CN209255160U - A kind of steel ball recycling sorting equipment - Google Patents
A kind of steel ball recycling sorting equipment Download PDFInfo
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- CN209255160U CN209255160U CN201822155032.5U CN201822155032U CN209255160U CN 209255160 U CN209255160 U CN 209255160U CN 201822155032 U CN201822155032 U CN 201822155032U CN 209255160 U CN209255160 U CN 209255160U
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- steel ball
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- sieve
- guiding hopper
- sorting equipment
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Abstract
The utility model relates to a kind of steel balls to recycle sorting equipment, sorting unit including the connection of multiple head and the tail, the height and position of multiple adjacent sorting units is gradually decreased from side to the other side, steel ball collection table is arranged in a lower height of sorting unit side, the sorting unit includes steel ball guiding hopper, steel ball guiding hopper at least side connects support frame, steel ball guiding hopper bottom is equipped with steel ball round, steel ball guiding hopper top is equipped with sieve, sieve top is equipped with sieve rib, screen mesh pore size positioned at different sorting units is different, sieve adjacent positioned at different sorting units is equipped with buffer platform.Sorting equipment is recycled using the steel ball of the utility model, sorting steel ball efficiency improves, and reduces staff labor intensity, promotion personnel's efficiency, steel ball size size after sorting is more in line with grinding machine to the size requirements of steel ball medium, can shorten steel ball sorting cycle at least 12 days or more, practicability is stronger.
Description
Technical field
The utility model belongs to steel ball sorting device technical field, is related to a kind of steel ball recycling sorting equipment.
Background technique
Large-size ball mill is facing large component maintenance or replacement and be required in the state that steel ball gradation is unbalance
It carries out the integral replacement of steel ball and then completes to be refilled by, to guarantee that steel ball gradation meets manufacturing technique requirent.Again it fills out at this
During dress, for solve steel ball purchase cost, from grinding machine internal cleaning come out steel ball must according to steel ball integrality into
The corresponding classification of row, utilizes the steel ball of requirement up to specification after classification again.
For large-size ball mill, the waste and old steel ball generated during steel ball is cleared up every time in 100t or more, is produced at present
The form that enterprise is all made of manual sorting completes the classification recycling of steel ball, and employee is compared by range estimation or lantern ring in sort process
Form steel ball size is identified, the identification process it is relatively slow and steel ball is sorted it is not accurate enough, therefore should during not only
Waste of manpower and material resources, and working efficiency is low.To guarantee to produce continuous operation, the personnel that production unit is transferred substantially are wanted
The sorting of steel ball could be completed in 20 days, in addition cost of labor increases to the spending of worker.
The defect of existing steel ball method for sorting has:
(1), manual sorting's low efficiency；
(2), the steel ball of sorting after the meeting not enough standardizes, and steel ball specification mixes.
Utility model content
For overcome the deficiencies in the prior art, the utility model provides a kind of steel ball recycling sorting equipment, sorting steel ball effect
Rate improves, and reduces staff labor intensity, promotes personnel's efficiency, and the steel ball size size after sorting is more in line with grinding machine and is situated between to steel ball
The size requirements of matter can shorten steel ball sorting cycle at least 12 days or more, and practicability is stronger.
The utility model provides the following technical solution:
A kind of steel ball recycling sorting equipment, the sorting unit including the connection of multiple head and the tail, multiple adjacent sorting units
Height and position is gradually decreased from side to the other side, and the setting of steel ball collection table is in a lower height of sorting unit side, and described point
Picking unit includes steel ball guiding hopper, and steel ball guiding hopper at least side connects support frame, and steel ball guiding hopper bottom is equipped with steel ball round,
Steel ball guiding hopper top is equipped with sieve, and sieve top is equipped with sieve rib, and the screen mesh aperture positioned at different sorting units is big
Small difference, the sieve adjacent positioned at different sorting units are equipped with buffer platform.
Preferably, steel ball collection table top is equipped with sorting baffle.
In any of the above-described scheme preferably, the screen slope setting.
In any of the above-described scheme preferably, with the height and position of adjacent sorting unit from side to the other side by
It gradually reduces, corresponding screen mesh aperture is gradually increased from high to low.
In any of the above-described scheme preferably, support frame as described above top is equipped with activity adjustment hanging buckle.
In any of the above-described scheme preferably, the quantity of the sorting unit is at least three.
In any of the above-described scheme preferably, the height and position of three sorting units from side to the other side gradually
It reduces, the steel ball round aperture of steel ball guiding hopper corresponding to three sorting units is respectively 60mm, 80mm, 90mm.
In any of the above-described scheme preferably, the aperture of the steel ball collection table is 100mm.
In any of the above-described scheme preferably, the buffer platform is horizontally set between adjacent screen mesh.
In any of the above-described scheme preferably, it is equipped with multiple vertical gratings in the sieve, is equipped between vertical grating
Lateral grating.
In any of the above-described scheme preferably, in the sieve of three corresponding from high to low sorting units of height and position
Adjacent vertical grating between spacing be L1, L2, L3, L1 < 60mm, 60mm≤L2 < 80mm, 80mm≤L3 < 90mm.
Beneficial effect
(1) three sorting units of the device can be dismantled between each other, while can pass through activity according to site condition
It adjusts hanging buckle and carries out height difference adjusting.
(2) device can be adapted for compact equipment installation, the ball mill fabricating yard limited by site condition.
(3) the device sieve plate can be required according to specific sorting, and sieve gap size is arranged according to steel ball size.
(4) the device sieve grating is cylinder, reduces steel ball rolling resistance, reduces card resistance phenomenon in screening process.
(5) installation area is small, convenient disassembly, is easy to shift.
(6) sorting steel ball efficiency improves, and reduces staff labor intensity, promotes personnel's efficiency, and the steel ball size after sorting is big
The small ball mill that is more in line with can shorten steel ball sorting cycle at least 12 days or more, practicability to the size requirements of steel ball medium
It is relatively strong.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of a preferred embodiment of steel ball recycling sorting equipment of the utility model；
Fig. 2 is a partial structurtes enlarged diagram of Fig. 1；
Fig. 3 is one partial structural diagram of A sieve of Fig. 1；
Fig. 4 is one partial structural diagram of B sieve of Fig. 1；
Fig. 5 is one partial structural diagram of C sieve of Fig. 1.
Specific embodiment
In order to further appreciate that the technical characteristics of the utility model, the utility model is carried out combined with specific embodiments below
It is set forth.Embodiment only has illustrative effect to the utility model, without the effect of any restrictions, ability
The modification for any unsubstantiality that the technical staff in domain makes on the basis of the utility model, all should belong to the utility model
Protection scope.
Embodiment 1
As Figure 1-Figure 5, a kind of steel ball recycles sorting equipment, the sorting unit including the connection of multiple head and the tail, Duo Gexiang
The height and position of adjacent sorting unit is gradually decreased from side to the other side, and steel ball collection table 2 is arranged in a lower height of sorting
Unit side, sorting unit include steel ball guiding hopper, and steel ball guiding hopper at least side connects support frame 8, steel ball guiding hopper bottom
Equipped with steel ball round, steel ball guiding hopper top is equipped with sieve, and sieve top is equipped with sieve rib 3, positioned at different sorting units
Screen mesh pore size is different, and the sieve adjacent positioned at different sorting units is equipped with buffer platform 7.Support frame top is equipped with
Activity adjustment hanging buckle 12.
Specifically, steel ball guiding hopper specifically includes 90 80 60 steel of steel ball guiding hopper II9, Φ of steel ball guiding hopper I6, Φ of Φ
Ball guiding hopper III13, Φ 90 steel ball guiding hopper I6, Φ 80 steel ball guiding hopper II9, Φ 60 steel ball guiding hopper III13 from low to high
(units such as Φ 90, Φ 80, Φ 60 in the present embodiment are mm) is set in different sorting units.
Steel ball round specifically includes 90 80 60 steel ball round III14 of steel ball round II10, Φ of steel ball round I4, Φ of Φ,
Φ 90 steel ball round I4, Φ 80 steel ball round II10, Φ 60 steel ball round III14 different sorting units is set from low to high
It is interior.
Sieve specifically includes C sieve 5, B sieve 11, A sieve 15, and C sieve 5, B sieve 11, A sieve 15 are set from low to high
It sets the in different sorting units and is located at the purpose that 15 goal end top of A sieve is equipped with the setting of 16. second level baffle 16 of second level baffle
It is convenient when shoveling steel loading ball, prevents steel ball from rolling out to outside.
Steel ball collection table is planar platform, aperture 100mm.2 top of steel ball collection table is equipped with sorting baffle 1.With
The height and position of adjacent sorting unit is gradually decreased from side to the other side, and corresponding screen mesh aperture is from high to low gradually
Increase.
The quantity of sorting unit is at least three.The height and position of three sorting units is gradually dropped from side to the other side
Low, the steel ball round aperture of steel ball guiding hopper corresponding to three sorting units is respectively 60mm, 80mm, 90mm.
It is equipped with multiple vertical gratings in sieve, lateral grating is equipped between vertical grating.As shown in Figure 3-Figure 5, height position
Setting the spacing between the adjacent vertical grating in the sieve of three corresponding from high to low sorting units is L1, L2, L3, L1 <
60mm, 60mm≤L2 < 80mm, 80mm≤L3 < 90mm.That is the 1 < 60mm of grating gap L of A sieve, grating is cylindrical screen
Item；B sieve grating gap 60mm≤L2 < 80mm, grating are cylindrical grating；C sieve grating gap 80mm≤L3 < 90mm,
Grating is cylindrical grating；The purpose that grating is set as cylinder is easy for steel ball and rolls on sieve plate, while between vertical grating
Item is laterally lifted in setting.
In the steel ball recycling sorting equipment of the utility model, 100 steel ball collection table 2 of Φ and 90 steel ball guiding hopper I6 of Φ and its
Respective support frame 8 forms sorting unit I, and 80 steel ball guiding hopper II9 of Φ and its corresponding support frame form sorting unit II, Φ 60
In steel ball guiding hopper III13 and its unit corresponding support frame form sorting unit III, sorting unit I and sorting unit II and point
It picks and is attached between unit III by activity adjustment hanging buckle 12, to be installed or dismantled between each sorting unit, point
Picking unit III is steel ball upstream end.Activity adjustment hanging buckle 12 can be set for dismountable bolt or screw fastener.This dress
Setting middle C sieve 5, B sieve 11, A sieve 15 is detachable sieve.Three sorting unit tops are equipped with sieve rib 3.
In addition, screen mesh size is arranged according to the ratio steel ball of unloading different size, ascending size is gradually
Variation, therefore, A sieve 15, B sieve 11, the gap L 1 between C sieve 5, L2, L3 can be prefabricated according to required size.
The overall structure I that 100 steel ball collecting platform 2 and 90 steel ball guiding hopper I6 of Φ of Φ and its respective support frame form, steel
2 top of ball collection table is equipped with sorting baffle 1, and the 90 steel ball top guiding hopper I6 Φ is equipped with C sieve 5, and 5 two sides of C sieve are equipped with sieve
Rib 3, wherein 100 steel ball collecting platform 1 of Φ is the collection table without empty board making, the setting of the 90 steel ball bottom guiding hopper I6 Φ
90 steel ball round I4 of Φ, setting number are 2, the reason of two steel ball rounds are set be 80 or more Φ steel ball number accounting compared with
It is few.
Sorting unit II includes that 80 steel ball guiding hopper II9, Φ 80 of Φ installs B sieve 11, Φ 80 above steel ball guiding hopper II9
The reason of 80 steel ball round II10 of Φ is arranged in the steel ball bottom guiding hopper II9, and setting number is 4,4 steel ball rounds are arranged is Φ
Steel ball number accounting is most between 60~Φ 80.
Sorting unit III includes that 60 steel ball guiding hopper III13, Φ 60 of Φ installs A sieve above steel ball guiding hopper III13
60 steel ball round III14 of Φ is arranged in 15, the Φ 60 steel ball bottoms guiding hopper III13, and setting number is 3, and 3 60 steel balls of Φ are arranged
The reason of round III14 is that Φ 60 steel ball number accounting below is maximum, but diameter is smaller, belongs to and waste and old sells off class steel ball.
90 steel ball round I4 magnitude range of Φ is 92~95mm, and 80 steel ball round II10 magnitude range of Φ is 82~85mm,
60 steel ball round III14 magnitude range of Φ is 62~65mm, to guarantee that the rank steel ball can be smoothly from corresponding steel ball guiding hopper
Discharge outward.The steel ball of steel ball round discharge simultaneously is directly accessed in jumbo bag or other containers.
Production scene steel ball from be packed into end enter, by A sieve, B sieve, C sieve three-level sieve filtration gradually
Steel ball is decomposed into 60 4 > Φ 90,90~Φ of Φ 80,80~Φ of Φ 60, < Φ other steel balls of specification section, wherein < Φ
60 steel balls are sold off as steel ball is eliminated, addition medium of 80~Φ of Φ, 60 steel ball as two sections of ball mills, 90~Φ of Φ 80
Medium is added as one section of grinding machine, > Φ 90 is used as new steel ball.
In use, the sorting equipment of the utility model is installed at the scene after the completion of ball mill steel ball unloading, by manually shoveling
It is filled in the device, it is complete in automatic sorting to corresponding returnable after being classified by sieve according to the specification of required recycling
At the sorting of steel ball, wherein sieve gap is gradually expanded from goal end to ball end out.
The steel ball recycling sorting equipment of the utility model is using artificial shovel dress, reason: (1), grinding machine unloading steel ball amount it is big, base
This is in 100t or more, and for the completion for guaranteeing production and maintenance task, steel ball unloading can not sort and shift same stepping with steel ball
Row, it is necessary to steel ball is stacked at Ball Mill Foundation platform, centrally disposed after the completion of need to overhauling.(2), production unit is to save
Ball-grinding machine and other ancillary equipments are taken stereoscopic arrangement and centralized layout, lead to narrow space, big machinery by construction land
It is difficult to enter, is limited by place while also inconvenient install fixes sorting device.
Embodiment 2
Unlike a kind of steel ball recycling sorting equipment and embodiment 1, the screen slope setting.
Embodiment 3
Unlike a kind of steel ball recycling sorting equipment and embodiment 1, the buffer platform 7 is horizontally set on adjacent sieve
Between net.
Embodiment 4
Unlike a kind of steel ball recycling sorting equipment and embodiment 1, sorting unit III can be set to band vibrating motor
Structure, be convenient for steel ball more fast scroll, specifically can be fixed at support frame side to vibrating motor.
Claims (10)
1. a kind of steel ball recycles sorting equipment, it is characterised in that: the sorting unit including the connection of multiple head and the tail, multiple adjacent points
The height and position for picking unit is gradually decreased from side to the other side, and steel ball collection table is arranged in a lower height of sorting unit one
Side, the sorting unit include steel ball guiding hopper, and steel ball guiding hopper at least side connects support frame, and steel ball guiding hopper bottom is equipped with
Steel ball round, steel ball guiding hopper top are equipped with sieve, and sieve top is equipped with sieve rib, and the sieve positioned at different sorting units sieves
Hole pore size is different, and the sieve adjacent positioned at different sorting units is equipped with buffer platform.
2. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: steel ball collection table top, which is equipped with, to be divided
Pick baffle.
3. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: the screen slope setting.
4. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: with the height of adjacent sorting unit
Position is gradually decreased from side to the other side, and corresponding screen mesh aperture is gradually increased from high to low.
5. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: support frame as described above top is equipped with activity and adjusts
Save hanging buckle.
6. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: the quantity of the sorting unit is at least
Three.
7. steel ball according to claim 6 recycles sorting equipment, it is characterised in that: the height and position of three sorting units from
Side is gradually decreased to the other side, the steel ball round aperture of steel ball guiding hopper corresponding to three sorting units be respectively 60mm,
80mm、90mm。
8. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: the buffer platform is horizontally set on phase
Between adjacent sieve.
9. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: be equipped with multiple vertical sieves in the sieve
Item is equipped with lateral grating between vertical grating.
10. steel ball according to claim 1 recycles sorting equipment, it is characterised in that: height and position is corresponding from high to low
Three sorting units sieve in adjacent vertical grating between spacing be L1, L2, L3, L1 < 60mm, 60mm≤L2 <
80mm, 80mm≤L3 < 90mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822155032.5U CN209255160U (en) | 2018-12-21 | 2018-12-21 | A kind of steel ball recycling sorting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822155032.5U CN209255160U (en) | 2018-12-21 | 2018-12-21 | A kind of steel ball recycling sorting equipment |
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| Publication Number | Publication Date |
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| CN209255160U true CN209255160U (en) | 2019-08-16 |
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| CN201822155032.5U Active CN209255160U (en) | 2018-12-21 | 2018-12-21 | A kind of steel ball recycling sorting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114939540A (en) * | 2022-05-19 | 2022-08-26 | 宿州郑升轴承有限公司 | Sorting equipment and method based on bearing production and processing |
-
2018
- 2018-12-21 CN CN201822155032.5U patent/CN209255160U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114939540A (en) * | 2022-05-19 | 2022-08-26 | 宿州郑升轴承有限公司 | Sorting equipment and method based on bearing production and processing |
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| CP03 | Change of name, title or address |
Address after: 617100 Pinggu village, new nine Township, Yanbian County, Panzhihua, Sichuan Patentee after: Sichuan Bailong mining and Metallurgy Co.,Ltd. Address before: 617112 Pinggu village, Xinjiu Township, Yanbian County, Panzhihua City, Sichuan Province Patentee before: SICHUAN LOMON MINING & METALLURGY Co.,Ltd. |