WO2023087786A1 - 用于压缩机的散热结构及压缩机 - Google Patents
用于压缩机的散热结构及压缩机 Download PDFInfo
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- WO2023087786A1 WO2023087786A1 PCT/CN2022/109937 CN2022109937W WO2023087786A1 WO 2023087786 A1 WO2023087786 A1 WO 2023087786A1 CN 2022109937 W CN2022109937 W CN 2022109937W WO 2023087786 A1 WO2023087786 A1 WO 2023087786A1
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- WIPO (PCT)
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- rotor
- refrigerant
- liquid
- compressor
- motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
- H02K9/20—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil wherein the cooling medium vaporises within the machine casing
Definitions
- the present application relates to the technical field of refrigeration equipment, for example, to a heat dissipation structure for a compressor and the compressor.
- liquid refrigerant can be provided inside the compressor to cool the motor.
- a motor refrigerant cooling structure including a machine base, a stator core and a rotor core, the stator core is assembled inside the machine base through interference fit, the rotor core is arranged inside the stator core, and the machine base is provided with a refrigerant
- the inlet and the refrigerant flow channel connected to the refrigerant inlet are used for the flow of the refrigerant to cool the outer surface of the stator core.
- the first side of the stator core is provided with a first cavity for receiving the refrigerant flowing out from the outlet of the refrigerant flow channel.
- An air gap is formed between the stator core and the rotor core for the refrigerant in the first cavity to flow in to cool the inner surface of the stator core and the outer surface of the rotor core.
- the temperature of the refrigerant in the refrigerant flow channel cannot be adjusted. If the temperature of the refrigerant entering the unit is high, the cooling effect of the refrigerant on the motor will be poor, and the compressor cannot be cooled under full working conditions.
- Embodiments of the present disclosure provide a heat dissipation structure for a compressor and the compressor, so as to reduce the temperature of the refrigerant entering the interior of the compressor, thereby improving the cooling effect of the refrigerant on the motor, and realizing cooling of the compressor under all working conditions.
- An embodiment of the present disclosure provides a heat dissipation structure for a compressor.
- the heat dissipation structure for a compressor includes: a casing defining a motor chamber with a liquid inlet, through which liquid refrigerant can enter the The motor cavity; the motor is located in the motor cavity, the motor includes a rotor, and the rotor is rotatably located in the motor cavity; the blade is arranged on the rotor; wherein, when the rotor rotates, the The rotor can drive the blades to rotate, and the blades further drive the flow of liquid refrigerant in the cavity of the motor to cool the motor.
- An embodiment of the present disclosure further provides a compressor, including the heat dissipation structure for a compressor as described in any one of the above embodiments.
- the blades can move with the rotation of the rotor, and after the liquid refrigerant comes into contact with the blades, the blades can drive the refrigerant to flow.
- the flow velocity of the liquid refrigerant is increased, the evaporative cooling of the refrigerant is accelerated, and the temperature of the liquid refrigerant is reduced.
- the blades drive the flow of the refrigerant, which also increases the contact area between the refrigerant and the motor, increasing the cooling effect of the motor.
- the heat dissipation structure for the compressor of this embodiment increases the cooling effect of the refrigerant on the motor, and realizes the cooling of the compressor under all working conditions.
- Fig. 1 is a schematic structural diagram of a compressor liquid supply system provided by an embodiment of the present disclosure
- Fig. 2 is a schematic structural diagram of another compressor liquid supply system provided by an embodiment of the present disclosure
- Fig. 3 is a schematic cross-sectional structural diagram of a compressor provided by an embodiment of the present disclosure
- Fig. 4 is a schematic cross-sectional structural diagram of another compressor provided by an embodiment of the present disclosure.
- Fig. 5 is a schematic diagram of a cooperation structure between a first blade and a rotor provided by an embodiment of the present disclosure
- Fig. 6 is a schematic diagram of a cooperation structure between a second blade and a rotor provided by an embodiment of the present disclosure.
- Air supply pipeline 1031. First air supply pipe 1032, the second air supply pipeline; 104, the cooling pipeline (the first cooling pipeline); 105, the throttling device (the first throttling device); 1051, the second throttling device; 10511, the first subsection Flow device; 10512, second sub-throttle device; 108, shell; 1082, motor cavity; 109, exhaust port; 110, liquid inlet; 111, spiral cooling channel; 20, condenser; 201, liquid bag ; 30, the liquid intake pipeline; 301, the first liquid intake pipeline; 3011, the first solenoid valve; 302, the second liquid intake pipeline; 3021, the second solenoid valve; 3022, the pressurizing device; 303, the filter ; 304, pressure regulating valve; 305, check valve; 40, evaporator; 50, third
- orientations or positional relationships indicated by the terms “upper”, “lower”, “inner”, “middle”, “outer”, “front”, “rear” etc. are based on the orientations or positional relationships shown in the drawings. Positional relationship. These terms are mainly used to better describe the embodiments of the present disclosure and their implementations, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation. Moreover, some of the above terms may be used to indicate other meanings besides orientation or positional relationship, for example, the term “upper” may also be used to indicate a certain attachment relationship or connection relationship in some cases. Those skilled in the art can understand the specific meanings of these terms in the embodiments of the present disclosure according to specific situations.
- connection can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or two devices, components or Internal connectivity between components.
- a and/or B means: A or B, or, A and B, these three relationships.
- an embodiment of the present disclosure provides a compressor 10.
- the compressor 10 includes a casing 108 and a motor 102.
- the motor 102 is located in a motor cavity 1082.
- the motor 102 includes a stator 1021 and a rotor 1022.
- the stator 1021 is set There is a mounting seat on which the rotor 1022 is rotatably mounted.
- the main function of the stator 1021 is to generate a rotating magnetic field, and the main function of the rotor 1022 is to be cut by the magnetic force lines in the rotating magnetic field to generate (output) current.
- the stator 1021 includes a stator core, a stator winding 1023 and a frame, and the stator winding 1023 is embedded in the stator core.
- the stator winding 1023 refers to the winding installed on the stator 1021, that is, the copper wire wound on the stator core.
- the stator winding 1023 is a general term for a phase or the entire electromagnetic circuit formed by a plurality of coils or coil groups.
- the compressor 10 further includes a bearing 101 for supporting the rotation of the rotor 1022 , wherein the rotor 1022 protrudes out of the housing 108 through the housing 108 , and the bearing 101 is supported between the rotor 1022 and the housing 108 .
- the bearing 101, the housing 108, the rotor 1022 and the stator 1021 together form a sealed cavity.
- the bearing 101 comprises a first bearing 1011 and a second bearing 1012, the first bearing 1011 is supported between the first end of the rotor and the housing 108, the first bearing 1011, the first end of the rotor, the housing 108 and the stator 1021 jointly form a first sealed cavity.
- the second bearing 1012 is supported between the second end of the rotor and the housing 108 , and the second bearing 1012 , the second end of the rotor, the housing 108 and the stator 1021 together form a second sealed cavity.
- an embodiment of the present disclosure provides a heat dissipation structure for a compressor.
- the heat dissipation structure for a compressor includes a housing 108 , a motor 102 and a blade 80 .
- the housing 108 defines a liquid inlet
- the motor cavity 1082 of the port 110 the liquid refrigerant can enter the motor cavity 1082 through the liquid inlet 110;
- the motor 102 is located in the motor cavity 1082, the motor 102 includes a rotor 1022, and the rotor 1022 is rotatably located in the motor cavity 1082;
- the blade 80 is arranged in the rotor 1022; Wherein, when the rotor 1022 rotates, the rotor 1022 can drive the blades 80 to rotate, and the blades 80 further drive the liquid refrigerant in the motor chamber 1082 to cool the motor 102 .
- the liquid refrigerant enters the motor cavity 1082 through the liquid inlet 110 and contacts the blade 80 .
- the rotor 1022 rotates, and the rotor 1022 drives the blade 80 to rotate. After the blade 80 contacts with the liquid refrigerant, it will drive the liquid refrigerant to flow, speed up the flow speed of the liquid refrigerant, and then accelerate the evaporative cooling of the liquid refrigerant.
- the casing 108 and the motor 102 jointly define a refrigerant channel, the inlet end of the refrigerant channel communicates with the liquid inlet 110, and when the rotor 1022 drives the blade 80 to rotate, the blade 80 can drive the liquid refrigerant to flow in the refrigerant channel
- the refrigerant channel includes a first refrigerant channel 803 extending axially along the rotor 1022 and a second refrigerant channel 804 extending radially along the rotor 1022 .
- FIGS. 3 and 4 indicate the flow direction of the refrigerant.
- the rotor 1022 can not only drive the liquid refrigerant to speed up the flow speed, but also drive the liquid refrigerant to flow in the refrigerant channel.
- the first refrigerant channel 803 extends along the axial direction of the rotor 1022 to sufficiently cool the stator 1021
- the second refrigerant channel 804 extends along the radial direction of the rotor 1022 to sufficiently cool the rotor 1022 .
- a channel extending axially along the rotor 1022 is provided in the stator winding 1023 , the first refrigerant flow channel 803 includes a channel, and the stator winding 1023 can be cooled when the liquid refrigerant enters the channel.
- the first refrigerant channel 803 includes a channel passing through the stator winding 1023, and the blade 80 drives the liquid refrigerant through the channel to enter the stator winding 1023, and can directly contact the coil of the stator winding 1023
- the refrigerant passing through the coil of the stator winding 1023 can evaporate and take away the heat of the coil, thereby cooling the stator winding 1023 .
- a second passage is defined between the inner surface of the stator 1021 and the outer surface of the rotor 1022 , and the second passage extends along the axial direction of the rotor 1022 , wherein the first refrigerant flow passage 803 further includes the second passage.
- the vane 80 can not only drive the liquid refrigerant to flow in the stator winding 1023 through the channel to cool the coil, but also drive the liquid refrigerant to flow in the second channel to cool the inner surface of the stator 1021 and the outer surface of the rotor 1022 .
- Such setting increases the circulation area of the refrigerant, further increases the contact area between the refrigerant and the stator 1021 and the rotor 1022 , and further increases the cooling effect of the refrigerant on the motor 102 in the motor cavity 1082 .
- the multiple blades 80 include multiple first blades 801 , and the multiple first blades 801 are sequentially arranged at intervals along the circumference of the rotor 1022 on the first blade of the rotor.
- the outer peripheral surface of the end, the first end of the first blade is connected to the outer peripheral surface of the first end of the rotor 1022, along the direction from the stator winding 1023 to the first end of the rotor, the first end of the first blade is inclined towards the first direction , the first direction is the direction in which the rotor 1022 rotates; wherein, when the rotor 1022 rotates, the first blade 801 can drive the liquid refrigerant to flow in the first liquid refrigerant channel, so that the liquid refrigerant passes through the first refrigerant from the first end of the rotor The runner 803 then reaches the second end of the rotor.
- the first blade 801 is obliquely arranged on the outer peripheral surface of the first end of the rotor, and when the first blade 801 rotates with the rotor 1022, it can drive the liquid refrigerant along the first refrigerant flow path 803 flow.
- Such arrangement can not only increase the flow velocity of the liquid refrigerant, but also increase the contact area between the liquid refrigerant and the stator 1021 , so as to increase the cooling effect of the liquid refrigerant on the motor 102 .
- a plurality of first blades 801 are sequentially and evenly spaced along the outer peripheral surface of the first end of the rotor.
- a plurality of first vanes 801 are evenly arranged, so that the liquid refrigerant in the first refrigerant channel 803 can flow evenly, so that the liquid refrigerant can evenly dissipate heat to the motor 102 .
- the plurality of blades 80 includes a plurality of second blades 802, and the plurality of second blades 802 are sequentially arranged at intervals on the outer peripheral surface of the second end of the rotor along the circumferential direction of the rotor 1022, and the second blades 802 is set parallel to the axis of the rotor 1022; wherein, when the rotor 1022 rotates, the second vane 802 can drive the liquid refrigerant to flow in the second refrigerant channel 804, and the second vane 802 can drive the liquid refrigerant flowing in the axial direction to turn into the
- the radially extending second refrigerant channel 804 is used to discharge the compressor 10 .
- the first blade 801 drives the liquid refrigerant to flow along the first refrigerant channel 803 to the second end of the rotor
- the second blade 802 is arranged parallel to the axis of the rotor 1022, and the rotor 1022
- the second vane 802 drives the liquid refrigerant to turn from one side of the second end of the rotor to the other side of the second end of the rotor, so that the liquid refrigerant can flow to the second end of the rotor, the second sealed cavity and the second bearing 1012 Allow to cool.
- a plurality of second vanes 802 are evenly arranged in sequence along the outer peripheral surface of the second end of the rotor.
- a plurality of second blades 802 are evenly arranged, so that the liquid refrigerant in the second refrigerant channel 804 can flow evenly, so that the liquid refrigerant can evenly dissipate heat to the motor 102 .
- the second blade 802 is arc-shaped, and the arc-shaped opening faces a first direction, wherein the first direction is the rotation direction of the rotor 1022 .
- the second vane 802 is arranged in an arc shape, which increases the contact area between the second vane 802 and the liquid refrigerant, so that when the second vane 802 rotates with the rotor 1022, it can drive more liquid refrigerant to flow.
- the flow rate of the liquid refrigerant in the second refrigerant flow channel 804 is increased to improve the cooling effect of the second refrigerant flow channel 804 on the motor 102 .
- the casing 108 is also provided with an exhaust port 109, and the exhaust port 109 is arranged at the bottom of the casing 108; wherein, the liquid inlet 110 is arranged at the top of the casing 108 , so that the liquid refrigerant can enter the motor chamber 1082 under the action of gravity, and can move along the radial direction of the rotor 1022 .
- the liquid inlet 110 is located at the top of the housing 108
- the exhaust port 109 is located at the bottom of the housing 108 .
- the other part of the liquid refrigerant is driven by the first blade 801 from the first end of the rotor through the first refrigerant channel 803 and reaches the second end of the rotor, and then under the action of the second blade 802 and gravity, the liquid refrigerant flows from the rotor One side of the second end of the rotor moves to the other side of the second end of the rotor to cool the second end of the rotor, the second bearing 1012 and the second sealed cavity.
- the cooling structure for the compressor of this embodiment can completely cool the motor 102 , improve the cooling effect, and realize the cooling of the compressor 10 under all working conditions.
- the heat dissipation structure for the compressor further includes a shaft sleeve, on which a plurality of blades 80 are arranged at intervals along the axial direction of the shaft sleeve, and the shaft sleeve can be sleeved on the outer peripheral surface of the rotor 1022 .
- the shaft sleeve includes a first shaft sleeve and a second shaft sleeve.
- a plurality of first blades 801 are arranged on the first shaft sleeve, and the plurality of first blades 801 are sequentially arranged at intervals along the circumferential direction of the first shaft sleeve.
- the plurality of second blades 802 is disposed on the second sleeve, and a plurality of second vanes 802 are sequentially arranged at intervals along the circumferential direction of the second sleeve.
- the blade 80 is detachably connected to the rotor 1022 .
- the blade 80 is detachably connected to the rotor 1022 , which facilitates maintenance and replacement of the blade 80 . Moreover, when the motor 102 is turned on, the temperature of the motor 102 is relatively low, and when cooling is not required, the blades 80 may not be connected to the rotor 1022 , so as to save the energy consumption of the rotor 1022 rotating.
- the rotor 1022 is electromagnetically connected to the blade 80 .
- the rotor 1022 and the blade 80 can be controlled to be powered on and off according to the requirement, and then the rotor 1022 and the blade 80 can be controlled to be adsorbed or separated.
- the sleeve is detachably connected to the rotor 1022 .
- the shaft sleeve and the rotor 1022 are electromagnetically connected, wherein the rotor 1022 is provided with a mounting hole, the shaft sleeve is provided with a connecting pin, and the connecting pin and the shaft sleeve are connected by a spring, so that the connecting pin can perform telescopic movement relative to the shaft sleeve .
- the connecting pin is adapted to the mounting hole, and when the connecting pin is located in the mounting hole, the sleeve is connected to the rotor 1022 so that the blade 80 is mounted on the rotor 1022 .
- the shaft sleeve includes an electromagnetic device.
- the electromagnetic device When the electromagnetic device is energized, the electromagnetic device generates a magnetic force, and the electromagnetic device attracts the connecting pin to move toward the shaft sleeve, so that the connecting pin is separated from the mounting hole. At this time, the sleeve is separated from the rotor 1022 , and the blade 80 is also separated from the rotor 1022 .
- the blade 80 and the rotor 1022 may also be fixedly connected.
- the blade 80 is fixedly connected to the rotor 1022 , which increases the stability of the blade 80 when the rotor 1022 rotates, and prevents the blade 80 from falling off and affecting the normal operation of the compressor 10 .
- the casing 108 defines a cooling pipeline 104 (hereinafter collectively referred to as the first cooling pipeline 104 for ease of distinction), and the first cooling pipeline 104 communicates with the liquid inlet 110 and the motor cavity 1082;
- the heat dissipation structure also includes a throttling device 105 (hereinafter collectively referred to as the first throttling device 105 for the sake of distinction), the first throttling device 105 is arranged on the first cooling pipeline 104, and is used to change the liquid refrigerant into a gas-liquid mixed state refrigerant, so that the gas-liquid mixed state refrigerant enters the motor chamber 1082.
- the first throttling device 105 turns the liquid refrigerant into a mist-like gas-liquid mixed refrigerant and then sprays it into the motor chamber 1082 to increase the contact area between the refrigerant and the blade 80 and facilitate the driving effect of the blade 80 on the refrigerant .
- the first throttling device 105 may be a capillary device, a micro orifice, and the like.
- the cooling structure for the compressor further includes a second regulating valve, and the second regulating valve is arranged in the first cooling pipeline 104 for adjusting the flow rate of the liquid refrigerant in the first cooling pipeline 104 .
- the second regulating valve and the first throttling device 105 are arranged in sequence.
- an embodiment of the present disclosure further provides a compressor 10, including a heat dissipation structure for a compressor according to any one of the above embodiments.
- the compressor 10 provided in the embodiments of the present disclosure includes all the beneficial effects of the heat dissipation structure for compressors in any of the above embodiments because it includes the heat dissipation structure for compressors in any of the above embodiments, I won't repeat them here.
- the arrows with thick solid lines indicate the flow direction of the liquid refrigerant in the air supply pipeline 103 and the cooling pipeline 104
- the arrows with thin solid lines indicate the flow direction of the refrigerant in the first refrigerant flow channel 803 and the second refrigerant flow channel 804. Flow direction.
- the compressor 10 includes, but is not limited to, an air suspension compressor, a magnetic suspension compressor, a centrifugal compressor, a gas-liquid hybrid bearing compressor, a shaft-lifting compressor with a gas refrigerant or a liquid refrigerant, and the like.
- the compressor shown in Figure 3 is suitable for compressors that do not require air supply, such as magnetic levitation compressors and centrifugal compressors.
- the compressor shown in Figure 4 is suitable for air suspension compressors, gas-liquid hybrid bearing compressors, gas refrigerant or liquid refrigerant shaft-lifting compressors that require gas supply, and the like. It can be understood that the compressor shown in Figure 3 is also applicable to air suspension compressors, gas-liquid hybrid bearing compressors, gas refrigerant or liquid refrigerant shaft-lifting compressors that require air supply, and the like.
- the casing 108 also defines an air supply pipeline 103 , the air supply pipeline 103 communicates with the liquid inlet 110 and the bearing 101 , and the liquid refrigerant changes into a gas refrigerant in the air supply pipeline 103 to support the bearing 101 .
- the gaseous refrigerant in the gas supply pipeline 103 can be directly obtained from the outside through the gas supply pipeline 103, without relying only on the gaseous refrigerant generated after the motor 102 is cooled by the liquid refrigerant in the first cooling pipeline 104, thereby ensuring the gas entering the bearing 101, To ensure the stability of the air supply to the bearing 101.
- the number of liquid inlets 110 can be multiple, and the plurality of liquid inlets 110 include a first liquid inlet and a second liquid inlet, the first liquid inlet 110 is in communication with the gas supply pipeline 103, and the second The liquid inlet 110 communicates with the first cooling pipeline 104 .
- the first cooling pipeline 104 and the gas supply pipeline 103 are independent of each other and do not interfere with each other, and the pressure of the liquid refrigerant in the gas supply pipeline 103 and the flow rate of the liquid refrigerant in the first cooling pipeline 104 can be independently adjusted. It can not only ensure the required gaseous refrigerant for the suspension bearing 101 , but also fully cool the motor 102 , thereby ensuring the reliable operation of the compressor 10 .
- the first cooling pipeline 104 and the air supply pipeline 103 are both connected to the liquid inlet 110, wherein, after the liquid refrigerant flows into the liquid inlet 110, a part of the liquid refrigerant enters
- the first cooling pipeline 104 is used to cool the motor 102 , and another part of the liquid refrigerant enters the air supply pipeline 103 , and changes from liquid to gas in the air supply pipeline 103 to suspend the bearing 101 .
- the compressor 10 of this embodiment After the liquid refrigerant passes through the liquid inlet 110 , part of the liquid refrigerant enters the first cooling pipeline 104 to cool the motor 102 to ensure the normal operation of the motor 102 of the compressor 10 . Another part of the liquid refrigerant enters the air supply pipeline 103 and changes from liquid to gas in the air supply pipeline 103 to suspend the bearing 101 .
- one liquid inlet 110 can be used to feed the suspension bearing 101 and the cooling compressor 10 at the same time, which facilitates the connection of the external liquid extraction pipeline 30 and facilitates the installation of the compressor 10 .
- the compressor 10 further includes a second throttling device 1051 , and the second throttling device 1051 is disposed on the gas supply pipeline 103 for changing the liquid refrigerant in the gas supply pipeline 103 into a gas refrigerant.
- the liquid refrigerant in the air supply pipeline 103 is throttled by the second throttling device 1051 and becomes a gaseous refrigerant, and the gaseous refrigerant is supplied to the bearing 101 to suspend the bearing 101 .
- the second throttling device 1051 is provided in the air supply pipeline 103 , which can save the heating device, etc., and reduce the energy consumption of the compressor 10 .
- the second throttling device 1051 includes a micro orifice, a capillary throttling device, and the like.
- the principle of throttling by the throttling device is: the liquid refrigerant will form a local contraction at the throttling device, so that the flow rate of the liquid refrigerant increases and the static pressure decreases, so a static pressure difference is generated before and after the throttling device. Furthermore, the pressure of the liquid refrigerant is reduced gradually to become a gas refrigerant, and the gas refrigerant can suspend the bearing 101 .
- the bearing 101 will also generate heat, and the liquid refrigerant in the air supply pipeline 103 can also flow directly to the bearing 101, and the liquid refrigerant can exchange heat with the bearing 101. After the heat exchange, the liquid refrigerant into a gaseous refrigerant.
- Such arrangement can not only supply air to the bearing 101 , but also cool the bearing 101 to ensure the normal operation of the bearing 101 and further ensure the reliable movement of the compressor 10 .
- the liquid refrigerant will become a gas-liquid mixed mist refrigerant after passing through the second throttling device 1051 , and the mist refrigerant can not only support the suspension bearing 101 , but also cool the bearing 101 .
- the compressor 10 further includes a communication pipeline, which connects the first cooling pipeline 104 and the air supply pipeline 103, so that the gaseous refrigerant after heat exchange with the motor 102 flows to the bearing 101 to suspend the bearing 101 .
- the liquid refrigerant in the first cooling pipeline 104 cools down the motor 102 and absorbs the heat of the motor 102 , it is vaporized into a gaseous refrigerant, and the pressure in the first cooling pipeline 104 increases.
- the gaseous refrigerant enters the air supply pipeline 103 through the communication pipeline.
- the pressure in the first cooling pipeline 104 can be reduced, so that the liquid refrigerant can circulate normally.
- the gas supply pipeline 103 is replenished with gaseous refrigerant through the communication pipeline, the air pressure in the gas supply pipeline 103 is increased, the bearing 101 is suspended, and the compressor 10 works normally.
- the refrigerant can be used more rationally, the utilization rate of the gaseous refrigerant can be improved, the energy consumption of the compressor 10 can be reduced, and the use cost can be reduced.
- the compressor 10 further includes an injection device, which is arranged on the gas supply pipeline 103, and the communication pipeline communicates with the gas supply pipeline 103 through the injection device.
- the communication pipeline communicates with the gas supply pipeline 103 through the injection device.
- the gaseous refrigerant provided by the communication pipeline ejects the liquid refrigerant in the gas supply pipeline 103, so that the liquid refrigerant in the gas supply pipeline 103 becomes high pressure.
- gas-liquid two-phase refrigerant The high-pressure gas-liquid two-phase refrigerant is supplied to the bearing 101 to suspend the bearing 101 and the compressor 10 operates normally.
- the injection device and the second throttling device 1051 are arranged in sequence.
- the compressor 10 further includes a pressure regulating device, which is provided in the gas supply pipeline 103 and used to adjust the pressure of the gas supply pipeline.
- the pressure regulating device can adjust the pressure of the liquid refrigerant in the air supply pipeline 103 to ensure that the pressure of the liquid refrigerant flowing to the second throttling device 1051 meets the demand, so that the pressure of the liquid refrigerant passing through the second throttling The pressure of the refrigerant throttled by the device 1051 meets the suspension pressure of the bearing 101 .
- the pressure regulating device includes a first regulating valve, the first regulating valve is arranged in the gas supply pipeline 103, and the first regulating valve can adjust the flow rate of the liquid refrigerant in the gas supply pipeline 103 to adjust the pressure of the gas supply pipeline.
- the gas supply pipeline 103 is defined by the casing 108 of the compressor 10, so the pipeline area of the gas supply pipeline 103 is fixed, and the first regulating valve can adjust the flow rate of the liquid refrigerant in the gas supply pipeline 103, wherein, As the flow rate of the liquid refrigerant increases, the flow rate also increases, and the pressure of the liquid refrigerant also increases. Similarly, when the flow rate of the liquid refrigerant decreases, the flow rate also decreases, and the pressure of the liquid refrigerant also decreases.
- the compressor 10 also includes a second regulating valve, a first detection device and a controller; the second regulating valve is arranged on the first cooling pipeline 104, and is used to adjust the flow rate of the liquid refrigerant in the first cooling pipeline 104; the first detection device is provided in the gas supply pipeline 103 to detect the pressure of the gas supply pipeline.
- the controller is connected to the first regulating valve, the first regulating valve and the first detection device, and the controller can receive the pressure of the gas supply pipeline, and according to The pressure of the air supply line regulates the opening degrees of the first regulating valve and the opening degrees of the second regulating valve.
- the pressures of the gas supply pipeline 103 and the first cooling pipeline 104 are adjusted through the first regulating valve and the second regulating valve, thereby enabling The pressure of the refrigerant flowing to the bearing 101 is adjusted to ensure that the pressure of the refrigerant flowing to the bearing 101 can suspend the bearing 101 .
- the first detection device is a pressure sensor.
- the controller controls the opening of the second regulating valve to decrease, and controls the first regulating valve to increase the opening to increase the pressure of the gas supply pipeline.
- the pressure of the liquid refrigerant in the air supply pipeline 103 is relatively small, which will cause the pressure of the refrigerant flowing to the bearing 101 to be too small to suspend the bearing 101, so
- the opening of the second regulating valve is controlled to decrease to reduce the refrigerant flow rate of the first cooling pipeline 104 .
- the opening of the first regulating valve is controlled to increase the flow rate of the air supply pipeline 103 to increase the pressure of the refrigerant in the air supply pipeline 103 to ensure that the pressure of the refrigerant flowing to the bearing 101 can suspend the bearing 101 .
- the controller controls the opening of the second regulating valve to increase, and controls the first regulating valve to decrease the opening to reduce the pressure of the gas supply pipeline.
- the opening degree of the second regulating valve is controlled to increase to increase the refrigerant flow rate of the first cooling pipeline 104 .
- the opening of the first regulating valve is controlled to reduce the flow rate of the air supply pipeline 103, so as to reduce the pressure of the refrigerant in the air supply pipeline 103, so as to ensure that the pressure of the refrigerant flowing to the bearing 101 can not only suspend the bearing 101, but also The bearing 101 will be damaged.
- the first regulating valve is a solenoid valve or a pressure regulating valve 304 and the like
- the second regulating valve is a solenoid valve or a flow regulating valve and the like.
- the controller controls the opening of the first regulating valve to maintain the pressure of the gas supply pipeline; wherein , the first preset pressure is less than the second preset pressure.
- the pressure of the gas supply pipeline when the pressure of the gas supply pipeline is greater than or equal to the first preset pressure and less than or equal to the second preset pressure, the pressure of the liquid refrigerant in the gas supply pipeline 103 after flowing to the bearing 101 is higher than that of the bearing 101 Within the required pressure range, not only the bearing 101 can be suspended, but also the bearing 101 will not be damaged.
- the controller controls the opening of the pressure regulating valve 304 to maintain the pressure of the refrigerant in the air supply pipeline 103 .
- the first preset pressure may be the minimum critical value of the pressure required by the bearing 101
- the second preset pressure may be the maximum critical value of the pressure required by the bearing 101
- the minimum limit value of the pressure required by the bearing 101 is the third preset pressure
- the maximum limit value of the pressure required by the bearing 101 is the fourth preset pressure.
- the third preset pressure is lower than the first preset pressure
- the fourth preset pressure is higher than the second preset pressure.
- the third preset pressure is lower than the first preset pressure, so as to ensure that the bearing 101 will not be damaged when the adjusted liquid refrigerant flows to the bearing 101 .
- the controller timely reduces the pressure of the liquid refrigerant in the gas supply pipeline 103 to prevent the bearing 101 from being under the required pressure.
- the compressor 10 also includes a second detection device, the second detection device is arranged in the motor cavity 1082, and is used to detect the temperature of the motor cavity 1082; the controller is connected with the second detection device, and the controller can receive the motor cavity 1082 temperature.
- the second detection device is arranged in the motor cavity 1082, and is used to detect the temperature of the motor cavity 1082; the controller is connected with the second detection device, and the controller can receive the motor cavity 1082 temperature.
- the motor 102 includes a stator 1021 and a rotor 1022.
- the rotor 1022 is installed in the stator 1021 and can rotate relative to the stator 1021.
- both the stator 1021 and the rotor 1022 will generate heat, which will cause the motor cavity 1082 temperature rise.
- the controller can obtain the heating condition of the motor 102 .
- the second detection device is a temperature sensor.
- the controller controls the opening degree of the second regulating valve according to the temperature in the motor cavity 1082 .
- the first regulating valve can operate in the range where the pressure of the gas supply pipeline is greater than or equal to the first preset pressure and less than or equal to the second preset pressure.
- the flow rate of the first cooling pipeline 104 can be adjusted by adjusting the opening of the second regulating valve, and then the flow rate of the liquid refrigerant flowing to the motor 102 can be adjusted to increase the cooling effect of the motor 102 .
- the opening degree of the second regulating valve is directly proportional to the temperature of the motor cavity 1082 .
- the higher the temperature of the motor cavity, the larger the opening of the second regulating valve, the greater the refrigerant flow rate of the first cooling pipeline 104, and the first cooling pipeline 104 can release more liquid refrigerant to the motor 102 , to increase the cooling effect of the motor 102.
- the opening degree of the second regulating valve is reduced, and the refrigerant flow rate of the first cooling pipeline 104 is reduced, thereby reducing the liquid refrigerant flowing to the motor 102 and preventing the liquid refrigerant flowing to the motor 102 If it is too much, the vaporization will not be sufficient, resulting in liquid accumulation inside the compressor 10, thereby affecting the normal operation of the compressor 10.
- the opening degree of the second regulating valve is X
- the temperature of the motor cavity 1082 is T
- the casing 108 also defines a second cooling pipeline, and the second cooling pipeline communicates with the liquid inlet 110.
- the inner wall of the casing 108 is provided with a spiral groove, and the spiral groove is connected to the motor 102.
- the outer peripheral surface of the stator 1021 forms a spiral cooling channel 111 , the inlet end of the spiral cooling channel 111 communicates with the liquid outlet of the second cooling pipeline, and the outlet end of the spiral cooling channel 111 communicates with the motor cavity 1082 .
- the second cooling pipeline is used to cool the outer surface of the stator 1021, and the spiral cooling channel 111 increases the contact area between the liquid refrigerant and the outer peripheral surface of the stator 1021 of the motor 102, thereby improving the liquid refrigerant to the motor 102.
- the liquid refrigerant flows into the motor cavity 1082 after being cooled by the spiral cooling channel 111 , and then is discharged from the motor cavity 1082 through the exhaust port 109 .
- the housing 108 also defines a third cooling pipeline 104, the outlet end of the third cooling pipeline 104 communicates with the inlet end of the first cooling pipeline 104 and the inlet end of the second cooling pipeline, and the second The inlet end of the third cooling pipeline 104 communicates with the liquid inlet 110 .
- the liquid refrigerant first enters the third cooling pipeline 104 through the liquid inlet 110, and then splits at the outlet end of the third cooling pipeline 104, part of it flows into the first cooling pipeline 104, and the other part flows into the second cooling pipeline road.
- the compressor 10 further includes a third detection device, the third detection device is located at the bottom of the motor cavity 1082 , and the third detection device can detect the content of the liquid refrigerant at the bottom of the motor cavity 1082 .
- the controller is connected with the third detection device, and the controller can control the opening degree of the second regulating valve according to the content of the liquid refrigerant at the bottom of the motor cavity 1082 .
- the controller can control the second regulating valve according to the content of the liquid refrigerant at the bottom of the motor chamber 1082.
- the opening degree is to avoid accumulation of liquid refrigerant in the motor cavity 1082 .
- the controller controls the second regulating valve to reduce the opening to reduce the refrigerant flow rate of the first cooling pipeline 104, thereby preventing the liquid refrigerant from continuing to flow in the motor chamber 1082. memory volume.
- the preset content is the content of the liquid refrigerant that can evaporate by itself at the existing temperature in the motor chamber 1082 .
- the controller may continue to control the opening of the second regulating valve according to the temperature of the motor chamber 1082 .
- the third detection device may be a liquid level sensor, a water sensitive sensor or a water immersion sensor, etc.
- the multiple bearings 101 include a first bearing 1011 and a second bearing 1012 , and the first bearing 1011 and the second bearing 1012 are respectively located at two ends of the rotor 1022 to support the rotor 1022 .
- the number of air supply pipelines 103 is also multiple, and the number of air supply pipelines 103 is equal to and corresponds to the number of bearings 101 , so as to ensure the air supply of each bearing 101 .
- the liquid inlet 110 communicates with both the first gas supply pipeline 1031 and the second gas supply pipeline 1032, wherein the first regulating valve includes a first sub-regulating valve and a second sub-regulating valve, and the first sub-regulating valve It is installed in the first air supply pipeline 1031 , and the second sub-regulator valve is installed in the second air supply pipeline 1032 .
- the number of the second throttling device 1051 is the same as the number of the gas supply pipeline 103 and corresponds one by one.
- the throttling device 105 includes a first sub-throttling device 10511 and a second sub-throttling device 10512.
- the first sub-throttling device 10511 is located at In the first gas supply pipeline 1031
- the second sub-throttling device 10512 is located in the second gas supply pipeline 1032 .
- the controller obtains the distances between the liquid inlet 110 and the first bearing 1011 and the second bearing 1012 respectively, and controls the first sub-regulating valve and the second bearing according to the distances between the liquid inlet 110 and the first bearing 1011 and the second bearing 1012
- the second sub-adjusts the opening of the valve so that the pressure of the refrigerant suspending the first bearing 1011 is the same as the pressure of the refrigerant suspending the second bearing 1012 .
- an embodiment of the present disclosure also provides a liquid supply system for a compressor.
- the liquid supply system for a compressor includes the compressor 10 and the main refrigerant circuit of any one of the above embodiments, and the main refrigerant circuit A liquid intake port is provided, and the liquid intake port communicates with the liquid inlet port 110 through the liquid intake pipeline 30 .
- the liquid supply system of the compressor in the embodiments of the present disclosure includes the compressor 10 in any one of the above-mentioned embodiments, so it has all the beneficial effects of the compressor 10 in any one of the above-mentioned embodiments, and will not be repeated here.
- arrows in Fig. 1 and Fig. 2 indicate the flow direction of the refrigerant in the liquid supply system of the compressor.
- An embodiment of the present disclosure provides a liquid supply system for a compressor.
- the liquid supply system for a compressor includes a main refrigerant circuit, and the main refrigerant circuit includes a compressor 10 , a condenser 20 , and a third throttling device connected through a refrigerant pipeline 60 50 and evaporator 40.
- the refrigerant pipeline 60 includes a first refrigerant pipeline, a second refrigerant pipeline and a third refrigerant pipeline.
- the evaporator 40 transmits the low-temperature and low-pressure gaseous refrigerant to the compressor 10 through the first refrigerant pipeline 60 , and the compressor 10 compresses the low-temperature and low-pressure gaseous refrigerant into a high-temperature and high-pressure gaseous refrigerant, and then passes the second refrigerant pipeline 60 to compress the high-temperature and high-pressure gaseous refrigerant.
- the gaseous refrigerant is delivered to the condenser 20.
- the high-temperature and high-pressure gaseous refrigerant becomes a liquid refrigerant at normal temperature and high pressure after the condenser 20 dissipates heat.
- the normal temperature and high pressure liquid refrigerant returns to the evaporator 40 after passing through the third refrigerant pipeline and the third throttling device 50 .
- the room-temperature and high-pressure liquid refrigerant reaches the evaporator 40 from the third throttling device 50 and the space suddenly increases, the pressure decreases, and the liquid refrigerant becomes a low-temperature and low-pressure liquid refrigerant.
- the low-temperature and low-pressure liquid refrigerant will be vaporized in the evaporator 40 to become a low-temperature and low-pressure gaseous refrigerant.
- the evaporator 40 transmits the low-temperature and low-pressure gaseous refrigerant to the compressor 10 again through the first refrigerant pipeline to complete the refrigeration cycle.
- the liquid supply system of the compressor also includes an exhaust pipeline 701, which communicates with the exhaust port 109 and the evaporator 40, so as to cool the gaseous refrigerant inside the compressor 10 and/or supply the gas The gaseous refrigerant is delivered to the inside of the evaporator 40 .
- the liquid intake port is arranged in the condenser 20, and the liquid refrigerant in the condenser 20 can flow into the liquid intake pipeline 30 through the liquid intake port, and then enter the interior of the compressor 10 through the liquid intake port 110, and the liquid refrigerant in the compressor 10
- the interior can be turned into a gaseous refrigerant to suspend the bearing 101 and cool the motor 102 .
- the liquid refrigerant is directly taken from the condenser 20 and directly supplied to the interior of the compressor 10, which saves components such as an air supply tank and a heating device for supplying air outside the compressor 10, and saves energy. Consumption, optimize the system.
- the liquid refrigerant flowing in through the liquid inlet 110 is a high-pressure liquid refrigerant, and the pressure of the high-pressure liquid refrigerant can meet the pressure required for the bearing 101 to suspend, so as to reduce the pressure adjustment of the liquid refrigerant entering the compressor 10 .
- the condenser 20 includes a liquid bag 201 , and the liquid intake port is arranged on the liquid bag 201 .
- the condenser 20 is the point with the highest pressure of the liquid refrigerant in the main refrigerant circuit
- the liquid bag 201 is the point with the highest pressure of the liquid refrigerant in the condenser 20, so the liquid bag 201 is the point with the highest pressure in the main refrigerant circuit.
- Taking the liquid refrigerant from the liquid bag 201 can ensure the pressure of the liquid refrigerant to the greatest extent. On the one hand, it ensures the flow of the liquid refrigerant in the first liquid extraction pipeline 301. On the other hand, it saves the energy consumption of the pressurizing device 3022, thereby reducing The energy consumption of the liquid supply system of the entire compressor.
- the liquid extraction pipeline 30 includes a first liquid extraction pipeline 301, and the first liquid extraction pipeline 301 is communicated between the liquid inlet 110 and the liquid extraction port, and the liquid refrigerant in the condenser 20 can flow in the condenser 20 Under the action of the pressure difference with the compressor 10 , it flows into the compressor 10 autonomously through the first liquid extraction pipeline 301 .
- the liquid refrigerant is directly taken from the condenser 20 and enters the compressor 10.
- the pressure in the condenser 20 is greater than the compression
- the liquid refrigerant can flow into the compressor 10 autonomously from the first liquid extraction pipeline 301 under the action of the pressure difference between the condenser 20 and the compressor 10 .
- Such setting saves the setting of the driving device of the liquid-taking pipeline 30, optimizes the system, and saves energy consumption.
- the liquid refrigerant in the condenser 20 can flow into the inlet by itself through the liquid inlet and the first liquid inlet pipeline 301.
- the liquid port 110 further enters the interior of the compressor 10 without a driving device, which saves energy consumption.
- the pressure at the liquid inlet 110 is greater than or equal to the pressure at the bearing 101, so the pressure of the liquid refrigerant in the condenser 20 is greater than the pressure at the liquid inlet 110 of the compressor 10. In some cases, the pressure of the liquid refrigerant in the condenser 20 is also greater than or equal to the pressure of the bearing 101 . In this embodiment, when the pressure of the liquid refrigerant in the condenser 20 is greater than the pressure of the liquid inlet 110 of the compressor 10, the liquid refrigerant in the condenser 20 can be autonomously It flows into the liquid inlet 110 and then flows to the bearing 101.
- the liquid extraction pipeline 30 also includes a second liquid extraction pipeline 302 and a pressurizing device 3022, the second liquid extraction pipeline 302 is arranged in parallel with the first liquid extraction pipeline 301; the pressurizing device 3022 is arranged on the second The liquid intake line 302 and the pressurizing device 3022 can pressurize the liquid refrigerant flowing out through the liquid intake port, and drive the pressurized liquid refrigerant to flow into the liquid inlet 110 through the second liquid intake line 302 and then enter the compressor 10 internal.
- the pressure in the condenser 20 when the pressure in the condenser 20 is low, such as when the compressor 10 is started up or the temperature of the cooling water is low, the pressure in the condenser 20 is low, causing the condenser 20 to The liquid refrigerant in the condenser cannot directly flow into the compressor 10 or the pressure of the liquid refrigerant in the condenser 20 does not meet the pressure required by the bearing 101 .
- the pressurizing device 3022 of the second liquid extraction pipeline 302 can pressurize the liquid refrigerant flowing out of the condenser 20 and then send it into the compressor 10 to ensure that the pressure of the liquid refrigerant meets the pressure required by the bearing 101, thereby ensuring that the compressor 10 for normal operation.
- the pressurizing device 3022 may be a refrigerant pump, a gear pump, etc., capable of pressurizing the liquid refrigerant and driving the liquid refrigerant to flow in the first liquid extraction pipeline 301 .
- the fourth detection device is a pressure sensor installed inside the condenser 20 .
- the first solenoid valve 3011 is controlled to open and the second solenoid valve 3021 is closed, so that the first liquid-taking pipeline 301 leads to and the second liquid extraction pipeline 302 is disconnected; wherein, the fifth preset pressure is greater than the pressure of the liquid inlet 110, so that the liquid refrigerant in the condenser 20 can be under the pressure difference between the condenser 20 and the compressor 10 , flows into the compressor 10 through the first liquid extraction pipeline 301 .
- the liquid refrigerant in the condenser 20 can be under the action of the pressure difference between the condenser 20 and the compressor 10 It flows into the inside of the compressor 10 autonomously.
- the controller controls the first liquid extraction pipeline 301 to be connected to the second liquid extraction pipeline 302 to disconnect, so that the pressurizing device 3022 does not need to work, which saves the energy consumption of the liquid supply system of the compressor.
- the liquid supply system of the compressor further includes a filter 303, a pressure regulating valve 304 and a check valve 305, and the filter 303, the pressure regulating valve 304 and the check valve 305 are all arranged in the liquid extraction pipeline 30; wherein, Along the flow direction of the liquid refrigerant in the liquid extraction pipeline 30 , a filter 303 , a pressure regulating valve 304 and a check valve 305 are arranged in sequence.
- the filter 303 can filter impurities in the liquid refrigerant to prevent impurities from entering the compressor 10 and damaging the compressor 10 .
- the check valve 305 can prevent the liquid refrigerant from flowing back and ensure the one-way flow of the liquid refrigerant in the liquid extraction pipeline 30 .
- a filter 303, a pressure regulating valve 304 and a check valve 305 are arranged in sequence.
- the filter 303 can protect the pressure regulating valve 304, and the proximity of the check valve 305 to the compressor 10 can effectively avoid
- the liquid refrigerant can enter the interior of the compressor 10 and then split to flow to the gas supply pipeline 103 and the first cooling pipeline 104, or as shown in FIG. 2, the liquid refrigerant can then enter the compressor 10 front split flow, a part flows into the air supply pipeline 103, and the other part flows into the first cooling pipeline 104.
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Abstract
本申请涉及制冷设备技术领域,公开一种用于压缩机的散热结构,包括:壳体,限定出具有进液口的电机腔,液态冷媒能够通过所述进液口进入所述电机腔;电机,位于所述电机腔内,所述电机包括转子,所述转子可转动地位于所述电机腔内;叶片,设于所述转子;其中,所述转子转动时,所述转子能够带动所述叶片转动,所述叶片进而带动所述电机腔内的液态冷媒流动,以冷却所述电机。增加了冷媒对电机的冷却效果,实现压缩机的全工况冷却。本申请还公开一种压缩机。
Description
本申请基于申请号为202111386887.9、申请日为2021年11月22日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
本申请涉及制冷设备技术领域,例如涉及一种用于压缩机的散热结构及压缩机。
目前,高速度型压缩机中,压缩机在工作中,电机会产生大量热量。相关技术中,可以向压缩机内部提供液态冷媒以冷却电机。
现有技术中,公开一种电机冷媒冷却结构,包括机座、定子铁心和转子铁心,定子铁心通过过盈配合装配于机座的内部,转子铁心设于定子铁心的内部,机座设有冷媒入口以及与冷媒入口相连、用以供冷媒流动以冷却定子铁心的外圆面的冷媒流道,定子铁心的第一侧设有用以收容从冷媒流道的出口流出的冷媒的第一腔体,定子铁心和转子铁心之间形成有用以供第一腔体中的冷媒流入以冷却定子铁心的内圆面和转子铁心外圆面的气隙。
在实现本公开实施例的过程中,发现相关技术中至少存在如下问题:
冷媒进入冷媒流道后,无法对冷媒在冷媒流道的温度进行调节。如果进入机组的冷媒的温度较高,会导致冷媒对电机的冷却效果不佳,不能实现压缩机全工况冷却。
发明内容
为了对披露的实施例的一些方面有基本的理解,下面给出了简单的概括。所述概括不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围,而是作为后面的详细说明的序言。
本公开实施例提供一种用于压缩机的散热结构及压缩机,以降低冷媒进入压缩机内部后的温度,进而提高冷媒对电机的冷却效果,实现压缩机的全工况冷却。
本公开实施例提供一种用于压缩机的散热结构,所述用于压缩机的散热结构包括:壳体,限定出具有进液口的电机腔,液态冷媒能够通过所述进液口进入所述电机腔;电机,位于所述电机腔内,所述电机包括转子,所述转子可转动地位于所述电机腔内;叶片,设于所述转子;其中,所述转子转动时,所述转子能够带动所述叶片转动,所述叶片进而带 动所述电机腔内的液态冷媒流动,以冷却所述电机。
本公开实施例还提供一种压缩机,包括如上述实施例中任一项所述的用于压缩机的散热结构。
本公开实施例提供的用于压缩机散热结构及压缩机,可以实现以下技术效果:
叶片能够随转子的转动而运动,液态冷媒与叶片接触后,叶片能够带动冷媒流动。增加了液态冷媒的流动速度,加快了冷媒蒸发冷却,降低了液态冷媒的温度。同时,叶片带动冷媒流动,还增加了冷媒与电机的接触面积,增加了电机的冷却效果。通过本实施例的用于压缩机的散热结构增加了冷媒对电机的冷却效果,实现压缩机的全工况冷却。
以上的总体描述和下文中的描述仅是示例性和解释性的,不用于限制本申请。
一个或多个实施例通过与之对应的附图进行示例性说明,这些示例性说明和附图并不构成对实施例的限定,附图中具有相同参考数字标号的元件示为类似的元件,附图不构成比例限制,并且其中:
图1是本公开实施例提供的一个压缩机供液***的结构示意图;
图2是本公开实施例提供的另一个压缩机供液***的结构示意图;
图3是本公开实施例提供的一个压缩机内部的剖面结构示意图;
图4是本公开实施例提供的另一个压缩机内部的剖面结构示意图;
图5是本公开实施例提供的一个第一叶片和转子的配合结构示意图;
图6是本公开实施例提供的一个第二叶片和转子的配合结构示意图。
附图标记:
10、压缩机;101、轴承;1011、第一轴承;1012、第二轴承;102、电机;1021、定子;1022、转子;1023、定子绕组;103、供气管路;1031、第一供气管路;1032、第二供气管路;104、冷却管路(第一冷却管路);105、节流装置(第一节流装置);1051、第二节流装置;10511、第一子节流装置;10512、第二子节流装置;108、壳体;1082、电机腔;109、排气口;110、进液口;111、螺旋冷却流道;20、冷凝器;201、液囊;30、取液管路;301、第一取液管路;3011、第一电磁阀;302、第二取液管路;3021、第二电磁阀;3022、加压装置;303、过滤器;304、压力调节阀;305、止回阀;40、蒸发器;50、第三节流装置;60、冷媒管路;701、排气管路;80、叶片;801、第一叶片;802、第二叶片;803、第一冷媒流道;804、第二冷媒流道。
为了能够更加详尽地了解本公开实施例的特点与技术内容,下面结合附图对本公开实施例的实现进行详细阐述,所附附图仅供参考说明之用,并非用来限定本公开实施例。在以下的技术描述中,为方便解释起见,通过多个细节以提供对所披露实施例的充分理解。然而,在没有这些细节的情况下,一个或多个实施例仍然可以实施。在其它情况下,为简化附图,熟知的结构和装置可以简化展示。
本公开实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本公开实施例的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。
本公开实施例中,术语“上”、“下”、“内”、“中”、“外”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本公开实施例及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本公开实施例中的具体含义。
另外,术语“设置”、“连接”、“固定”应做广义理解。例如,“连接”可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本公开实施例中的具体含义。
除非另有说明,术语“多个”表示两个或两个以上。
术语“和/或”是一种描述对象的关联关系,表示可以存在三种关系。例如,A和/或B,表示:A或B,或,A和B这三种关系。
需要说明的是,在不冲突的情况下,本公开实施例中的实施例及实施例中的特征可以相互组合。
如图3和图4所示,本公开实施例提供一种压缩机10,压缩机10包括壳体108和电机102,电机102位于电机腔1082,电机102包括定子1021和转子1022,定子1021设有安装座,转子1022可转动地安装于安装座上,定子1021的主要作用是产生旋转磁场,而转子1022的主要作用是在旋转磁场中被磁力线切割进而产生(输出)电流。定子1021包 括定子铁心、定子绕组1023和机座,定子绕组1023嵌入定子铁心内。
定子绕组1023是指安装在定子1021上的绕组,也就是绕在定子铁心上面的铜线。定子绕组1023是由多个线圈或线圈组构成一相或整个电磁电路的统称。
压缩机10还包括轴承101,轴承101用于支撑转子1022转动,其中,转子1022穿过壳体108伸出至壳体108外部,轴承101支撑在转子1022和壳体108之间。轴承101、壳体108、转子1022和定子1021共同形成密封腔。
其中,轴承101包括第一轴承1011和第二轴承1012,第一轴承1011支撑在转子的第一端和壳体108之间,第一轴承1011、转子的第一端、壳体108和定子1021共同形成第一密封腔。第二轴承1012支撑在转子的第二端和壳体108之间,第二轴承1012、转子的第二端、壳体108和定子1021共同形成第二密封腔。
结合图3至图6所示,本公开实施例提供一种用于压缩机的散热结构,用于压缩机的散热结构包括壳体108、电机102和叶片80,壳体108限定出具有进液口110的电机腔1082,液态冷媒能够通过进液口110进入电机腔1082;电机102位于电机腔1082,电机102包括转子1022,转子1022可转动地位于电机腔1082;叶片80设于转子1022;其中,转子1022转动时,转子1022能够带动叶片80转动,叶片80进而带动电机腔1082的液态冷媒流动,以冷却电机102。
采用本实施例的用于压缩机的散热结构,液态冷媒经进液口110进入电机腔1082后,与叶片80接触。电机102工作时,转子1022转动,转子1022带动叶片80转动。叶片80与液态冷媒接触后,会带动液态冷媒流动,加快了液态冷媒的流动速度,进而加速了液态冷媒的蒸发冷却。通过叶片80的带动,不仅降低了液态冷媒的温度,也增加了液态冷媒与电机102的接触面积,进而提高了液态冷媒对电机102的冷却效果,实现了压缩机10的全工况冷却。
可选地,壳体108和电机102共同限定出冷媒流道,冷媒流道的入口端与进液口110相连通,转子1022带动叶片80转动时,叶片80能够带动液态冷媒在冷媒流道内流动;其中,冷媒流道包括沿转子1022轴向延伸的第一冷媒流道803和沿转子1022的径向延伸的第二冷媒流道804。
图3和图4中的箭头表示冷媒的流动方向。
采用本实施例的用于压缩机的散热结构,转子1022不仅能带动液态冷媒加快流动速度,还能够带动液态冷媒在冷媒流道内流动。第一冷媒流道803沿转子1022的轴向延伸,能够对定子1021进行充分的冷却,第二冷媒流道804沿转子1022的径向延伸能够对转子1022进行充分的冷却。通过冷媒流道和叶片80的设置,使得冷媒能够与转子1022和定子 1021充分接触,以增加电机102的冷却效果。
可选地,定子绕组1023内设有沿转子1022轴向延伸的通道,第一冷媒流道803包括通道,液态冷媒进入通道时能够对定子绕组1023进行冷却。
采用本实施例的用于压缩机的散热结构,第一冷媒流道803包括穿过定子绕组1023的通道,叶片80带动液态冷媒通过通道进入定子绕组1023内,能够与定子绕组1023的线圈直接接触,冷媒经过定子绕组1023的线圈能够蒸发带走线圈的热量,进而对定子绕组1023进行冷却。
可选地,定子1021的内表面和转子1022的外表面之间限定出第二通道,第二通道沿转子1022的轴向延伸,其中,第一冷媒流道803还包括第二通道。
本实施例中,叶片80不仅能驱动液态冷媒经通道在定子绕组1023内流动以冷却线圈,还可以驱动液态冷媒在第二通道内流道,以冷却定子1021的内表面和转子1022的外表面。这样设置,增加了冷媒的流通面积,进而增加了冷媒与定子1021和转子1022的接触面积,进一步增加了冷媒在电机腔1082对电机102的冷却效果。
可选地,如图5所示,叶片80的数量为多个,多个叶片80包括多个第一叶片801,多个第一叶片801沿转子1022的周向依次间隔设置于转子的第一端的外周面,第一叶片的第一端与转子1022的的第一端的外周面相连接,沿定子绕组1023到转子的第一端的方向,第一叶片的第一端朝向第一方向倾斜,第一方向为转子1022转动的方向;其中,转子1022转动时,第一叶片801能够驱动液态冷媒在第一液态冷媒流道内流动,以使液态冷媒从转子的第一端穿过第一冷媒流道803后到达转子的第二端。
采用本实施例的用于压缩机的散热结构,第一叶片801倾斜设置在转子的第一端的外周面,第一叶片801随转子1022转动时,能够带动液态冷媒沿第一冷媒流道803流动。这样设置,不仅能增加液态冷媒的流动速度,还能够增加液态冷媒与定子1021的接触面积,以增加液态冷媒对电机102的冷却效果。
可选地,多个第一叶片801沿转子的第一端的外周面依次均匀间隔设置。
本实施例中,多个第一叶片801均匀设置,能够使第一冷媒流道803内的液态冷媒均匀流动,以使液态冷媒能够均匀地对电机102进行散热。
可选地,如图6所示,多个叶片80包括多个第二叶片802,多个第二叶片802沿转子1022的周向依次间隔设置于转子的第二端的外周面,且第二叶片802与转子1022的轴线平行设置;其中,转子1022转动时,第二叶片802能够驱动液态冷媒在第二冷媒流道804内流动,第二叶片802能够驱动沿轴向流过来的液态冷媒转向进入沿径向延伸的第二冷媒流道804内,以排出压缩机10。
采用本实施例的用于压缩机的散热结构,第一叶片801驱动液态冷媒沿第一冷媒流道803流至转子的第二端后,第二叶片802与转子1022的轴线平行设置,转子1022转动时,第二叶片802驱动液态冷媒转向从转子的第二端的一侧流向转子的第二端的另一侧,以使液态冷媒能够对转子的第二端、第二密封腔和第二轴承1012进行冷却。
可选地,多个第二叶片802沿转子的第二端的外周面依次均匀设置。
本实施例中,多个第二叶片802均匀设置,能够使第二冷媒流道804内的液态冷媒均匀流动,以使液态冷媒能够均匀地对电机102进行散热。
可选地,如图6所示,第二叶片802呈弧形,弧形的开口朝向第一方向,其中,第一方向为转子1022的转动方向。
本实施例中,第二叶片802呈弧形设置,增加了第二叶片802与液态冷媒的接触面积,以使第二叶片802随转子1022转动时,能够驱动更多的液态冷媒进行流动,进而增加第二冷媒流道804内液态冷媒的流通量,提高第二冷媒流道804对电机102的冷却效果。
可选地,如图3和图4所示,壳体108还设有排气口109,且排气口109设于壳体108的底部;其中,进液口110设于壳体108的顶部,以使液态冷媒能够在重力作用下进入电机腔1082,并能够沿转子1022的径向运动。
本实施例中,进液口110位于壳体108的顶部,排气口109设于壳体108的底部。液态冷媒经壳体108的顶部进入电机腔1082后,一部分液态冷媒在重力作用下继续向壳体108底部运动,其中。该部分液态冷媒沿转子1022的径向,从转子的第一端的一侧运动到转子的第一端的另一侧,以冷却转子的第一端、第一轴承1011和第一密封腔进行冷却。另一部分液态冷媒经第一叶片801的驱动作用从转子的第一端穿过第一冷媒流道803后到达转子的第二端,然后在第二叶片802和重力的作用下,液态冷媒从转子的第二端的一侧运动到转子的第二端的另一侧,以冷却转子的第二端、第二轴承1012和第二密封腔。通过本实施例的用于压缩机的散热结构能够实现对电机102完全的冷却,提高冷却效果,实现压缩机10的全工况冷却。
可选地,用于压缩机的散热结构还包括轴套,多个叶片80沿轴套的轴向依次间隔设于轴套,轴套能够套设在转子1022外周面。
轴套包括第一轴套和第二轴套,多个第一叶片801设于第一轴套,且多个第一叶片801沿第一轴套的周向依次间隔设置,多个第二叶片802设于第二轴套,且多个第二叶片802沿第二轴套的周向依次间隔设置。
可选地,叶片80与转子1022可拆卸连接。
本实施例中,叶片80与转子1022可拆卸连接,便于叶片80的维修和更换。而且, 在电机102开启阶段,电机102的温度较低,不需要冷却时,叶片80可以不与转子1022相连接,以节省转子1022转动的能耗。
可选地,转子1022与叶片80采用电磁连接。
本实施例中,转子1022和叶片80可以根据需求控制通断电,进而控制转子1022与叶片80相吸附或相分离。
可选地,轴套与转子1022可拆卸连接。
比如,轴套与转子1022采用电磁连接,其中,转子1022设有安装孔,轴套设有连接销,连接销和轴套之间通过弹簧连接,以使连接销能够相对于轴套进行伸缩运动。其中,连接销与安装孔相适配,连接销位于安装孔内时,轴套与转子1022相连接,以使叶片80安装在转子1022上。
其中,连接销位于安装孔内部时,弹簧处于初始状态,连接销位于安装孔外部时,弹簧处于形变状态。轴套包括电磁装置,电磁装置通电时,电磁装置产生磁力,电磁装置吸引连接销朝向轴套运动,以使连接销脱离安装孔。此时,轴套与转子1022相分离,叶片80也与转子1022相分离。电磁装置断电时,轴套与连接销之间没有磁力,连接销能够在弹簧的弹离作用下,进入安装孔内,进而实现轴套与转子1022的连接,叶片80也实现与转子1022的连接。
可选地,叶片80与转子1022也可以固定连接。
本实施例中,叶片80与转子1022固定连接,增加了叶片80随转子1022转动时的稳定性,避免叶片80脱落对影响压缩机10的正常工作。
可选地,壳体108限定出冷却管路104(为了便于区分,以下统称为第一冷却管路104),第一冷却管路104连通进液口110和电机腔1082;用于压缩机的散热结构还包括节流装置105(为了便于区分,以下统称为第一节流装置105),第一节流装置105设于第一冷却管路104,用于将液态冷媒变为气液混合态的冷媒,使得气液混合态冷媒进入电机腔1082。
本实施例中,第一节流装置105将液态冷媒变为雾状的气液混合态冷媒后再喷入电机腔1082,以增加冷媒与叶片80的接触面积,便于叶片80对冷媒的驱动作用。
可选地,第一节流装置105可以为毛细装置、微型节流孔等。
可选地,用于压缩机的散热结构还包括第二调节阀,第二调节阀设于第一冷却管路104,用于调节第一冷却管路104的液态冷媒的流量。
可选地,沿第一冷却管路104的液态冷媒的流动方向,第二调节阀和第一节流装置105依次设置。
可选地,如图3和图4所示,本公开实施例还提供一种压缩机10,包括如上述实施例 中任一项的用于压缩机的散热结构。
本公开实施例提供的压缩机10,因包括上述实施例中任一项的用于压缩机的散热结构,因而具有上述实施例中任一项的用于压缩机的散热结构的全部有益效果,在此不再赘述。
图3和图4中粗实线的箭头表示供气管路103和冷却管路104内液态冷媒的流动方向,细实线的箭头表示第一冷媒流道803和第二冷媒流道804中冷媒的流动方向。
可选地,压缩机10包括但不限于气悬浮压缩机、磁悬浮压缩机、离心压缩机、气液混合轴承压缩机、气态冷媒或液态冷媒抬轴的压缩机等。如图3所示的压缩机适用于磁悬浮压缩机、离心压缩机等不需要供气的压缩机。如图4所示的压缩机适用于需要供气的气悬浮压缩机、气液混合轴承压缩机、气态冷媒或液态冷媒抬轴的压缩机等。可以理解为:图3所示的压缩机也适用于需要供气的气悬浮压缩机、气液混合轴承压缩机、气态冷媒或液态冷媒抬轴的压缩机等。
可选地,壳体108还限定出供气管路103,供气管路103连通进液口110与轴承101,液态冷媒在供气管路103变为气态冷媒以支撑轴承101。
供气管路103的气态冷媒能够通过供气管路103从外界直接获得,不需要仅依赖于第一冷却管路104的液态冷媒冷却电机102后产生的气态冷媒,进而能够保证进入轴承101的气体,以保证轴承101供气的稳定性。
可选地,进液口110的数量可以为多个,多个进液口110包括第一进液口和第二进液口,第一进液口110与供气管路103相连通,第二进液口110与第一冷却管路104相连通。
本实施例中,第一冷却管路104和供气管路103相互独立,互不干涉,可以独立调节供气管路103的液态冷媒的压力以及第一冷却管路104的液态冷媒的流量。既能保证悬浮轴承101的所需的气态冷媒,也能充分冷却电机102,进而保证压缩机10的可靠运行。
可选地,进液口110的数量为一个时,第一冷却管路104和供气管路103均与该进液口110相连通,其中,液态冷媒流入进液口110后,一部分液态冷媒进入第一冷却管路104用于冷却电机102,另一部分液态冷媒进入供气管路103,并在供气管路103内由液态变为气态以悬浮轴承101。
采用本实施例的压缩机10,液态冷媒经进液口110后,一部分液态冷媒进入第一冷却管路104用于冷却电机102,以保证压缩机10的电机102的正常工作。另一部分液态冷媒进入供气管路103并在供气管路103由液态变为气态,以悬浮轴承101。本公开实施例的压缩机10,利用一个进液口110进液可以同时满足悬浮轴承101和冷却压缩机10,便于外界取液管路30的连接,便于压缩机10的安装。
可选地,如图4所示,压缩机10还包括第二节流装置1051,第二节流装置1051设于供气管路103,用于将供气管路103的液态冷媒变为气态冷媒。
本公开实施例中,供气管路103内的液态冷媒经过第二节流装置1051节流后变为气态冷媒,气态冷媒供给轴承101,以使轴承101悬浮。在供气管路103内设置第二节流装置1051,可省去加热装置等,减少压缩机10的能耗。
可选地,第二节流装置1051包括微型节流孔、毛细节流装置等。
节流装置节流的原理为:液态冷媒将在节流装置处形成局部收缩,从而使流速液态冷媒增加,静压力降低,于是在节流装置前后产生了静压力差。进而使得液态冷媒逐渐降压变为气态冷媒,气态冷媒可以悬浮轴承101。
在实际应用中,由于压缩机10工作中,轴承101也会存在发热现象,供气管路103的液态冷媒也可以直接流至轴承101处,液态冷媒能够与轴承101换热,换热后液态冷媒变为气态冷媒。这样设置,不仅能够为轴承101供气,还能够冷却轴承101,保证轴承101的正常运转,进而保证压缩机10的可靠运动。
在一些情况下,液态冷媒经过第二节流装置1051后会变成气液混合的雾状冷媒,雾状冷媒不仅可以支撑悬浮轴承101,还可以冷却轴承101。
可选地,压缩机10还包括连通管路,连通管路连通第一冷却管路104与供气管路103,以使与电机102换热后的气态冷媒流至轴承101处,以悬浮轴承101。
第一冷却管路104内的液态冷媒在给电机102降温吸收电机102的热量后,气化为气态冷媒,第一冷却管路104内的压力增加。气态冷媒通过连通管路进入供气管路103,一方面可减少第一冷却管路104内的压力,使液态冷媒正常流通。另一方面通过连通管路向供气管路103补充气态冷媒,增加供气管路103内的气压,使轴承101悬浮,压缩机10正常工作。
采用该可选实施例,可更加合理的利用冷媒,提高气态冷媒的利用率,减少压缩机10的运行能耗,降低使用成本。
可选地,压缩机10还包括引射装置,引射装置设于供气管路103,连通管路通过引射装置与供气管路103连通。
连通管路通过引射装置与供气管路103连通,在引射装置内,连通管路提供的气态冷媒引射供气管路103内的液态冷媒,使供气管路103内的液态冷媒变为高压的气液两相冷媒。高压的气液两相冷媒供给轴承101,使轴承101悬浮,压缩机10正常运行。
可选地,沿供气管路103内冷媒的流动方向,引射装置与第二节流装置1051依次设置。
可选地,压缩机10还包括压力调节装置,压力调节装置设于供气管路103,用于调节供气管路的压力。
本公开实施例中,压力调节装置可以对供气管路103内的液态冷媒的压力进行调节,以保证流至第二节流装置1051处的液态冷媒的压力满足需求,进而使经第二节流装置1051节流的冷媒的压力满足轴承101悬浮的压力。
可选地,压力调节装置包括第一调节阀,第一调节阀设于供气管路103,第一调节阀能够调节供气管路103的液态冷媒的流量以调节供气管路的压力。
本实施例中,供气管路103由压缩机10的壳体108限定,所以供气管路103的管路面积是固定的,第一调节阀能够调节供气管路103的液态冷媒的流量,其中,液态冷媒的流量增加,流速也增加,液态冷媒的压力也增加。同理,液态冷媒的流量减少,流速也减小,液态冷媒的压力也减小。
压缩机10还包括第二调节阀、第一检测装置和控制器;第二调节阀设于第一冷却管路104,用于调节第一冷却管路104的液态冷媒流量;第一检测装置设于供气管路103,以检测供气管路的压力。
可选地,在进液口110的数量为一个的情况下,控制器与第一调节阀、第一调节阀和第一检测装置均相连接,控制器能够接收供气管路的压力,并根据供气管路的压力调节第一调节阀的开度和第二调节阀的开度。
本实施例中,在经进液口110流入的液态冷媒的量不变的情况下,通过第一调节阀和第二调节阀调节供气管路103和第一冷却管路104的压力,进而能够调节流至轴承101的冷媒的压力,以保证流至轴承101的冷媒的压力能够悬浮轴承101。
第一检测装置为压力传感器。
可选地,在供气管路的压力小于第一预设压力的情况下,控制器控制第二调节阀减小开度,并控制第一调节阀增大开度以增加供气管路的压力。
本实施例中,供气管路103小于第一预设压力的情况下,供气管路103内液态冷媒的压力较小,会导致流至轴承101的冷媒压力较小,不足以悬浮轴承101,所以控制第二调节阀减小开度,减小第一冷却管路104的冷媒流量。同时控制第一调节阀增大开度,增加供气管路103的流量,以增加供气管路103的冷媒的压力,以保证流至轴承101的冷媒的压力能够悬浮轴承101。
可选地,在供气管路的压力大于第二预设压力的情况下,控制器控制第二调节阀增加开度,并控制第一调节阀减小开度以降低供气管路的压力。
本实施例中,供气管路103大于第二预设压力的情况下,供气管路103内液态冷媒的 压力较大,会导致流至轴承101的冷媒压力较高,对轴承101造成损坏。所以控制第二调节阀增加开度,增加第一冷却管路104的冷媒流量。同时控制第一调节阀减小开度,减小供气管路103的流量,以减小供气管路103的冷媒的压力,以保证流至轴承101的冷媒的压力不仅能够悬浮轴承101,还不会损坏轴承101。
可选地,第一调节阀为电磁阀或压力调节阀304等,第二调节阀为电磁阀或流量调节阀等。
可选地,在供气管路的压力大于或等于第一预设压力并小于或等于第二预设压力的情况下,控制器控制第一调节阀保持开度以保持供气管路的压力;其中,第一预设压力小于第二预设压力。
本实施例中,在供气管路的压力大于或等于第一预设压力并小于或等于第二预设压力的情况下,供气管路103内的液态冷媒流至轴承101后的压力在轴承101所需的压力范围内,不仅能够悬浮轴承101,还不会损坏轴承101。控制器控制压力调节阀304保持开度,以保持供气管路103的冷媒压力。
可选地,第一预设压力可以为轴承101所需压力的最小临界值,第二预设压力为轴承101所需压力的最大临界值。轴承101所需的压力的最小极限值为第三预设压力,轴承101所需的压力的最大极限值为第四预设压力。其中,第三预设压力小于第一预设压力,第四预设压力大于第二预设压力。
本实施例中,考虑到供气管路103的液态冷媒调节压力后流至轴承101需要时间,特别是压缩机10启动阶段,轴承101处没有气态冷媒,为了避免轴承101处的气态冷媒压力不足,第三预设压力小于第一预设压力,以保证调节后的液态冷媒流至轴承101的过程中,轴承101不会损坏。同样的,为了避免轴承101处气态冷媒的压力过高,在供气管路的压力达到第二预设压力,控制器及时调小供气管路103的液态冷媒压力,避免轴承101处于所需压力的最大极限值,以对轴承101造成损坏。
可选地,压缩机10还包括第二检测装置,第二检测装置设于电机腔1082内,用于检测电机腔1082的温度;控制器与第二检测装置相连接,控制器能够接收电机腔1082的温度。
本实施例中,电机102包括定子1021和转子1022,转子1022安装在定子1021内并能够相对于定子1021转动,在转子1022转动过程中,定子1021和转子1022均会发热,进而会导致电机腔1082的温度升高。第二检测装置通过检测电机腔1082的温度,控制器可以获得电机102的发热情况。
第二检测装置为温度传感器。
可选地,在供气管路的压力大于或等于第一预设压力并小于或等于第二预设压力的情况下,控制器根据电机腔内1082的温度控制第二调节阀的开度。
本实施例中,在保证供气管路103的液态冷媒的压力的情况下,第一调节阀可以在供气管路的压力大于或等于第一预设压力并小于或等于第二预设压力的范围内调节第一供气管路1031的流量。在这种前提下,可以通过调节第二调节阀的开度来调节第一冷却管路104的流量,进而调节流至电机102的液态冷媒的流量,以增加电机102的冷却效果。
可选地,第二调节阀的开度与电机腔1082的温度成正比。
本实施例中,电机腔的温度越高,第二调节阀的开度越大,第一冷却管路104的冷媒流量增加,第一冷却管路104能够释放较多的液态冷媒至电机102处,以增加电机102的冷却效果。电机腔的温度较低时,第二调节阀的开度减小,第一冷却管路104的冷媒流量减小,进而减少流至电机102处的液态冷媒,放置流至电机102处的液态冷媒太多,汽化不充分,造成压缩机10内部积液,进而影响压缩机10的正常运行。
可选地,第二调节阀的开度为X,电机腔1082的温度为T,X与T的关系为:X=k*T+a,其中,k>0,a≥0。a可以大于0,也可以等于0。
可选地,壳体108还限定出第二冷却管路,第二冷却管路与进液口110相连通,可选地,壳体108的内壁面设有螺旋槽,螺旋槽与电机102的定子1021的外周面形成螺旋冷却流道111,螺旋冷却流道111的入口端与第二冷却管路的出液口相连通,螺旋冷却流道111的出口端与电机腔1082相连通。
本实施例中,第二冷却管路用于冷却定子1021的外表面,螺旋冷却流道111增加了液态冷媒与电机102的定子1021的外周面的接触面积,进而能够提高液态冷媒对电机102的冷却效果,液态冷媒在螺旋冷却流道111冷却后,流入电机腔1082,然后经排气口109排出电机腔1082。
可选地,壳体108还限定出第三冷却管路104,第三冷却管路104的出口端与第一冷却管路104的入口端和第二冷却管路的入口端均相连通,第三冷却管路104的入口端与进液口110相连通。可以理解为:液态冷媒经进液口110先进入第三冷却管路104内,然后在第三冷却管路104的出口端分流,一部分流入第一冷却管路104,另一部分流入第二冷却管路。
可选地,压缩机10还包括第三检测装置,第三检测装置位于电机腔1082的底部,第三检测装置可以检测电机腔1082底部的液态冷媒的含量。控制器与第三检测装置相连接,控制器能够根据电机腔1082底部的液态冷媒的含量控制第二调节阀开度。
本实施例中,电机腔1082内如果有液态冷媒存积,会影响电机102的正常工作,为 了保证压缩机10正常运行,控制器可以根据电机腔1082底部的液态冷媒的含量控制第二调节阀开度,以避免液态冷媒在电机腔1082内存积。
具体的,电机腔1082底部的液态冷媒含量大于预设含量时,控制器控制第二调节阀减小开度,以减少第一冷却管路104的冷媒流量,进而避免液态冷媒继续在电机腔1082内存积。
其中,预设含量为在电机腔1082内现有的温度下,能够自行蒸发的液态冷媒的含量。
可选地,电机腔1082底部的液态冷媒含量小于预设含量时,控制器可以根据电机腔1082温度继续控制第二调节阀的开度。
可选地,第三检测装置可以为液位传感器、水敏传感器或水浸传感器等。
轴承101的数量为多个,多个轴承101包括第一轴承1011和第二轴承1012,第一轴承1011和第二轴承1012分别位于转子1022的两端,以支撑转子1022。
可选地,供气管路103的数量也为多个,供气管路103的数量与轴承101的数量相等并一一对应,以保证每个轴承101的供气。
可选地,进液口110与第一供气管路1031和第二供气管路1032均相连通,其中,第一调节阀包括第一子调节阀和第二子调节阀,第一子调节阀设于第一供气管路1031,第二子调节阀设于第二供气管路1032。
第二节流装置1051的数量与供气管路103的数量相同并一一对应,节流装置105包括第一子节流装置10511和第二子节流装置10512,第一子节流装置10511位于第一供气管路1031内,第二子节流装置10512位于第二供气管路1032内。
可选地,控制器分别获取进液口110与第一轴承1011和第二轴承1012的距离,根据进液口110与第一轴承1011和第二轴承1012的距离控制第一子调节阀和第二子调节阀的开度,以使悬浮第一轴承1011的冷媒压力与悬浮第二轴承1012的冷媒压力相同。
如图1和图2所示,本公开实施例还提供一种压缩机的供液***,压缩机的供液***包括上述实施例中任一项的压缩机10和主冷媒回路,主冷媒回路设有取液口,取液口与进液口110通过取液管路30相连通。
本公开实施例的压缩机的供液***,因包括上述实施例中任一项的压缩机10,因而具有上述实施例中任一项的压缩机10的全部有益效果,在此不再赘述。
图1和图2中箭头表示压缩机的供液***中冷媒的流动方向。
本公开实施例提供一种压缩机的供液***,压缩机的供液***包括主冷媒回路,主冷媒回路包括通过冷媒管路60相连通的压缩机10、冷凝器20、第三节流装置50和蒸发器40。冷媒管路60包括第一冷媒管路、第二冷媒管路和第三冷媒管路。
蒸发器40通过第一冷媒管路60将低温低压的气态冷媒传递给压缩机10,压缩机10将低温低压的气态冷媒压缩为高温高压的气态冷媒,然后通过第二冷媒管路60将高温高压的气态冷媒传递给冷凝器20。高温高压的气态冷媒在冷凝器20散热后成为常温高压的液态冷媒。
常温高压的液态冷媒经过第三冷媒管路和第三节流装置50后再次回到蒸发器40内。其中,常温高压的液态冷媒从第三节流装置50到达蒸发器40后空间突然增大,压力减小,变为低温低压的液态冷媒。低温低压的液态冷媒在蒸发器40内会发生汽化,变成低温低压的气态冷媒。之后蒸发器40再次通过第一冷媒管路将低温低压的气态冷媒传递给压缩机10,完成制冷循环。
可选地,压缩机的供液***还包括排气管路701,排气管路701连通排气口109和蒸发器40,以将压缩机10内部冷却之后的气态冷媒和/或供气后的气态冷媒传递至蒸发器40内部。
可选地,取液口设于冷凝器20,冷凝器20内的液态冷媒能够通过取液口流入取液管路30后,经进液口110进入压缩机10内部,液态冷媒在压缩机10内部能够变为气态冷媒,以悬浮轴承101并冷却电机102。
采用本实施例的压缩机的供液***,从冷凝器20直接取液态冷媒直接供入压缩机10内部,节省了在压缩机10外部供气的供气罐、加热装置等部件,节省了能耗,优化了***。
可选地,经进液口110流入的液态冷媒为高压液态冷媒,且高压液态冷媒的压力能够满足轴承101悬浮所需的压力,以减少液态冷媒进入压缩机10内部的压力调整。
可选地,冷凝器20包括液囊201,取液口设于液囊201。
本实施例中,冷凝器20是主冷媒回路中液态冷媒压力最高的点,而液囊201是冷凝器20中液态冷媒压力最高点,因此液囊201是主冷媒回路中压力最高点。从液囊201中取液态冷媒,能够最大程度的保证液态冷媒的压力,一方面保证液态冷媒在第一取液管路301的流动,另一方面,节省加压装置3022的能耗,进而减少整个压缩机的供液***的能耗。
由于主冷媒回路正常运行时,液囊201处的液态冷媒的压力较高,大大减少了第二取液管路302的导通次数,也就减少了加压装置3022的开启次数和时间,大大优化了弗路设计。
可选地,取液管路30包括第一取液管路301,第一取液管路301连通在进液口110和取液口之间,冷凝器20内的液态冷媒能够在冷凝器20和压缩机10的压力差的作用下, 经过第一取液管路301自主流入压缩机10内。
采用本实施例的压缩机的供液***,由于冷凝器20是主冷媒回路中液态冷媒压力最高位置,所以从冷凝器20直接取液态冷媒进入压缩机10内部,当冷凝器20内压力大于压缩机10内部压力时,液态冷媒可以在冷凝器20和压缩机10的压力差作用下由第一取液管路301内自主流入压缩机10内部。这样设置,节省了取液管路30驱动装置的设置,优化了***,节省了能耗。
可选地,在冷凝器20内液态冷媒的压力大于压缩机10的进液口110的压力的情况下,冷凝器20的液态冷媒可以通过取液口和第一取液管路301自主流入进液口110,进而进入压缩机10内部,无需驱动装置,节省了能耗。
由于进液口110和轴承101相连通,所述进液口110处的压力大于或等于轴承101处的压力,所以冷凝器20内液态冷媒的压力大于压缩机10的进液口110的压力的情况下,冷凝器20液态冷媒的压力也大于或等于轴承101的压力。本实施例中,在冷凝器20内液态冷媒的压力大于压缩机10的进液口110的压力的情况下,冷凝器20内的液态冷媒可以通过取液口和第一取液管路301自主流入进液口110,然后流至轴承101处。
可选地,取液管路30还包括第二取液管路302和加压装置3022,第二取液管路302与第一取液管路301并联设置;加压装置3022设于第二取液管路302,加压装置3022能够对经取液口流出的液态冷媒进行加压,并驱动加压后的液态冷媒经第二取液管路302流入进液口110后进入压缩机10内部。
采用本实施例的压缩机的供液***,当冷凝器20内的压力较低,比如在压缩机10启动阶段或者冷却水温度较低时,冷凝器20内的压力较低,导致冷凝器20内的液态冷媒不能直接流入压缩机10内部或者冷凝器20的液态冷媒的压力不满足轴承101所需的压力。第二取液管路302的加压装置3022能够对冷凝器20流出的液态冷媒进行加压后再送入压缩机10内部,以保证液态冷媒的压力满足轴承101所需的压力,进而保证压缩机10的正常运行。
可选地,加压装置3022可以为冷媒泵、齿轮泵等装置,能够对液态冷媒加压并驱动液态冷媒在第一取液管路301流动。
第四检测装置为压力传感器,安装在冷凝器20内部。
可选地,在冷凝器20内液态冷媒的压力大于或等于第五预设压力的情况下,控制第一电磁阀3011开启且第二电磁阀3021关闭,以使第一取液管路301导通且第二取液管路302断开;其中,第五预设压力大于进液口110的压力,以使冷凝器20的液态冷媒能够在冷凝器20和压缩机10的压力差的作用下,经第一取液管路301流入压缩机10内。
采用本实施例的压缩机的供液***,冷凝器20内液态冷媒的压力大于或等于第五预设压力时,冷凝器20的液态冷媒能够在冷凝器20和压缩机10的压力差作用下自主流入压缩机10内部。控制器控制第一取液管路301连通第二取液管路302断开,无需加压装置3022工作,节省了压缩机的供液***的能耗。
可选地,压缩机的供液***还包括过滤器303、压力调节阀304和止回阀305,过滤器303、压力调节阀304和止回阀305均设于取液管路30;其中,沿取液管路30内液态冷媒的流动方向,过滤器303、压力调节阀304和止回阀305依次设置。
采用本实施例的压缩机的供液***,过滤器303可以过滤液态冷媒中的杂质,避免杂质进入压缩机10内部,损坏压缩机10。止回阀305可以避免液态冷媒回流,保证取液管路30内液态冷媒流动的单向性。沿取液管路30内液态冷媒的流动方向,过滤器303、压力调节阀304和止回阀305依次设置,过滤器303能够保护压力调节阀304,止回阀305靠近压缩机10能够有效避免液态冷媒回流,以保护压力调节阀304等装置。
可选地,如图1所示,液态冷媒可以进入压缩机10内部后再分流,分别流向供气管路103和第一冷却管路104,也可以如图2所示,液态冷媒再进入压缩机10前分流,一部分流入供气管路103,另一部分流入第一冷却管路104。
以上描述和附图充分地示出了本公开的实施例,以使本领域的技术人员能够实践它们。其他实施例可以包括结构的以及其他的改变。实施例仅代表可能的变化。除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施例的部分和特征可以被包括在或替换其他实施例的部分和特征。本公开的实施例并不局限于上面已经描述并在附图中示出的结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。
Claims (10)
- 一种用于压缩机的散热结构,其特征在于,包括:壳体(108),限定出具有进液口(110)的电机腔(1082),液态冷媒能够通过所述进液口(110)进入所述电机腔(1082);电机(102),位于所述电机腔(1082)内,所述电机(102)包括转子(1022),所述转子(1022)可转动地位于所述电机腔(1082)内;叶片(80),设于所述转子(1022);其中,所述转子(1022)转动时,所述转子(1022)能够带动所述叶片(80)转动,所述叶片(80)进而带动所述电机腔(1082)内的液态冷媒流动,以冷却所述电机(102)。
- 根据权利要求1所述的用于压缩机的散热结构,其特征在于,所述壳体(108)和所述电机(102)共同限定出冷媒流道,所述冷媒流道的入口端与所述进液口(110)相连通,所述转子(1022)带动所述叶片(80)转动时,所述叶片(80)能够驱动液态冷媒在所述冷媒流道内流动;其中,所述冷媒流道包括沿所述转子(1022)轴向延伸的第一冷媒流道(803)和沿所述转子(1022)的径向延伸的第二冷媒流道(804)。
- 根据权利要求2所述的用于压缩机的散热结构,其特征在于,所述电机(102)还包括定子绕组(1023),所述定子绕组(1023)内设有沿所述转子(1022)轴向延伸的通道,所述第一冷媒流道(803)包括所述通道,液态冷媒进入所述通道时能够对所述定子绕组(1023)进行冷却。
- 根据权利要求3所述的用于压缩机的散热结构,其特征在于,所述叶片(80)的数量为多个,多个所述叶片(80)包括:多个第一叶片(801),多个所述第一叶片(801)沿所述转子(1022)的周向依次间隔设置于所述转子的第一端的外周面,所述第一叶片的第一端与所述转子(1022)的第一端的外周面相连接,沿所述定子绕组(1023)到所述转子的第一端的方向,所述第一叶片的第一端朝向第一方向倾斜,所述第一方向为所述转子(1022)转动的方向;其中,所述转子(1022)转动时,所述第一叶片(801)能够驱动液态冷媒在所述第一冷媒流道(803)内流动,以使液态冷媒从所述转子的第一端穿过所述第一冷媒流道(803)后到达所述转子的第二端。
- 根据权利要求2所述的用于压缩机的散热结构,其特征在于,所述叶片(80)的数量为多个,多个所述叶片(80)包括:多个第二叶片(802),多个所述第二叶片(802)沿所述转子(1022)的周向依次间隔设置于所述转子的第二端的外周面,且所述第二叶片(802)与所述转子(1022)的轴线平行设置;其中,所述转子(1022)转动时,所述第二叶片(802)能够驱动沿轴向流过来的液态冷媒转向进入沿径向延伸的所述第二冷媒流道(804)内,以排出所述压缩机(10)。
- 根据权利要求5所述的用于压缩机的散热结构,其特征在于,所述第二叶片(802)呈弧形,所述弧形的开口朝向第一方向,其中,所述第一方向为所述转子(1022)的转动方向。
- 根据权利要求1所述的用于压缩机的散热结构,其特征在于,所述壳体(108)还设有排气口(109),且所述排气口(109)设于所述壳体(108)的底部;其中,所述进液口(110)设于所述壳体(108)的顶部,以使液态冷媒能够在重力作用下进入所述电机腔(1082)。
- 根据权利要求1所述的用于压缩机的散热结构,其特征在于,所述叶片(80)与所述转子(1022)可拆卸连接;或者,所述叶片(80)与所述转子(1022)固定连接。
- 根据权利要求1至8中任一项所述的用于压缩机的散热结构,其特征在于,所述壳体(108)限定出冷却管路(104),所述冷却管路(104)连通所述进液口(110)和所述电机腔(1082);所述用于压缩机的散热结构还包括:节流装置(105),设于所述冷却管路(104),用于将液态冷媒变为气液混合态的冷媒,使得气液混合态冷媒进入所述电机腔(1082)。
- 一种压缩机,其特征在于,包括如权利要求1至9中任一项所述的用于压缩机的散热结构。
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