A kind of date photoelectricity classification production line
Technical field
The present invention relates to improvement to the full-automatic classification production line of jujube series products.
Background technology
Along with improving constantly of fruits and vegetables Mechanized Processing degree, fruits and vegetables such as date etc. need through a series of process such as screening, detection and collections; Simultaneously in order to satisfy the demand of the market segments, need carry out sorting from size, color etc. to date etc., yet to produce generally be to be finished by simple classification process equipment and same manually combining in the classification of date at present, production efficiency is low.Date in production and processing, need avoid destroying date, to reduce cost because cost is higher; Date needs the high efficiency course of work could adapt to the production and processing of jujube in batches through sizing screening simultaneously.
There is following problem in raw material jujube classification production line of the prior art: the one, and the raw material jujube is damaged, and has reduced product quality, has increased production cost; The 2nd, through in the sizing screening, the raw material jujube production line that comes off often appears, need manually pick up, reduce operating efficiency, increased cost of labor; The 3rd, production efficiency is low, and initial stage jujube bits etc. can not effectively filter, and have influenced the operating efficiency in manufacturing and processing equipment and later stage.
Summary of the invention
The present invention is directed to above problem, a kind of date automaticity height of guaranteeing is provided, improved operating efficiency, the date photoelectricity classification production line that reduces production costs.
Technical scheme of the present invention is: comprise the rolling bar prescreen machine, scraper plate feeder, turtle shell distributing device and the sorting conveying device that set gradually;
Described sorting conveying device comprises frame, classification conveying mechanism, image detection mechanism, classification executing agency, main control system and classification discharging mechanism; Described classification conveying mechanism is located on the described frame, and described classification conveying mechanism comprises feed zone, detection segment and classification section successively; Described image detection mechanism is located on the described detection segment, and described classification executing agency is located on the described classification section;
Described classification discharging mechanism is located on the described frame and is positioned at the below of described classification executing agency; Described main control system connects described image detection mechanism and classification executing agency, the sorting of control date;
The discharging opening of described turtle shell distributing device connects the feed zone of described classification conveying mechanism.
Also comprise the circulating collection device, described circulating collection device comprises motor and transport tape, and described transport tape connects the below and the scraper plate feeder of described classification section tail end respectively.
Also comprise the branch road retracting device, described branch road retracting device is located on the described frame and is positioned at the below of described detection segment; Described branch road retracting device comprises motor and transfer passage, and described transfer passage connects described transport tape.
Described detection segment comprises the several classification transfer passage, and described detection segment is provided with uniform row fruit device, and described row's fruit device and classification transfer passage are corresponding one by one; Described row fruit device is located at the front end of described image detection mechanism.
Described classification transfer passage is made up of some hypocarps and chain, and it is blue that described hypocarp is, and some described hypocarps are connected on the described chain.
Described turtle shell distributing device comprises frame two and tilts to be located at the discharge bucket at described frame two tops, described discharge bucket comprises and is circular-arc upper and lower cover plate and crosses the pan assembly, described upper cover plate and lower cover are suitable and removably connect, and the described pan assembly of crossing is located between the described upper and lower cover plate.
The described pan assembly of crossing comprises pair of supporting, vertical muscle and reinforcement, and described reinforcement is uniform to be fixedly connected between a pair of support frame as described above, and described vertical muscle all is laid on the adjacent described reinforcement.
Adjacent described reinforcement is a fillter section, and described vertical muscle is located on some fillter sections, described vertical muscle lower end be provided with towards unanimity to lower convexity, make described vertical muscle be stepped being located on the described reinforcement downwards; Some described vertical muscle are horn-like and all are laid on the described reinforcement; It is slow circular-arc that described reinforcement is.
Described classification discharging mechanism comprises belt conveyor and is located at some stations of described belt conveyor both sides, described belt conveyor is provided with the baffle plate of pair of parallel, the front end of a pair of described baffle plate is provided with rebound, makes to form independently inferior fruit transfer passage between a pair of described baffle plate; Be provided with inferior fruit discharge bucket in the tail end bottom of described inferior fruit transfer passage.
Described baffle plate top is provided with retaining jujube riser, and a side described retaining jujube riser and offside station are a working group; Described retaining jujube riser is connected the top of described baffle plate by adjustable angle mechanism.
Date photoelectricity classification production line among the present invention is being provided with rolling bar prescreen machine foremost, and the little jujube that will not meet classification requirement (comprise less or etc. outer level) filters out; The scraper plate feeder is set thereafter, the feeding of follow-up equipment is provided; The turtle shell distributing device then is set, red date is delivered on the classification conveying mechanism uniformly, continue to finish the course of action of image detection, classification execution and classification discharging then, whole production line provides high efficiency automatic classification, reliable in structure.Circulating collection device and branch road retracting device are set on production line, being convenient to occur in production line date arranges and comes off or classification when coming off, can in time date be collected, come back to again in the scraper plate feeder, continue to arrange, classification, guarantee the continuity of production line processing, avoided artificial participation, improved operating efficiency.The turtle shell distributing device is arranged to the type of attachment of upper and lower cover plate with discharge bucket, is convenient to assembly and disassembly; The pan assembly was set between upper and lower cover plate, passed through the pan assembly, effectively jujube paste, jujube bits or the less jujube of specification were filtered out, for the further production and processing of follow-up jujube is provided convenience at the raw material jujube.The inferior jujube that the classification discharging mechanism will choose is put on the inferior jujube transfer passage, and the inferior jujube of effective collection is easy to use, effectively raises production efficiency, has reduced workman's working strength.Retaining jujube riser is set on baffle plate, has made things convenient for the workman in selecting the process of inferior jujube, do not need the action that comes back, rely on retaining jujube riser can directly keep away the inferior jujube of retaining, saved working time.Continuous distributed of the present invention and classification, automaticity height, not fragile date and improved operating efficiency.
Description of drawings
Fig. 1 is a structural representation of the present invention,
Fig. 2 is the vertical view of Fig. 1,
Fig. 3 is a structural representation of the present invention,
Fig. 4 is the left view of Fig. 3,
Fig. 5 is the vertical view of Fig. 3,
Fig. 6 is a structural representation of crossing the pan assembly among the present invention,
Fig. 7 is the partial enlarged drawing at I place among Fig. 6,
Fig. 8 is the optimization embodiment of vertical muscle among the present invention,
Fig. 9 is the structural representation of classification discharging mechanism among the present invention,
Figure 10 is the vertical view of Fig. 9,
Figure 11 is the work structuring schematic diagram of hypocarp among the present invention,
Figure 12 is a perspective view one of the present invention,
Figure 13 is a perspective view two of the present invention;
1 is rolling bar prescreen machine among the figure, the 2nd, and scraper plate feeder, the 3rd, turtle shell distributing device, the 31st, frame two, the 32nd, discharge bucket, the 320th, discharging opening, the 321st, upper cover plate, the 322nd, lower cover, the 323rd, the pan assembly, the 3230th, bracing frame, the 3231st, vertical muscle, the 32310th, projection, the 3232nd, reinforcement, the 324th, jujube bits, the 325th, fillter section, the 4th, sorting conveying device, the 41st, frame, the 42nd, classification conveying mechanism, the 421st, feed zone, the 422nd, detection segment, the 423rd, classification section, the 43rd, image detection mechanism, the 44th, classification executing agency, the 45th, classification discharging mechanism, the 451st, belt conveyor, the 452nd, baffle plate, the 453rd, discharge bucket, the 454th, retaining jujube riser, the 455th, rebound, the 456th, station, the 457th, inferior jujube, the 458th, high-quality date, the 5th, circulating collection device, the 6th, branch road retracting device, the 7th, row fruit device, the 8th, hypocarp, the 9th, chain.
The specific embodiment
The present invention comprises the rolling bar prescreen machine 1, scraper plate feeder 2, turtle shell distributing device 3 and the sorting conveying device 4 that set gradually shown in Fig. 1-13;
Scraper plate feeder 2 comprises pair of side plates, conveyer belt and is arranged on scraper plate on the conveyer belt, side plate fixedly is located at the both sides of conveyer belt, and the two ends end face of scraper plate and the distance between the side plate are 15-40mm, scraper plate is set has promoted the jujube conveying capacity, improve operating efficiency, shortened the working time; Avoided the generation of folder jujube phenomenon simultaneously.
Described sorting conveying device 4 comprises frame 41, classification conveying mechanism 42, image detection mechanism 43, classification executing agency 44, main control system and classification discharging mechanism 45; Described classification conveying mechanism 42 is located on the described frame 41, and described classification conveying mechanism 42 comprises feed zone 421, detection segment 422 and classification section 423 successively; Described image detection mechanism 43 is located on the described detection segment 422, and described classification executing agency 44 is located on the described classification section 423;
Described classification discharging mechanism 45 is located on the described frame 41 and is positioned at the below of described classification executing agency 44; Described main control system connects described image detection mechanism 43 and classification executing agency 44, the sorting of control date;
The discharging opening 320 of described turtle shell distributing device 3 connects the feed zone 421 of described classification conveying mechanism 42.
Also comprise circulating collection device 5, described circulating collection device 5 comprises motor and transport tape, and described transport tape connects the below and the scraper plate feeder 2 of described classification section 423 tail ends respectively.Circulating collection device 5 is set, is convenient in classification process, the date that will come off is collected, and distributes again, classification, has reduced manually-operated, has improved the continuity and the operating efficiency of production and processing.
Also comprise branch road retracting device 6, described branch road retracting device 6 is located on the described frame 41 and is positioned at the below of described detection segment 422; Described branch road retracting device 6 comprises motor and transfer passage, and described transfer passage connects described transport tape.Branch road retracting device 6 communication loop gathering-devices 5, thus realize that the date that comes off comes back on the scraper plate feeder 2, continues to finish the courses of work such as sorting.
Described detection segment 422 comprises the several classification transfer passage, and described detection segment 422 is provided with uniform row fruit device 7(as row fruit hairbrush), described row's fruit device 7 and classification transfer passage are corresponding one by one; Described row fruit device 7 is located at the front end of described image detection mechanism 43; Enter into the date of detection segment 422 at feed zone 421, may occur that the less jujube of specification is piled up or side by side, the row of setting is device 7 really, make date arrange one by one to enter into image detection mechanism 43 and detect.
As shown in figure 11, described classification transfer passage is made up of some hypocarps 8 and chain 9, and it is blue that described hypocarp 8 is, and some described hypocarps 8 are connected on the described chain 9.Hypocarp 8 needs to adopt the color that presents a contrast with date at work, avoids red, yellow, black (blackhead), white (behind the broken skin) four kinds of colors, is convenient to follow-up detection.
Shown in Fig. 3-8, described turtle shell distributing device 3 comprises frame 2 31 and tilts to be located at the discharge bucket 32 at described frame 2 31 tops, described discharge bucket 32 comprises and is circular-arc upper and lower cover plate and crosses pan assembly 323, described upper cover plate 321 and lower cover 322 are suitable and removably connect, and the described pan assembly 323 of crossing is located between the described upper and lower cover plate.
The described pan assembly 323 of crossing comprises pair of supporting 3230, vertical muscle 3231 and reinforcement 3232, described reinforcement 3232 uniform being fixedly connected between a pair of support frame as described above 3230, and described vertical muscle 3231 all is laid on the adjacent described reinforcement 3232.
Adjacent described reinforcement 3232 is a fillter section 325, and described vertical muscle 3231 is located on some fillter sections 325, described vertical muscle 3231 lower ends be provided with towards unanimity to lower convexity 32310, make described vertical muscle 3231 be stepped being located on the described reinforcement 3232 downwards; Some described vertical muscle 3231 are horn-like and all are laid on the described reinforcement 3232; Make the descending smoothness of jujube, it is more even to distribute, and guarantees above-mentioned 2 points (promptly vertical muscle is horn-like and the ladder setting), has improved conveying capacity, the filter efficiency of jujube; It is slow circular-arc that described reinforcement 3232 is, and more helps paving of jujube.The purpose that paves is better chip, fruitlet to be filtered out.In the real work, after work a period of time, open lower cover 322, the jujube bits 324 that cleaning filters etc.
Shown in Fig. 9-10, described classification discharging mechanism 45 comprises belt conveyor 451 and is located at some stations 456 of described belt conveyor 451 both sides, described belt conveyor 451 is provided with the baffle plate 452 of pair of parallel, the front end of a pair of described baffle plate 452 is provided with rebound 455, makes to form independently inferior fruit transfer passage between a pair of described baffle plate 452; Be provided with inferior fruit discharge bucket 453 in the tail end bottom of described inferior fruit transfer passage.
The course of work of classification discharging mechanism 45 is: jujube enters from the front end charging aperture top of belt conveyor 451 in batches, owing on baffle plate 452, be provided with rebound 456, make the batch jujube directly enter into the transfer passage of baffle plate 2 both sides, utilize the inferior jujube 457 of artificial selection then, inferior jujube transfer passage in the middle of directly putting into,, 458 of high-quality date continue to stay two wing passages collects, and inferior then jujube is collected separately from discharge bucket 453.
It is a working group with offside station 456 that described baffle plate 452 tops are provided with the described retaining jujube of retaining jujube riser 454, one sides riser 454; Described retaining jujube riser 454 is connected the top of described baffle plate 452 by adjustable angle mechanism.The action that retaining jujube riser 454 has saved workman's new line of both sides is set, has improved operating efficiency; Keep off the angular adjustment of jujube riser 454, meet the camber line of dishing out of personnel operation, guarantee that each jujube rebounds into middle passage.
Classification discharging mechanism 45 among the present invention has been saved the running space of machine integral body.As baffle plate 2 is not set, need the collection basket to be set at one's side personnel, the distance between the discharging conveyer belt will be very big like this, increase workman's working strength.After inferior fruit passage was set, inferior jujube discharging was improved to centralized, and operating personnel's movement range reduces, and reduced labour intensity, had improved operating efficiency.