CN104846560B - Sewing machine - Google Patents

Sewing machine Download PDF

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Publication number
CN104846560B
CN104846560B CN201510085204.4A CN201510085204A CN104846560B CN 104846560 B CN104846560 B CN 104846560B CN 201510085204 A CN201510085204 A CN 201510085204A CN 104846560 B CN104846560 B CN 104846560B
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China
Prior art keywords
sewing machine
mentioned
cpu44
voltage
cloth
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CN201510085204.4A
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CN104846560A (en
Inventor
山浦宏贵
蒲野淳
伊藤和久
仓田兵武
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Brother Industries Ltd
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Brother Industries Ltd
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Abstract

The sewing machine of operational ton when can easily verify that switching is set the present invention relates to operator.Sewing machine includes stepless switch, Hall sensor and the drive circuit for driving Hall sensor.Stepless switch can act sewing machine according to operational ton.Hall sensor and drive circuit export voltage corresponding with the operational ton of stepless switch.The magnitude of voltage for the voltage that the CPU detection drive circuits of sewing machine are exported, and the action set based on sewing machine is performed, sewing machine setting is the setting related to the action of sewing machine.The storage device of corresponding data obtained from sewing machine makes sewing machine setting corresponding with magnitude of voltage including being stored with.The magnitude of voltage for the drive circuit that CPU is detected based on corresponding data and in S65, S68, S71 processing and report switching sewing machine setting when stepless switch operational ton (S66, S69, S72).

Description

Sewing machine
Technical field
The present invention relates to the operational ton according to stepless operating portion come by the various sewing machines for being set for action.
Background technology
It is known by the various sewing machines for being set for action according to the operational ton of stepless operating portion.For example, Japanese Sewing machine disclosed in No. 179994 publications of Patent Publication 2013 year has control unit in the bottom of column sections right-hand member.Control is single Member has the action bars operated for operator.Potentiometer detection and the operational ton of output control lever located at control unit.Current potential The output of meter changes according to the operational ton of action bars.Sewing machine is changed turning for main motor according to potentiometric export Speed, presser feet is moved up and down, change the action such as cloth feed amount.In above-mentioned sewing machine, operator possibly can not be confirmed according to for example Make the operational ton for the action bars that the rotating speed of main motor changes, the operational ton for the action bars for making presser feet start to move up and down, make The operational ton of the action bars such as the operational ton for the action bars that cloth feed amount changes and the various settings switched over.
The content of the invention
It is an object of the present invention to provide a kind of operator can easily verify that the sewing of operational ton when switching is set Machine.
The sewing machine of technical scheme 1 includes:Stepless operating portion, it is the behaviour that can make sewing machine according to the stepless operating portion The stepless operating portion measured and acted;Output section, it exports voltage corresponding with the operational ton of above-mentioned stepless operating portion;With And voltage detection department, it detects the magnitude of voltage for the voltage that above-mentioned output section is exported;The sewing machine is based on above-mentioned voltage detection department Detected above-mentioned magnitude of voltage and set and acted as the sewing machine of the setting related to the action of above-mentioned sewing machine, Wherein, the sewing machine includes:Storage part, its store as make above-mentioned sewing machine set it is corresponding with the scope of above-mentioned magnitude of voltage and The corresponding data of obtained data;Display picture, it shows the information related to the setting of above-mentioned sewing machine;And display control Portion, it controls above-mentioned display picture, and the above-mentioned corresponding data and above-mentioned voltage detection department stored based on above-mentioned storage part is examined The magnitude of voltage measured, the operational ton of above-mentioned stepless operating portion when the above-mentioned sewing machine of display switching is set.Display control unit is shown Switch the operational ton of stepless operating portion when sewing machine is set.Therefore, operator is able to confirm that before switching sewing machine setting The operational ton of stepless operating portion, and will appreciate that the operational ton of stepless operating portion when have switched sewing machine setting.Therefore, improve The convenience of operator.
The sewing machine of technical scheme 2 can include:Input unit, it inputs for operator and indicated;And corresponding data generation Portion, it is made the setting of above-mentioned sewing machine corresponding with above-mentioned magnitude of voltage and produced pair based on the instruction for being input into above-mentioned input unit Data are answered, and are stored in above-mentioned storage part.Desired sewing machine can be set as the phase with stepless operating portion by operator The corresponding magnitude of voltage of the operational ton of prestige.This improves the convenience of operator.
In the sewing machine of technical scheme 3,4, above-mentioned display picture can include:Display part is determined, it is with display location According to the operational ton of above-mentioned stepless operating portion, the mode of consecutive variations is shown in predetermined region;And grade is shown Portion, it is in the downside of above-mentioned determination display part by the region corresponding with the above-mentioned predetermined region shown by above-mentioned determination display part Multiple grades are divided into be shown.Operator determines display part and grade display part by observing, and can easily verify that Which grade stepless operating portion has been operated into.
The sewing machine of technical scheme 5 can include:Cloth pushing table, it is supported with the cloth conveying teeth for conveying cloth in the horizontal direction; And conveying mechanism, it drives above-mentioned cloth pushing table, and conveys cloth in the horizontal direction;Above-mentioned sewing machine setting is included based on above-mentioned Amount of movement in the horizontal direction of cloth pushing table and the setting for setting the pitch that cloth is moved in the horizontal direction;Above-mentioned corresponding data life Make above-mentioned pitch corresponding with above-mentioned magnitude of voltage into portion and generate corresponding data, and be stored in above-mentioned storage part.Operator can It is set as that pitch changes according to operational ton.
The sewing machine of technical scheme 6 can include:Control unit is sewed, it controls above-mentioned conveying mechanism and conveys cloth, and Cloth is sewed;Instruction unit is sewed, its sewing for making sewing cloth to above-mentioned sewing control unit is indicated;And confirm control Portion processed, it shows above-mentioned voltage detection department institute when the sewing of not above-mentioned sewing instruction unit is indicated in above-mentioned display picture The magnitude of voltage detected and the above-mentioned sewing machine setting corresponding with the magnitude of voltage.Operator can be true by observing display picture Recognize magnitude of voltage and sewing machine setting.This improves the convenience of operator.
The sewing machine of technical scheme 7 can include the head that the shank is supported in the way of shank can move up and down;On Stepless operating portion is stated located at above-mentioned head.Stepless operating portion is in the operator sewed on hand.Therefore, operator is easy Operate stepless operating portion.
Brief description of the drawings
Fig. 1 is the stereogram of sewing machine 1.
Fig. 2 is the stereogram of cloth feeding mechanism 50.
Fig. 3 is the left view of stepless switch supporting device 70.
Fig. 4 is the stereogram that the depression bar 18 in the state of cloth 100 is pushed down with presser feet 17.
Fig. 5 is the block diagram of the electrical structure of sewing machine 1.
Fig. 6 is the flow chart of main process task.
Fig. 7 is the flow chart for setting mode treatment.
Fig. 8 is the flow chart being connected with Fig. 7.
Fig. 9 is the figure of the display part 11 of function setting screen 110A example when representing to show stopping.
Figure 10 is the figure of the display part 11 of function setting screen 110B example when representing to show sewing.
Figure 11 is the data structure diagram of the first corresponding data 95.
Figure 12 is the figure for representing to show the display part 11 of an example of pitch setting screen 120.
Figure 13 is the display part 11 for representing to show the pitch setting screen 120 when operator specifies pitch variation amount Figure.
Figure 14 is the display part 11 for representing to show the pitch setting screen 120 when operator specifies pitch variation amount Another figure.
Figure 15 is the data structure diagram of the second corresponding data 96.
Figure 16 is the flow chart of affirmation mode processing.
Figure 17 is the figure for representing to show the display part 11 of an example of selection picture 130.
Figure 18 is the figure for representing to show the display part 11 of an example of the first confirmation screen 140.
Figure 19 is another figure for representing to show the display part 11 of an example of the first confirmation screen 140.
Figure 20 is the figure for representing to show the display part 11 of an example of the second confirmation screen 170.
Figure 21 is another figure for representing to show the display part 11 of an example of the second confirmation screen 170.
Figure 22 is the figure for representing to show the display part 11 of an example of the 3rd confirmation screen 180.
Embodiment
Hereinafter, with reference to the accompanying drawings of embodiments of the present invention.Below explanation using above and below shown in arrow in figure, it is left It is right, front and rear.Reference picture 1, Fig. 2 illustrate the structure of sewing machine 1.Sewing machine 1 includes support portion 3, column sections 4 and horn portion 5.Support Portion 3 is installed on the workbench opening of workbench.Support portion 3 extends in left-right direction in plane.Column sections 4 are from support portion 3 Right-hand member extends upward.Horn portion 5 extends to the left from the upper end of column sections 4, and relative with the upper surface in support portion 3.Support Portion 3 has needle plate 15 in upper surface left side.Portion has appearance pin hole 2 to needle plate 15 to the left.Needle plate 15 is holding a left side for pin hole 2 Side, rear, right, front have work feed perforation 21 respectively.Support portion 3 internally has main motor 13 (reference picture 5), cloth feed machine Structure 50, tangent mechanism and rotating shuttle.The drive shaft of main motor 13 is connected with lower shaft belt wheel 36.The structure of cloth feeding mechanism 50 will be rear Face is illustrated.Rotating shuttle accommodates the peg or spindle for being wound with bottom line.Rotating shuttle, the structure of tangent mechanism are known, therefore omission is said It is bright.
Sewing machine 1 has control device 30 (reference picture 5) below workbench.The pedal 22 of control device 30 and override type (reference picture 5) is connected.Pedal 22 carries out sewing the cloth 100 (reference picture 4) being configured on needle plate 15 for operator Sewing indicate.User is to rear side or front side operating pedal 22.Control device 30 is according to the operation direction of pedal 22 and operation The action of amount control sewing machine 1.Column sections 4 have operating portion 10 on preceding surface.Operating portion 10 includes display part 11 and operation is pressed Button 19.Transparent touch panel 16 is located at the preceding surface of display part 11.Operator observes display part 11 while operation Button 19 or touch panel 16.Operator carries out the behaviour such as the various buttons shown by selection display part 11 by touch panel 16 Make, so as to input various instructions.Column sections 4 are equipped with pulley cover 9 in right flank.Pulley cover 9 is vertically extending.Pulley cover 9 have opening portion 6 in preceding surface lower portions.The power switch of sewing machine 1 is configured at the inner side of opening portion 6.Upper axle is in horn portion 5 Inside extends in left-right direction.Upper axle is fixed with shaft pulley in right part.Upper axle by upper shaft pulley fixed pulley 14 a left side End.Upper shaft pulley is connected by timing belt with lower shaft belt wheel 36.Timing belt is located at the inside of column sections 4, is the band body of ring-type.
Horn portion 5 has head 12 in left part.Head 12 extends downwards from the left part in horn portion 5.Head 12 Lower end is relative with needle plate 15.Head 12 supports the shank 7 in the way of shank 7 can move up and down.Up-down mechanism is in machine It is connected inside the left part of arm 5 with upper axle left end.Shank 7 inside the left part in horn portion 5 with up-down mechanism phase Link.Shank 7 is provided with eedle 8 in lower end.As upper axle rotates, up-down mechanism makes shank 7 and eedle 8 move up and down. The lower end of upper thread from eedle 8 is passed through.Eedle 8 is when declining by holding pin hole 2.Main motor 13 is by lower shaft belt wheel 36, timing belt Upper axle is rotated with upper shaft pulley.Shank 7 and eedle 8 move up and down under the driving of main motor 13.Eedle 8 is by moving up and down Cooperated with rotating shuttle and form needle tracking on cloth 100.
Reference picture 2 illustrates cloth feeding mechanism 50.Cloth feeding mechanism 50 includes cloth pushing table 33, up and down cloth feeding mechanism 35, cloth conveying teeth 34 With horizontal cloth feeding mechanism 25.Cloth pushing table 33 is configured at the lower section of needle plate 15 with needle plate 15 substantially in parallel.Cloth conveying teeth 34 is fixed on The position of the upper surface immediate vicinity of cloth pushing table 33.Cloth conveying teeth 34 is corresponding with the position of work feed perforation 21.The front and back of cloth conveying teeth 34 To length, its length is less than the length of work feed perforation 21.Cloth conveying teeth 34 has on top to be used between cloth conveying teeth 34 and presser feet 17 Clamp the bumps of cloth 100.Cloth feeding mechanism 35 includes cloth pushing shaft 37, eccentric part 38 and link component 39 up and down up and down.Send up and down Cloth beam 37 is rotatably supported on support portion 3, and abreast extends in left-right direction with upper axle.Cloth pushing shaft 37 up and down Right part be connected with lower shaft belt wheel 36.Cloth pushing shaft 37 is rotated under the driving of main motor 13 up and down.Therefore, send up and down Cloth beam 37 and upper axle are rotated synchronously with one another.Left end of the eccentric part 38 located at cloth pushing shaft 37 up and down.Eccentric part 38 relative to The axle center of cloth pushing shaft 37 is eccentric up and down.Link component 39 is located at the rear end of cloth pushing table 33 in the way of it can rotate.Link component 39 keep the eccentric part 38 in the way of eccentric part 38 can rotate.As cloth pushing shaft 37 rotates up and down, eccentric part 38 is by even Bar component 39 makes cloth pushing table 33 move up and down.In sewing machine 1, shank 7 and eedle 8 up and down reciprocatingly once during, cloth conveying teeth 34 and cloth pushing table 33 up and down reciprocatingly once.That is, in sewing machine 1, the up and down motion of eedle 8 and the up and down motion machine of cloth conveying teeth 34 Tool is synchronous.
Horizontal cloth feeding mechanism 25 includes work feed motor 23, linkage portion 40, horizontal cloth pushing shaft 28 and link component 31 etc.. Work feed motor 23 is configured at the inside in support portion 3 and is positioned at the position of the right of cloth pushing table 33.Work feed motor 23 is pulse horse Reach, drive shaft 24 can be made to be rotated in the range of predetermined angular.Work feed motor 23 makes cloth pushing table 33 move along the longitudinal direction.Connecting rod Mechanism part 40 includes middle actuation arm 29, the first arm 26 and the second arm 27.One end of first arm 26 is assemblied in drive shaft 24 top.First arm 26 is orthogonal with drive shaft 24.The other end of first arm 26 is by linking part 32 with the first arm 26 The mode that can be rotated is linked to one end of the second arm 27.The other end of second arm 27 can be rotated with the second arm 27 Mode is linked to the rear end of middle actuation arm 29.The right-hand member side of horizontal cloth pushing shaft 28 is fixed in the front end of middle actuation arm 29.Water Flat cloth pushing shaft 28 extends in left-right direction, and support portion 3 is rotatably supported on the upper left side of work feed motor 23.When During 24 reciprocating rotation of drive shaft, linking part 32 is moved along the longitudinal direction by the first arm 26.Middle actuation arm 29 is with level Swung in the vertical direction centered on cloth pushing shaft 28.Horizontal cloth pushing shaft 28 is with the swing of middle actuation arm 29 in predetermined angular In the range of rotate.Link component 31 is orthogonal with horizontal cloth pushing shaft 28, and horizontal cloth pushing shaft 28 is fixed in the lower end of link component 31 Left end.The upper end of link component 31 is linked to the front end of cloth pushing table 33 in the way of link component 31 can be rotated.When level is sent When cloth beam 28 is rotated in the range of predetermined angular, cloth pushing table 33 is moved back and forth in the longitudinal direction by link component 31.When When cloth pushing table 33 rises, cloth conveying teeth 34 is projected into the top of needle plate 15 from work feed perforation 21, and cloth 100 is clipped in into it and presser feet 17 Between.During cloth conveying teeth 34 is located at the top of needle plate 15, eedle 8 does not pierce through cloth 100.Sewing machine 1 is performing the process of sewing The rotation angular phasing of the drive shaft of the middle main motor 13 of monitoring and the drive shaft 24 of work feed motor 23, while making main motor 13 and work feed Motor 23 is synchronous while driving main motor 13 and work feed motor 23.If making during being located at the top of needle plate 15 in the upper end of cloth conveying teeth 34 Work feed motor 23 is driven, then cloth 100 is moved along the longitudinal direction.When cloth pushing table 33 declines, the upper end position of cloth conveying teeth 34 In the lower section of needle plate 15.Therefore, even if cloth conveying teeth 34 is moved along the longitudinal direction, cloth 100 is not also moved.It is located in cloth conveying teeth 34 During the lower section of needle plate 15, eedle 8 forms needle tracking on cloth 100.
Sewing machine 1 is by adjusting the anglec of rotation phase of drive shaft of the drive shaft 24 relative to main motor 13 of work feed motor 23 The moving direction of cloth conveying teeth 34 during cloth conveying teeth 34 is located at the top of needle plate 15, can be changed to forwards or rear by position. Sewing machine 1 can adjust the shifting on the fore-and-aft direction of cloth pushing table 33 and cloth conveying teeth 34 by adjusting the slewing area of drive shaft 24 Momentum.Therefore, sewing machine 1 can adjust the cloth 100 during eedle 8 makes a round trip in the vertical direction and move in the longitudinal direction Dynamic pitch (cloth feed amount).Sewing machine 1 by adjusting the rotation angular phasing of drive shaft of the drive shaft 24 relative to main motor 13 and The opportunity that the drive shaft 24 of change work feed motor 23 starts to rotate and stopped operating.Therefore, sewing machine 1 can change cloth pushing table 33 With the motion track of cloth conveying teeth 34.
Reference picture 1, Fig. 3 illustrate stepless switch supporting device 70.Stepless switch supporting device 70 is located at the right side on head 12 Face.Stepless switch supporting device 70 includes cover 80, circuit board 64, Hall sensor 65, magnet 85, output section 150 and stepless opened Close 71.Cover 80 is in the box-like of left opening, the right flank of local complexity head 12 (reference picture 1) bottom.Cover 80 includes front wall portion 801.Front wall portion 801 has notch part 81.Circuit board 64 is configured on the inside of the right flank of cover 80.Hall sensor 65 and driving electricity Road 60 (reference picture 5) is installed on circuit board 64, and is electrically connected to each other.Hall sensor 65 is located at the upper back of the inner side of cover 80. Stepless switch 71 is the stepless switch that sewing machine 1 can be made to be acted according to the operational ton of stepless switch 71.It is stepless to refer to, in nothing In the moving range of level switch 71, without interim card in each position for performing the action that (aftermentioned) is set based on various sewing machines.Nothing Level switch 71 can be moved back and forth in the longitudinal direction.Stepless switch 71 includes operating portion 72, through-Penetration portion 73 and support 74.Behaviour Make the front that portion 72 is located at front wall portion 801, form the leading section of stepless switch 71.Operating portion 72 is in for substantially under main view state Tabular circular and that there is width in the longitudinal direction.Through-Penetration portion 73 is in rearward to extend substantially from the rearward end of operating portion 72 It is bar-shaped.Through-Penetration portion 73 is from notch part 81 through the inside for extending to cover 80 along the longitudinal direction.Through-Penetration portion 73 includes jut 78. Jut 78 extends upward from the upper end of the part being located inside cover 80 of through-Penetration portion 73.The front end of jut 78 and spring 75 Abut against.The rear end of spring 75 and the inner wall part 802 of cover 80 are abutted against.Inner wall part 802 prolongs along the vertical direction in the inner side of cover 80 Stretch.Spring 75 exerts a force to stepless switch 71 forward by jut 78.Operator overcomes spring when operating stepless switch 71 75 active force rearward bulldozing operation portion 72.When operator does not operate stepless switch 71, stepless switch 71 is in spring 75 Active force in the presence of in the front end for making jut 78 be connected to front wall portion 801 medial surface position (hereinafter referred to as most Anterior position).Support 74 rearward extends in rear and the substantially box-like of right opening from the rearward end of through-Penetration portion 73.Magnetic Body 85 is assemblied in the medial surface of support 74.The front and back position of magnet 85 is according to the operational ton of stepless switch 71 (from forefront position Put the amount of movement rearward moved) and change.The magnetic field of magnet 85 detected by Hall sensor 65 is with magnet 85 Front and back position change and change.Therefore, the magnitude of voltage for the voltage that Hall sensor 65 is exported changes. CPU44 (reference picture 5) detects the operational ton of stepless switch 71 based on magnitude of voltage V.Magnitude of voltage V is drive circuit 60 (reference picture 5) The magnitude of voltage of the voltage exported.When user makes stepless switch 71 move along the longitudinal direction, CPU44 is according to stepless switch 71 Operational ton and switch the various settings of sewing machine 1.Upper back of the output section 150 located at the inner side of cover 80.Output section 150 and circuit Plate 64 and wire 601 are electrically connected.Wire 601 is electrically connected with control device 30 (reference picture 5).
Reference picture 4 illustrates the thick mechanism of the cloth of detection cloth 100.The left part in horn portion 5 internally includes depression bar 18, bullet Spring 69 and presser foot drive etc..Depression bar 18 is vertically extending in horn portion 5, head of the lower end of depression bar 18 from horn portion 5 The lower end in portion 12 is protruded downwards.Depression bar 18 is provided with presser feet 17 in lower end.Presser feet 17 is relative with cloth conveying teeth 34 (reference picture 2). Depression bar 18 has Pressure bar hoop 59 in above-below direction central portion.Depression bar 18 is provided with spring 69 in the upside of Pressure bar hoop 59.Knob 79 are located at the upper end in horn portion 5, and are abutted against with the upper end of spring 69.Spring 69 exerts a force downwards to Pressure bar hoop 59.Work as pressure When pin drive mechanism is moved upward Pressure bar hoop 59 under the operation of knee action bars or CPU44 (reference picture 5) instruction, Presser feet 17 is moved upward.When presser foot drive stops embracing depression bar under the operation of knee action bars or CPU44 instruction When hoop 59 is moved upward, spring 69 exerts a force downwards to Pressure bar hoop 59 and declines presser feet 17.Presser feet 17 is pressed downwards Cloth 100 on needle plate 15.Pressure bar hoop 59 has tabular position 591 in left surface.Tabular position 591 has in left surface bottom There is magnet 592.Horn portion 5 has the circuit board 76 relative with the left surface at tabular position 591.Circuit board 76 is fixed on horn portion The buck plate of 5 left ends, and it is relative with the left surface at tabular position 591.Circuit board 76 and tabular position 591 are separated from each other.Circuit Plate 76 is provided with Hall sensor 77 on right surface.Hall sensor 77 detects the magnetic field of magnet 592.The upper bottom of magnet 592 Put the change of the upper-lower position with presser feet 17 and depression bar 18 and change.Magnetic field detected by Hall sensor 77 is adjoint The change of the upper-lower position of magnet 592 and change.Therefore, the magnitude of voltage for the voltage that Hall sensor 77 is exported becomes Change.The magnitude of voltage for the voltage that CPU44 is exported based on Hall sensor 77 and the upper-lower position for detecting presser feet 17.CPU44 is based on The upper-lower position of presser feet 17 and detect that the cloth of cloth 100 between presser feet 17 and needle plate 15 is thick.
Reference picture 4 illustrates an example of cloth 100.Cloth 100 includes thin thing portion 101, thick thing portion 102 and stage portion 103.Thin thing portion 101 is the part of cloth.Thick thing portion 102 is the overlapping part of two blocks of clothes.The cloth in thick thing portion 102 is thick big Cloth in thin thing portion 101 is thick.Stage portion 103 is the connecting portion between the upper surface in thin thing portion 101 and the upper surface in thick thing portion 102 The step divided, is the rear end face in thick thing portion 102.
Reference picture 5 illustrates the electrical structure of sewing machine 1.The control device 30 of sewing machine 1 includes CPU44.CPU44 control seams Thread the action of machine 1, be connected with ROM45, RAM46, storage device 49 and I/O interfaces (hereinafter referred to as I/O) 48.ROM45 is stored For performing programs of various processing such as main process task described later (reference picture 6) etc..RAM46 temporarily storages are in order to needed for configuration processor Various values.Storage device 49 is Nonvolatile memory devices, the first corresponding data 95 (reference picture 11) of storage, the second corresponding number According to 96 (reference pictures 15) and various values etc..First corresponding data 95, the second corresponding data 96 are sewing machine is set and electricity respectively Data obtained from pressure value V is corresponding.I/O48 is connected with pedal 22 and operation button 19.CPU44 obtains the operation of pedal 22 Direction and operational ton.CPU44 obtains the instruction that operator inputs by operating operation button 19.I/O48 and drive circuit 52 ~56,60,66 are connected.Drive circuit 52 drives display part 11.CPU44 controls drive circuit 52 and shown on display part 11 Various information.Drive circuit 55 drives touch panel 16.CPU44 is to the input torque signal of drive circuit 53.Drive circuit 53 Main motor 13 is driven according to torque instruction signal.Sewing machine 1 includes main encoder 57.Main encoder 57 detects the drive of main motor 13 The rotation angular phasing and rotary speed of moving axis, and testing result is output to by CPU44 by I/O48.CPU44 is to drive circuit 54 Input work feed drive signal.Drive circuit 54 drives work feed motor 23 according to work feed drive signal.Work feed motor 23 is pulse Motor.Work feed drive signal is pulse signal.Sewing machine 1 includes work feed encoder 58.Work feed encoder 58 detects work feed motor The rotation angular phasing and rotary speed of 23 drive shaft 24, and testing result is output to by CPU44 by I/O48.Drive circuit 56 driving Hall sensors 77.The voltage that drive circuit 56 is exported to Hall sensor 77 is amplified, and then passes through I/ O48 is output to CPU44.Drive circuit 60 drives Hall sensor 65.Drive circuit 60 is exported to Hall sensor 65 Voltage be amplified, CPU44 is then output to by I/O48.The driving presser feet of drive circuit 66 lifts electromagnetic component 67.Presser feet lifts electromagnetic component 67 and is connected with presser foot drive.CPU44 control presser feets lift the push rod of electromagnetic component 67, Drive presser foot drive and Pressure bar hoop 59 and presser feet 17 is moved along the vertical direction.
The account for voltage of reference picture 9 shows bar 151 and grade display part 161.CPU44 shows that voltage is shown on display part 11 Bar 151.Voltage shows that bar 151 represents the operational ton of stepless switch 71.CPU44 controls display part 11 so that voltage shows bar 151 Display changed according to the operational ton of stepless switch 71.Voltage shows that bar 151 includes frame portion 152 and the behaviour of oblong-shaped Work amount display part 153.Operational ton display part 153 is in the area defined of frame portion 152.Operational ton display part 153 is in frame From left end to the right with the region of black full-filling in portion 152.The position of the right-hand member 154 of operational ton display part 153 is in the institute of frame portion 152 Changed in left-right direction according to the operational ton of stepless switch 71 in the region surrounded.The positional representation stepless switch of right-hand member 154 71 operational ton.When operator does not operate stepless switch 71, stepless switch 71 is located at forefront, and magnitude of voltage V is V1.Work as operation When person rearward pushes stepless switch 71, magnitude of voltage V is changed to V5 from V1 via V2, V3, V4.The right side of operational ton display part 153 The position at end 154 is from the left end in frame portion 152 to right-hand member consecutive variations.CPU44 display level display parts on display part 11 161.Grade display part 161 is shown in the downside that voltage shows bar 151 on display part 11.Grade display part 161 is to be used to supply Operator confirms that voltage shows the display of the operational ton of the stepless switch 71 shown by bar 151.In the present embodiment, as one Grade display part 161 is divided into 1~4 this 4 grades by individual example, CPU44.That is, grade display part 161 shows bar in voltage 151 downside is shown the region division corresponding with the area defined of frame portion 152 is 4 grades.Grade is shown The left and right end in portion 161 and the division position of each grade are corresponding with magnitude of voltage V1~V5 value.For example, when the institute of drive circuit 60 is defeated When the magnitude of voltage V of the voltage gone out is between V3 and V4, as shown in figure 9, the right-hand member 154 of operational ton display part 153 is located at grade The upside of 3rd grade of display part 161.Operator can be easy by observing operational ton display part 153 and grade display part 161 Ground confirms that stepless switch 71 is operated into the 3rd grade.
Reference picture 6 illustrates main process task.Main process task is to perform the processing of setting pattern, affirmation mode and sewing cloth 100 etc.. When the power on of sewing machine 1, CPU44 reads the program of main process task, and start to process from ROM45.CPU44 is in display part 11 Upper display setting mode key, distribution selection key and affirmation mode key (S11).Outputs of the CPU44 based on touch panel 16 and judge Whether the operation (S12) of selection setting mode key is detected.CPU44 is when detecting the operation of selection setting mode key (S12:It is) perform setting mode treatment (S13).
The explanation setting mode treatment of reference picture 7.Setting pattern is opened performing the stepless of action set based on sewing machine Close the pattern that 71 operational ton is set.Sewing machine setting is the setting of action on sewing machine 1, including pitch setting and Sewing machine function is set.The setting of sewing machine function is the setting of the sewing machine function beyond pitch setting.The tool of sewing machine function Style will be described hereinafter.When starting setting mode treatment, CPU44 shows setting selection picture on display part 11 With end key (S31).Setting selection picture includes sewing machine when sewing machine function sets key and sewing when pitch sets key, stopped Function sets key.Outputs of the CPU44 based on touch panel 16 and judging whether is stitched when detecting selection pitch setting key, stopping The operation (S32) of any key when machine function of threading sets key and sewing in sewing machine function setting key.CPU44 is not being detected To any key in sewing machine function setting key when sewing machine function setting key when selection pitch setting key, stopping and sewing Operation when (S32:It is no), the output based on touch panel 16 and judging whether detects the operation (S33) of selection end key. CPU44 (S33 when being not detected by the operation of selection end key:It is no) processing is returned to S31.CPU44 is detecting selection section During the operation of any key when sewing machine function sets key and sewing during away from setting key, stopping in sewing machine function setting key (S32:It is), whether the key for judging to detect selection operation in S32 is pitch setting key (S34).CPU44 is being not detected by choosing Select (S34 when pitch sets the operation of key:It is no), whether the key for judging to detect selection operation in S32 is sewing machine when stopping Function setting key (S35).CPU44 (S35 when detecting the operation of sewing machine function setting key when selection stops:It is), aobvious Show shown in portion 11 stopping when function setting screen 110A (reference picture 9) (S36).CPU44 is stitched when being not detected by selection stopping (S35 when machine function of threading sets the operation of key:It is no), function setting screen 110B (reference pictures when sewing is shown on display part 11 10)(S41).Function setting screen 110B is sewing machine function setting screen when function setting screen 110A and sewing during stopping One of 110.
Reference picture 9, Figure 10 illustrate sewing machine function setting screen 110.Sewing machine function setting screen 110 can stop Shi Gongneng setting screens 110A (reference picture 9) and switched between function setting screen 110B (reference picture 10) during sewing.Seam Machine function of threading setting screen 110 includes multiple function keys 112, voltage and shows bar 151 and grade display part 161.CPU44 is in display During stopping during function setting screen 110A, display is " during stopping " (reference picture 9) at switch key 111;The function when showing sewing During setting screen 110B, display is " during sewing " (reference picture 10) at switch key 111.Switch key 111 shows that currently chooses sets The classification of mould-fixed.In the following description, the opening of stepless switch 71 is that stepless switch 71 has reached and CPU44 is performed seam The state of the operational ton for machine function of threading.The closed mode of stepless switch 71 is that stepless switch 71 not up to makes CPU44 perform sewing The state of the operational ton of machine function.As shown in figure 9, function setting screen 110A function key 112 stopped with sewing when stopping The various sewing machine functions that CPU44 can be performed in journey are corresponding.Function setting screen 110A function key 112 during with stopping Corresponding sewing machine function is, for example, that pin correction sewing, tangent line, presser feet lift (alternatively up and down), presser feet and lifted (on temporary transient Rise), bottom line counter resets, half pin correction, backstitch correction, close.The correction sewing of one pin is opened when stepless switch 71 turns into During state, CPU44 drives main motor 13 and work feed motor 23 and the function of only sewing a pin.Tangent line is when stepless switch 71 turns into During opening, CPU44 driving tangent mechanisms and cut off the function of upper thread and bottom line.It is whenever nothing that presser feet, which lifts (alternatively up and down), When level switch 71 turns into opening, CPU44 control presser feets lift electromagnetic component 67 and are alternately performed depression bar 18 and presser feet 17 The function of raising and lowering.It is the CPU44 control presser feets only when stepless switch 71 is opening that presser feet, which is lifted and (temporarily risen), The function of lifting electromagnetic component 67 and make depression bar 18 and presser feet 17 increase.Bottom line counter resets are opened when stepless switch 71 turns into When opening state, CPU44 makes the function of counter resets.Counter calculates the surplus for the bottom line for being wound in peg or spindle.The knot of counter Structure is known, therefore is omitted the description.The correction of half pin is that CPU44 is alternately performed when stepless switch 71 turns into opening The function of the raising and lowering of shank 7.The correction of half pin is the function of the action for the half that CPU44 performs pin correction sewing. Seam correction is that CPU44 drives main motor 13 and work feed motor 23 to convey cloth forwards when stepless switch 71 turns into opening Material 100 and the function of only sewing a pin.Closing is when stepless switch 71 is opening, CPU44 not to be distributed and is held yet The function of capable sewing machine function.Function setting screen 110A function key during stopping shown by operator from display part 11 The key of the desired sewing machine function corresponding with the operational ton of stepless switch 71 is selected in 112.CPU detects the operation of selection key (S36)。
As shown in Figure 10, function setting screen 110B function key 112 and CPU44 institutes energy in sewing operation process during sewing The sewing machine function of enough performing is corresponding.The sewing machine work(that function setting screen 110B function key 112 is corresponding during with sewing Can include as an example stage portion track (unlatching/closing switch), stage portion track (temporarily opening), backstitch, tangent line and Close.Stage portion track (unlatching/closing switching) is the CPU44 alternating cut banks when stepless switch 71 turns into opening The function of the opening and closing of rank portion gesture function.As shown in figure 4, in sewing cloth 100, presser feet 17 crosses stage portion 103 And it is moved to thick thing portion 102 from thin thing portion 101.The cloth thickness of cloth 100 detected by CPU44 is changed into more than defined threshold.Platform Rank portion gesture function is that CPU44 drives cloth conveying teeth 34 by thin thing with movement locus, becomes in cloth thickness when cloth thickness is less than defined threshold During to be more than defined threshold, CPU44 presses the function that thick thing drives cloth conveying teeth 34 with movement locus.With being driven by thin thing with movement locus Dynamic to compare, when being driven by thick thing with movement locus, drive shaft 24 starts the evening on opportunity rotated.Therefore, opened for cloth conveying teeth 34 Begin to horizontal direction act when cloth conveying teeth 34 above-below direction position, with by thin thing with movement locus drive compared with, by thickness It is higher when thing is driven with movement locus.Therefore, sewing machine 1 thick thing portion 102 can be firmly clamped in cloth conveying teeth 34 and presser feet 17 it Between and convey thick thing portion 102 in the horizontal direction, cloth conveying teeth 34 can be reduced relative to the possibility that cloth 100 skids.Stage portion Track (temporarily opening) is the function that CPU44 makes stage portion gesture function to open only when stepless switch 71 is opening. Backstitch is that CPU44 drives main motor 13 and work feed motor 23 to convey cloth forwards when stepless switch 71 turns into opening 100 and the function that is sewed.Identical function during function setting screen 110A when tangent line and closing are with stopping.Operator is certainly Select to want the operation with stepless switch 71 in function setting screen 110B function key 112 during sewing shown by display part 11 Measure the key of corresponding sewing machine function.CPU detects the operation (S41) of selection key.Function setting screen 110A and sewing during stopping Shi Gongneng setting screens 110B has determination key 113 and end key 114.Determination key 113 is directed to by selected by function key 112 The function of selecting, determines that stepless switch 71 turns into the key of operational ton of opening.End key 114 is to terminate to set sewing machine function Determine the key that the sewing machine function in picture 110 is set.
Return to the explanation of setting mode treatment.As shown in fig. 7, function setting screen 110A is shown when will stop in S36 After on display part 11, CPU44 detects magnitude of voltage V (S37) corresponding with the operational ton of stepless switch 71.Operator is while see Examine voltage and show bar 151 and grade display part 161, while operation stepless switch 71 makes up to desired operational ton.CPU44 bases Judge whether to detect the operation (S38) of selection end key 114 in the output of touch panel 16.CPU44 is being not detected by (the S38 during operation of selection end key 114:It is no), the output based on touch panel 16 and judging whether detects selection and determined The operation (S39) of key 113.CPU44 (S39 when being not detected by the operation of selection determination key 113:It is no) processing is returned to S36. CPU44 (S39 when detecting the operation of selection determination key 113:It is), generation makes the function that selection operation is detected in S36 Data are as the first correspondence obtained from sewing machine function corresponding to key 112 is corresponding with the magnitude of voltage V detected in S37 Data 95 (reference picture 11), and (S40) is stored in storage device 49.CPU44 makes processing return to S36.For example, working as CPU44 During the operation for the function key 112 for detecting selection one pin correction sewing, the function key 112 that a pin just is corrected into sewing is confounded black and white Color is shown (S36, reference picture 9).(S37), the operational ton of stepless switch 71 when operator operates stepless switch 71 Change.CPU44 changes the position of the right-hand member 154 of operational ton display part 153 and progress according to the operational ton of stepless switch 71 Display.Operator can confirm the operational ton of stepless switch 71 by the position of the right-hand member 154 of operational ton display part 153.Behaviour Author determines to perform the operational ton that pin correction is sewed on one side while confirm the position of the right-hand member 154 of operational ton display part 153, Then (the S39 of determination key 113 is selected:It is).For example, operator occasionally wants to be set as that the operational ton in stepless switch 71 shows from grade Show and pin correction sewing is performed when the 2nd grade in portion 161 enters 3 grade.In this case, as shown in figure 9, operator grasps Make stepless switch 71 so that then the right-hand member 154 of operational ton display part 153 selects determination key 113 positioned at the upside of the 3rd grade. CPU44 is judged as detecting the operation (S39 of selection determination key 113:It is).As shown in figure 11, CPU44 generation make the 3rd grade with I.e. on magnitude of voltage V V3≤V≤V5 scope magnitude of voltage with as sewing machine function a pin correct sewing it is corresponding Obtained from data as the first corresponding data 95, and be stored in storage device 49 (S40).When operator is with same operation It is determined that when performing the operational ton of other each sewing machine functions, CPU44 makes each sewing machine function corresponding with magnitude of voltage and as One corresponding data 95, and (S37~S40) is stored in storage device 49 successively.CPU44 is detecting selection end key 114 (S38 during operation:It is) processing is returned to S31.
After function setting screen 110B during sewing is shown on display part 11 in S41, CPU44 perform S42~ S45.S42~S45 is processing same with S37~S40 respectively, therefore is omitted the description.
For example, when CPU44 detects the operation for the function key 112 that selection is backstitched, just the function key 112 backstitched is overturned Black-white colors are shown (S41, reference picture 10).For example, operator occasionally wants to be set as the operational ton in stepless switch 71 Perform and backstitch when entering 4 grade from the 3rd grade of grade display part 161.As shown in Figure 10, operator's operation stepless switch 71 cause the right-hand member 154 of operational ton display part 153 to be located at the upside of the 4th grade, then select determination key 113.CPU44 is judged as Detect the operation (S44 of selection determination key 113:It is).As shown in figure 11, CPU44 generations make magnitude of voltage V more than 4th grade The magnitude of voltage of namely V4≤V≤V5 scope and as sewing machine function backstitch it is corresponding obtained from data as first Corresponding data 95, and (S45) is stored in storage device 49.When operator determines to perform other each sewing machines with same operation During the operational ton of function, CPU44 makes each sewing machine function corresponding with magnitude of voltage and deposited as the first corresponding data 95, and successively It is stored in storage device 49 (S41~S45).CPU44 (S43 when detecting the operation of selection end key 114:It is) return processing Return to S31.
As shown in Figure 7, Figure 8, CPU44 detects (S34 when selection pitch sets the operation of key in S34:It is), in display Pitch setting screen 120 (reference picture 12), determination key 121 and end key 122 (S46) are shown in portion 11.The explanation section of reference picture 12 Away from setting screen 120.Pitch setting screen 120 be with pitch variation amount [%] be the longitudinal axis, using the operational ton of stepless switch 71 as The curve map of transverse axis.Storage device 49 is stored with the pitch (hereinafter referred to as benchmark pitch) as benchmark.In the present embodiment, As an example, its direction for conveying cloth 100 of benchmark pitch is rear, and pitch is 2mm.Benchmark pitch is pitch variation amount 100%.Therefore, it is 4mm that pitch variation amount 200%, which represents pitch,.Negative pitch variation amount represents to convey cloth 100 forwards. For example, the direction that pitch variation amount -100% represents conveying cloth 100 is front, pitch is 2mm.The operation of stepless switch 71 Measure each operational ton of the scope of the grade 1~4 of 1~4 corresponding grade display part 161.That is, 1~4 point of the operational ton of stepless switch 71 The magnitude of voltage V of each grade of the grade 1~4 of other corresponding grade display part 161 scope.Corresponding V1≤V < the V2 of operational ton 1.Together Sample, the corresponding V2≤V < V3 of operational ton 2, the corresponding V3≤V < V4 of operational ton 3, the corresponding V4≤V of operational ton 4≤V5.Operator passes through The desired position of pitch setting screen 120 is specified, can be set as making the desired operational ton of stepless switch 71 and desired Pitch variation amount is corresponding.Determination key 121 is the setting to the operational ton of stepless switch 71 and the corresponding relation of pitch variation amount Make the key of determination.End key 122 is the key for terminating to set the pitch in pitch setting screen 120.
Return to the explanation of setting mode treatment (reference picture 8).Outputs of the CPU44 based on touch panel 16 and judge whether inspection The operation (S47) of selection end key 122 is measured.CPU44 (S47 when being not detected by the operation of selection end key 122:It is no), Output based on touch panel 16 and judge whether to detect the instruction (S48) of specified pitch variation amount.Specify pitch variation The instruction of amount refer to longitudinal direction line 129A in the curve map of constant pitch setting screen 120 (reference picture 12), 129B, 129C, The operation of the position at least one line in 129D.Longitudinal direction line 129A~129D represents the operational ton of stepless switch 71 respectively 1~4.CPU44 (S48 when being not detected by the instruction of specified pitch variation amount:It is no), judge whether to detect selection determination key 121 operation (S49).CPU44 (S49 when being not detected by the operation of selection determination key 121:It is no), processing is returned to S47. CPU44 (S48 when detecting the instruction of specified pitch variation amount:Be), detect instruction position (longitudinal direction line 129A, On 129B, 129C, 129D) display such as asterisk (S50).CPU44 makes processing return to S47.CPU44 is detecting selection determination (the S49 during operation of key 121:It is), generation makes the pitch variation amount obtained in S48 and the voltage corresponding to the pitch variation amount Data obtained from value V is corresponding are stored in storage device 49 (S51) as the second corresponding data 96 (reference picture 15). CPU44 makes processing return to S47.
As shown in figure 13, for example, when operator indicates section on the operational ton 1 (on longitudinal direction line 129A) of stepless switch 71 (S48 during away from the position that variable quantity is 100%:It is), pitch variation amounts of the CPU44 on longitudinal direction line 129A is 100% position Put display asterisk 123A (S50).Then, when operator indicates on the operational ton 4 (on longitudinal direction line 129D) of stepless switch 71 When pitch variation amount is 40% position, star is shown on the position of pitch variation amounts 40% of the CPU44 on longitudinal direction line 129D Number 123B, and show line segment 124A (S50) obtained from link asterisk 123A and asterisk 123B.Operator is by confirming longitudinal direction Line 129A, 129B, 129C, 129D and line segment 124A intersection point, and confirm the operational ton and pitch variation amount of stepless switch 71 Corresponding relation.(the S49 when operator selects determination key 121:It is).As shown in figure 15, CPU44 generates one group and is used as the second correspondence The pitch of data 96 sets 1 (S51).As shown in figure 13, longitudinal direction line 129A, 129B, 129C, 129D and line segment 124A intersection point The pitch variation amount at place is respectively 100%, 80%, 60%, 40%.CPU44 envoy is away from variable quantity 100% and V1≤V < V2, section Divide away from variable quantity 80% and V2≤V < V3, pitch variation amount 60% with V3≤V < V4, pitch variation amount 40% and V4≤V≤V5 Data are not obtained accordingly.Therefore, CPU44 makes the magnitude of voltage V and pitch phase in the grade 1~4 of the operational ton of stepless switch 71 Correspondence, generation Figure 15 pitch setting 1.CPU44 makes processing return to S47.
As shown in figure 14, for example, operator indicates that pitch becomes in the operational ton 1 (on longitudinal direction line 129A) of stepless switch 71 Change amount is 100% position, and the position that pitch variation amount is -100% is indicated on operational ton 4 (on longitudinal direction line 129D). Pitch variation amounts of the CPU44 on longitudinal direction line 129A is 100% position display asterisk 123A, on longitudinal direction line 129D Pitch variation amount is -100% position display asterisk 123C.CPU44 displays link line obtained from each asterisk 123A, 123C Section (S50).When operator further indicates the position that pitch variation amount is -40% on operational ton 2 (on longitudinal direction line 129B) When, pitch variation amounts of the CPU44 on longitudinal direction line 129B is -40% position display asterisk 123D, and shows link asterisk Line segment 124B obtained from 123A, 123D and link line segment 124C (S50) obtained from asterisk 123D, 123C.CPU44, which is eliminated, to be connected Tie line segment (S50) obtained from asterisk 123A, 123C.The pitch of longitudinal direction line 129A, 129B and line segment 124B point of intersection becomes Change amount is respectively 100%, -40%, the pitch variation amount difference of longitudinal direction line 129C, 129D and line segment 124C point of intersection For -70%, -100%.As operator's selection determination key 121 (S49:It is) when, CPU44 generation pitches setting 2, and be stored in In storage device 49 (S51).Pitch setting 2 is to set 1 one group of second different corresponding datas 96 from pitch.Specifically, save It is envoy away from variable quantity 100% and V1≤V < V2, pitch variation amount -40% and V2≤V < V3, pitch variation away from setting 2 One group second pair obtained from amount -70% is corresponding with V3≤V < V4, pitch variation amount -100% and V4≤V≤V5 difference Answer data 96.Pitch as shown in figure 15 sets 1, pitch setting 2, and storage device 49 can store multiple pitches settings.
As shown in figure 8, CPU44 (S47 when detecting the operation of selection end key 122:It is), processing is returned to S31 (reference picture 7).CPU44 (S33 when detecting the operation for the end key that selection is shown in S31:It is), processing is returned to master Handle the S11 of (reference picture 6).
As shown in fig. 6, CPU44 (S12 when being not detected by the operation of selection setting mode key:It is no), based on touch panel 16 output and judging whether detects the operation (S14) of selection distribution selection key.Points of the CPU44 in selection key is detected (S14 during operation with selection key:It is), distribution selection picture (S15) is shown on display part 11.Distribution selection picture is selection It is allocated in the picture of the function of stepless switch 71.Distribution selection picture includes logging in the first corresponding data 95 and for selection The key of the sewing machine setting (sewing machine function is set and pitch is set) of two corresponding datas 96.CPU44, which is shown, is respectively used to selection The pitch setting 1 shown in sewing machine function (pin correction sewing, tangent line etc.) and Figure 15 shown in Figure 11, the key of pitch setting 2. Outputs of the CPU44 based on touch panel 16 and judging whether detects any key in the key that selection is shown in S15 Operation (S16).CPU44 (S16 when being not detected by selection operation:It is no) S16 is repeated.CPU44 is detecting selection key In any key operation when (S16:It is), by the sewing machine setting (sewing corresponding with the key for detecting selection operation Machine function is set and pitch setting) it is set as performing by the operation of stepless switch 71 (S17).That is, CPU44 is to stepless Switch 71 distributes sewing machine setting.Sewing machine 1 can perform operator selected by S16 according to the operational ton of stepless switch 71 The sewing machine setting selected.CPU44 makes processing return to S11.CPU44 is when being not detected by the operation of selection distribution selection key (S14:It is no), judge whether to detect the operation (S18) of selection affirmation mode key.CPU44 is detecting selection affirmation mode (the S18 during operation of key:It is) perform affirmation mode processing (S19).
Reference picture 16 illustrates affirmation mode processing.Affirmation mode is operation when switching sewing machine setting is confirmed for operator The pattern of amount.In affirmation mode processing, CPU44 reports operational ton when switching sewing machine is set to operator.CPU44 is shown Select picture 130 (reference picture 17) (S61).As shown in figure 17, selection picture 130 includes key 131 and key in stopping in sewing 132.Operator is in operational ton and the sewing machine setting of the stepless switch 71 in confirming sewing operation process, in selection sewing Key 131.Operator is in operational ton and the sewing machine setting of the stepless switch 71 in confirming sewing stopped process, and selection stops Middle key 132.
As shown in figure 16, outputs of the CPU44 based on touch panel 16 and judging whether detects key 131 in selection sewing Or stop in key 132 operation (S62).CPU44 be not detected by selection sewing in key 131 or stop in key 132 operation when (S62:It is no) S62 is repeated.CPU44 detect selection sewing in key 131 or stop in key 132 operation when (S62: It is), whether the key for judging to detect selection operation is key 131 (S63) in sewing.CPU44 keys 131 in selection sewing is detected Operation when (S63:It is), section can be performed by the operation of stepless switch 71 in S17 (reference picture 6) by judging whether to be set to Away from setting (S64).CPU44 be set to can be performed in S17 pitch setting when (S64:It is), detection and stepless switch 71 The corresponding magnitude of voltage V (S65) of operational ton.CPU44 is based on the second corresponding data 96 (reference picture 15) and the electricity detected in S65 Pressure value V, shows the first confirmation screen 140 (reference picture 18) and end key 143 (S66) on display part 11.CPU44 judges whether Detect the operation (S67) of selection end key 143.CPU44 (S67 when being not detected by the operation of selection end key 143: It is no), processing is returned to S65, and S65~S67 is repeated.
As shown in figure 18, the first confirmation screen 140 shows that bar 151, grade display part 161 and pitch are shown including voltage 141.Figure 18 is that CPU44 is set to that pitch can be performed in S17 (reference picture 6) sets 1 (reference picture 15), and is examined in S65 The example of the first confirmation screen 140 when the magnitude of voltage V measured is V1≤V < V2.Due to the magnitude of voltage V detected in S65 For V1≤V < V2, therefore, CPU44 shows operational ton in the way of right-hand member 154 is located above the 1st grade of grade display part 161 Display part 153 (S66).CPU44 is obtained and V1≤V < V2 with reference to the pitch setting 1 of the second corresponding data 96 (reference picture 15) Corresponding pitch variation amount, i.e., 100%.Pitch variation amounts 100% of the CPU44 based on acquisition and show pitch and show 141 (S66).Pitch shows a plurality of line segment 142 for representing needle tracking of 141 displays.The relative length of line segment 142 represents pitch.CPU44 bases Show that the pitch that line segment length is L1 shows 141 (S66) on display part 11 in the pitch variation amount 100% of acquisition.Work as behaviour When author further rearward pushes stepless switch 71, CPU44 makes the position of right-hand member 154 move to show that operational ton shows to the right Show portion 153 (S66).When the magnitude of voltage V detected in S65 is V >=V2, CPU44, which is based on the second corresponding data 96, makes line segment 142 length is L1 80% length, and shows that pitch shows 141 (S66).When the magnitude of voltage V detected in S65 is V During >=V3, CPU44 makes the length of line segment 142 be L1 60% length based on the second corresponding data 96, and shows that pitch is shown 141(S66).As shown in figure 19, when the magnitude of voltage V detected in S65 is V >=V4, CPU44 is based on the second corresponding data 96 The length of line segment 142 is L1 40% length L2, and show that pitch shows 141 (S66).Show as described above, CPU44 passes through Show that pitch shows 141 operational tons that the stepless switch 71 when switching pitch is reported to operator.Operator operates nothing by one side Level switch 71 on one side confirm pitch show 141, can easily verify that switch pitch when stepless switch 71 operational ton.Cause This, improves the convenience of operator.
As shown in figure 16, CPU44 (S67 when detecting the operation of selection end key 143:It is) processing is returned to main place Manage the S11 of (reference picture 6).CPU44 be not set to can be performed in S17 pitch setting when (S64:It is no), detection with it is stepless The corresponding magnitude of voltage V (S68) of operational ton of switch 71.CPU44 is based on the first corresponding data 95 (reference picture 11) and examined in S68 The magnitude of voltage V measured, shows the second confirmation screen 170 (reference picture 20) and end key 173 (S69) on display part 11.CPU44 Output based on touch panel 16 and judging whether detects the operation (S70) of selection end key 173.CPU44 is not being detected To (the S70 during operation for selecting end key 173:It is no), processing is returned to S68, and S68~S70 is repeated.
As shown in figure 20, the second confirmation screen 170 includes voltage display bar 151, grade display part 161 and display key 171. Display key 171 represents the sewing machine setting being able to carry out under the operation of stepless switch 71 of the CPU44 in sewing operation process.Such as Shown in Figure 16, CPU44 is selected from the sewing machine function of the first corresponding data 95 (reference picture 11) can be in sewing operation process The function of middle execution be stage portion track (unlatching/closing switching), stage portion track (temporarily opening), backstitch, tangent line, close Each key is shown (S69) as display key 171.
As shown in figure 20, when being set as being able to carry out for example backstitching in S17 (reference picture 6), CPU44 is aobvious by what is backstitched Show that key 171 confounds black and white color to be shown (S69).When the magnitude of voltage V detected in S68 is V2≤V < V3, CPU44 shows operational ton display part 153 (S69) in the way of right-hand member 154 is located above the 2nd grade of grade display part 161. CPU44 obtains the magnitude of voltage V3≤V≤V5 corresponding with the operational ton that execution is backstitched with reference to the first corresponding data 95.CPU44 The voltage detected in S68 is not V3≤V≤V5.In this case, CPU44 is shown as closing in operational ton display part 153 Close (S69).When operator further rearward operates stepless switch 71, the magnitude of voltage V that CPU44 is detected in S68 is V3 ≤ V < V4.Now, as shown in figure 21, CPU44 is in the way of right-hand member 154 is located above the 3rd grade of grade display part 161 Show operational ton display part 153.The magnitude of voltage V that CPU44 is detected in S68 is V3≤V≤V5.In this case, CPU44 exists It is shown as opening (S69) in operational ton display part 153.As described above, CPU44 is opened by being shown in operational ton display part 153 Open or close, and the operational ton of the stepless switch 71 when switching to opening that execution backstitches is reported to operator.Operator , can be easily by operating stepless switch 71 while confirming the display being turned on and off in operational ton display part 153 Confirm the operational ton of the stepless switch 71 when execution is backstitched.This improves the convenience of operator.CPU44 is detecting choosing (S70 when selecting the operation of end key 173:It is), processing is returned to the S11 of main process task (reference picture 6).When operator in s 62 When have selected key 132 in stopping, CPU44 is judged as being not detected by the operation (S63 of key 131 in selection sewing:It is no).CPU44 is examined Survey the magnitude of voltage V (S71) of voltage corresponding with the operational ton of stepless switch 71.CPU44 is based on the (reference picture of the first corresponding data 95 11) the magnitude of voltage V that and in S71 detects and the 3rd confirmation screen 180 (reference picture 22) is shown on display part 11 and is terminated Key 183 (S72).Outputs of the CPU44 based on touch panel 16 and judging whether detects the operation of selection end key 183 (S73).CPU44 (S73 when being not detected by the operation of selection end key 183:It is no), processing is returned to S71, and be repeated S71~S73.
As shown in figure 22, the 3rd confirmation screen 180 includes voltage display article 151, grade display part 161 and display key 181. Display key 181 represents the sewing machine setting that can be performed under the operation of stepless switch 71 of the CPU44 in sewing stopped process. CPU44 show pin correction sewing, tangent line, presser feet lift (alternatively up and down), presser feet lift and (temporarily rise), bottom line counter it is multiple Position, half pin correct, backstitch correction, each display key 181 (S72) closed.CPU44 is same with S68, S69, passes through for operator The sewing machine that display key 181 is selected is set in display in operational ton display part 153 and is turned on and off, and is switched to operator's notification The operational ton (S71, S72) of stepless switch 71 during the state of execution sewing machine setting.Operator operates stepless open by one side Close 71 and confirm the display being turned on and off in operational ton display part 153 on one side, can easily verify that performing each sewing machine sets The operational ton of the stepless switch 71 of timing.This improves the convenience of operator.
CPU44 (S73 when detecting the operation of selection end key 183:It is), processing is returned to main process task (reference picture 6) S11.As shown in fig. 6, CPU44 (S18 when being not detected by the operation of selection affirmation mode key:It is no), judge whether detection (S20) is indicated to the sewing assigned by the operation of pedal 22.When operator's pushes pedals 22, CPU44 detection sewings Indicate (S20:It is), drive main motor 13 and work feed motor 23 and perform sewing action (S21).CPU44 is detected and stepless switch The 71 corresponding magnitude of voltage V (S22) of operational ton.CPU44 stored based on the magnitude of voltage V detected in S22, in S40 One corresponding data 95 and the second corresponding data 96 stored in S51, judge whether to switch in S17 and are set as what is be able to carry out Sewing machine sets (S23).CPU44 (S23 when being judged as switching sewing machine setting:It is), perform the sewing machine setting after switching (S24).CPU44 (S23 when not switching sewing machine setting after being judged as execution S24 or in S23:It is no), judge whether detection The stopping for the sewing action assigned to the operation by stopping pedal 22 indicates (S25).CPU44 is to be not detected by sewing dynamic (the S25 when stopping of work is indicated:It is no), processing is returned to S21, proceed sewing action.CPU44 is detecting sewing action Stopping indicate when (S25:It is) processing is returned to S11.CPU44 stops the main motor 13 of driving and work feed motor 23 and stops seam Braking is made.CPU44 is being not detected by (S20 when sewing is indicated:It is no), detect magnitude of voltage corresponding with the operational ton of stepless switch 71 V(S26).CPU44 is judged whether based on the magnitude of voltage V detected in S26 and the first corresponding data 95 stored in S45 Switch sewing machine setting (S27).CPU44 (S27 when being judged as not switching sewing machine setting:It is no), processing is returned to S11. CPU44 (S27 when being judged as switching sewing machine setting:It is), perform the sewing machine setting (S28) after switching.CPU44 makes processing Return to S11.For example, when being set as that the sewing machine being able to carry out is set as pin correction sewing in S17, CPU44 is based on The magnitude of voltage V detected in S26 is with reference to the first corresponding data 95 (reference picture 11) (S27).When CPU44 is examined in S26 processing When oneself such as V1≤V < V3 of the magnitude of voltage V measured value changes are V3≤V≤V5 value, CPU44 is judged as that switching sewing machine is set Fixed (S27:It is).CPU44 drives main motor 13 and work feed motor 23 and only sews a pin (S28).That is, operator can pass through behaviour Make stepless switch 71 and perform pin correction sewing.Main process task terminates in the dump of sewing machine 1.CPU44 as described above that Sample performs main process task.CPU44 by carry out operational ton display part 153 unlatching show and close display switching (reference picture 20, Figure 21), pitch shows 141 (reference picture 18, Figure 19) switching, and to operator report switching sewing machine setting when stepless open The operational ton (S66, S69, S72) of pass 71.Therefore, operator can easily verify that stepless switch when switching sewing machine is set 71 operational ton.This improves the convenience of operator.CPU44 on display part 11 based on magnitude of voltage V by showing voltage Display bar 151 and show the operational ton (S66, S69, S72) of stepless switch 71.Therefore, operator can easily grasp switching The operational ton of stepless switch 71 during sewing machine setting.This improves the convenience of operator.CPU44 is based on operator The instruction inputted by touch panel 16, data are as first pair obtained from generation makes sewing machine setting corresponding with magnitude of voltage The corresponding data 96 of data 95 and second is answered, and is stored in storage device 49 (Fig. 7 S40, S51).Therefore, operator can be by Desired sewing machine is set as the magnitude of voltage corresponding with desired operational ton.This improves the convenience of operator. The instruction that CPU44 is inputted based on operator by touch panel 16, generation envoy is away from data obtained from corresponding with magnitude of voltage V As the second corresponding data 96, and (Fig. 8 S51) is stored in storage device 49.Therefore, operator can be set as envoy away from Changed according to the operational ton of stepless switch 71.This improves the convenience of operator.Voltage shows that bar 151 is had The position of the right-hand member 154 of standby operational ton display part 153 is in the area defined of frame portion 152 according to the operation of stepless switch 71 Amount changes in left-right direction.Grade display part 161 shows that the downside of bar 151 will be with the area defined phase of frame portion 152 in voltage Corresponding region is equally spaced divided into 4 grades to be shown in left-right direction.Operator can easily verify that stepless Which grade switch 71 is operated into.
In the present embodiment, if when the sewing assigned not over pedal 22 is indicated (S20:It is no), do not switch Sewing machine sets (S26, S27:It is no) but selection affirmation mode key (S11, S12:No, S14:No, S18:It is), then CPU44 is held Row affirmation mode (S19).In affirmation mode, CPU44 shows that pitch shows 141 (reference picture 18, Figure 19) on display part 11 And show that voltage shows bar 151 on display part 11 based on the magnitude of voltage V detected.In other words, CPU44 confirms mould by performing Formula, when the sewing assigned not over pedal 22 is indicated, to be able to confirm that the magnitude of voltage V detected and be used as magnitude of voltage V The mode of the pitch of corresponding sewing machine setting is shown.Operator can confirm magnitude of voltage and sewing in acknowledged mode Machine is set, therefore improves the convenience of operator.
Stepless switch 71 is in the head 12 in horn portion 5, therefore, and the operator of operation is sewed on hand close to progress.Cause This, facilitates operator to operate, and improves the convenience of operator.
In the above-described embodiment, stepless switch 71 is an example of the stepless operating portion of the present invention.Hall sensor 65 and drive circuit 60 be the present invention output section an example.Storage device 49 is an example of the storage part of the present invention Son.The CPU44 for carrying out Figure 16 S65, S68, S71 is an example of the voltage detection department of the present invention.Perform S40, S45, S51 CPU44 be the present invention corresponding data generating unit an example.Display part 11 is an example of the display picture of the present invention Son.The CPU44 for carrying out S36, S41, S66, S69, S72 processing is an example of the display control unit of the present invention.Cloth feed machine Structure 50 is an example of the conveying mechanism of the present invention.The CPU44 for carrying out Fig. 6 S21 processing is the sewing control of the present invention One example in portion.Pedal 22 is an example of the sewing instruction unit of the present invention.Carry out S66, S69, S72 processing CPU44 is an example of the confirmation control unit of the present invention.First corresponding data 95, the second corresponding data 96 are pairs of the present invention Answer an example of data.Touch panel 16 is an example of the input unit of the present invention.The position of right-hand member 154 is of the invention One example of display location.Voltage shows that bar 151 is an example of the determination display part of the present invention.Frame portion 152 is surrounded Region be the present invention predetermined region an example.
The present invention is not limited to above-mentioned embodiment.For example, CPU44 can also pass through handover operation amount display part 153 Unlatching show and close display (reference picture 20, Figure 21), switching pitch and show method beyond 141 (reference picture 18, Figure 19) To report the operational ton of the stepless switch 71 when switching sewing machine is set to operator.For example, it is also possible to be set on sewing machine 1 The illuminating parts such as light emitting diode, CPU44 is by when stepless switch 71 reaches the operational ton that switching sewing machine is set, making illuminating part Light or flash and reported to operator.
CPU44 can also operate stepless switch in operator during sewing action is performed by S21 processing When 71, the operational ton of the stepless switch 71 when reporting switching sewing machine setting to operator.
CPU44 can also replace switching sewing machine setting according to 4 grades shown by grade display part 161, and press Switch sewing machine setting such as 2 grades, 3 grades, 5 ratings above as usual.CPU44 can also be shown instead of using grade Each grade in portion 161 divides the switching of sewing machine setting, and according to operator in S39 (reference picture 7), S49 (reference picture 8) Magnitude of voltage V corresponding to the operational ton of stepless switch 71 during middle operation determination key 113,121 sets to switch sewing machine.
CPU44 can also replace based on magnitude of voltage V shown on display part 11 voltage display bar 151, and for example, by The numerical value corresponding with magnitude of voltage V is shown on display part 11, to show the operational ton of stepless switch 71.
For stepless switch 71, the switch moved along the longitudinal direction can also be replaced, and uses for example revolving switch. Sewing machine 1 can also replace Hall sensor 65, and detect corresponding with the operational ton of stepless switch 71 using variable resistor Voltage.Stepless switch 71 can also be in the position beyond the head 12 in horn portion 5.CPU44 can not also perform setting pattern Processing, but in advance accordingly store the desired sewing machine setting of operator with the desired operational ton of stepless switch 71 Get up.I.e. or operator can not make the setting of desired sewing machine corresponding with desired operational ton.
The instruction that CPU44 can also be inputted based on operator by operation button 19, and sewing machine will be made to set and voltage Data obtained from value is corresponding are stored as the first corresponding data 95 and the second corresponding data 96.In this variation, Operation button 19 is an example of the input unit of the present invention.

Claims (7)

1. a kind of sewing machine, it includes:
Stepless operating portion (71), it is the stepless behaviour that sewing machine can be made to be acted according to the operational ton of the stepless operating portion Make portion;
Output section (60,65), it exports voltage corresponding with the operational ton of above-mentioned stepless operating portion;And
Voltage detection department (44), it detects the magnitude of voltage for the voltage that above-mentioned output section is exported;
The sewing machine is based on the above-mentioned magnitude of voltage detected by above-mentioned voltage detection department and is used as the action phase with above-mentioned sewing machine The sewing machine of the setting of pass is set and acted, and the sewing machine (1) is characterised by,
The sewing machine includes:
Storage part (49), it is stored as data obtained from making above-mentioned sewing machine setting corresponding with the scope of above-mentioned magnitude of voltage Corresponding data (95,96);
Display picture (11), it shows the information related to the setting of above-mentioned sewing machine;And
Display control unit (44), it controls above-mentioned display picture, the above-mentioned corresponding data stored based on above-mentioned storage part and upper State the magnitude of voltage detected by voltage detection department, the operation of above-mentioned stepless operating portion when the above-mentioned sewing machine of display switching is set Amount.
2. sewing machine according to claim 1, it is characterised in that
The sewing machine includes:
Input unit (16,19), it inputs for operator and indicated;And
Corresponding data generating unit (44), it makes above-mentioned sewing machine setting and above-mentioned electricity based on the instruction for being input into above-mentioned input unit Pressure value is corresponding and produces corresponding data, and is stored in above-mentioned storage part.
3. sewing machine according to claim 1, it is characterised in that
Above-mentioned display picture includes:
Determine display part (151), its with display location according to the operational ton of above-mentioned stepless operating portion in predetermined region it is continuous The mode of change is shown;And
Grade display part (161), its downside of above-mentioned determination display part by with the above-mentioned rule shown by above-mentioned determination display part Determine the corresponding region division in region for multiple grades to be shown.
4. sewing machine according to claim 2, it is characterised in that
Above-mentioned display picture includes:
Determine display part (151), its with display location according to the operational ton of above-mentioned stepless operating portion in predetermined region it is continuous The mode of change is shown;And
Grade display part (161), its downside of above-mentioned determination display part by with the above-mentioned rule shown by above-mentioned determination display part Determine the corresponding region division in region for multiple grades to be shown.
5. sewing machine according to claim 2, it is characterised in that
The sewing machine includes:
Cloth pushing table (33), it is supported with the cloth conveying teeth (34) of conveying cloth (100) in the horizontal direction;And
Conveying mechanism (50), it drives above-mentioned cloth pushing table, and conveys cloth in the horizontal direction;
Above-mentioned sewing machine setting includes the amount of movement in the horizontal direction based on above-mentioned cloth pushing table and sets cloth in the horizontal direction The setting of mobile pitch;
Above-mentioned corresponding data generating unit makes above-mentioned pitch corresponding with above-mentioned magnitude of voltage and generates corresponding data, and is stored in above-mentioned Storage part.
6. sewing machine according to claim 5, it is characterised in that
The sewing machine includes:
Control unit (44) is sewed, it controls above-mentioned conveying mechanism and conveys cloth, and cloth is sewed;
Instruction unit (22) is sewed, its sewing for making sewing cloth to above-mentioned sewing control unit is indicated;And
Confirm control unit (44), it is when the sewing of not above-mentioned sewing instruction unit is indicated, in above-mentioned display picture in display State the magnitude of voltage detected by voltage detection department and the above-mentioned sewing machine setting corresponding with the magnitude of voltage.
7. according to sewing machine according to any one of claims 1 to 6, it is characterised in that
The sewing machine includes supporting the head (12) of the shank in the way of shank (7) can move up and down;
Above-mentioned stepless operating portion is located at above-mentioned head.
CN201510085204.4A 2014-02-19 2015-02-16 Sewing machine Expired - Fee Related CN104846560B (en)

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CN109537178B (en) * 2018-11-29 2021-03-23 浙江众邦机电科技有限公司 Control function automatic switching system, sewing machine controller and sewing machine

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US5359949A (en) * 1992-05-18 1994-11-01 Brother Kogyo Kabushiki Kaisha Sewing system having function to store operation-state data upon detection of abnormality
JPH07275535A (en) * 1994-04-13 1995-10-24 Juki Corp Safety device for sewing machine
JP3464120B2 (en) * 1997-05-27 2003-11-05 ブラザー工業株式会社 Programmable electronic sewing machine
JP4560780B2 (en) * 2004-12-28 2010-10-13 ブラザー工業株式会社 Data processing device
JP4551805B2 (en) * 2005-04-14 2010-09-29 Juki株式会社 Differential feed sewing machine
JP5408949B2 (en) * 2008-10-03 2014-02-05 Juki株式会社 sewing machine
JP2013179994A (en) * 2012-02-29 2013-09-12 Brother Ind Ltd Control unit for sewing machine and sewing machine

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