A kind of date photoelectricity grading production line
Technical field
The present invention relates to the improvement to jujube series products full automatic grading production line.
Background technology
Along with improving constantly of fruits and vegetables Mechanized Processing degree, fruits and vegetables need to pass through a series of process such as screening, detection and collection as date etc.; In order to meet the demand of the market segments, need to carry out sorting from size, color etc. to date etc., but the classification of date production is at present generally that production efficiency is low by simple classification process equipment and with manually having combined simultaneously.Date, because cost is higher, in production and processing, need to avoid destroying date, to reduce costs; Date, through sizing screening, needs the high efficiency course of work could adapt to the production and processing of jujube in batches simultaneously.
, there is following problem in raw material jujube grading production line of the prior art: the one, and raw material jujube is damaged, and has reduced product quality, has increased production cost; The 2nd, through in sizing screening, often there is the raw material jujube production line that comes off, need to manually pick up, reduce operating efficiency, increase cost of labor; The 3rd, production efficiency is low, and initial stage jujube bits etc. can not effectively filter, and have affected the operating efficiency in manufacturing and processing equipment and later stage.
Summary of the invention
The present invention is directed to above problem, provide one to guarantee that date automaticity is high, improved operating efficiency, the date photoelectricity grading production line reducing production costs.
Technical scheme of the present invention is: comprise the rolling bar prescreen machine, scraper feeding machine, turtle shell distributing device and the sorting conveyer device that set gradually;
Described sorting conveyer device comprises frame, classification conveying mechanism, image detection mechanism, graded executing mechanism, main control system and grading discharge mechanism; Described classification conveying mechanism is located in described frame, and described classification conveying mechanism comprises feed zone, detection segment and classification section successively; Described image detection mechanism is located in described detection segment, and described graded executing mechanism is located in described classification section;
Described grading discharge mechanism is located in described frame and is positioned at the below of described graded executing mechanism; Described main control system connects described image detection mechanism and graded executing mechanism, controls the sorting of date;
The discharging opening of described turtle shell distributing device connects the feed zone of described classification conveying mechanism.
Also comprise circulating collection device, described circulating collection device comprises motor and transport tape, and described transport tape connects respectively below and the scraper feeding machine of described classification section tail end.
Also comprise branch road retracting device, described branch road retracting device is located in described frame and is positioned at the below of described detection segment; Described branch road retracting device comprises motor and transfer passage, and described transfer passage connects described transport tape.
Described detection segment comprises some classification transfer passages, and described detection segment is provided with uniform row fruit device, and described row's fruit device and classification transfer passage are corresponding one by one; Described row fruit device is located at the front end of described image detection mechanism.
Described classification transfer passage is made up of some hypocarps and chain, and it is blue that described hypocarp is, and some described hypocarps are connected on described chain.
Described turtle shell distributing device comprises frame two and tilts to be located at the discharge bucket at described frame two tops, described discharge bucket comprises and is circular-arc upper and lower cover plate and crosses pan assembly, described upper cover plate and lower cover are suitable and removably connect, and the described pan assembly of crossing is located between described upper and lower cover plate.
The described pan assembly of crossing comprises pair of supporting, vertical muscle and reinforcement, and described reinforcement is uniform to be fixedly connected between a pair of support frame as described above, and described vertical muscle is all laid on adjacent described reinforcement.
Adjacent described reinforcement is a fillter section, and described vertical muscle is located on some fillter sections, and described vertical muscle lower end is provided with towards consistent to lower convexity, makes described vertical muscle be stepped being located on described reinforcement downwards; Some described vertical muscle are horn-like and are all laid on described reinforcement; It is slow circular-arc that described reinforcement is.
Described grading discharge mechanism comprises belt conveyor and is located at some stations of described belt conveyor both sides, described belt conveyor is provided with the baffle plate of pair of parallel, the front end of a pair of described baffle plate is provided with rebound, makes independently inferior fruit transfer passage of formation between a pair of described baffle plate; Be provided with inferior fruit discharge bucket in the tail end bottom of described inferior fruit transfer passage.
Described baffle plate top is provided with gear jujube riser, keeps off jujube riser described in a side and offside station is a working group; Described gear jujube riser is connected to the top of described baffle plate by angle adjustable mechanism.
Date photoelectricity grading production line in the present invention is being provided with rolling bar prescreen machine foremost, and the little jujube that does not meet classification requirement (comprise less or etc. outer level) is filtered out; Scraper feeding machine is set thereafter, the feeding of follow-up equipment is provided; Turtle shell distributing device is then set, red date is delivered on classification conveying mechanism uniformly, then continued the course of action of image detection, classification execution and grading discharge, whole production line provides high efficiency automatic classification, reliable in structure.Circulating collection device and branch road retracting device are set on production line, be convenient to occur that date is arranged comes off or when classification comes off in production line, can in time date be collected, come back to again in scraper feeding machine, continue to arrange, classification, guarantee the continuity of production line processing, avoided artificial participation, improved operating efficiency.The type of attachment of upper and lower cover plate is arranged to discharge bucket by turtle shell distributing device, is convenient to assembly and disassembly; Pan assembly was set between upper and lower cover plate, passed through pan assembly at raw material jujube, effectively jujube paste, jujube bits or the less jujube of specification were filtered out, for the further production and processing of follow-up jujube is provided convenience.Grading discharge mechanism puts into the inferior jujube choosing on inferior jujube transfer passage, effectively collects inferior jujube, easy to use, effectively raises production efficiency, has reduced workman's working strength.Gear jujube riser is set on baffle plate, has facilitated workman in the process of selecting inferior jujube, do not need the action of new line, rely on gear jujube riser can directly keep away the inferior jujube of gear, saved working time.Continuous distributed of the present invention and classification, automaticity are high, not fragile date and improved operating efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present invention,
Fig. 2 is the top view of Fig. 1,
Fig. 3 is structural representation of the present invention,
Fig. 4 is the left view of Fig. 3,
Fig. 5 is the top view of Fig. 3,
Fig. 6 is the structural representation of crossing pan assembly in the present invention,
Fig. 7 is the partial enlarged drawing at I place in Fig. 6,
Fig. 8 is the optimization embodiment of vertical muscle in the present invention,
Fig. 9 is the structural representation of grading discharge mechanism in the present invention,
Figure 10 is the top view of Fig. 9,
Figure 11 is the work structuring schematic diagram of hypocarp in the present invention,
Figure 12 is perspective view one of the present invention,
Figure 13 is perspective view two of the present invention;
In figure, 1 is rolling bar prescreen machine, the 2nd, scraper feeding machine, the 3rd, turtle shell distributing device, the 31st, frame two, the 32nd, discharge bucket, the 320th, discharging opening, the 321st, upper cover plate, the 322nd, lower cover, the 323rd, pan assembly, the 3230th, bracing frame, the 3231st, vertical muscle, the 32310th, projection, the 3232nd, reinforcement, the 324th, jujube bits, the 325th, fillter section, the 4th, sorting conveyer device, the 41st, frame, the 42nd, classification conveying mechanism, the 421st, feed zone, the 422nd, detection segment, the 423rd, classification section, the 43rd, image detection mechanism, the 44th, graded executing mechanism, the 45th, grading discharge mechanism, the 451st, belt conveyor, the 452nd, baffle plate, the 453rd, discharge bucket, the 454th, gear jujube riser, the 455th, rebound, the 456th, station, the 457th, inferior jujube, the 458th, high-quality date, the 5th, circulating collection device, the 6th, branch road retracting device, the 7th, row fruit device, the 8th, hypocarp, the 9th, chain.
Detailed description of the invention
The present invention, as shown in Fig. 1-13, comprises the rolling bar prescreen machine 1, scraper feeding machine 2, turtle shell distributing device 3 and the sorting conveyer device 4 that set gradually;
Scraper feeding machine 2 comprises pair of side plates, conveyer belt and is arranged on the scraper plate on conveyer belt, side plate is fixedly located at the both sides of conveyer belt, and the distance between two ends end face and the side plate of scraper plate is 15-40mm, scraper plate is set and has promoted jujube conveying capacity, improve operating efficiency, shortened the working time; Avoided the generation of folder jujube phenomenon simultaneously.
Described sorting conveyer device 4 comprises frame 41, classification conveying mechanism 42, image detection mechanism 43, graded executing mechanism 44, main control system and grading discharge mechanism 45; Described classification conveying mechanism 42 is located in described frame 41, and described classification conveying mechanism 42 comprises feed zone 421, detection segment 422 and classification section 423 successively; Described image detection mechanism 43 is located in described detection segment 422, and described graded executing mechanism 44 is located in described classification section 423;
Described grading discharge mechanism 45 is located in described frame 41 and is positioned at the below of described graded executing mechanism 44; Described main control system connects described image detection mechanism 43 and graded executing mechanism 44, controls the sorting of date;
The discharging opening 320 of described turtle shell distributing device 3 connects the feed zone 421 of described classification conveying mechanism 42.
Also comprise circulating collection device 5, described circulating collection device 5 comprises motor and transport tape, and described transport tape connects respectively below and the scraper feeding machine 2 of described classification section 423 tail ends.Circulating collection device 5 is set, is convenient in classification process, the date coming off is collected, re-start distribution, classification, reduced manual operation, improved continuity and the operating efficiency of production and processing.
Also comprise branch road retracting device 6, described branch road retracting device 6 is located in described frame 41 and is positioned at the below of described detection segment 422; Described branch road retracting device 6 comprises motor and transfer passage, and described transfer passage connects described transport tape.Branch road retracting device 6 communication loop gathering-devices 5, come back on scraper feeding machine 2 thereby realize the date coming off, and have continued the courses of work such as sorting.
Described detection segment 422 comprises some classification transfer passages, and described detection segment 422 is provided with uniform row fruit device 7(as row fruit hairbrush), described row's fruit device 7 and classification transfer passage are corresponding one by one; Described row fruit device 7 is located at the front end of described image detection mechanism 43; Enter into the date of detection segment 422 at feed zone 421, may occur that the less jujube of specification is piled up or side by side, the row of setting is device 7 really, date is arranged one by one enter into image detection mechanism 43 to detect.
As shown in figure 11, described classification transfer passage is made up of some hypocarps 8 and chain 9, and it is blue that described hypocarp 8 is, and some described hypocarps 8 are connected on described chain 9.Hypocarp 8 at work, needs to adopt the color presenting a contrast with date, avoids red, yellow, black (blackhead), white (after broken skin) four kinds of colors, is convenient to follow-up detection.
As shown in Fig. 3-8, described turtle shell distributing device 3 comprises frame 2 31 and tilts to be located at the discharge bucket 32 at described frame 2 31 tops, described discharge bucket 32 comprises and is circular-arc upper and lower cover plate and crosses pan assembly 323, described upper cover plate 321 and lower cover 322 are suitable and removably connect, and the described pan assembly 323 of crossing is located between described upper and lower cover plate.
The described pan assembly 323 of crossing comprises pair of supporting 3230, vertical muscle 3231 and reinforcement 3232, and described reinforcement 3232 is uniform to be fixedly connected between a pair of support frame as described above 3230, and described vertical muscle 3231 is all laid on adjacent described reinforcement 3232.
Adjacent described reinforcement 3232 is a fillter section 325, and described vertical muscle 3231 is located on some fillter sections 325, and described vertical muscle 3231 lower ends are provided with towards consistent to lower convexity 32310, make described vertical muscle 3231 be stepped being located on described reinforcement 3232 downwards; Some described vertical muscle 3231 are horn-like and are all laid on described reinforcement 3232; Make the descending smoothness of jujube, distribute more even, guarantee above-mentioned 2 points (vertical muscle is horn-like and ladder setting), improved conveying capacity, the filter efficiency of jujube; It is slow circular-arc that described reinforcement 3232 is, and is more conducive to paving of jujube.The object paving is better chip, fruitlet to be filtered out.In real work, after work a period of time, open lower cover 322, the jujube bits 324 that cleaning filters etc.
As shown in Fig. 9-10, described grading discharge mechanism 45 comprises belt conveyor 451 and is located at some stations 456 of described belt conveyor 451 both sides, described belt conveyor 451 is provided with the baffle plate 452 of pair of parallel, the front end of a pair of described baffle plate 452 is provided with rebound 455, makes independently inferior fruit transfer passage of formation between a pair of described baffle plate 452; Be provided with inferior fruit discharge bucket 453 in the tail end bottom of described inferior fruit transfer passage.
The course of work of grading discharge mechanism 45 is: jujube enters from the front end charging aperture top of belt conveyor 451 in batches, owing to being provided with rebound 456 on baffle plate 452, make batch jujube directly enter into the transfer passage of baffle plate 2 both sides, then utilize the inferior jujube 457 of artificial selection, inferior jujube transfer passage in the middle of directly putting into,, 458 of high-quality date continue to stay two wing passages collects, and then inferior jujube is collected separately from discharge bucket 453.
Described baffle plate 452 tops are provided with and keep off jujube riser 454 described in gear jujube riser 454, one sides is a working group with offside station 456; Described gear jujube riser 454 is connected to the top of described baffle plate 452 by angle adjustable mechanism.The action that gear jujube riser 454 has saved workman's new line of both sides is set, has improved operating efficiency; The angular adjustment of gear jujube riser 454, meets the camber line of dishing out that personnel operate, and guarantees that each jujube rebounds into middle passage.
Grading discharge mechanism 45 in the present invention has saved the running space of machine entirety.If baffle plate 2 is not set, need arrange at one's side and collect basket personnel, the distance between discharging conveyer belt will be very large like this, increase workman's working strength.Arrange after inferior fruit passage, inferior jujube discharging is improved to centralized, and operating personnel's movement range reduces, and reduces labour intensity, has improved operating efficiency.