CN102341536B - 长纤维非织造布的制造方法 - Google Patents
长纤维非织造布的制造方法 Download PDFInfo
- Publication number
- CN102341536B CN102341536B CN201080010993.0A CN201080010993A CN102341536B CN 102341536 B CN102341536 B CN 102341536B CN 201080010993 A CN201080010993 A CN 201080010993A CN 102341536 B CN102341536 B CN 102341536B
- Authority
- CN
- China
- Prior art keywords
- fiber
- spinning
- long
- minute
- injector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000000835 fiber Substances 0.000 claims abstract description 154
- 238000009987 spinning Methods 0.000 claims abstract description 89
- 229920000069 polyphenylene sulfide Polymers 0.000 claims abstract description 59
- 239000004734 Polyphenylene sulfide Substances 0.000 claims abstract description 56
- 239000011347 resin Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims description 41
- 239000007921 spray Substances 0.000 claims description 14
- 238000002788 crimping Methods 0.000 claims description 9
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 45
- 230000008602 contraction Effects 0.000 abstract description 25
- 230000001788 irregular Effects 0.000 abstract description 20
- 238000010438 heat treatment Methods 0.000 abstract description 15
- 238000002425 crystallisation Methods 0.000 abstract description 7
- 230000008025 crystallization Effects 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 26
- 238000009835 boiling Methods 0.000 description 25
- 238000009941 weaving Methods 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 238000001816 cooling Methods 0.000 description 6
- 238000007334 copolymerization reaction Methods 0.000 description 6
- RELMFMZEBKVZJC-UHFFFAOYSA-N 1,2,3-trichlorobenzene Chemical class ClC1=CC=CC(Cl)=C1Cl RELMFMZEBKVZJC-UHFFFAOYSA-N 0.000 description 5
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000003556 assay Methods 0.000 description 3
- 238000007713 directional crystallization Methods 0.000 description 3
- 238000004049 embossing Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 125000001033 ether group Chemical group 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- 239000012777 electrically insulating material Substances 0.000 description 2
- 230000002344 fibroplastic effect Effects 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000536 complexating effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 150000003568 thioethers Chemical group 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/009—Condensation or reaction polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/86—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the nozzle zone
- B29C48/865—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/91—Heating, e.g. for cross linking
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-073481 | 2009-03-25 | ||
JP2009073481 | 2009-03-25 | ||
PCT/JP2010/055038 WO2010110293A1 (ja) | 2009-03-25 | 2010-03-24 | 長繊維不織布の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102341536A CN102341536A (zh) | 2012-02-01 |
CN102341536B true CN102341536B (zh) | 2014-04-09 |
Family
ID=42780987
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201080010993.0A Expired - Fee Related CN102341536B (zh) | 2009-03-25 | 2010-03-24 | 长纤维非织造布的制造方法 |
Country Status (10)
Country | Link |
---|---|
US (1) | US8623268B2 (ja) |
EP (1) | EP2412857B1 (ja) |
JP (1) | JP5263294B2 (ja) |
KR (1) | KR101611989B1 (ja) |
CN (1) | CN102341536B (ja) |
AU (1) | AU2010228229B2 (ja) |
BR (1) | BRPI1006538A2 (ja) |
ES (1) | ES2493890T3 (ja) |
RU (1) | RU2507325C2 (ja) |
WO (1) | WO2010110293A1 (ja) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008055823A2 (en) * | 2006-11-10 | 2008-05-15 | Oerlikon Textile Gmbh & Co. Kg | Process and device for melt-spinning and cooling synthetic filaments |
JP5731948B2 (ja) * | 2011-04-06 | 2015-06-10 | 旭化成せんい株式会社 | 熱可塑性不織布 |
JP5867400B2 (ja) * | 2011-06-02 | 2016-02-24 | 東レ株式会社 | ポリフェニレンスルフィド繊維および不織布 |
TWI627321B (zh) * | 2012-09-20 | 2018-06-21 | Asahi Kasei Fibers Corp | Polypropylene non-woven fabric, manufacturing method thereof and sanitary material |
KR101483368B1 (ko) * | 2013-08-27 | 2015-01-15 | 도레이첨단소재 주식회사 | 열안정성과 기계적 물성이 우수한 장섬유 니들펀칭 부직포 및 그 제조방법 |
JP6771012B2 (ja) * | 2017-12-21 | 2020-10-21 | 花王株式会社 | メルトブロー不織布 |
CN108437487A (zh) * | 2018-04-08 | 2018-08-24 | 武汉纺织大学 | 一种高玻璃纤维含量的聚苯硫醚复合材料及其制备方法 |
ES2886885T3 (es) * | 2019-07-30 | 2021-12-21 | Reifenhaeuser Masch | Dispositivo y procedimiento para la fabricación de un material no tejido a partir de fibras |
TW202146719A (zh) * | 2020-02-24 | 2021-12-16 | 奧地利商蘭仁股份有限公司 | 用於製造紡絲黏合不織布之方法 |
CN112011897B (zh) * | 2020-07-20 | 2022-06-07 | 福州法莫优科机械科技有限公司 | 一种适用于熔喷布生产的收集装置 |
CN112442794A (zh) * | 2020-09-30 | 2021-03-05 | 漳州怡鹭祥康医疗器械有限公司 | 一种熔喷布智能化生产***及生产方法 |
CN112310557B (zh) * | 2020-11-03 | 2022-12-23 | 天津工业大学 | 一种基于粘流改性技术的聚苯硫醚基隔膜的制备方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87103156A (zh) * | 1986-04-30 | 1987-11-11 | 纳幕尔杜邦公司 | 新型的均匀聚合物长丝 |
CN1210162A (zh) * | 1997-08-30 | 1999-03-10 | 财团法人工业技术研究院 | 长纤成网装置及长纤不织布之制造方法 |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05209368A (ja) | 1986-09-29 | 1993-08-20 | Toray Ind Inc | ポリフェニレンスルホン繊維の製造方法 |
JP2764911B2 (ja) | 1988-03-16 | 1998-06-11 | 東洋紡績株式会社 | 高巻縮・低収縮性ステープル繊維 |
JP2586125B2 (ja) | 1988-12-29 | 1997-02-26 | 東レ株式会社 | 長繊維不織布およびその製法 |
JP2890470B2 (ja) | 1989-05-26 | 1999-05-17 | 東レ株式会社 | ポリフェニレンスルフィド繊維からなる紙状材とその製造方法 |
JP4359999B2 (ja) | 2000-03-13 | 2009-11-11 | 東レ株式会社 | ポリフェニレンサルファイド繊維の製造方法 |
JP2005154919A (ja) | 2003-11-21 | 2005-06-16 | Toyobo Co Ltd | ポリフェニレンスルフィド系長繊維耐熱性布帛及びその製造方法 |
JP5414963B2 (ja) | 2005-02-16 | 2014-02-12 | 東レ株式会社 | ポリフェニレンスルフィド・ナノファイバーから成る乾式不織布 |
JP2007031845A (ja) * | 2005-07-22 | 2007-02-08 | Toray Ind Inc | 不織布、不織布の製造方法およびバグフィルター |
EP2065500B1 (en) * | 2006-09-21 | 2017-06-07 | Asahi Kasei Kabushiki Kaisha | Heat-resistant non-woven fabric |
WO2008099823A1 (ja) | 2007-02-13 | 2008-08-21 | Toyo Boseki Kabushiki Kaisha | 長繊維不織布およびそれを用いた繊維資材 |
CN101678255A (zh) * | 2007-05-31 | 2010-03-24 | 东丽株式会社 | 圆筒状袋式过滤器用无纺布、其制造方法及由其制成的圆筒状袋式过滤器 |
-
2010
- 2010-03-24 BR BRPI1006538A patent/BRPI1006538A2/pt not_active IP Right Cessation
- 2010-03-24 ES ES10756089.8T patent/ES2493890T3/es active Active
- 2010-03-24 JP JP2010522044A patent/JP5263294B2/ja not_active Expired - Fee Related
- 2010-03-24 EP EP10756089.8A patent/EP2412857B1/en not_active Not-in-force
- 2010-03-24 US US13/201,894 patent/US8623268B2/en active Active
- 2010-03-24 RU RU2011142977/12A patent/RU2507325C2/ru not_active IP Right Cessation
- 2010-03-24 KR KR1020117018729A patent/KR101611989B1/ko active IP Right Grant
- 2010-03-24 CN CN201080010993.0A patent/CN102341536B/zh not_active Expired - Fee Related
- 2010-03-24 AU AU2010228229A patent/AU2010228229B2/en not_active Ceased
- 2010-03-24 WO PCT/JP2010/055038 patent/WO2010110293A1/ja active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87103156A (zh) * | 1986-04-30 | 1987-11-11 | 纳幕尔杜邦公司 | 新型的均匀聚合物长丝 |
CN1210162A (zh) * | 1997-08-30 | 1999-03-10 | 财团法人工业技术研究院 | 长纤成网装置及长纤不织布之制造方法 |
Non-Patent Citations (1)
Title |
---|
JP特开2007-31845A 2007.02.08 |
Also Published As
Publication number | Publication date |
---|---|
AU2010228229A1 (en) | 2011-08-11 |
JPWO2010110293A1 (ja) | 2012-09-27 |
KR20110128814A (ko) | 2011-11-30 |
JP5263294B2 (ja) | 2013-08-14 |
RU2011142977A (ru) | 2013-04-27 |
WO2010110293A1 (ja) | 2010-09-30 |
EP2412857A1 (en) | 2012-02-01 |
KR101611989B1 (ko) | 2016-04-12 |
US20110298148A1 (en) | 2011-12-08 |
EP2412857B1 (en) | 2014-06-04 |
CN102341536A (zh) | 2012-02-01 |
BRPI1006538A2 (pt) | 2016-03-29 |
RU2507325C2 (ru) | 2014-02-20 |
AU2010228229B2 (en) | 2014-12-11 |
EP2412857A4 (en) | 2013-10-30 |
ES2493890T3 (es) | 2014-09-12 |
US8623268B2 (en) | 2014-01-07 |
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