CN102738605A - 保持连续性的偏压构件 - Google Patents
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Abstract
提供接线柱、附连到所述接线柱的连接器主体、附连到所述接线柱的联接元件、和偏压构件,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体,所述联接元件具有第一端和第二端,所述偏压构件设置在所述联接元件的第一端和连接器主体之间形成的腔室内,以抵靠接线柱偏压联接元件。此外,还提供具有偏压元件的连接器主体,其中,所述偏压元件抵靠接线柱偏压联接元件。此外,还提供相关方法。
Description
技术领域
以下涉及在同轴电缆通信应用中使用的连接器,且更具体地涉及具有偏压构件以保持贯穿连接器的连续性的连接器实施例。
背景技术
同轴电缆的连接器通常连接到互补接口端口上,以将同轴电缆与各种电子装置电气地集成。保持贯穿同轴电缆连接器的连续性通常涉及导电连接器部件的连续接触,这可以防止射频(RF)泄漏且确保稳定的接地连接。在一些情况下,同轴电缆连接器在户外存在,暴露于天气和其它多种环境成分。当金属导电连接器部件腐蚀、生锈、恶化或变得电不相容时,天气和各种环境成分可能产生干扰问题,从而导致间歇性接触、欠佳电磁屏蔽和信号质量降低。此外,一些金属连接器部件在连接器与接口端口配合的扭矩要求下可能永久性变形。金属连接器部件的永久性变形导致连接器的导电部件之间的间歇性接触和贯穿连接器的连续性的丧失。
因而,存在对确保连接器的导电部件之间的连续接触的设备和方法的需要。
发明内容
第一总体方面涉及一种同轴电缆连接器,包括:接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;附连到所述接线柱的连接器主体;附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端;以及偏压构件,所述偏压构件设置在所述联接元件的第一端和连接器主体之间形成的腔室内,以抵靠接线柱偏压联接元件。
第二总体方面涉及一种同轴电缆连接器,包括:接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端;以及具有偏压元件的连接器主体,其中,所述偏压元件抵靠接线柱偏压联接元件。
第三总体方面涉及一种同轴电缆连接器,包括:接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;附连到所述接线柱的连接器主体;附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端;以及抵靠接线柱偏压联接元件的装置,其中,所述装置不会妨碍联接元件的旋转运动。
第四总体方面涉及一种利于贯穿同轴电缆连接器的连续性的方法,包括:提供接线柱、附连到所述接线柱的连接器主体、和附连到所述接线柱的联接元件,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体,所述联接元件具有第一端和第二端;以及将偏压构件设置在所述联接元件的第一端和连接器主体之间形成的腔室内,以抵靠接线柱偏压联接元件。
第五总体方面涉及一种利于贯穿同轴电缆连接器的连续性的方法,包括:提供接线柱、附连到所述接线柱的联接元件、和连接器主体,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体,所述联接元件具有第一端和第二端,所述连接器主体具有第一端、第二端、以及靠近连接器主体的第二端的环状凹部;将所述环状凹部延长一定径向距离以与联接元件接合,其中,延长的环状凹部和联接元件之间的接合抵靠接线柱偏压联接元件。
根据以下详细公开结合附图将更加容易地理解和全面地认识结构和操作的前述和其它特征。
附图说明
参考下述附图详细描述一些实施例,在附图中,相同的附图标记指代相同的构件,在附图中:
图1A示出了同轴电缆连接器的第一实施例的截面图;
图1B示出了同轴电缆连接器的第一实施例的透视剖视图;
图2示出了同轴电缆的实施例的透视图;
图3示出了接线柱的实施例的截面图;
图4示出了联接元件的实施例的截面图;
图5示出了连接器主体的第一实施例的截面图;
图6示出了紧固件构件的实施例的截面图;
图7示出了同轴电缆连接器的第二实施例的截面图;
图8A示出了同轴电缆连接器的第三实施例的截面图;
图8B示出了同轴电缆连接器的第三实施例的透视剖视图;和
图9示出了连接器主体的第二实施例的截面图。
具体实施方式
所公开设备和方法的下文所述实施例的详细说明在本文通过例示而不是限制的方式参考附图阐述。虽然显示和详细描述某些实施例,但是应当理解,可在不偏离所附权利要求的范围的情况下作出各种改变和修改。本发明的范围绝不限于组成部件的数量、部件的材料、部件的形状、部件的相对布置等,且仅作为本发明的实施例的示例公开。
作为详细说明的前序,应当注意,如在说明书和所附权利要求书中所用的,单数形式“一”和“该”包括复数指代,除非上下文中另有明确指示。
参考附图,图1示出了同轴电缆连接器100的实施例。同轴电缆连接器实施例100具有第一端1和第二端2,且能够以预组装配置提供给使用者,以便于在使用期间处理和安装。同轴电缆连接器100可以是F型连接器或类似同轴电缆连接器。此外,连接器100包括接线柱40,接线柱40配置用于接收同轴电缆10的已制备部分。
现在参考图2,同轴电缆连接器100可操作性地附接到同轴电缆10的已制备端部,从而电缆10固定地附连到连接器100。同轴电缆10可包括由内部电介质16环绕的中心导电线束18(conductive strand);内部电介质16可能由导电箔层环绕;内部电介质16(和可能的导电箔层)由导电线束层14环绕;导电线束层14由保护性外部护套12a环绕,其中,保护性外部护套12具有电介质属性且用作绝缘体。导电线束层14可延伸接地路径,从而围绕同轴电缆10的中心导电线束18提供电磁屏蔽。同轴电缆10可以通过去除保护性外部护套12且往回拉导电线束层14以暴露环绕内部电介质16(和可能的可紧密环绕内部电介质16的导电箔层)和中心导电线束18的一部分而制备。保护性外部护套12可以物理地保护同轴电缆10的各个部件不受损害,所述损害可能由暴露于灰尘或水分和由腐蚀引起。此外,保护性外部护套12在某种程度上可用于以包含电缆(contained cable)设计紧固同轴电缆10的各个部件,保护电缆10不受与电缆安装期间的移动有关的损害。然而,当保护性外部护套12暴露于环境时,雨和其它环境污染物可能沿保护性外部护套12行进。导电线束层14可以由适合于传送电磁信号和/或提供电接地连接或电路径连接的导电材料形成。导电线束层14还可以是导电层、编织层等。可以采用导电线束层14的各个实施例,以遮蔽不想要的噪音。例如,导电线束层14可包括围绕电介质16卷绕的金属箔(除了可能的导电箔之外)和/或者围绕电介质16以连续编织物形成的多个导电线束。可以使用箔和/或编织线束的组合,其中,导电线束层14可包括箔层,然后编织层,然后箔层。本领域技术人员将理解,可以实施各种层组合,以便导电线束层14实现电磁缓冲,从而有助于防止可能破坏宽带通信的环境噪音或不希望的噪音的进入。在一些实施例中,可以有保护导电线束层14的涂覆化合物(flooding compound)。电介质16可由适合于电绝缘的材料构成。保护性外部护套12也可以由适合于电绝缘的材料构成。应当注意的是,同轴电缆10的所有各个部件的各种材料应当具有一定程度的弹性,从而允许电缆10根据常规宽带通信标准、安装方法和/或设备折曲或弯曲。还应当认识到,同轴电缆10、保护性外部护套12、导电线束层14、可能的导电箔层、内部电介质16和/或中心导电线束18的径向厚度可基于通常认为与宽带通信标准和/或设备相对应的参数变化。
此外,与电缆连接器的导电部件(包括金属部件)接触的环境成分对同轴电缆连接器的寿命和有效性(即,防止RF泄漏和确保贯穿连接器100的稳定连续性)可能是重要的。环境成分可包括任何环境污染物、任何杂质、化合物、雨水、水分、冷凝物、雾水、多氯联苯(PCB)、来自于径流的污染泥土、杀虫剂、除草剂等。环境成分,例如水或水分,可能使得暴露于环境成分的连接器部件腐蚀、生锈、降级等。因而,由于金属O形环的腐蚀、生锈和总体降级,因而同轴电缆连接器使用的金属导电O形环随着时间的经过可能不够,所述金属O形环可能设置在暴露于环境成分的位置。
回到参考图1,连接器100可与同轴电缆接口端口20配合。同轴电缆接口端口20包括导电插孔22,用于接收同轴电缆中心导体18的足以进行充分电接触的部分。同轴电缆接口端口20还可以包括带螺纹外表面24。然而,各个实施例可以采用平滑表面,与带螺纹外表面不同。此外,同轴电缆接口端口20可包括配合边缘26。应当认识到,同轴电缆接口端口20和/或导电插孔22的径向厚度和/或长度可基于通常认为与宽带通信标准和/或设备相对应的参数变化。此外,可以在同轴电缆接口端口20的带螺纹外表面24上形成的螺纹的节距和深度也可基于通常认为与宽带通信标准和/或设备相对应的参数变化。此外,应当认识到,接口端口20可以由单种导电材料、多种导电材料形成,或者可以配置有导电和不导电材料两者,与端口20的与同轴电缆连接器(例如,连接器100)的电接口相对应。例如,带螺纹外表面可以由导电材料制成,而构成配合边缘26的材料可以是不导电的,或者反之亦然。然而,导电插孔22应当由导电材料形成。另外,本领域普通技术人员将理解,接口端口20可以由通信改进设备(例如信号分配器、电缆线路扩展器、电缆网络模块和/或类似物)的连接接口部件实施。
进一步参考图1,连接器100的实施例可以包括接线柱40、联接元件30、连接器主体50、紧固件构件60和偏压构件70。连接器100的实施例还可以包括:接线柱40,所述接线柱40具有第一端41、第二端42和靠近第二端42的凸缘45,其中,所述接线柱40配置成接收由同轴电缆10的电介质16环绕的中心导体18;附连到所述接线柱40的连接器主体50;附连到所述接线柱40的联接元件30,所述联接元件30具有第一端31和第二端32;以及偏压构件70,所述偏压构件70设置在所述联接元件30的第一端31和连接器主体50之间形成的腔室38内,以抵靠接线柱40偏压联接元件30。
连接器100的实施例可包括接线柱40,如图3进一步所示。接线柱40包括第一端41、第二端42、内表面43和外表面44。此外,接线柱40可包括位于接线柱40的第二端42附近或以其它方式相邻的凸缘45,例如在外部延伸的环状凸起。凸缘45可包括面向接线柱40的第一端41的外部渐缩表面47(即,从第二端42附近或以其它方式相邻的较大外直径朝向第一端41向内渐缩至较小外直径)。凸缘45的外部渐缩表面47可以与联接元件30的唇缘36的渐缩表面相对应。另外,接线柱40的实施例可包括诸如唇缘或凸起的表面特征49,该表面特征49可接合连接器主体50的一部分,以固定接线柱40相对于连接器主体50的轴向运动。然而,接线柱可不包括这种表面特征49,且同轴电缆连接器100可以依赖于压配合和摩擦配合力和/或其它部件结构来帮助将接线柱40保持在相对于连接器主体50的轴向和旋转两个方向上均固定的位置。连接器主体50相对于接线柱40紧固的位置附近或以其它方式相邻的位置可包括表面特征,例如脊部、凹槽、凸起或压花,这可以增强接线柱40相对于连接器主体50的固定位置。此外,接线柱40包括配合边缘46,配合边缘46可配置成与接口端口20的对应配合边缘26进行物理接触和电接触。接线柱40应当形成为使得已制备同轴电缆10的部分(包括电介质16和中心导体18)可轴向地通入第一端41中以及/或者穿过接线柱40的管状主体的一部分。此外,接线柱40应当定尺寸使得接线柱40可在电介质16周围以及在保护性外护套12和导电接地屏蔽件或线束14的下面***已制备同轴电缆10的端部中。因此,在接线柱40的实施例可在往回拉的导电线束14下面***已制备同轴电缆10的端部中时,可实现与线束层14的实质上的物理接触和/或电接触,从而有利于通过接线柱40进行接地。接线柱40可由金属或将有利于刚性成型接线柱主体的其它导电材料制成。另外,接线柱40可由导电材料和不导电材料两者的组合制成。例如,可将金属涂层或层施用到聚合物或其它不导电材料上。接线柱40的制造可包括铸造、挤压、切割、车削、钻孔、压花、注射模制、喷涂、吹气模制、部件包覆模制(overmolding)或可提供有效部件生产的其它制造方法。
继续参考图1且另外参考图4,连接器100的实施例可包括联接元件30。联接元件30可以是螺母、带螺纹螺母、端口联接元件、可旋转端口联接元件等。联接元件30可包括第一端31、第二端32、内表面33和外表面34。联接元件30的内表面33可以是带螺纹配置,螺纹具有的节距和深度与带螺纹端口(例如,接口端口20)相对应。在其它实施例中,联接元件30的内表面33可以不包括螺纹,且可以轴向***跨过接口端口(例如,端口20)。联接元件30可旋转地紧固到接线柱40,以允许围绕接线柱40的旋转运动。联接元件30可包括内部唇缘36,内部唇缘36定位邻近第一端31,且配置成妨碍接线柱40的轴向移动。此外,联接元件30可包括腔室38,腔室38从第一端31的边缘轴向延伸且由内部唇缘36部分地限定和界定。腔室38还可以由外部内壁39部分地限定和界定。联接元件30可以由利于通过联接元件30或带螺纹螺母接地的导电材料形成。因而,当同轴电缆连接器(如连接器100)前移到端口20上时,联接元件30可以配置成通过电接触接口端口20的导电表面而延伸电磁缓冲。此外,联接元件30可以由不导电材料形成,且仅仅用于物理地紧固并前移连接器100到接口端口20上。此外,联接元件30可以由导电和不导电材料两者形成。例如,内部唇缘36可以由聚合物形成,而联接元件30的其余部分可以由金属或其它导电材料形成。此外,联接元件30可以由利于刚性成型主体的金属或聚合物或其它材料形成。联接元件30的制造可以包括铸造、挤压、切割、车削、攻丝、钻孔、注射模制、吹气模制或可提供有效部件生产的其它制造方法。本领域技术人员应当理解的是,螺母30的各个实施例还可以包括没有螺纹的联接器构件或联接元件,但是定尺寸为可操作连接到相应接口端口,例如接口端口20。
仍然参照图1且另外参考图5,诸如连接器100的同轴电缆连接器的实施例可包括连接器主体50。连接器主体50可包括第一端51、第二端52、内表面53和外表面54。此外,连接器主体可包括邻近或以其它方式靠近主体50的第二端52的接线柱安装部分57;接线柱安装部分57构造成以防止两个部件相对于彼此在平行于连接器100轴线的方向移动的方式将主体50相对于接线柱40的外表面44的一部分紧固地定位,从而连接器主体50相对于接线柱40轴向地紧固。另外,连接器主体50可包括定位邻近或靠近连接器主体50的第二端52的外部环状凹部56。此外,连接器主体50可包括半刚性而柔顺的外表面54,其中,外表面54可构造成在第一端51由于紧固件构件60的操作而抵靠所接收同轴电缆10可变形地压缩时,形成环状密封。连接器主体50可包括沿连接器主体50的外表面54定位的外部环状掣子58。另外,连接器主体50可包括内部表面特征59,例如靠近或邻近连接器主体50的第一端51的内表面形成且构造成通过与电缆的齿状相互作用来增强已***和接收的同轴电缆10的摩擦约束和夹紧的环状锯齿。连接器主体50可由诸如塑料、聚合物、可弯曲金属或有利于半刚性而柔顺的外表面54的复合材料的材料制成。另外,连接器主体50可由导电材料或不导电材料或其组合制成。连接器主体50的制造可包括铸造、挤压、切割、车削、钻孔、压花、注射模制、喷涂、吹气模制、部件包覆模制或其组合或可提供有效部件生产的其它制造方法。
进一步参照图1和图6,同轴电缆连接器100的实施例可包括紧固件构件60。紧固件构件60可具有第一端61、第二端62、内表面63和外表面64。另外,紧固件构件60可包括内部环状凸起67,该内部环状凸起67位于紧固件构件60的第二端62附近,且构造成与连接器主体50的外表面54上的环状掣子58配合且实现支撑(purchase)。此外,紧固件构件60可包括在第一端61和第二端62之间限定且轴向地延伸穿过紧固件构件60的中央通路或大致轴向开口。中央通路可包括倾斜表面66,该倾斜表面66可设置在具有第一内直径的第一开口或内孔和具有更大的第二内直径的第二开口或内孔之间,第一开口或内孔设置成邻近或以其它方式靠近紧固件构件60的第一端61,第二开口或内孔设置成邻近或以其它方式靠近紧固件构件60的第二端62。当紧固件构件60操作以紧固同轴电缆10时,倾斜表面66可用于可变形地压缩连接器主体50的外表面54。例如,当紧固件构件被压缩在连接器主体上的紧贴和紧固位置时,变窄的几何形状将压缩挤压电缆。另外,紧固件构件60可包括设置成邻近或靠近紧固件构件60的第一端61的外部表面特征69。表面特征69可有利于在连接器100的操作期间夹紧紧固件构件60。虽然将表面特征69显示为环状掣子,但是表面特征69可具有各种形状和大小,例如脊部、凹口、凸起、压花或其它摩擦或夹紧型设置。紧固件构件60的第二端62可延伸一定轴向距离,从而在紧固件构件60在同轴电缆100上压缩到密封位置时,紧固件构件60接触或保持大致邻近或大体上靠近联接元件30。必要领域的技术人员应当认识到,紧固件构件60可由刚性材料制成,例如金属、硬塑料、聚合物、复合物等和/或其组合。此外,可通过铸造、挤压、切割、车削、钻孔、压花、注射模制、喷涂、吹气模制、部件包覆模制或其组合或可提供有效部件生产的其它制造方法来制造紧固件构件60。
返回图1,同轴电缆连接器100的实施例可包括偏压构件70。偏压构件70可以由非金属材料形成,以避免由环境成分(例如,水)引起的生锈、腐蚀、恶化等。可以形成偏压构件70的附加材料可包括但不限于聚合物、塑料、弹性体、弹性体化合物、复合材料、橡胶和/或类似物和/或其任何有效组合。偏压构件70可以是弹性、刚性、半刚性、柔性或弹性体构件、部件、元件等。偏压构件70的弹性性质可有助于避免在连接器100前移到接口端口20上时的扭矩要求下永久性变形。
此外,偏压构件70可利于联接元件30和接线柱40之间的恒定接触。例如,偏压构件70可偏压、提供、促使、确保、给予联接元件30和接线柱40之间的接触等。联接元件30和接线柱40之间的恒定接触提高贯穿连接器100的连续性,减少/消除RF泄漏,且确保在连接器100没有完全拧紧到端口20上的情况下通过连接器100到接口端口20的连接的稳定接地。为了建立和保持联接元件30和接线柱40之间的可靠恒定接触,偏压构件70可设置在联接元件30后面,邻近或以其它方式靠近连接器的第二端52。换句话说,偏压构件70可设置在联接元件30和连接器主体50的环状凹部56之间形成的腔室38内。偏压构件70可抵靠联接元件30提供偏压力,可将联接元件30轴向地移动与接线柱40恒定直接接触。具体地,偏压构件70设置在靠近连接器主体50的第二端52的环状腔室38内可将联接元件30朝向接线柱40轴向移动,其中,联接元件30的唇缘36与接线柱40的凸缘45的外部渐缩表面47直接接触。偏压构件70的位置和结构可以提高接线柱40和联接元件30之间的连续性,而不妨碍联接元件30的旋转运动(例如,围绕接线柱40的旋转运动)。偏压构件70还可以形成对抗环境成分的屏障,从而防止环境成分进入连接器100。本领域技术人员将理解,偏压构件70可通过挤压、涂覆、模制、注射、切割、车削、弹性体批处理(elastomeric batch processing)、硫化、混合、压印、铸造和/或类似方法和/或其任何组合来制造,以便提供有效的部件生产。
偏压构件70的实施例可包括配置成将接线柱40和联接元件30物理地和电气地联接的环状或半环状弹性构件或部件。偏压构件70的一个实施例可包括大致环形的环面或超环面结构、或者其它环状结构,其具有的直径(或截面面积)足够大以在设置在靠近连接器主体50的环状凹部56的环状腔室38内时联接元件30抵靠接线柱40轴向移动和/或抵靠接线柱40偏压。此外,偏压构件70的实施例可以是O形环,其配置成与连接器主体50的第二端52附近的环状凹部56以及形成腔室38的外部内壁39和唇缘36协作,使得偏压构件70可以与连接器主体50的环状凹部56(或其它部分)以及联接元件30的外部内壁39和唇缘36接触和/或抵靠其偏压。联接元件30的外部内壁39和唇缘36与连接器主体50的环状凹部56和周围部分之间的偏压可以以基本上轴向或轴向方向朝向连接器100的第二端2驱动和/或偏压联接元件30,以便与接线柱40可靠恒定接触。例如,偏压构件70应当定尺寸和大小为足够大(例如,超大尺寸(oversized)O形环),使得在设置在腔室38中时,偏压构件70抵靠联接元件30和连接器主体50两者施加足够的力,以将联接元件30朝向接线柱40轴向移动一定距离。因而,通过延长接线柱40和联接元件30之间的电连接,偏压构件70可利于连接器100和附连同轴电缆10(如图2所示)的接地。由于偏压构件70不是金属和/或导电的,因而其可以在连接器100暴露于这种环境成分时抵抗环境成分的降级、生锈、腐蚀等。此外,偏压构件70的弹性可在扭矩要求下变形,与以类似于金属或刚性部件在类似扭矩要求下的永久性变形不同。也可能发生连接器主体50的轴向移动,但是接线柱40的表面49可防止连接器主体50的轴向移动,或者连接器主体50和接线柱40之间的摩擦配合可防止连接器主体50的轴向移动。
继续参考附图,图7示出了连接器101的实施例。连接器101可包括接线柱40、联接元件30、连接器主体50、紧固件构件60、偏压构件70,而且可包括由导电材料形成的配合边缘导电构件80。这种材料可包括但不限于导电聚合物、导电塑料、导电弹性体、导电弹性体混合物、具有导电属性的复合材料、软金属、导电橡胶和/或类似物和/或其任何有效组合。配合边缘导电构件80可包括大致环形的环面或超环面结构,且可以设置在联接元件30的内部部分中,使得在连接器101操作性地配置(例如,被组装以便与接口端口20连通)时配合边缘导电构件80可与接线柱40的配合边缘46接触和/或处于邻接。例如,配合边缘导电构件80的一个实施例可以是O形环。配合边缘导电构件80可利于联接元件30和接线柱40之间的环状密封,从而给水分和/或其它环境污染物的不希望进入提供物理屏障。此外,通过在接线柱40和联接元件30之间延伸未中断的电路,配合边缘导电构件80还可利于接线柱40和联接元件30的电联接。此外,通过在接线柱40和联接元件30之间延伸电连接,配合边缘导电构件80可利于连接器100和所附连同轴电缆(如图2所示)的接地。另外,配合边缘导电构件80可实现防止电磁噪音进入联接元件30和接线柱40之间的缓冲。配合边缘导电构件或O形环80能以靠近接线柱40的第二端42的组装位置提供给使用者,或者使用者可以在安装在接口端口20上之前自己将配合边缘导电O形环80***到位。本领域技术人员应当认识到,配合边缘导电构件80可以通过挤压、涂覆、模制、注射、切割、车削、弹性体批处理、硫化、混合、压印、铸造和/或类似方法和/或其任何组合来制造,以提供有效的部件生产。
现在参考图8A和8B,描述连接器200的实施例。连接器200的实施例可包括接线柱40、联接元件30、紧固件构件60、具有偏压元件255的连接器主体250、和连接器主体构件90。结合连接器200描述的接线柱40、联接元件30和紧固件构件60的实施例可以具有与结合连接器100、101在上文所述相同的结构和功能方面。连接器200的实施例还可以包括接线柱40,所述接线柱40具有第一端41、第二端42和靠近第二端42的凸缘45,其中,所述接线柱40配置成接收由同轴电缆10的电介质16环绕的中心导体18;附连到所述接线柱40的联接元件30,所述联接元件30具有第一端31和第二端32;以及具有偏压元件255的连接器主体250,其中,接合偏压元件255抵靠接线柱40偏压联接元件30。
现在参考图9且继续参考图8A和8B,连接器200的实施例可包括具有偏压元件255的连接器主体250。连接器主体250可包括第一端251、第二端252、内表面253和外表面254。此外,连接器主体250可包括邻近或以其它方式靠近主体250的第二端252的接线柱安装部分257;接线柱安装部分257构造成以防止两个部件相对于彼此在平行于连接器200轴线的方向移动的方式将主体250相对于接线柱40的外表面44的一部分紧固地定位,从而连接器主体250相对于接线柱40轴向地紧固。另外,连接器主体250可包括定位邻近或靠近连接器主体250的第二端252的延长有弹性外部环状凹部256。延长有弹性环状凹部256可相对于连接器200的总轴线5延伸一定径向距离,以利于与联接元件30偏压接合。例如,延长的环状凹部256可径向延伸经过联接元件30的内壁39。在一个实施例中,延长有弹性环状凹部256可以是连接器主体50的环状凹部56的有弹性延长部。在其它实施例中,延长有弹性环状凹部256或肩部可以用作靠近第二端252的偏压元件255。偏压元件255可以与连接器主体250结构上整体形成,使得偏压元件255是连接器主体250的一部分。在其它实施例中,偏压元件255可以是装配到现有连接器主体(例如,连接器主体50)或配置成与现有连接器主体(例如,连接器主体50)联接(例如,粘附、卡扣、干涉配合等)的独立部件。此外,连接器主体250的偏压元件255可以限定为连接器主体255的一部分,靠近第二端252,其从主体径向且可能轴向(稍微)延伸以在第一端31附近偏压联接元件30与接线柱40接触。偏压元件255可以包括凹口258,以允许所需偏转,以提供实现联接元件30的唇缘36和接线柱40的凸缘45的外部渐缩表面47之间的恒定物理接触的偏压力。凹口258可以是凹口、凹槽、沟槽或类似环状空隙,导致连接器主体50的环状部分,其被去除以允许相对于连接器200的总轴线5以轴向方向偏转。
因而,延长有弹性环状凹部256的一部分、或偏压构件255可以与联接元件30接合以偏压联接元件30与接线柱40接触。联接元件30和接线柱40之间的接触可提高贯穿连接器200的连续性,减少/消除RF泄漏,且确保在连接器200没有完全拧紧到端口20上的情况下通过连接器200到接口端口20的连接的稳定接地。在大多数实施例中,连接器主体250的延长的环状凹部256或偏压元件255可在联接元件30之后提供恒定偏压力。由延长的环状凹部256或偏压元件255在联接元件30之后提供的偏压力可导致联接元件30的唇缘36和接线柱40的外部渐缩表面47之间的恒定接触。然而,延长的环状凹部256或偏压元件255的偏压力不应当(显著地)妨碍或者防止联接元件30的旋转运动(即,联接元件30围绕接线柱40旋转)。由于连接器200可包括具有延长有弹性环状凹部256的连接器主体250以改进连续性,因而可能不需要附加部件,例如金属导电连续性构件,所述附加部件在操作性前移和与接口端口20分离期间经受腐蚀和永久性变形,可最终不利地影响信号质量(例如,导电构件的腐蚀或变形可降低信号质量)。
此外,连接器主体250可包括半刚性而柔顺的外表面254,其中,外表面254可构造成在第一端251由于紧固件构件60的操作而抵靠所接收同轴电缆10可变形地压缩时,形成环状密封。另外,连接器主体250可包括内部表面特征259,例如邻近或靠近连接器主体250的第一端251的内表面形成且配置成通过与电缆的齿状相互作用而增强已***和接收同轴电缆10的摩擦约束和夹紧的环状锯齿。连接器主体250可以由利于半刚性而柔顺的外表面254的材料形成,例如塑料、聚合物、可弯曲金属或复合材料。此外,连接器主体250可以由导电或不导电材料或其组合形成。连接器主体250的制造可包括铸造、挤压、切割、车削、钻孔、压花、注射模制、喷涂、吹气模制、部件包覆模制或其组合或可提供有效部件生产的其它制造方法。
连接器200的进一步实施例可包括由导电或不导电材料形成的连接器主体构件90。这种材料可包括但不限于导电聚合物、塑料、弹性体混合物、具有导电属性的复合材料、软金属、导电橡胶、橡胶和/或类似物和/或其任何有效组合。连接器主体构件90可包括大致环形的环面或超环面结构或者其它环状结构。例如,连接器主体构件90的一个实施例可以是设置在连接器主体250的第二端254和从第一端31的边缘轴向延伸且由联接元件30(参见图4)的外部内壁39部分限定和界定的腔室38附近的O形环,使得在操作性地附连到连接器200的接线柱40时连接器主体O形环90可与连接器主体250的延长环状凹部256和联接元件30的外部内壁39接触和/或处于邻接。连接器主体构件90可利于联接元件30和连接器主体250之间的环状密封,从而给水分和/或其它环境成分的不希望进入提供物理屏障。此外,如果连接器主体构件90是导电的(即,由导电材料形成),通过在连接器主体250和联接元件30之间延伸未中断的电路,连接器主体构件90还可利于连接器主体250和联接元件30的电联接。此外,通过在连接器主体250和联接元件30之间延伸电连接,连接器主体构件90还可利于连接器200和所附连同轴电缆10的接地。另外,连接器主体构件90可实现防止电磁噪音进入联接元件30和连接器主体250之间的缓冲。本领域技术人员应当认识到,连接器主体构件90可以通过挤压、涂覆、模制、注射、切割、车削、弹性体批处理、硫化、混合、压印、铸造和/或类似方法和/或其任何组合来制造,以提供有效的部件生产。
参考图1-9,一种利于贯穿同轴电缆连接器100的连续性的方法,可包括以下步骤:提供接线柱40、附连到所述接线柱40的连接器主体50、和附连到所述接线柱40的联接元件30,所述接线柱40具有第一端41、第二端42和靠近第二端42的凸缘45,其中,所述接线柱40配置成接收由同轴电缆10的电介质16环绕的中心导体18,所述联接元件30具有第一端31和第二端32;以及将偏压构件70设置在所述联接元件30的第一端31和连接器主体50之间形成的腔室38内,以抵靠接线柱40偏压联接元件30。此外,一种利于贯穿同轴电缆连接器200的连续性的方法,可包括以下步骤:提供接线柱40、附连到所述接线柱40的联接元件30、和连接器主体250,所述接线柱40具有第一端41、第二端42和靠近第二端42的凸缘45,其中,所述接线柱40配置成接收由同轴电缆10的电介质16环绕的中心导体18,所述联接元件30具有第一端31和第二端32,所述连接器主体50具有第一端51、第二端52、以及靠近连接器主体的第二端的环状凹部256;以及将所述环状凹部256延长一定径向距离以与联接元件30接合,其中,延长的环状凹部256和联接元件30之间的接合抵靠接线柱40偏压联接元件30。
尽管已经结合上述特定实施例来描述本发明,但显然地,多种改变、修正和变化对于本领域技术人员将是显而易见的。因此,上述本发明的优选实施例旨在示例性的,而不是限制性的。在不脱离如所附权利要求所要求的本发明精神和范围的情况下,可以做出多种变化。权利要求提供了本发明的覆盖范围并且不应当限于本文所提供的特定示例。
Claims (35)
1. 一种同轴电缆连接器,包括:
接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;
附连到所述接线柱的连接器主体;
附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端,其中,所述联接元件从连接器主体隔开;以及
偏压构件,所述偏压构件设置在所述联接元件的第一端和连接器主体之间形成的腔室内,以抵靠接线柱偏压联接元件。
2. 根据权利要求1所述的同轴电缆连接器,其中,所述偏压构件同时接触联接元件的内壁和连接器主体的环状凹部。
3. 根据权利要求1所述的同轴电缆连接器,其中,所述偏压构件抵靠凸缘的外部渐缩表面偏压联接元件的唇缘。
4. 根据权利要求1所述的同轴电缆连接器,还包括:
紧固件构件,所述紧固件构件径向设置跨过连接器主体,以将连接器主体径向地压缩到同轴电缆上;和
靠近接线柱的第二端设置的导电配合构件,以进一步利于贯穿连接器的连续性。
5. 根据权利要求1所述的同轴电缆连接器,其中,所述偏压构件是有弹性的。
6. 根据权利要求1所述的同轴电缆连接器,其中,所述偏压构件是超大尺寸O形环。
7. 根据权利要求1所述的同轴电缆连接器,其中,所述偏压构件是非金属的和不导电的。
8. 一种同轴电缆连接器,包括:
接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;
附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端;以及
具有偏压元件的连接器主体,其中,所述偏压元件抵靠接线柱偏压联接元件。
9. 根据权利要求8所述的同轴电缆连接器,其中,所述偏压元件是延长的环状凹部,所述环状凹部延长一定径向距离以与联接元件接合。
10. 根据权利要求8所述的同轴电缆连接器,其中,所述偏压元件包括凹口,以允许抵靠接线柱偏压联接元件的所需偏转。
11. 根据权利要求8所述的同轴电缆连接器,其中,所述偏压元件径向地延伸经过联接元件的内部唇缘。
12. 根据权利要求8所述的同轴电缆连接器,还包括:
紧固件构件,所述紧固件构件径向设置跨过连接器主体,以将连接器主体径向地压缩到同轴电缆上;和
靠近连接器主体的偏压元件设置的连接器主体构件,以进一步利于同轴电缆的连续性。
13. 根据权利要求8所述的同轴电缆连接器,其中,所述偏压元件抵靠凸缘的外部渐缩表面偏压联接元件的内部唇缘。
14. 一种同轴电缆连接器,包括:
接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;
附连到所述接线柱的连接器主体;
操作性地附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端;以及
抵靠接线柱偏压联接元件的装置,其中,所述装置是不导电的。
15. 根据权利要求14所述的同轴电缆连接器,其中,联接元件的唇缘抵靠凸缘的外部渐缩表面偏压。
16. 根据权利要求14所述的同轴电缆连接器,其中,所述装置轴向移动联接元件。
17. 一种利于贯穿同轴电缆连接器的连续性的方法,包括:
提供接线柱、附连到所述接线柱的连接器主体、和附连到所述接线柱的联接元件,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体,所述联接元件具有第一端和第二端;以及
将偏压构件设置在所述联接元件的第一端和连接器主体之间形成的腔室内,以抵靠接线柱偏压联接元件。
18. 根据权利要求17所述的方法,其中,所述偏压构件抵靠凸缘的外部渐缩表面偏压联接元件的唇缘。
19. 根据权利要求17所述的方法,其中,所述偏压构件是有弹性的、非金属的和不导电的。
20. 一种利于贯穿同轴电缆连接器的连续性的方法,包括:
提供接线柱、操作性地附连到所述接线柱的联接元件、和连接器主体,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体,所述联接元件具有第一端和第二端,所述连接器主体具有第一端、第二端、以及靠近连接器主体的第二端的环状凹部;以及
将所述环状凹部延长一定径向距离以与联接元件接合,其中,延长的环状凹部和联接元件之间的接合抵靠接线柱偏压联接元件。
21. 根据权利要求20所述的方法,其中,所述延长的环状凹部径向地延伸经过联接元件的内部唇缘。
22. 根据权利要求20所述的方法,其中,所述延长的环状凹部包括凹口,以允许抵靠接线柱偏压联接元件的所需偏转。
23. 根据权利要求20所述的方法,其中,所述延长的环状凹部抵靠凸缘的外部渐缩表面偏压联接元件的内部唇缘。
24. 一种同轴电缆连接器,包括:
接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;
附连到所述接线柱的连接器主体;
附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端,其中,所述联接元件包括内部唇缘;以及
偏压构件,所述偏压构件设置在所述联接元件的内部唇缘的轴向后面,以抵靠接线柱偏压联接元件。
25. 根据权利要求24所述的同轴电缆连接器,其中,所述偏压构件是有弹性的。
26. 根据权利要求24所述的同轴电缆连接器,其中,所述偏压构件是非金属的和不导电的。
27. 一种同轴电缆连接器,包括:
接线柱,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体;
附连到所述接线柱的连接器主体;
附连到所述接线柱的联接元件,所述联接元件具有第一端和第二端;以及
偏压构件,所述偏压构件位于所述联接元件和连接器主体之间,其中,所述偏压构件抵靠接线柱偏压联接元件。
28. 根据权利要求27所述的同轴电缆连接器,其中,所述偏压构件是有弹性的。
29. 根据权利要求27所述的同轴电缆连接器,其中,所述偏压构件是非金属的和不导电的。
30. 一种利于贯穿同轴电缆连接器的连续性的方法,包括:
提供接线柱、附连到所述接线柱的连接器主体、和附连到所述接线柱的联接元件,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体,所述联接元件具有第一端、第二端和内部唇缘;以及
将偏压构件设置在所述内部唇缘的轴向后面,以抵靠接线柱偏压联接元件。
31. 根据权利要求30所述的方法,其中,所述偏压构件是有弹性的。
32. 根据权利要求30所述的方法,其中,所述偏压构件是非金属的和不导电的。
33. 一种利于贯穿同轴电缆连接器的连续性的方法,包括:
提供接线柱、附连到所述接线柱的连接器主体、和附连到所述接线柱的联接元件,所述接线柱具有第一端、第二端和靠近第二端的凸缘,其中,所述接线柱配置成接收由同轴电缆的电介质环绕的中心导体,所述联接元件具有第一端、第二端;以及
将偏压构件设置在所述联接元件和连接器主体之间,以抵靠接线柱偏压联接元件。
34. 根据权利要求33所述的方法,其中,所述偏压构件是有弹性的。
35. 根据权利要求33所述的方法,其中,所述偏压构件是非金属的和不导电的。
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