter.It is prerequisite that this formula G (Rn) be take G (180 °)=G (360 °)=DP, G (270 °)=DE.In addition, preferably the variation of the numerical value between them is mild.
; with the situation of the arc sections 101 of round end section 104 in the same manner; interior pin (Xin; Yin) → outer pin (Xon; Yon) the X amount of feeding, the Y amount of feeding, revolution amount and outer pin (Xon; the X amount of feeding of Yon) → interior pin (Xin+1, Yin+1), the Y amount of feeding, revolution amount are shown below.
(DXion,DYion,DRion)
=(Xin+1-Xin+G(Rn)cos(Rn+1),Yin+1-Yin+G(Rn)*sin(Rn+1),Rn+1-Rn)…(14)
(DXoin,DYoin,DRoin)
=(-G(Rn)*cos(Rn+1),-G(Rn)*sin(Rn+1),0)…(15)
As the formula of G (Rn), with F (Rn), be preferably in the same manner ellipse formula.
G(Rn)=DP*DC/(DC2*cos2(Rn)+DP2*sin2(Rn))1/2-W…(16)
In addition, as other function, also can be approximated to be
G(Rn)=(DC-DP)*sin2(Rn)+DP-W…(17)
Or G (Rn)=(DC-DP) * | sin (Rn) |+DP-W ... (18)
In addition, also can preliminary election prepare and the form coefficient that 0~1 between gradually change corresponding with the variation of the value of Rn, add that in DP (DC-DP) is multiplied by coefficient and the value that obtains, with the variation of the value of Rn reference coefficient accordingly.
Then, pin is counted to carry out+1(of index n step S75).
And the processing of repeating step S83, S85, reach until pin is counted index n the round end noose pin number (step S87) set.
And, if counting index n, pin reaches round end noose pin number, make trace data and complete.
In addition, in the example of making trace data of Figure 12, exemplified with the situation of parallel portion pin amplitude of oscillation DP=locking pin amplitude of oscillation W, but also can, as shown in the flow chart of Figure 13, be made as DP>W or DP<W.
(effect of embodiment)
Above-mentioned buttonholing machine 1 can be set the parallel portion pin amplitude of oscillation, the round end front needle amplitude of oscillation and the round end noose pin amplitude of oscillation individually from guidance panel 75.
And, control device 70 is at the arc sections 101(or the 101A that form as rotating part) and during the stitching of round end casing-joining part 108, the variation of the angle of revolution direction swung with the pin with being produced by slewing motor 24 accordingly, input value based on guidance panel 75, at the arc sections 101(parallel with directions X or 101A) and the pin of round end casing-joining part 108 swing the width (pin of starting point and terminal swings the width of stitching=parallel portion pin amplitude of oscillation ww) of stitching, and the arc sections 101(parallel with Y-direction or 101A) and the pin of round end casing-joining part 108 swing between the width (pin on summit swings the width of stitching=round end front needle amplitude of oscillation we or round end noose pin amplitude of oscillation wc) of stitching, the mode that the width that makes pin swing stitching gradually changes, trace data is made in generation.
In addition, control device 70 is as working based on the above-mentioned stitching width correction control part of making trace data and controlling cloth feeding mechanism 50.
Therefore, horizontal stitching at cloth is different with the expansion and contraction of vertical stitching, in the situation that swing on the direction of the parallel direction of stitching or quadrature and easily shrink with the pin of parallel portion 105,106, by parallel portion pin amplitude of oscillation ww and round end front needle amplitude of oscillation we(or round end noose pin amplitude of oscillation wc) value that is set as the pin amplitude of oscillation parallel with the direction of easy contraction is larger.
Thus, can consider the character of cloth, with amount of contraction, to increase accordingly the width of pin swing stitching, form arc sections 101(or 101A) or round end casing-joining part 108.In addition, in the case, although swing at the pin with parallel portion 105,106 on the direction of the parallel direction of stitching and quadrature, arc sections 101(or 101A) or the pin of round end casing-joining part 108 swing the setting value difference of the width of stitching, but owing to gradually changing accordingly with angle of revolution, therefore, can not swing the width generation difference of stitching at certain a part of pin, can form arc sections 101(or the 101A of symmetry excellence) or round end casing-joining part 108.
(other)
In addition, in above-mentioned buttonholing machine 1, can set separately round end front needle amplitude of oscillation we and round end noose pin amplitude of oscillation wc from guidance panel 75, but swing the direction of stitching when consistent at their pin, also can set shared value.
In the case, if the directions X pin amplitude of oscillation is made as to DX, the Y-direction pin amplitude of oscillation is made as to DY, the formula converted gradually as the pin amplitude of oscillation that makes to be produced by angle of revolution, take if be made as the formula H (Zn) that angle of revolution is parameter, as follows.
(DXion,DYion,DRion)
=(Xin+1-Xin+H(Rn)cos(Rn+1),Yin+1-Yin+H(Rn)*sin(Rn+1),Rn+1-Rn)…(19)
(DXoin,DYoin,DRoin)
=(-H(Rn)*cos(Rn+1),-H(Rn)*sin(Rn+1),0)…(20)
In the case, H (Rn) is as an and example of function DX and DY between smooth variation corresponding with the revolution amount, for example preferred ellipse formula.
H(Rn)=DX*DY/(DY2*cos2(Rn)+DX2*sin2(Rn))1/2-W…(21)
In addition, as other function, also can be approximated to be
H(Rn)=(DY-DX)*sin2(Rn)+DX-W…(22)
Or H (Rn)=(DY-DX) * | sin (Rn) |+DX-W ... (23)
In addition, in buttonholing machine 1, as cloth feeding mechanism, carry out the X-Y driving, but also can be made as by the structure that for example driving of R-θ system is moved cloth on horizontal plane.
In the case, be transformed to the displacement of the R moved for the position inferior to same pin and the angle variable quantity of θ by the X amount of feeding and the Y amount of feeding that will make trace data, thereby can realize the identical action of making.
In addition, the pin amplitude of oscillation that the suture needle reciprocating mechanism of buttonholing machine 1 forms becomes fixed value on mechanism design.But, be not limited to this structure, for example, also can utilize the motor that arranges independently with sewing machine electromotor 17 (but for example as actuator of the control action amount of pulse motor), the change pin swings arbitrarily, carries this actuator and pin swing mechanism on needle bar revolving platform 13, under the control of control device 70, turn round on one side and the pin swing, can at random change the control pin amplitude of oscillation on one side.
In the case, owing to can not need in cloth feeding mechanism 50 sides, carrying out swinging for changing pin the action of the width of stitching, so can make to control, oversimplify.
In addition, in guidance panel 75, set individually the width that pin that parallel portion pin amplitude of oscillation ww(and the pin of parallel portion swing the described rotating part on the parallel angle of revolution direction of stitching swings stitching) and the pin of round end front needle amplitude of oscillation we and round end noose pin amplitude of oscillation wc(and described parallel portion swing the width of the pin swing stitching of the described rotating part on the angle of revolution direction of stitching quadrature), but be not limited thereto.
For example, also can be in guidance panel 75, input parallel portion pin amplitude of oscillation ww, do not input round end front needle amplitude of oscillation we and round end noose pin amplitude of oscillation wc, and input round end front needle amplitude of oscillation we or round end noose pin amplitude of oscillation wc are with respect to the difference of parallel portion pin amplitude of oscillation ww.
In addition, also can be in the same manner in guidance panel 75, input parallel portion pin amplitude of oscillation ww, do not input round end front needle amplitude of oscillation we and round end noose pin amplitude of oscillation wc, and input round end front needle amplitude of oscillation we or round end noose pin amplitude of oscillation wc are with respect to the ratio of parallel portion pin amplitude of oscillation ww.
In addition, in the example of above-mentioned buttonholing machine 1, mainly for carrying out the situation that round-nose button hole lock seaming makes, carried out illustration, but in the situation that to carry out that the tack Buttonhole makes be also effective.

Claims (6)

1. a buttonholing machine, it has:
The suture needle reciprocating mechanism, it carries out the pin swing with the regulation amplitude of oscillation on one side, Yi Bian needle bar is moved up and down;
Looper device mechanism, the looper device pedestal that it has looper device, wire grip and supports this looper device and this wire grip;
Slew gear, it makes described needle bar and the revolution of described looper device pedestal of carrying out the pin swing;
Feed mechanism, it makes sewn object move along the mounting surface of the described sewn object of mounting;
Data store, its storage tailoring pattern data, this tailoring pattern data record the setting of making of described Buttonhole; And
Control part, its tailoring pattern data based on described data store, control described suture needle reciprocating mechanism, described slew gear and described cloth feeding mechanism, forms the Buttonhole stitching,
This buttonholing machine is characterised in that,
Described Buttonhole stitching at least has parallel portion and rotating part, and this parallel portion forms pin swing stitching along the length direction in button hole, and this rotating part forms pin in the revolution of the end in described button hole and swings stitching,
Described buttonholing machine has:
Set input part, it is set the pin that swings the described rotating part on the parallel angle of revolution direction of stitching with the pin of described parallel portion and swings the width of stitching and swing the width of the pin swing stitching of the described rotating part on the angle of revolution direction of stitching quadrature with the pin of described parallel portion, perhaps these pins swing width poor of stitchings, or these pins swing some in the ratio of width of stitchings; And
Stitching width correction control part, it is when forming the stitching of described rotating part, the variation of the angle of revolution direction swung with pin accordingly, control described pin swing mechanism or described feed mechanism, so that the pin that swings the described rotating part on the parallel angle of revolution direction of stitching at the pin input value based on described setting input part and described parallel portion swing stitching width and and the pin of the described parallel portion pin that swings the described rotating part on the angle of revolution direction of stitching quadrature swing between the width of stitching, the width that described pin swings stitching gradually changes.
2. buttonholing machine according to claim 1, is characterized in that,
The rotating part of the described Buttonhole stitching that the end side in the button hole forms is the arc sections in the round end section of round-nose button hole lock seaming stitching.
3. buttonholing machine according to claim 1 and 2, is characterized in that,
The rotating part of the described Buttonhole stitching that the end side in the button hole forms is circular casing-joining part.
4. buttonholing machine according to claim 1, is characterized in that,
Described setting input part can be set the width of the pin swing stitching of described parallel portion,
And the width that the pin of described parallel portion swings stitching becomes the width that swings the pin swing stitching of the described rotating part on the parallel angle of revolution direction of stitching with the pin of described parallel portion.
5. buttonholing machine according to claim 2, is characterized in that,
Described setting input part can be set the round end front needle amplitude of oscillation of described rotating part,
And the round end front needle amplitude of oscillation of described rotating part becomes the width that the pin that swings the described rotating part on the angle of revolution direction of stitching quadrature with the pin of described parallel portion swings stitching.
6. buttonholing machine according to claim 3, is characterized in that,
Described setting input part can be set the round end noose pin amplitude of oscillation of described rotating part,
And the round end noose pin amplitude of oscillation of described rotating part becomes the width that the pin that swings the described rotating part on the angle of revolution direction of stitching quadrature with the pin of described parallel portion swings stitching.
CN2013102213544A 2012-06-05 2013-06-05 Buttonholing sewing machine Pending CN103469494A (en)

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JPH1066796A (en) * 1996-08-28 1998-03-10 Brother Ind Ltd Button hole machine
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CN101270533A (en) * 2007-03-19 2008-09-24 兄弟工业株式会社 Round headed buttonhole sewing machine
CN101445999A (en) * 2007-12-01 2009-06-03 兄弟工业株式会社 Round head keyhole sewing machine
CN101525815A (en) * 2008-03-06 2009-09-09 Juki株式会社 Buttonhole serging machine

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JP4275800B2 (en) * 1999-04-20 2009-06-10 Juki株式会社 Button hole sewing machine
JP3940635B2 (en) * 2002-06-07 2007-07-04 Juki株式会社 Button hole sewing machine and method for forming a hole seam

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JPH1066796A (en) * 1996-08-28 1998-03-10 Brother Ind Ltd Button hole machine
JP2000317161A (en) * 1999-05-06 2000-11-21 Juki Corp Control device of sewing machine
CN101270533A (en) * 2007-03-19 2008-09-24 兄弟工业株式会社 Round headed buttonhole sewing machine
CN101445999A (en) * 2007-12-01 2009-06-03 兄弟工业株式会社 Round head keyhole sewing machine
CN101525815A (en) * 2008-03-06 2009-09-09 Juki株式会社 Buttonhole serging machine

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