WO2024109584A1 - 一种卷绕装置 - Google Patents

一种卷绕装置 Download PDF

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Publication number
WO2024109584A1
WO2024109584A1 PCT/CN2023/131327 CN2023131327W WO2024109584A1 WO 2024109584 A1 WO2024109584 A1 WO 2024109584A1 CN 2023131327 W CN2023131327 W CN 2023131327W WO 2024109584 A1 WO2024109584 A1 WO 2024109584A1
Authority
WO
WIPO (PCT)
Prior art keywords
winding
material strip
winding needle
needle
cutter
Prior art date
Application number
PCT/CN2023/131327
Other languages
English (en)
French (fr)
Inventor
王奉杰
Original Assignee
无锡先导智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 无锡先导智能装备股份有限公司 filed Critical 无锡先导智能装备股份有限公司
Publication of WO2024109584A1 publication Critical patent/WO2024109584A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the technical field of battery core processing equipment, and in particular to a winding device.
  • a clamping member such as an inner clamping needle
  • the inner clamping needle can clamp and fix the initial winding end of the material tape on the winding needle before the material tape is wound on the winding needle, thereby achieving the purpose of preventing the material tape from sliding relative to the winding needle.
  • the inner clamping needle can prevent the material tape from sliding relative to the winding needle, when the winding needle seat starts to drive the winding needle to rotate to wind the material tape on the winding needle, the material tape can be wound on the winding needle more neatly.
  • the size of the winding needle adapted to the smaller battery cells is also smaller. Due to size limitations, it is impossible to provide a clamp on the winding needle to fix the starting end of the material tape for winding. In this way, when the winding needle seat starts to drive the winding needle to rotate, the material tape will slip relative to the winding needle, resulting in the subsequent material tape wound on the winding needle being messy and not neat, and the winding effect is poor.
  • the present application provides a winding device that can ensure the winding processing effect of smaller-sized battery cells.
  • a winding device which includes:
  • a material unloading mechanism the material unloading mechanism is used to convey the material belt;
  • the winding member comprises a winding needle seat and a plurality of winding needles arranged on the winding needle seat.
  • the winding needle seat is rotatably arranged on the mounting platform, and winding needle gaps are formed between the plurality of winding needles, and the winding needle gaps are used to pass the material tape;
  • a limit member is arranged outside the winding needle gap, and the limit member is used to fix the material tape extending out of the winding needle gap with a preset force, and the preset force is F1.
  • the winding needle seat drives the winding needle to rotate
  • the winding tension on the material tape is F2
  • F1 is smaller than F2, so that when the winding needle seat drives the winding needle to rotate, the material tape of the preset length and the material tape extending out of the winding needle gap can be wound around the winding needle.
  • the limiting member can move in a direction approaching or away from the winding needle to fix or loosen the material strip extending out of the winding needle gap with a preset force.
  • the limiting member includes a first driving member and an adsorption member connected to the first driving member, the first driving member is used to drive the adsorption member to move in a direction close to or away from the winding needle, and the adsorption member is used to adsorb and fix the material strip extending out of the winding needle gap.
  • the adsorption member is an adsorption plate, and a plurality of first adsorption holes are provided on a side of the adsorption plate facing the material strip.
  • the limiting member includes a second driving member and a pressure roller rotatably connected to the second driving member, the second driving member is used to drive the pressure roller to move in a direction close to or away from the winding needle, and the pressure roller is used to squeeze the material strip extending out of the winding needle gap onto the winding needle to squeeze and fix the material strip.
  • the limiting member further includes a mounting seat connected to the second driving member and an elastic member arranged on the mounting seat, and the pressure roller is arranged on the elastic member.
  • the mounting platform includes a rotating disk, and the rotating disk can rotate around its central axis;
  • the winding member includes a first winding member and a second winding member
  • the winding device has a winding station and a material unloading station.
  • the rotating disk is used to drive the first winding member to rotate to the material unloading station and the second winding member to rotate to the winding station.
  • the winding needle seat of the second winding member is also used to drive the winding needle to slide and extend relative to the rotating disk along the axial direction of the winding needle, so that the material tape is located in the winding needle gap of the second winding member.
  • the winding device also includes a cutter assembly, which is used to cut the material strip between the first winding member and the second winding member, and the limiting member is used to fix the material strip extending out of the winding needle gap after being cut.
  • the cutter assembly includes a cutter drive and a cutter connected to the cutter drive, wherein the cutter drive is used to drive the cutter to move toward the material strip to cut off the first winding member. and the material strip between the second winding member.
  • a heating rod is provided in the cutter, and the heating rod is used to heat the cutter.
  • the mounting platform further includes a connecting shaft and a support member disposed on the connecting shaft, the support member being used to provide a support force to the material tape when the cutter cuts off the material tape between the first winding member and the second winding member, and the rotating disk is fixed to the connecting shaft.
  • the abutment member is provided with an avoidance groove, and the avoidance groove is used to avoid the cutter.
  • a first adsorption plate and a second adsorption plate are provided on the side of the abutment member facing the material strip, an avoidance gap is provided between the first adsorption plate and the second adsorption plate, the avoidance gap forms the avoidance groove, and the first adsorption plate and the second adsorption plate are used to adsorb the material strip.
  • the winding device further includes a finishing component, which includes a finishing clamping piece arranged near the unloading station, and the finishing clamping piece is used to press the cut material strip near the unloading station onto the winding piece of the unloading station.
  • a finishing component which includes a finishing clamping piece arranged near the unloading station, and the finishing clamping piece is used to press the cut material strip near the unloading station onto the winding piece of the unloading station.
  • the finishing component further includes a finishing adsorption piece arranged near the unloading station, and the finishing adsorption piece is used to adsorb the cut material strip near the unloading station to prevent the free end of the material strip from swinging.
  • the limiting member can fix the material tape extending out of the winding needle gap with a preset force, and the preset force is smaller than the winding tension on the material tape when the winding needle seat drives the winding needle to rotate, when the winding needle seat drives the winding needle to rotate relative to the mounting platform, it can prevent the material tape extending out of the winding needle gap from sliding relative to the winding needle, and at the same time ensure that the material tape extending out of the winding needle gap is wound on the winding needle, thereby ensuring the neatness of the material tape wound on the winding needle and improving the winding effect of the material tape.
  • the limiting member is arranged outside the winding needle gap, the winding device can be adapted to the winding of smaller-sized battery cells.
  • FIG1 is a schematic structural diagram of a winding device provided in an embodiment of the present application.
  • FIG2 is a schematic diagram of the structure of a winding member provided in an embodiment of the present application.
  • FIG3 is a schematic diagram of a structure in which the position-limiting member provided in an embodiment of the present application is an adsorption member
  • FIG4 is a schematic diagram of the structure of an adsorption plate provided in an embodiment of the present application.
  • FIG5 is a schematic diagram of the structure when the limiting member provided in the embodiment of the present application is a pressure roller and the pressure roller does not press the material strip;
  • FIG6 is a schematic diagram of the structure when the limiting member provided in the embodiment of the present application is a pressure roller and the pressure roller presses the material strip;
  • FIG7 is a schematic diagram of the connection structure of the pressure roller provided in an embodiment of the present application.
  • FIG8 is a schematic structural diagram of the arrangement of the first winding member and the second winding member provided in an embodiment of the present application;
  • FIG9 is a schematic structural diagram of a cutter assembly provided in an embodiment of the present application.
  • FIG10 is a schematic diagram of the structure of the abutment member provided in an embodiment of the present application.
  • FIG11 is a front view of a supporting member provided in an embodiment of the present application.
  • FIG12 is a schematic structural diagram of a winding device provided in an embodiment of the present application in which a tailing assembly is provided;
  • FIG. 13 is a schematic diagram of the structure of the finishing assembly provided in an embodiment of the present application.
  • 120-mounting table 121-rotating plate; 122-abutting member; 1221-avoidance groove; 1222-first adsorption plate; 1223-second adsorption plate; 1224-second adsorption hole; 123-connecting shaft;
  • 140-limiting member 141-adsorbing member; 1411-first driving member; 1412-first adsorbing hole; 142-pressing roller; 1421-second driving member; 1422-mounting seat; 1423-elastic member;
  • 160-cutter assembly 161-cutter driving member; 162-cutter; 163-heating rod;
  • 170-finishing assembly 171-finishing clamping member; 1711-support; 1712-clamping driving member; 1713-clamping roller; 172-finishing adsorption member; 1721-adsorption driving member; 1722-finishing adsorption plate.
  • the terms “installed”, “set”, “provided with”, “connected”, and “connected” should be understood in a broad sense.
  • it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components.
  • installed can be a fixed connection, a detachable connection, or an integral structure
  • it can be a mechanical connection, or an electrical connection
  • it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components.
  • the specific meanings of the above terms in this application can be understood according to specific circumstances.
  • first means two or more.
  • a clamping member such as an inner clamping needle
  • the inner clamping needle can clamp and fix the initial winding end of the material tape on the winding needle before the material tape is wound on the winding needle, thereby achieving the purpose of preventing the material tape from sliding relative to the winding needle.
  • the inner clamping needle can prevent the material tape from sliding relative to the winding needle, when the winding needle seat starts to drive the winding needle to rotate so as to wind the material tape on the winding needle, the material tape can be wound on the winding needle more neatly.
  • the size of the winding needle adapted to the smaller battery cells is also smaller. Due to size limitations, it is impossible to provide a clamp on the winding needle to fix the starting end of the material tape for winding. In this way, when the winding needle seat starts to drive the winding needle to rotate, the material tape will slide relative to the winding needle, resulting in the subsequent material tape wound on the winding needle being messy and not neat, and the winding effect is poor.
  • the present application provides a winding device, in which a limiting member is arranged outside the winding needle gap, and the limiting member can fix the material tape extending out of the winding needle gap with a preset force, and the preset force is smaller than the winding pulling force on the material tape when the winding needle seat drives the winding needle to rotate. Therefore, when the winding needle seat drives the winding needle to rotate relative to the mounting platform, it can prevent the material tape extending out of the winding needle gap from sliding relative to the winding needle, and at the same time can ensure that the material tape extending out of the winding needle gap is wound on the winding needle, thereby improving the winding effect of the material tape.
  • the limiting member is arranged outside the winding needle gap, the winding device can be applied For winding of smaller size batteries.
  • the present application provides a winding device 100, which includes a material unwinding mechanism 110, a mounting platform 120, a winding member 130 and a stopper 140.
  • the material unwinding mechanism 110 is used to convey the material tape 10;
  • the winding member 130 includes a winding needle seat 131 and a plurality of winding needles 132 arranged on the winding needle seat 131.
  • the winding needle seat 131 is rotatably arranged on the mounting platform 120, and a winding needle gap is formed between the plurality of winding needles 132.
  • the winding needle gap 133 is used to pass the material tape 10; the limiting member 140 is arranged outside the winding needle gap 133, and the limiting member 140 is used to fix the material tape 10 extending out of the winding needle gap 133 with a preset force, and the preset force is F1.
  • the winding needle seat 131 drives the winding needle 132 to rotate
  • the winding tension on the material tape 10 is F2
  • F1 is less than F2 so that when the winding needle seat 131 drives the winding needle 132 to rotate, the material tape 10 of a preset length can be wound around the winding needle 132.
  • the stopper 140 can fix the material strip 10 extending out of the winding needle gap 133 with a preset force, and the preset force is smaller than the winding tension on the material strip 10 when the winding needle seat 131 drives the winding needle 132 to rotate, when the winding needle seat 131 drives the winding needle 132 to rotate relative to the mounting platform 120, the material strip 10 extending out of the winding needle gap 133 can be prevented from sliding relative to the winding needle 132, and the material strip 10 extending out of the winding needle gap 133 can be ensured to be wound on the winding needle 132, thereby ensuring the neatness of the material strip 10 wound on the winding needle 132 and improving the winding effect of the material strip 10.
  • the stopper 140 is arranged outside the winding needle gap 133, the winding device 100 can be adapted to the winding of smaller-sized battery cells.
  • the limit member 140 fixes the material tape 10 extending out of the winding needle gap 133 with a preset force, and then the winding needle seat 131 drives the winding needle 132 to rotate relative to the mounting platform 120, so that the material tape 10 of the preset length transmitted by the unwinding mechanism 110 and the material tape 10 extending out of the winding needle gap 133 are both wound on the winding needle 132 to form the winding of the battery cell.
  • the limiting member 140 may move in a direction approaching or away from the winding needle 132 to fix or release the material strip 10 extending out of the winding needle gap 133 with a preset force.
  • the stopper 140 when the stopper 140 moves in a direction close to the winding needle 132, the stopper 140 can fix the material strip 10 extending out of the winding needle gap 133 with a preset force. When the stopper 140 moves in a direction away from the winding needle 132, the stopper 140 releases the material strip 10 to avoid interfering with the winding of the winding needle 132.
  • the limit member 140 can move in a direction close to or away from the winding needle 132 to fix the material strip 10 extending out of the winding needle gap 133 with a preset force, so that the limit member 140 can be flexibly set and the limit member 140 can be prevented from interfering with the winding of the material strip 10 during the winding process of the winding needle 132.
  • the limiting member 140 includes a first driving member 1411 and an adsorption member 141 connected to the first driving member 1411.
  • the driving member 1411 is used to drive the adsorption member 141 to move in a direction close to or away from the winding needle 132
  • the adsorption member 141 is used to adsorb and fix the material strip 10 extending out of the winding needle gap 133 .
  • the material strip 10 extending out of the winding needle gap 133 is adsorbed and fixed by the adsorbent 141, so that when the winding needle seat 131 drives the winding needle 132 to rotate relative to the mounting platform 120, the material strip 10 delivered by the unwinding mechanism 110 and the material strip 10 extending out of the winding needle gap 133 are both wound on the winding needle 132.
  • the use of the adsorbent 141 to fix the material strip 10 extending out of the winding needle gap 133 can avoid damage to the surface of the material strip 10, and further ensure the winding effect of the battery cell, compared with the winding solution of using a clamp to fix the material strip 10 wound on the winding needle 132.
  • the adsorption member 141 is an adsorption plate, and a plurality of first adsorption holes 1412 are provided on a side of the adsorption plate facing the material strip 10 .
  • the limit member 140 includes a second driving member 1421 and a pressure roller 142 rotatably connected to the second driving member 1421, the second driving member 1421 is used to drive the pressure roller 142 to move in a direction close to or away from the winding needle 132, and the pressure roller 142 is used to squeeze the material strip 10 extending out of the winding needle gap 133 onto the winding needle 132 to squeeze and fix the material strip 10.
  • the material strip 10 can be prevented from sliding relative to the winding needle 132 when the winding needle seat 131 drives the winding needle 132 to rotate relative to the mounting platform 120, so that when the winding needle seat 131 drives the winding needle 132 to rotate relative to the mounting platform 120, the material strip 10 conveyed by the unwinding mechanism 110 and the material strip 10 extending out of the winding needle gap 133 are both wound on the winding needle 132.
  • the material strip 10 extending out of the winding needle gap 133 is squeezed and fixed by the pressing roller 142. Compared with the winding scheme of using a clamp to fix the material strip 10 wound on the winding needle 132, it can avoid damage to the surface of the material strip 10, and further ensure the winding effect of the battery cell.
  • first driving member 1411 and the second driving member 1421 can both be linear motors or telescopic cylinders.
  • the limit member 140 also includes a mounting seat 1422 connected to the second driving member 1421 and an elastic member 1423 arranged on the mounting seat 1422, and the pressure roller 142 is arranged on the elastic member 1423.
  • the elastic member 1423 can buffer part of the pressing roller 142 and the winding needle. 132, thereby preventing the pressing roller 142 from over-pressing the material strip 10.
  • the elastic member 1423 may be a spring, a rubber block or other structures.
  • the mounting platform 120 includes a rotating disk 121, which can rotate around its own central axis; the winding member 130 includes a first winding member 134 and a second winding member 135, and the winding device 100 has a winding station 151 and a material unloading station 152.
  • the rotating disk 121 is used to drive the first winding member 134 to rotate to the unloading station 152, and the second winding member 135 to rotate.
  • the winding needle seat 131 of the second winding member 135 is also used to drive the winding needle 132 to slide and extend along the axial direction of the winding needle 132 relative to the rotating disk 121, so that the material tape 10 is located in the winding needle gap 133 of the second winding member 135;
  • the winding device 100 also includes a cutter assembly 160, the cutter assembly 160 is used to cut the material tape 10 between the first winding member 134 and the second winding member 135, and the limit member 140 is used to fix the material tape 10 extending out of the winding needle gap 133 after being cut.
  • the first winding member 134 is located at the winding station 151, and the limiting member 140 fixes a section of the material strip 10 extending out of the winding needle gap 133 of the first winding member 134 to prevent the section of the material strip 10 from sliding relative to the winding needle 132 when the winding needle 132 of the first winding member 134 rotates.
  • a section of the material strip 10 extending out of the winding needle gap 133 of the first winding member 134 can be wound around the winding needle 132 of the first winding member 134.
  • the rotating disk 121 When the first winding member 134 winds the material strip 10 of a preset length transmitted by the unwinding mechanism 110 around the first winding member 134 at the winding station 151, the rotating disk 121 is rotated to drive the first winding member 134 to rotate to the unloading station 152 and the second winding member 135 to rotate to the winding station 151. When the second winding member 135 is located at the winding station 151, the rotating disk 121 is stopped.
  • the rotation of the rotating disk 121 causes the winding needle seat 131 of the second winding member 135 to drive the winding needle 132 to slide and extend along the axial direction of the winding needle 132 relative to the rotating disk 121, so that the material tape 10 is located in the winding needle gap 133 of the second winding member 135, and then, the limiting member 140 fixes the material tape 10 extending out of the winding needle gap 133 on the second winding member 135 with a preset force, and then, the cutting knife assembly 160 is used to cut the material tape 10 between the first winding member 134 and the second winding member 135, and finally, the winding needle seat 131 of the second winding member 135 drives its corresponding winding needle 132 to rotate relative to the rotating disk 121, so as to wind the material tape 10 of the preset length transmitted by the unwinding mechanism 110 and the material tape 10 extending out of the winding needle gap 133 of the second winding member 135 onto the winding needle 132 of the second winding member 135.
  • the rotating disk 121 is rotated again to rotate the first winding member 134 to the winding station 151 and the second winding member 135 to the unloading station 152, so as to wind the first winding member 134 again, and so on, the first winding member 134 and the second winding member 135 can be wound multiple times.
  • the winding member 130 includes the first winding member 134 and the second winding member 135,
  • the first winding member 134 is rotated to the unloading station 152 and the second winding member 135 is rotated to the winding station 151 through the rotating disk 121.
  • the winding time of the first winding member 134 and the second winding member 135 can be shortened and the winding efficiency of the battery cell can be improved.
  • the cutter assembly 160 includes a cutter drive 161 and a cutter 162 connected to the cutter drive 161, and the cutter drive 161 is used to drive the cutter 162 to move toward the material strip 10 to cut off the material strip 10 between the first winding member 134 and the second winding member 135.
  • the cutter driving member 161 drives the cutter 162 to cut the material tape 10 between the first winding member 134 and the second winding member 135, which further improves the winding efficiency of the winding device 100 compared to manually cutting the material tape 10 between the first winding member 134 and the second winding member 135.
  • the cutter driving member 161 may be a telescopic cylinder or a linear motor.
  • the material strip 10 may be two layers of stacked diaphragms, or, optionally, the material strip 10 may be two layers of stacked diaphragms and a pole piece sandwiched between the two layers of diaphragms.
  • a heating rod 163 is provided inside the cutter 162, and the heating rod 163 is used to heat the cutter 162.
  • the heating rod 163 can heat the cutter 162 , when the cutter 162 cuts the material strip 10 , the two layers of the diaphragms can be bonded together, thereby avoiding displacement of the diaphragms on both sides and ensuring the winding effect of the winding core.
  • the mounting table 120 also includes a connecting shaft 123 and an abutment member 122 arranged on the connecting shaft 123, the abutment member 122 being used to provide abutment force to the material strip 10 when the cutter 162 cuts off the material strip 10 between the first winding member 134 and the second winding member 135, and the rotating disk is fixed to the connecting shaft 123.
  • the abutment member 122 is provided on the connecting shaft 123, and the abutment member 122 provides an abutment force on the material strip 10 when the cutter 162 cuts the material strip 10, the abutment force of the cutter 162 on the material strip 10 is opposite to the direction of the abutment force of the abutment member 122 on the material strip 10, thereby preventing the material strip 10 from moving in the direction of the abutment force of the cutter 162 when the cutter 162 is cutting, thereby ensuring the cutting effect of the cutter 162 on the material strip 10.
  • the abutting member 122 is provided with an avoidance groove 1221 , and the avoidance groove 1221 is used to avoid the cutter 162 .
  • the cutter 162 can avoid the cutter 162 when cutting the material strip 10, so that the cutter 162 can penetrate the material strip 10 and be inserted into the avoidance groove 1221, thereby ensuring that the cutter 162 cutting effect.
  • a first adsorption plate 1222 and a second adsorption plate 1223 are provided on the side of the abutment member 122 facing the material strip 10 , and an avoidance gap is provided between the first adsorption plate 1222 and the second adsorption plate 1223 , and the avoidance gap forms an avoidance groove 1221 , and the first adsorption plate 1222 and the second adsorption plate 1223 are used for adsorbing the material strip 10 .
  • a plurality of second adsorption holes 1224 are disposed on the first adsorption plate 1222 and the second adsorption plate 1223 .
  • the cutter 162 cuts the material strip 10
  • the first adsorption plate 1222 and the second adsorption plate 1223 adsorb and fix the material strip 10 on the abutment member 122
  • the cutter driving member 161 drives the cutter 162 to move toward the abutment member 122 until the cutter 162 penetrates the material strip 10 and is inserted into the avoidance groove 1221, completing the cutting of the material strip 10 by the cutter 162. It can be seen that by setting the first adsorption plate 1222 and the second adsorption plate 1223, the stability of the setting of the material strip 10 can be ensured when the cutter 162 cuts the material strip 10, thereby ensuring the cutting effect of the cutter 162 on the material strip 10.
  • the winding device 100 further includes a finishing assembly 170 , and the finishing assembly 170 includes a finishing clamping member 171 disposed near the unloading station 152 , and the finishing clamping member 171 is used to clamp the cut material strip 10 near the unloading station 152 onto the winding member 130 of the unloading station 152 .
  • the above-mentioned tail pressing member 171 is used to press the cut material strip 10 near the unloading station 152 onto the winding member 130 of the unloading station 152. It should be understood that when the first winding member 134 is located at the unloading station 152, the tail pressing member 171 is used to press a section of the material strip 10 wound on the winding needle 132 of the first winding member 134 onto the winding needle 132 of the first winding member 134, or, when the second winding member 135 is located at the unloading station 152, the tail pressing member 171 is used to press a section of the material strip 10 wound on the winding needle 132 of the second winding member 135 onto the winding needle 132 of the second winding member 135.
  • the cutter 162 cuts the material strip 10 between the first winding member 134 and the second winding member 135 , the winding effect of a section of the material strip 10 wound on the first winding member 134 or the second winding member 135 can be ensured by providing the tail clamping member 171 .
  • the tail clamping member 171 includes a support 1711, a clamping driving member 1712 arranged on the support 1711, and a clamping roller 1713 connected to the clamping driving member 1712.
  • the clamping driving member 1712 drives the clamping roller 1713 to clamp onto the winding needle 132 on the unloading station 152
  • the clamping roller 1713 can clamp the material strip 10 so that it is wound onto the winding needle 132 of the unloading station 152, thereby ensuring the winding effect of the material strip 10.
  • the clamping roller 1713 and the material strip 10 are in rolling contact, the friction between the material strip 10 and the clamping roller 1713 can be reduced, thereby further ensuring The winding effect of the material strip 10.
  • the finishing assembly 170 further includes a finishing adsorption member 172 disposed near the unloading station 152 , and the finishing adsorption member 172 is used to adsorb the cut material strip 10 near the unloading station 152 to prevent the free end of the material strip 10 from swinging.
  • tail suction piece 172 By providing the tail suction piece 172 , a section of the material strip 10 wound on the winding needle 132 located at the unloading station 152 can be suctioned, thereby improving the winding effect of the first winding piece 134 .
  • the finishing adsorption member 172 includes an adsorption driving member 1721 arranged on the support 1711 and a finishing adsorption plate 1722 connected to the adsorption driving member 1721.
  • the adsorption driving member 1721 drives the finishing adsorption plate 1722 to move toward the material tape 10 to adsorb a section of the material tape 10 wound on the winding needle 132 of the first winding member 134, thereby preventing the material tape 10 from swinging after being cut, thereby ensuring the winding effect of the battery cell.

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  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
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Abstract

本申请公开了一种卷绕装置,该卷绕装置包括放料机构、安装台、卷绕件及限位件,其中,放料机构用于传送料带;卷绕件包括卷针座以及设置于卷针座上的多个卷针,卷针座可旋转地设置于安装台上,多个卷针之间形成有卷针缝隙,卷针缝隙用于穿设料带;限位件设置于卷针缝隙之外,限位件用于将伸出卷针缝隙的料带以预设力固定,预设力为F1,卷针座带动卷针旋转时对料带的卷绕拉力为F2,F1小于F2,以在卷针座带动卷针旋转时能够将预设长度的料带以及伸出卷针缝隙的料带均卷绕于卷针。本申请提供的卷绕装置能够保证较小尺寸的电芯的卷绕加工的效果。

Description

一种卷绕装置
本申请要求于2022年11月22日提交中国专利局,申请号为202223106651.8,申请名称为“一种卷绕装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电芯加工设备技术领域,尤其涉及一种卷绕装置。
背景技术
随着电池技术的发展,对电池小型化的要求越来越高,而电池最主要的部件是电芯,因此,对小型化电芯的加工质量要求也越来越高。
相关技术中,在卷针上设置有夹持件,例如内夹针,内夹针能够在料带卷绕于卷针之前将料带的卷绕初始端夹持固定于卷针上,从而达到阻止料带相对于卷针滑动的目的,在通过内夹针能够阻止料带相对于卷针滑动的情况下,当卷针座开始带动卷针旋转以将料带卷绕于卷针上时,料带可以在卷针上卷绕的比较工整。
但是,在对尺寸较小的电芯卷绕加工时,适配于较小电芯的卷针的尺寸也较小,碍于尺寸的限制,无法在卷针上设置夹持件以固定料带的卷绕起始端,这么一来,当卷针座开始带动卷针旋转时,会出现料带相对于卷针滑动的情况,导致后续卷绕于卷针上的料带比较杂乱,不够工整,卷绕效果较差。
发明内容
针对现有技术中上述不足,本申请提供了一种卷绕装置,能够保证较小尺寸的电芯的卷绕加工的效果。
为了解决上述技术问题,本申请提供了一种卷绕装置,该卷绕装置包括:
放料机构,所述放料机构用于传送料带;
安装台;
卷绕件,所述卷绕件包括卷针座以及设置于所述卷针座上的多个卷针,所 述卷针座可旋转地设置于所述安装台上,多个所述卷针之间形成有卷针缝隙,所述卷针缝隙用于穿设所述料带;
限位件,所述限位件设置于所述卷针缝隙之外,所述限位件用于将伸出所述卷针缝隙的所述料带以预设力固定,所述预设力为F1,所述卷针座带动所述卷针旋转时对所述料带的卷绕拉力为F2,所述F1小于所述F2,以在所述卷针座带动所述卷针旋转时能够将预设长度的所述料带以及伸出所述卷针缝隙的所述料带均卷绕于所述卷针。
可选地,所述限位件可沿靠近或远离所述卷针的方向运动,以将伸出所述卷针缝隙的所述料带以预设力固定或松开。
可选地,所述限位件包括第一驱动件和与所述第一驱动件连接的吸附件,所述第一驱动件用于带动所述吸附件沿靠近或远离所述卷针的方向移动,所述吸附件用于将伸出所述卷针缝隙的所述料带吸附固定。
可选地,所述吸附件为吸附板,所述吸附板朝向所述料带的一侧设置有多个第一吸附孔。
可选地,所述限位件包括第二驱动件和与所述第二驱动件转动连接的压辊,所述第二驱动件用于带动所述压辊沿靠近或远离所述卷针的方向移动,所述压辊用于将伸出所述卷针缝隙的所述料带挤压于所述卷针上,以对所述料带挤压固定。
可选地,所述限位件还包括与所述第二驱动件连接的安装座以及设置于所述安装座上的弹性件,所述压辊设置于所述弹性件。
可选地,所述安装台包括旋转盘,所述旋转盘可绕自身的中心轴线旋转;
所述卷绕件包括第一卷绕件和第二卷绕件;
所述卷绕装置具有卷绕工位和下料工位,当所述第一卷绕件在所述卷绕工位卷绕预设长度的所述料带时,所述旋转盘用于带动所述第一卷绕件旋转至所述下料工位、所述第二卷绕件旋转至所述卷绕工位,所述第二卷绕件的所述卷针座还用于带动所述卷针相对于所述旋转盘沿所述卷针的轴向滑动伸出,以使所述料带位于所述第二卷绕件的所述卷针缝隙中;
所述卷绕装置还包括切刀组件,所述切刀组件用于切断所述第一卷绕件与所述第二卷绕件之间的料带,所述限位件用于将切断后的伸出所述卷针缝隙的所述料带固定。
可选地,所述切刀组件包括切刀驱动件和与所述切刀驱动件连接的切刀,所述切刀驱动件用于带动所述切刀朝向所述料带移动,以切断所述第一卷绕件 与所述第二卷绕件之间的所述料带。
可选地,所述切刀内设置有加热棒,所述加热棒用于对所述切刀加热。
可选地,所述安装台还包括连接轴以及设置于连接轴上的抵靠件,所述抵靠件用于在所述切刀切断所述第一卷绕件与所述第二卷绕件之间的所述料带时对所述料带提供抵靠力,所述旋转盘固定于所述连接轴。
可选地,所述抵靠件设置有避让槽,所述避让槽用于避让所述切刀。
可选地,所述抵靠件朝向所述料带的一侧设置有第一吸附板和第二吸附板,所述第一吸附板与所述第二吸附板之间具有避让间隙,所述避让间隙形成所述避让槽,所述第一吸附板与所述第二吸附板用于吸附所述料带。
可选地,所述卷绕装置还包括收尾组件,所述收尾组件包括靠近所述下料工位设置的收尾压紧件,所述收尾压紧件用于将靠近所述下料工位的切断后的所述料带压紧于所述下料工位的卷绕件上。
可选地,所述收尾组件还包括靠近所述下料工位设置的收尾吸附件,所述收尾吸附件用于吸附靠近所述下料工位的切断后的所述料带,以防止所述料带的自由端摆动。
与现有技术相比,本申请至少具有如下有益效果:
本申请中,由于限位件能够将伸出卷针缝隙的料带以预设力固定,且预设力小于卷针座带动卷针旋转时对料带的卷绕拉力,因此,当卷针座带动卷针相对于安装台转动时,能够避免伸出于卷针缝隙的料带出现相对于卷针滑动的情况,同时能够保证伸出卷针缝隙的料带卷绕于卷针上,从而保证了料带卷绕于卷针上的工整性,提高了料带的卷绕效果。另外,由于限位件设置于卷针缝隙之外,因此,该卷绕装置能够适配于较小尺寸的电芯卷绕。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本申请实施例提供的卷绕装置的结构示意图;
图2为本申请实施例提供的卷绕件的结构示意图;
图3为本申请实施例提供的限位件为吸附件的结构示意图;
图4为本申请实施例提供的吸附板的结构示意图;
图5为本申请实施例提供的限位件为压辊且压辊未压紧料带时的结构示意图;
图6为本申请实施例提供的限位件为压辊且压辊压紧料带时的结构示意图;
图7为本申请实施例提供的压辊的连接结构示意图;
图8为本申请实施例提供的第一卷绕件和第二卷绕件设置的结构示意图;
图9为本申请实施例提供的切刀组件的结构示意图;
图10为本申请实施例提供的抵靠件设置的结构示意图;
图11为本申请实施例提供的抵靠件的正视图;
图12为本申请实施例提供的卷绕装置上设置有收尾组件的结构示意图;
图13为本申请实施例提供的收尾组件的结构示意图。
附图标记说明:
10-料带;
100-卷绕装置;110-放料机构;
120-安装台;121-旋转盘;122-抵靠件;1221-避让槽;1222-第一吸附板;1223-第二吸附板;1224-第二吸附孔;123-连接轴;
130-卷绕件;131-卷针座;132-卷针;133-卷针缝隙;134-第一卷绕件;135-第二卷绕件;
140-限位件;141-吸附件;1411-第一驱动件;1412-第一吸附孔;142-压辊;1421-第二驱动件;1422-安装座;1423-弹性件;
151-卷绕工位;152-下料工位;
160-切刀组件;161-切刀驱动件;162-切刀;163-加热棒;
170-收尾组件;171-收尾压紧件;1711-支座;1712-压紧驱动件;1713-压紧滚轮;172-收尾吸附件;1721-吸附驱动件;1722-收尾吸附板。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、 “外”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。
并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本申请中的具体含义。
此外,术语“安装”、“设置”、“设有”、“连接”、“相连”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
此外,术语“第一”、“第二”等主要是用于区分不同的装置、元件或组成部分(具体的种类和构造可能相同也可能不同),并非用于表明或暗示所指示装置、元件或组成部分的相对重要性和数量。除非另有说明,“多个”的含义为两个或两个以上。
正如本申请的背景技术所述的,相关技术中,在卷针上设置有夹持件,例如内夹针,内夹针能够在料带卷绕于卷针之前将料带的卷绕初始端夹持固定于卷针上,从而达到阻止料带相对于卷针滑动的目的,在通过内夹针能够阻止料带相对于卷针滑动的情况下,当卷针座开始带动卷针旋转以将料带卷绕于卷针上时,料带可以在卷针上卷绕的比较工整。
但是,在对尺寸较小的电芯卷绕加工时,适配于较小电芯的卷针的尺寸也较小,碍于尺寸的限制,无法在卷针上设置夹持件以固定料带的卷绕起始端,这么一来,当卷针座开始带动卷针旋转时,会出现料带相对于卷针滑动的情况,导致后续卷绕于卷针上的料带比较杂乱,不够工整,卷绕效果较差。
为了解决背景技术中所提及的技术问题,本申请提供了一种卷绕装置,在卷针缝隙外设置有限位件,限位件能够将伸出卷针缝隙的料带以预设力固定,且预设力小于卷针座带动卷针旋转时对料带的卷绕拉力,因此,当卷针座带动卷针相对于安装台转动时,能够避免伸出于卷针缝隙的料带出现相对于卷针滑动的情况,同时能够保证伸出卷针缝隙的料带卷绕于卷针上,从而提高了料带的卷绕效果,另外,由于限位件设置卷针缝隙外,因此,该卷绕装置能够适用 于较小尺寸的电芯的卷绕。
下面通过具体的实施例对本申请进行详细说明:
参见图1和图2,本申请提供了一种卷绕装置100,该卷绕装置100包括放料机构110、安装台120、卷绕件130及限位件140,放料机构110用于传送料带10;卷绕件130包括卷针座131以及设置于卷针座131上的多个卷针132,卷针座131可旋转地设置于安装台120上,多个卷针132之间形成有卷针缝隙133,卷针缝隙133用于穿设料带10;限位件140设置于卷针缝隙133之外,限位件140用于将伸出卷针缝隙133的料带10以预设力固定,预设力为F1,卷针座131带动卷针132旋转时对料带10的卷绕拉力为F2,F1小于F2,以在卷针座131带动卷针132旋转时能够将预设长度的料带10卷绕于卷针132。
本实施例中,由于限位件140能够将伸出卷针缝隙133的料带10以预设力固定,且预设力小于卷针座131带动卷针132旋转时对料带10的卷绕拉力,因此,当卷针座131带动卷针132相对于安装台120转动时,能够避免伸出于卷针缝隙133的料带10出现相对于卷针132滑动的情况,同时能够保证伸出卷针缝隙133的料带10卷绕于卷针132上,从而保证了料带10卷绕于卷针132上的工整性,提高了料带10的卷绕效果。另外,由于限位件140设置于卷针缝隙133之外,因此,该卷绕装置100能够适配于较小尺寸的电芯卷绕。
在实际应用中,首先使得限位件140将伸出卷针缝隙133的料带10以预设力固定,然后使得卷针座131带动卷针132相对于安装台120旋转,从而将放料机构110传送的预设长度的料带10以及伸出卷针缝隙133的料带10均卷绕于卷针132上,以形成电芯的卷绕。
在一些可能的实施例中,参见图1和图3,限位件140可沿靠近或远离卷针132的方向运动,以将伸出卷针缝隙133的料带10以预设力固定或松开。
具体地,当限位件140沿靠近卷针132的方向运动时,限位件140能够将伸出卷针缝隙133的料带10以预设力固定。当限位件140沿远离卷针132的方向运动时,限位件140松开料带10,避免对卷针132的卷绕造成干涉。
由此,通过限位件140可沿靠近或远离卷针132的方向运动,以将伸出卷针缝隙133的料带10以预设力固定,能够使得限位件140灵活设置,并且能够在卷针132卷绕过程中避免限位件140对料带10的卷绕造成干涉。
限位件140的结构有多种,其中一些可能的结构中,参见图1和图3,限位件140包括第一驱动件1411和与第一驱动件1411连接的吸附件141,第一 驱动件1411用于带动吸附件141沿靠近或远离卷针132的方向移动,吸附件141用于将伸出卷针缝隙133的料带10吸附固定。
由此,通过吸附件141将伸出卷针缝隙133的料带10吸附固定,以在卷针座131带动卷针132相对于安装台120转动时使得放料机构110传送的料带10以及伸出卷针缝隙133的料带10均卷绕于卷针132上。另外,采用吸附件141对伸出卷针缝隙133的料带10进行固定,相较于采用夹持件固定卷绕于卷针132上的料带10的卷绕方案,能够避免对料带10的表面造成损伤,进一步保证了电芯的卷绕效果。
为了能够使吸附板吸附固定料带10,在一些可能的实施例中,参见图4,吸附件141为吸附板,吸附板朝向料带10的一侧设置有多个第一吸附孔1412。
由此,通过在吸附板朝向料带10的一侧设置多个第一吸附孔1412,能够保证吸附板吸附固定料带10的效果。
在限位件140的另一种可能的结构中,参见图5、图6和图7,限位件140包括第二驱动件1421和与第二驱动件1421转动连接的压辊142,第二驱动件1421用于带动压辊142沿靠近或远离卷针132的方向移动,压辊142用于将伸出卷针缝隙133的料带10挤压于卷针132上,以对料带10挤压固定。
由此,通过将伸出卷针缝隙133的料带10挤压于卷针132上,能够在卷针座131带动卷针132相对于安装台120转动的过程中阻止料带10相对于卷针132出现滑动的情况,从而使得卷针座131带动卷针132相对于安装台120转动时使得放料机构110传送的料带10以及伸出卷针缝隙133的料带10均卷绕于卷针132上。另外,采用压辊142将料带10挤压固定于卷针132的方式将伸出卷针缝隙133的料带10进行挤压固定,相较于采用夹持件固定卷绕于卷针132上的料带10的卷绕方案,能够避免对料带10的表面造成损伤,进一步保证了电芯的卷绕效果。
还需要说明的是,上述第一驱动件1411和第二驱动件1421均可以为直线电机或伸缩气缸。
由于压辊142是刚性的,因此,为了避免压辊142对料带10的过渡挤压,在一些可能的实施例中,参见图7,限位件140还包括与第二驱动件1421连接的安装座1422以及设置于安装座1422上的弹性件1423,压辊142设置于弹性件1423。
由于压辊142通过弹性件1423设置于安装座1422上,因此,当压辊142将料带10挤压于卷针132上时,弹性件1423能够缓冲部分压辊142与卷针 132之间的挤压力,从而避免压辊142对料带10过渡挤压。
其中,弹性件1423可以为弹簧、橡胶块等结构。
在一些可能的实施例中,参见图8,安装台120包括旋转盘121,旋转盘121可绕自身的中心轴线旋转;卷绕件130包括第一卷绕件134和第二卷绕件135,卷绕装置100具有卷绕工位151和下料工位152,当第一卷绕件134在卷绕工位151卷绕预设长度的料带10时,旋转盘121用于带动第一卷绕件134旋转至下料工位152、第二卷绕件135旋转至卷绕工位151,第二卷绕件135的卷针座131还用于带动卷针132相对于旋转盘121沿卷针132的轴向滑动伸出,以使料带10位于第二卷绕件135的卷针缝隙133中;卷绕装置100还包括切刀组件160,切刀组件160用于切断第一卷绕件134与第二卷绕件135之间的料带10,限位件140用于将切断后的伸出卷针缝隙133的料带10固定。
在实际应用中,首先使得第一卷绕件134位于卷绕工位151,并使得限位件140将伸出第一卷绕件134的卷针缝隙133的一段料带10进行固定,以在第一卷绕件134的卷针132转动时阻止该段料带10相对于卷针132滑动,同时,能够使伸出第一卷绕件134的卷针缝隙133的一段料带10卷绕于第一卷绕件134的卷针132上,当第一卷绕件134在卷绕工位151将放料机构110传送的预设长度的料带10卷绕于第一卷绕件134上时,旋转旋转盘121,以带动第一卷绕件134旋转至下料工位152、第二卷绕件135旋转至卷绕工位151,当第二卷绕件135位于卷绕工位151时,停止旋转盘121的旋转,与此同时,使得第二卷绕件135的卷针座131带动卷针132相对于旋转盘121沿卷针132的轴向滑动伸出,以使料带10位于第二卷绕件135的卷针缝隙133中,然后,使得限位件140将伸出第二卷绕件135上的卷针缝隙133的料带10以预设力进行固定,随后,采用切刀组件160将第一卷绕件134与第二卷绕件135之间的料带10切断,最后,使得第二卷绕件135的卷针座131带动其对应的卷针132相对于旋转盘121转动,以将放料机构110传送的预设长度的料带10以及伸出第二卷绕件135的卷针缝隙133的料带10卷绕于第二卷绕件135的卷针132上。
另外,同理的,当第二卷绕件135的卷针132卷绕完成卷绕后,且第一卷绕件134完成下料后,再一次转动旋转盘121,将第一卷绕件134旋转至卷绕工位151、第二卷绕件135旋转至下料工位152,以进行第一卷绕件134的再一次卷绕,依次类推,能够进行第一卷绕件134和第二卷绕件135的多次卷绕。
可见,当卷绕件130包括第一卷绕件134和第二卷绕件135时,能够在第 一卷绕件134上完成电芯卷绕时,通过旋转盘121将第一卷绕件134旋转至下料工位152、第二卷绕件135旋转至卷绕工位151,如此一来,可以缩短第一卷绕件134和第二卷绕件135的卷绕时间,提高电芯的卷绕效率。
在一些可能的实施例中,参见图8和图9,切刀组件160包括切刀驱动件161和与切刀驱动件161连接的切刀162,切刀驱动件161用于带动切刀162朝向料带10移动,以切断第一卷绕件134与第二卷绕件135之间的料带10。
由此,通过切刀驱动件161带动切刀162将第一卷绕件134与第二卷绕件135之间的料带10切断,相较于人为手动切断第一卷绕件134与第二卷绕件135之间的料带10,进一步地提高了卷绕装置100的卷绕效率。
其中,切刀驱动件161可以为伸缩气缸,也可以为直线电机等。
可选的,料带10可以为两层层叠设置的隔膜,或者,可选的,料带10可以为两层层叠设置的隔膜以及夹设于两层隔膜之间的极片。
在电芯的卷绕中,当料带10包括两层隔膜,且切刀162切断第一卷绕件134与第二卷绕件135之间的料带10时,两层隔膜极易移位,从而影响卷芯的卷绕效果。基于此,在一些可能的实施例中,参见图9,切刀162内设置有加热棒163,加热棒163用于对切刀162加热。
由于加热棒163能够对切刀162进行加热,因此,当切刀162切断料带10时,能够使得两层隔膜粘接在一起,从而避免了两侧隔膜的移位,进而保证了卷芯的卷绕效果。
在切刀162切割料带10时,由于料带10是柔性的,因此,为了保证切刀162的切割效果,在一些可能的实施例中,参见图10,安装台120还包括连接轴123以及设置于连接轴123上的抵靠件122,抵靠件122用于在切刀162切断第一卷绕件134与第二卷绕件135之间的料带10时对料带10提供抵靠力,旋转盘固定于连接轴123。
由于在连接轴123上设置抵靠件122,且抵靠件122在切刀162切割料带10时对料带10提供抵靠力,因此,切刀162对料带10的抵接力与抵靠件122对料带10的抵靠力的方向相反,从而避免了料带10在切刀162切割时沿切刀162抵接力的方向移动,保证了切刀162对料带10的切割效果。
进一步地,在一些可能的实施例中,参见图10,抵靠件122设置有避让槽1221,避让槽1221用于避让切刀162。
由此,通过设置避让槽1221,能够使切刀162切割料带10时避让切刀162,从而使得切刀162能够穿透料带10插设于避让槽1221内,保证了切刀162 的切割效果。
在一些可能的实施例中,参见图11,抵靠件122朝向料带10的一侧设置有第一吸附板1222和第二吸附板1223,第一吸附板1222与第二吸附板1223之间具有避让间隙,避让间隙形成避让槽1221,第一吸附板1222与第二吸附板1223用于吸附料带10。
具体地,第一吸附板1222和第二吸附板1223上均设置有多个第二吸附孔1224。
由此,切刀162在切割料带10时,首先,使得第一吸附板1222与第二吸附板1223将料带10吸附固定于抵靠件122上,然后切刀驱动件161带动切刀162朝向抵靠件122运动至切刀162穿透料带10并插设于避让槽1221内,完成切刀162对料带10的切割,可见,通过设置第一吸附板1222与第二吸附板1223,能够在切刀162切割料带10时,保证料带10设置的稳定性,进而保证了切刀162对料带10的切割效果。
在一些可能的实施例中,参见图12和图13,卷绕装置100还包括收尾组件170,收尾组件170包括靠近下料工位152设置的收尾压紧件171,收尾压紧件171用于将靠近下料工位152的切断后的料带10压紧于下料工位152的卷绕件130上。
其中,上述收尾压紧件171用于将靠近下料工位152的切断后的料带10压紧于下料工位152的卷绕件130上,应理解,当第一卷绕件134位于下料工位152时,收尾压紧件171用于将卷绕于第一卷绕件134的卷针132上的一段料带10压紧于第一卷绕件134的卷针132上,或,当第二卷绕件135位于下料工位152时,收尾压紧件171用于将卷绕于第二卷绕件135的卷针132的一段料带10压紧于第二卷绕件135的卷针132上。
由此,当切刀162切断第一卷绕件134与第二卷绕件135之间的料带10时,通过设置收尾压紧件171,能够保证收卷于第一卷绕件134或第二卷绕件135上的一段料带10的卷绕效果。
具体地,收尾压紧件171包括支座1711以及设置于支座1711上的压紧驱动件1712和连接于压紧驱动件1712上的压紧滚轮1713,当压紧驱动件1712带动压紧滚轮1713压紧于下料工位152上的卷针132上时,一方面,压紧滚轮1713能够对料带10进行压紧,使其收卷于下料工位152的卷针132上,保证料带10的卷绕效果,另一方面,由于压紧滚轮1713与料带10之间时滚动抵接,因此,能够减少料带10与压紧滚轮1713之间的摩擦力,进一步保证了 料带10的卷绕效果。
在一些可能的实施例中,参见图12和图13,收尾组件170还包括靠近下料工位152设置的收尾吸附件172,收尾吸附件172用于吸附靠近下料工位152的切断后的料带10,以防止料带10的自由端摆动。
通过设置收尾吸附件172,能够对卷绕于位于下料工位152的卷针132上的一段料带10进行吸附,从而提高了第一卷绕件134的收卷效果。
具体地,收尾吸附件172包括设置于支座1711上的吸附驱动件1721和与吸附驱动件1721连接的收尾吸附板1722,在切刀162切断第一卷绕件134和第二卷绕件135之间的料带10时,吸附驱动件1721带动收尾吸附板1722朝向料带10移动,以将卷绕于第一卷绕件134的卷针132上的一段料带10吸附,起到防止切断后的料带10出现摆尾的情况,进而保证了电芯的卷绕效果。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。

Claims (15)

  1. 一种卷绕装置,其特征在于,包括:
    放料机构(110),所述放料机构(110)用于传送料带(10);
    安装台(120);
    卷绕件(130),所述卷绕件(130)包括卷针座(131)以及设置于所述卷针座(131)上的多个卷针(132),所述卷针座(131)可旋转地设置于所述安装台(120)上,多个所述卷针(132)之间形成有卷针缝隙(133),所述卷针缝隙(133)用于穿设所述料带(10);
    限位件(140),所述限位件(140)设置于所述卷针缝隙(133)之外,所述限位件(140)用于将伸出所述卷针缝隙(133)的所述料带(10)以预设力固定,所述预设力为F1,所述卷针座(131)带动所述卷针(132)旋转时对所述料带(10)的卷绕拉力为F2,所述F1小于所述F2,以在所述卷针座(131)带动所述卷针(132)旋转时能够将预设长度的所述料带(10)以及伸出所述卷针缝隙(133)的所述料带(10)均卷绕于所述卷针(132)。
  2. 根据权利要求1所述的卷绕装置,其特征在于,所述限位件(140)可沿靠近或远离所述卷针(132)的方向运动,以将伸出所述卷针缝隙(133)的所述料带(10)以所述预设力固定或松开。
  3. 根据权利要求1或2所述的卷绕装置,其特征在于,所述限位件(140)包括第一驱动件(1411)和与所述第一驱动件(1411)连接的吸附件(141),所述第一驱动件(1411)用于带动所述吸附件(141)沿靠近或远离所述卷针(132)的方向移动,所述吸附件(141)用于将伸出所述卷针缝隙(133)的所述料带(10)吸附固定。
  4. 根据权利要求3所述的卷绕装置,其特征在于,所述吸附件(141)为吸附板,所述吸附板朝向所述料带(10)的一侧设置有多个第一吸附孔(1412)。
  5. 根据权利要求1或2所述的卷绕装置,其特征在于,所述限位件(140)包括第二驱动件(1421)和与所述第二驱动件(1421)转动连接的压辊(142),所述第二驱动件(1421)用于带动所述压辊(142)沿靠近或远离所述卷针(132) 的方向移动,所述压辊(142)用于将伸出所述卷针缝隙(133)的所述料带(10)挤压于所述卷针(132)上,以对所述料带(10)挤压固定。
  6. 根据权利要求5所述的卷绕装置,其特征在于,所述限位件(140)还包括与所述第二驱动件(1421)连接的安装座(1422)以及设置于所述安装座(1422)上的弹性件(1423),所述压辊(142)设置于所述弹性件(1423)。
  7. 根据权利要求1-6中任一项所述的卷绕装置,其特征在于,所述安装台(120)包括旋转盘(121),所述旋转盘(121)可绕自身的中心轴线旋转;
    所述卷绕件(130)包括第一卷绕件(134)和第二卷绕件(135);
    所述卷绕装置还包括切刀组件(160),所述切刀组件(160)用于切断所述第一卷绕件(134)与所述第二卷绕件(135)之间的料带(10),所述限位件(140)用于将切断后的伸出所述卷针缝隙(133)的所述料带(10)固定。
  8. 根据权利要求7所述的卷绕装置,其特征在于,所述切刀组件(160)包括切刀驱动件(161)和与所述切刀驱动件(161)连接的切刀(162),所述切刀驱动件(161)用于带动所述切刀(162)朝向所述料带(10)移动,以切断所述第一卷绕件(134)与所述第二卷绕件(135)之间的所述料带(10)。
  9. 根据权利要求8所述的卷绕装置,其特征在于,所述切刀(162)内设置有加热棒(163),所述加热棒(163)用于对所述切刀(162)加热。
  10. 根据权利要求9所述的卷绕装置,其特征在于,所述料带(10)包括两层隔膜,在所述切刀(162)切断所述料带(10)的情况下,所述两层隔膜粘接在一起。
  11. 根据权利要求8-10中任一项所述的卷绕装置,其特征在于,所述安装台(120)还包括连接轴(123)以及设置于连接轴(123)上的抵靠件(122),所述抵靠件(122)用于在所述切刀(162)切断所述第一卷绕件(134)与所述第二卷绕件(135)之间的所述料带(10)时对所述料带(10)提供抵靠力,所述旋转盘(121)固定于所述连接轴(123)。
  12. 根据权利要求11所述的卷绕装置,其特征在于,所述抵靠件(122)设置有避让槽(1221),所述避让槽(1221)用于避让所述切刀(162)。
  13. 根据权利要求11或12所述的卷绕装置,其特征在于,所述抵靠件(122)朝向所述料带(10)的一侧设置有第一吸附板(1222)和第二吸附板(1223),所述第一吸附板(1222)与所述第二吸附板(1223)之间具有避让间隙,所述避让间隙形成所述避让槽(1221),所述第一吸附板(1222)与所述第二吸附板(1223)用于吸附所述料带(10)。
  14. 根据权利要求1-13中任一项所述的卷绕装置,其特征在于,所述卷绕装置还包括收尾组件(170),所述卷绕装置具有下料工位(152);
    所述收尾组件(170)包括靠近所述下料工位(152)设置的收尾压紧件(171),所述收尾压紧件(171)用于将靠近所述下料工位(152)的切断后的所述料带(10)压紧于所述下料工位(152)的卷绕件(130)上。
  15. 根据权利要求14所述的卷绕装置,其特征在于,所述收尾组件(170)还包括收尾吸附件(172),所述收尾吸附件(172)用于吸附靠近所述下料工位(152)的切断后的所述料带(10),以防止所述料带(10)的自由端摆动。
PCT/CN2023/131327 2022-11-22 2023-11-13 一种卷绕装置 WO2024109584A1 (zh)

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CN218677240U (zh) * 2022-11-22 2023-03-21 无锡先导智能装备股份有限公司 一种卷绕装置
CN116742104B (zh) * 2023-08-15 2023-11-17 宁德时代新能源科技股份有限公司 卷绕装置、卷针及卷绕方法

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