CN101352760A - Method for manufacturing nickel nanoparticles - Google Patents

Method for manufacturing nickel nanoparticles Download PDF

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Publication number
CN101352760A
CN101352760A CNA2008100932956A CN200810093295A CN101352760A CN 101352760 A CN101352760 A CN 101352760A CN A2008100932956 A CNA2008100932956 A CN A2008100932956A CN 200810093295 A CN200810093295 A CN 200810093295A CN 101352760 A CN101352760 A CN 101352760A
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China
Prior art keywords
mixed solution
nickel
nickel salt
group
reducing agent
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Pending
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CNA2008100932956A
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Chinese (zh)
Inventor
李永日
郑在祐
崔准洛
李贵钟
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Samsung Electro Mechanics Co Ltd
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Samsung Electro Mechanics Co Ltd
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Publication of CN101352760A publication Critical patent/CN101352760A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/24Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82BNANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
    • B82B3/00Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures

Abstract

The present invention relates to a method for manufacturing nickel nanoparticles and more particularly to a method including preparing a mixture solution by adding a reducing agent, a dispersing agent and a nickel salt to a polyol; stirring and heating the mixture solution; and producing nickel nanoparticles by reacting the mixture solution, so that it allows mass production of nickel nanoparticles having uniformity of size 30 to 50 nm and high dispersibility.

Description

Be used to produce the method for nano nickel particles
Related application
The application requires to be committed on July 23rd, 2007 priority of the korean patent application No.10-2007-0073598 of Korea S Department of Intellectual Property, and its content is all incorporated this paper into reform.
Technical field
The present invention relates to a kind of method that is used to produce nano nickel particles, more specifically, the present invention relates to a kind of method that is used to produce nano nickel particles with single-size and polymolecularity.
Background technology
For adapting to the needs to littler electronic unit, multilayer ceramic capacitor has been widely used as having the capacitor of microminiaturized size and high power capacity.Very Ang Gui material such as Pd, Pt etc. has been used for the interior electrode of multilayer ceramic capacitor, but because cost, they are replaced by the nickel particle at present.Especially, use nickel to increase greatly as the research of the inner electrode of multilayer ceramic capacitor with high power capacity.
Because the bulk density (packing density) of the nickel electrode layer of multilayer ceramic capacitor is less than the bulk density of the nickel mechanograph that obtains by powder metallurgy, and its shrinkage factor is much larger than dielectric material in sintering process, therefore the ratio of defects height has the phenomenon of layer short circuit and short-term.For fear of such defective, the nickel particle should not comprise large-sized particle and should have than the distribution of particles of close limit and homogeneous and do not have coalescent good dispersibility.
The various methods that are used to produce as the nickel by powder of multilayer ceramic capacitor inner electrode have been proposed, but up to now, any method all can not satisfy and produces the requirement have less than the nickel powder of the single-size of 100nm (this size is suitable for multilayer and high capacity capacitor).
Particularly, by existing method, carry out vapour phase reduction with the hydrogen carrier band nickel chloride of about 1000 ℃ of high temperature.Yet even because the cause of thermal history (thermalhistory) of reaction at high temperature, particle surface is smooth, and distribution of particles is broad and particle size big (greater than 1.0 μ m) also, this be take place simultaneously by nucleation and growth due to.Therefore, these particles layer of electrode in the thinning fully.
In addition, the someone has introduced a kind of wet reducing that is used to produce nickel by powder, and it is reducing agent that this method adopts hydrazine and hydrazine hydrate, reduction nickel chloride and nickel sulfate solution in the presence of highly basic.Provide the more distribution of particles of close limit although this method is compared with gas phase reduction process, therefore particle rough be not suitable for interior electrode.
In addition, after adding ethylene glycol, end-cap molecule (capping molecule) and reducing agent, adding metal precursor and alcoholic compound, thus add acetone then and ethylene glycol obtains metal nanoparticle.In this method, before adding this metal precursor, reaction temperature is raised.This method is simple and easy inadequately.
In addition, proposed to be used to produce the several different methods of metal nanoparticle, in these methods, the wet reducing ratio is easier to control coating of particles and size, and the fine particle with submicron-scale is provided.Yet, because to have a plurality of response variables, this reaction in course of reaction may be uneven, and be difficult to make have homogeneity, size is at 200nm to 1 μ m, less than the fine particle of 100nm.In addition, it needs extra reduction step, so it is not suitable for a large amount of productions of homogeneous nano nickel particles.
Summary of the invention
One aspect of the present invention provides a kind of method that is used to produce the nano nickel particles with homogeneous distribution of particles and polymolecularity, and can use simple process to produce in a large number.
In order to solve the problems referred to above that existing method is brought, a kind of method that is used to produce nano nickel particles is provided, this method comprises: prepare a kind of mixed solution by add reducing agent, dispersant and nickel salt in polyalcohol; Stirring is also heated this mixed solution; And, this mixed solution produces nano nickel particles by being reacted.
According to a kind of specific embodiment of the present invention, this reducing agent can be to be selected from sodium hypophosphite (NaH 2PO 2), hydrazine (N 2H 4), hydrochloride, sodium borohydride (NaBH 4) and rongalite (NaHSO 2CH 2O2H 2O) at least a in.
According to a kind of specific embodiment of the present invention, this dispersant can be to be selected from least a in cationic surfactant, anion surfactant, cellulose derivative, polymer, copolymer and the terpolymer.
According to a kind of specific embodiment of the present invention, this dispersant can be to be selected from least a in softex kw (CTAB), dodecyl sodium sulfate (SDS), sodium carboxymethylcellulose (Na-CMC), polyvinylpyrrolidone (PVP), vinylpyrrolidone-vinyl acetate copolymer (PVP/VA) and the caprolactam-vinyl pyrrolidone-propyl methyl amide copolymer.
According to a kind of specific embodiment of the present invention, this nickel salt can add with respect to the concentration of this mixed solution with 0.001M to 1M.
According to a kind of specific embodiment of the present invention, this reducing agent can add with 2 to 10 mol ratio with respect to this nickel salt.
According to a kind of specific embodiment of the present invention, this dispersant can be added into 1 to 20 mol ratio with respect to this nickel salt.
According to a kind of specific embodiment of the present invention, this nickel salt can be to be selected from NiCl 2, Ni (NO 3) 2, NiSO 4And (CH 3COO) 2At least a among the Ni.
According to a kind of specific embodiment of the present invention, this polyalcohol can be selected from ethylene glycol, diethylene glycol, triethylene glycol and the polyethylene glycol at least a.
According to a kind of specific embodiment of the present invention, this mixed solution can be heated to 80 ℃ to 160 ℃.
According to a kind of specific embodiment of the present invention, this method may further include washs, separates and dry step the nano nickel particles that makes.
Description of drawings
Fig. 1 is the SEM photo of the nano nickel particles that makes in embodiments of the invention 1.
Fig. 2 is the XRD figure of the nano particle that makes in embodiments of the invention 1.
Fig. 3 is the SEM photo of the nano nickel particles that makes in comparative example 1.
Fig. 4 is the XRD figure of the nano nickel particles that makes in comparative example 1.
The specific embodiment
Hereinafter, will the method that be used to produce nano nickel particles according to of the present invention be described in more detail.
The preparation of nano nickel particles: prepare mixed solution by in polyalcohol, adding reducing agent, dispersant and nickel salt; Stirring is also heated this mixed solution; Produce the nickel particle by reaction temperature and in check reduction reaction of reaction time; And washing, separation and drying.
This nickel salt can be such as NiCl 2, Ni (NO 3) 2, NiSO 4And (CH 3COO) 2The water soluble salt of Ni, it can use separately or at least two kinds be used in combination.This nickel salt can be NiCl 2This nickel salt can add with the concentration of 0.001M to 1M.When the concentration of nickel salt during less than 0.001M, because nickel concentration is low, efficient is undesirable, and when the concentration of nickel salt during above 1M, causes the undue growth of particle coalescent.In this article, the amount of the nickel precursor of use is few more, and the nano nickel particles of production is more little.
Polyalcohol such as ethylene glycol, diethylene glycol, triethylene glycol and polyethylene glycol can use or use at least two kinds combination separately, preferably makes spent glycol separately.
Ethylene glycol comes the reducing metal precursor with reducing agent by the residue that prevents unreacted compound, thereby improves yield.In addition, ethylene glycol not only can be used as the solvent of dissolution of metals precursor, can also remove unreacted PVP and finish this reaction by adding excessive acetone.
The example of reducing agent comprises dimethyl formamide (DMF), glucose, ascorbic acid, tannic acid, tetrabutyl ammonium borohydride, sodium hypophosphite (NaH 2PO 2), hydrazine (N 2H 4), hydrochloride, sodium borohydride (NaBH 4) and rongalite (NaHSO 2CH 2O2H 2O) etc., preferred sodium hypophosphite (NaH 2PO 2).
Can be that 2 to 10 mol ratio adds reducing agent with respect to nickel salt.When fashionable to add less than 2 mol ratio, nickel ion can not be reduced fully, and when fashionable to add greater than 10 mol ratio, then produces excessive accessory substance, and since the amount of the reducing agent that uses much larger than the amount of reduction 100% nickel ion, this also is uneconomic.
This dispersant can be cationic surfactant or anion surfactant, for example softex kw (CTAB) or dodecyl sodium sulfate (SDS), cellulose derivative such as sodium carboxymethylcellulose (Na-CMC), polymer such as polyvinylpyrrolidone (PVP), copolymer such as vinylpyrrolidone-vinyl acetate copolymer (PVP/VA), such as terpolymer of caprolactam-vinyl pyrrolidone-propyl methyl acid amides etc., it can use or use at least two kinds combination separately, the preferred PVP that uses separately, and more preferably using molecular weight separately is 40,000 PVP.
In addition, can use with respect to the nickel salt mol ratio is 1 to 20 dispersant.When its mol ratio less than 1 the time, the gained particle that may be difficult to control coating of particles and size and therefore enough dispersivenesses can not be provided, and when its mol ratio greater than 20 the time, the viscosity of precursor solution increases sharply, may be difficult to mix equably, reaction can not be carried out equably, produces excessive unreacted compound or accessory substance, and a large amount of solvent of needs washs and separates, and is uneconomic therefore.
The polyalcohol mixed solution that has wherein dissolved reducing agent, dispersant and nickel salt can be heated to 80 ℃ to 160 ℃.When temperature was higher than 160 ℃, reaction can be carried out rapidly, so the particle heterogeneity of stability decreases and generation, and when temperature was lower than 80 ℃, reduction reaction can not be carried out fully.
When mixed solution was heated as mentioned above, reduction reaction was the temperature at 100 ℃ to 140 ℃, carries out according to the mol ratio of nickel salt and reducing agent.Reaction time is in 1 minute to 1 hour scope.When the reaction time was within 1 minute, reduction reaction can not be carried out fully, and yield reduces.On the other hand, when the reaction time greater than 1 hour, can cause the undue growth and the inhomogeneity of particle.
When reduction reaction is finished and when producing nano nickel particles, made reaction cooling fast by using frozen water, thereby prevent the undue growth of particle, and the nano nickel particles that produces is separated by centrifugal etc.Water and the separated nano nickel particles of acetone washing are to remove accessory substance and any remaining compound.Nano nickel particles after will washing subsequently in vacuum drying chamber with 30 ℃-80 ℃ temperature drying 2 to 8 hours.
Although described the present invention in conjunction with the specific specific embodiment, should be appreciated that, those skilled in the art can carry out various changes and modification, and do not deviate from the spirit and scope of the present invention, and scope of the present invention is limited by claims and their equivalents.When the description for a certain technology is determined is that relevant detailed description will be omitted when breaking away from inventive point of the present invention.
Embodiment 1: the preparation of nano nickel particles
In beaker, mix the nickel chloride of 95.04g (0.4M), the sodium hypophosphite of 106g (1.2M), the PVP of 444g (4M), the ethylene glycol of 500ml.Stirring and temperature slowly is increased to the speed of 2 ℃/min in 120 ℃ the process, mixed solution is dissolved.Owing to reduce under 120 ℃ temperature, reactant mixture becomes black, and makes reaction proceed 30 minutes.With frozen water reactant mixture is cooled off fast subsequently, and by the centrifugal nano nickel particles that from reactant mixture, reclaims black.With acetone and distilled water with the nano nickel particles washing that generates 3 times, thereby and in vacuum drying chamber under 50 ℃ temperature the dry target nano nickel particles that obtained 12g in 3 hours.
The SEM photo of the nano nickel particles that makes in embodiment 1 is shown among Fig. 1.According to Fig. 1 as can be seen this nano nickel particles have the size of 30nm to 50nm and be homogeneous.
The XRD figure of the nano nickel particles that makes in embodiment 1 is shown among Fig. 2.According to Fig. 2 as can be seen: formed have centroid cubic lattice structure (FCC structure) the pure nickel crystalline solid and without any impurity and oxidized compound.When formation has the pure nickel particle of FCC structure, as shown in Figure 2, at 111,200 and 220 places corresponding to each FCC structure 3 characteristic peaks appear.
Comparative example 1
For the result with embodiment 1 compares, the reaction that adds slaine after the rising reaction temperature is performed as follows.
In beaker, mix the sodium hypophosphite of 106g, the PVP of 444g, the ethylene glycol of 400ml.Stirring and temperature is increased to the speed of 2 ℃/min in 120 ℃ the process, mixed solution is dissolved.The nickel chloride of 95.04g is dissolved in the ethylene glycol of 150ml, mixed solution is heated to 120 ℃ subsequently.The mixed solution of nickel chloride is added in the mixed solution of sodium hypophosphite, PVP, ethylene glycol at once, temperature is remained on 120 ℃ then, use agitator that it is mixed up hill and dale.Reactant mixture become lentamente black go forward side by side one the step carried out 60 minutes.With frozen water reactant mixture is cooled off apace subsequently and by the centrifugal nano nickel particles that from reactant mixture, reclaims black.With acetone and distilled water with the nano nickel particles washing that makes 3 times, thereby and in vacuum drying chamber under 50 ℃ temperature the dry target nano nickel particles that obtained 8g in 3 hours.
The SEM photo of the nano nickel particles that makes in comparative example 1 is shown among Fig. 3.Can see according to Fig. 3: nano nickel particles is inhomogenous, has serious coalescent.
The XRD figure of the nano nickel particles that makes in comparative example 1 is shown among Fig. 4.Can see according to Fig. 4: the nickel crystal is not centroid cubic lattice structure (a FCC structure).Also can see: the existing method (shown in comparative example 1) according to the back adding slaine that raises in temperature can not form the nickel crystal well.

Claims (11)

1. method that is used to produce nano nickel particles comprises:
In polyalcohol, add reducing agent, dispersant and nickel salt with the preparation mixed solution;
Stirring is also heated described mixed solution; And
Described mixed solution is reacted to produce nano nickel particles.
2. according to the process of claim 1 wherein, described reducing agent is to be selected from by sodium hypophosphite (NaH 2PO 2), hydrazine (N 2H 4), hydrochloride, sodium borohydride (NaBH 4) and rongalite (NaHSO 2CH 2O2H 2O) at least a in the group of Zu Chenging.
3. according to the process of claim 1 wherein, described dispersant is to be selected from least a in the group of being made up of cationic surfactant, anion surfactant, cellulose derivative, polymer, copolymer and terpolymer.
4. according to the method for claim 1, wherein, described dispersant is to be selected from least a by in softex kw (CTAB), dodecyl sodium sulfate (SDS), sodium carboxymethylcellulose (Na-CMC), polyvinylpyrrolidone (PVP), vinylpyrrolidone-vinyl acetate copolymer (PVP/VA) and the group that caprolactam-vinyl pyrrolidone-the propyl methyl acid amides is formed.
5. according to the process of claim 1 wherein, described nickel salt adds with the concentration with respect to described mixed solution 0.001M to 1M.
6. according to the process of claim 1 wherein, described reducing agent is to add with the mol ratio with respect to described nickel salt 2 to 10.
7. according to the process of claim 1 wherein, described dispersant is to add with the mol ratio with respect to described nickel salt 1 to 20.
8. according to the process of claim 1 wherein, described nickel salt is selected from by NiCl 2, Ni (NO 3) 2, NiSO 4(CH 3COO) 2At least a in the group that Ni forms.
9. according to the process of claim 1 wherein, described polyalcohol is selected from least a in the group of being made up of ethylene glycol, diethylene glycol, triethylene glycol and polyethylene glycol.
10. according to the process of claim 1 wherein, described mixed solution is heated to 80 ℃ to 160 ℃.
11., also comprise washing, separation and dry prepared nano nickel particles according to the method for claim 1.
CNA2008100932956A 2007-07-23 2008-05-21 Method for manufacturing nickel nanoparticles Pending CN101352760A (en)

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