WO2022236987A1 - 制砖机压头及制砖模具 - Google Patents

制砖机压头及制砖模具 Download PDF

Info

Publication number
WO2022236987A1
WO2022236987A1 PCT/CN2021/111933 CN2021111933W WO2022236987A1 WO 2022236987 A1 WO2022236987 A1 WO 2022236987A1 CN 2021111933 W CN2021111933 W CN 2021111933W WO 2022236987 A1 WO2022236987 A1 WO 2022236987A1
Authority
WO
WIPO (PCT)
Prior art keywords
water
indenter
pressure head
making machine
channel
Prior art date
Application number
PCT/CN2021/111933
Other languages
English (en)
French (fr)
Inventor
林阿勇
张绍文
王锦木
徐清辉
黄佳忠
Original Assignee
福建群峰机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 福建群峰机械有限公司 filed Critical 福建群峰机械有限公司
Publication of WO2022236987A1 publication Critical patent/WO2022236987A1/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0097—Press moulds; Press-mould and press-ram assemblies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
    • B28B7/46—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for humidifying or dehumidifying
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Definitions

  • the invention relates to the field of brick-making equipment, in particular to a brick-making machine pressure head and a brick-making mold.
  • Brick making machine is the mechanical equipment for producing bricks, generally using stone powder, fly ash, slag, slag, gravel, sand, water, etc.
  • a pressure head device is generally used to press and form the adobe at one time;
  • the existing pressure head device includes a frame, a pressure head arranged on the frame, and a pressure head oil cylinder connected to drive the pressure head up and down ;
  • the pressure head oil cylinder drives the pressure head down to suppress the adobe; however, when the pressure head device is pressing the adobe, the excess water in the adobe will be squeezed and overflow, and the excess water will surround the adobe and affect the brick. Drying molding speed, low production efficiency, and moisture retention in the mold has a certain buoyancy to the pressure head, which affects the pressing effect, and the quality of the bricks made is also relatively poor.
  • the present inventor aimed at the many defects and inconveniences caused by the imperfect structural design of the above-mentioned brick making machine pressure head, and deeply conceived, and actively researched and improved the trial production to develop and design this case.
  • the purpose of the present invention is to provide a pressure head of a brick making machine, which can take away the overflowing water in the process of pressing bricks, so that the bricks made have a more compact structure, fast drying and forming speed, high production quality and high production efficiency, etc. advantage.
  • Another object of the present invention is to provide a brick-making mould, which has the above-mentioned brick-making machine pressure head, and has a more compact chamber for making bricks, higher production quality, fast drying and forming speed, and high production efficiency.
  • the solution of the present invention is:
  • a brick making machine pressure head which includes a pressure head, a vacuum water pump, and a water pipe connecting the pressure head and the vacuum water pump, and the pressure head is provided with a pressure head transition seat, a pressure head mold plate and a flow guide base plate from top to bottom ;
  • a first water outlet channel is provided in the pressure head transition seat, and the first water outlet channel has a first water outlet located on the side wall of the pressure head transition seat and connected to a water pipe, and a bottom wall located at the pressure head transition seat
  • the first water inlet; the bottom surface of the indenter mold plate is provided with a slot for the diversion substrate to be accommodated, and the bottom of the groove is provided with a plurality of criss-cross water tanks, and the indenter mold plate is provided with There are a plurality of first water inlet through holes connecting the water tank and the first water inlet; the diversion base plate is provided with a plurality of diversion holes penetrating up and down; the water flows upward from the diversion holes into the water tank
  • the first water outlet channel is symmetrically provided with two first L-shaped flow channels, and the two first water outlets are located on the first side wall of the pressure head transition seat; the first water outlet channel is symmetrically provided with the other two The first L-shaped flow channel, and the two first water outlets are located on the second side wall of the pressure head transition seat parallel to the first side wall; the first L-shaped flow channel has a first transverse channel and a first vertical channel.
  • the first water inlet is located at one end of the first vertical channel, and the first water outlet is located at one end of the first transverse channel; each first water outlet is connected to the water pipe through a first water distribution pipe.
  • the two first L-shaped flow channels close to the first side wall and the two first L-shaped flow channels close to the second side wall are arranged symmetrically.
  • the first water inlet is located on the four vertices of the rectangular ring in the middle of the bottom wall of the pressure head transition seat.
  • the indenter die plate is respectively provided with second water inlet holes at the four top corners of the groove; the first water outlet channel is also provided with four first vertical holes communicating with the second water inlet holes.
  • the first transverse confluence flow channel close to the first side wall and parallel to it, and the second transverse confluence flow channel arranged close to the second side wall and parallel to it, the first transverse confluence flow channel and the two sides close to the first side The first transverse channel of the wall is connected, and the second transverse converging flow channel is connected with two first transverse channels close to the second side wall; the lower opening of the first vertical flow channel is connected with the second water inlet through hole, which is close to the first
  • the upper openings of the two first vertical flow channels on the side wall are connected to the first horizontal confluence flow channel, and the upper openings of the two first vertical flow channels close to the second side wall are connected to the second horizontal confluence flow channel .
  • Both ends of the first transverse confluence flow channel and the second transverse confluence flow channel are provided with water outlet ports, and each water outlet port is connected to a water pipe through a second water distribution pipe.
  • the indenter die plate is provided with side water inlet holes at four end corners, and the side water inlet holes are transverse holes and have a first orifice located on the side wall of the indenter die plate and a groove wall located in the groove Connect to the second orifice of the sink.
  • Each end corner of the die plate of the indenter is respectively provided with symmetrical side water inlet holes on the two side walls.
  • the side water inlet holes are respectively provided with first grooves that taper downwards on the side walls of the die plate of the indenter, and the tops of the first grooves communicate with the side water inlet holes.
  • the top surface of the indenter mold plate is provided with an annular groove surrounding the periphery of the four first water inlet holes and accommodating the first sealing ring, and a ring groove accommodating the second sealing ring is provided at the position of the second water inlet through hole. Sink.
  • the die plate of the indenter is respectively provided with at least one side guide flow hole in the middle of the four side walls, and the side guide flow hole has a transverse through hole and a vertical through hole, and the opening of the transverse through hole is located at the indenter.
  • the side wall of the die plate, the opening of the vertical through hole is located at the top wall of the indenter die plate; and the top wall of the indenter die plate is provided with four elongated grooves respectively parallel to the side walls of the four indenter die plates , the opening of the vertical through hole on the side wall of each indenter mold plate is located on the bottom surface of the elongated groove; the indenter transition seat is provided with four second water outlets corresponding to the four elongated grooves
  • Each of the second water outlet channels has a second horizontal channel and a second vertical channel, and the second vertical channel has a second inlet that is located at the bottom wall of the pressure head transition seat and communicates with the elongated groove.
  • the water outlet, the second transverse channel has a second water outlet located on the side wall of the pressure head transition seat; each of the second water outlets is connected to a water pipe through a third water distribution pipe.
  • One end of the water pipe is connected with an on-off valve for opening or closing the end of the water pipe.
  • the on-off valve is provided with two valve ports, one of which is connected to the fourth and third water distribution pipes through four distributors, and the other valve port is connected to the inflation valve. Pump.
  • the switch valve is connected with a cylinder, and the cylinder has a piston rod that drives the valve of the switch valve to open or close.
  • the side guide flow holes are respectively provided with second grooves that taper downwards on the side walls of the die plate of the indenter, and the tops of the second grooves communicate with the side guide flow holes.
  • An elongated annular sealing ring is arranged in the elongated groove.
  • the groove wall of the groove is provided with a step ring against which the flow guide substrate abuts, there is a distance between the top surface of the flow guide substrate and the groove bottom of the groove, and the flow guide substrate is surrounded by a Water storage cavity.
  • the pressure head is provided with a steel wire filter under the flow guide substrate, and the steel wire filter is arranged in a plurality of filter holes corresponding to the flow guide holes; the bottom surface of the flow guide substrate is provided with a plurality of magnet blocks to accommodate holding tank.
  • the pressure head is provided with a filter cloth under the steel wire filter screen, and the bottom surface of the die plate of the pressure head is provided with a rectangular ring groove surrounding the periphery of the slot; the four sides of the filter cloth have extensions extending into the rectangular ring groove. edge, and a rectangular sealing ring is arranged in the rectangular ring groove.
  • the indenter is provided with an indenter positioning plate above the indenter transition seat, and an indenter oil cylinder is arranged above the indenter positioning plate.
  • a brick-making mold includes the brick-making machine pressure head.
  • the vacuum water pump is turned on to start pumping water, an upward suction force is formed in the pressure head to make the water flow upward, and the water flow guide hole enters the water tank and collects in the water tank And through the criss-crossing water tanks, it flows evenly to the first water inlet through hole and upwards into the first water outlet channel, and finally is drawn out by the water pipe; wherein, the pressure head mold plate is provided with criss-cross water tanks, when passing through the first water inlet through hole When pumping water upwards, the water flows through the criss-crossing water tanks for uniform diversion, which can pump water evenly, making the brick surface smoother and drying and forming faster; moreover, during the pressing process, water is continuously pumped to avoid water staying on the surface of the brick and affecting the pressure head.
  • the pressing effect is better, and the structure of the adobe is more dense; the pressure head of the brick making machine of the present invention can take away the overflowing water in the process of pressing the brick, so that the brick made has a denser structure, and the drying and forming speed is fast.
  • the invention has the advantages of high production quality and high production efficiency; the brick-making mold of the present invention has the above-mentioned pressure head of the brick-making machine, and the brick-making chamber is more compact, the production quality is higher, the drying and forming speed is fast, and the production efficiency is high.
  • Fig. 1 is the structural representation of the pressure head of brick making machine of the present invention and vacuum water pump;
  • Fig. 2 is a structural schematic diagram one of the brick making machine pressure head of the present invention
  • Fig. 3 is the structural schematic diagram II of the pressure head of the brick making machine of the present invention.
  • Fig. 4 is the exploded schematic diagram one of brick making machine pressure head of the present invention.
  • Fig. 5 is the exploded schematic diagram II of the pressure head of the brick making machine of the present invention.
  • Fig. 6 is a schematic bottom view of the pressure head of the brick making machine of the present invention.
  • Fig. 7 is a schematic side view of the pressure head of the brick making machine of the present invention.
  • Fig. 8 is a schematic cross-sectional view of the A-A direction in Fig. 7;
  • Fig. 9 is a schematic cross-sectional view of the B-B direction in Fig. 7;
  • Figure 10 is a partially enlarged view in Figure 9;
  • Fig. 11 is a schematic cross-sectional view of C-C direction in Fig. 7;
  • Figure 12 is a partially enlarged view in Figure 11;
  • Fig. 13 is a partial cross-sectional schematic diagram of D-D direction in Fig. 12;
  • Figure 14 is a schematic cross-sectional view of E-E direction in Figure 7;
  • Figure 15 is a partial enlarged view in Figure 14;
  • Figure 16 is a schematic cross-sectional view of the F-F direction in Figure 6;
  • Fig. 17 is a partially enlarged view in Fig. 16;
  • Fig. 18 is a schematic structural view of the pressure head transition seat of the present invention.
  • Fig. 19 is a schematic structural view of the die plate of the indenter of the present invention.
  • Fig. 20 is the structural schematic diagram II of the indenter die plate of the present invention.
  • FIG. 21 is a schematic structural view of a flow guide substrate of the present invention.
  • Pressure head transition seat 12 Pressure head die plate 13
  • First horizontal channel 1221 First vertical channel 1222
  • the second water inlet hole 134 The first vertical flow channel 125
  • the second water outlet channel 128 The second transverse channel 1281
  • Second vertical passage 1282 Second water inlet 1283
  • the present invention discloses a pressure head of a brick making machine, which includes a pressure head 1, a vacuum water pump 2, and a water pipe 3 connecting the pressure head 1 and the vacuum water pump 2, and the pressure head 1 is composed of From top to bottom, an indenter transition seat 12, an indenter mold plate 13, and a flow guide substrate 14 are provided; the indenter transition seat 12 is provided with a first water outlet channel 121, and the first water outlet channel 121 has a The side wall of the head transition seat 12 is connected to the first water outlet 1211 of the water pipe 3 and the first water inlet 1212 located at the bottom wall of the pressure head transition seat 12; the bottom surface of the pressure head mold plate 13 is provided with a guide substrate 14 accommodates the slot 131, the bottom of the slot 131 is provided with a plurality of criss-cross water tanks 132, and the indenter mold plate 13 is provided with a plurality of first connected water tanks 132 and the first water inlet 1212.
  • the water inlet through hole 133; the flow guide substrate 14 is provided with a plurality of up and down through guide holes 141; the water flows upward from the guide hole 141 into the water tank 132, and then flows through the first water inlet through hole 133 and Enter the first water outlet channel 121 from the first water inlet 1212 , then flow into the water pipe 3 from the first water outlet 1211 and discharge out of the pressure head 1 .
  • the vacuum water pump 2 When the pressure head of the brick making machine of the present invention presses down the brick material, the vacuum water pump 2 is turned on to start pumping water, an upward suction force is formed in the pressure head 1 to make the water flow upward, and the water flow enters the water tank 132 from the diversion hole 141 , gather in the water tank 132 and flow uniformly to the first water inlet through hole 133 through the criss-cross water tank 132 and flow upward into the first water outlet channel 121, and finally drawn out by the water pipe 3; wherein, the pressure head mold plate 13 is provided with criss-cross The water tank 132, when pumping water upwards from the first water inlet through hole 133, the water flow is evenly guided through the criss-cross water tanks 132, which can evenly pump water, make the brick surface smoother, and dry and form quickly; and in the pressing process , continuously pumping water, avoiding water remaining on the surface of the bricks and affecting the pressing effect of the press head, the pressing effect is better, and the
  • the first water outlet channel 121 of the present invention is symmetrically provided with two first L-shaped flow channels 122, and the two first water outlets 1212 are located on the first side wall 123 of the pressure head transition seat 12; the first The water outlet flow channel 121 is symmetrically provided with two other first L-shaped flow channels 122, and the two first water outlets 1212 are located on the second side wall 124 of the pressure head transition seat 12 parallel to the first side wall 123;
  • An L-shaped channel 122 has a first horizontal channel 1221 and a first vertical channel 1222, the first water inlet 1212 is located at one end of the first vertical channel 1222, and the first water outlet 1211 is located at one end of the first horizontal channel 1221 ;
  • Each first water outlet 1211 is connected to the water pipe 3 through a first water distribution pipe (not shown in the figure); The water inside is pumped to speed up the pumping speed; and the diversion hole, the water tank, the first water inlet through hole and the first vertical channel are all vertical flow channels to ensure that the water flow
  • the two first L-shaped runners 122 near the first side wall 123 of the present invention and the two first L-shaped runners 122 near the second side wall 124 are arranged symmetrically; through four symmetrically arranged first L-shaped runners 122
  • the water in the water tank 132 of the pressure head mold plate 13 is evenly pumped, the pressure head 1 has a good pressing effect, and the brick forming quality is high and the efficiency is high.
  • the four first water inlets 1212 of the present invention are located on the four vertices of the rectangular ring in the middle of the bottom wall of the pressure head transition seat 12; the distribution of the four first water inlets 1212 can further uniformly pump the water in the water tank 132.
  • the indenter die plate 13 of the present invention is respectively provided with second water inlet through holes 134 at the four corners of the slot 131; the first water outlet channel 121 is also provided with four and second water inlet holes
  • the first vertical flow channel 125 communicated with the through hole 134, the first transverse confluence channel 126 adjacent to the first side wall 123 and parallel thereto, and the second transverse confluence channel 127 disposed adjacent to the second side wall 124 and parallel thereto , the first transverse confluence channel 126 communicates with the two first transverse channels 1221 close to the first side wall 123 , the second transverse confluence channel 127 communicates with the two first transverse channels 1221 close to the second side wall 124 ;
  • the lower opening of a vertical flow channel 125 communicates with the second water inlet through hole 134, and the upper openings of the two first vertical flow channels 125 close to the first side wall 123 communicate with the first horizontal confluence flow channel 126, and are close to the first lateral flow channel 126
  • the upper openings of the two first vertical flow channels 125 of the two side walls 124 are connected to the second transverse confluence flow channel 127; the water flow at the four top positions of the slot 131 is guided upward from the second water inlet through hole 134 to In the first vertical flow channel 125, it is collected by the first vertical flow channel 125 into the first horizontal confluence flow channel 126 or the second horizontal confluence flow channel 127, and then discharged outward; add four vertical flow channels 125 , can speed up the pumping speed.
  • Both ends of the first transverse confluence flow channel 126 and the second transverse confluence flow channel 127 of the present invention are provided with water outlet ports, and each water outlet port is connected to the water pipe 3 through a second water distribution pipe 31; the first water distribution pipe and The setting of the second water diversion pipe 31 can divert the water flow, pump water quickly, and have high production efficiency.
  • the indenter mold plate 13 of the present invention is provided with side water inlet holes 135 at four end corners, and the side water inlet holes 135 are transverse holes and have a first orifice located on the side wall of the indenter mold plate 13 1351 and the second orifice 1352 that communicates with the water tank on the wall of the slot 131, the side water flows from the first orifice 1351 through the second orifice 1352 into the slot 131, and is passed through the second water inlet through hole 134 Flow upwards to the first vertical flow channel 125, and flow into the first horizontal confluence flow channel 126 or the second horizontal confluence flow channel 127 and discharge out of the pressure head 1 together; the bottom and the side of the pressure head mold plate 13 can be respectively Pumping is done faster and more evenly.
  • Each end angle of the indenter die plate 13 of the present invention is respectively provided with symmetrical side water inlet holes 135 on the two side walls; water can be pumped on both sides of the end angle of the indenter die plate 13 to avoid end angle product Water, the pressing effect is better, and the production quality is improved.
  • the side water inlet holes 135 of the present invention are respectively provided with first grooves 1353 that taper downwards on the side walls of the indenter mold plate 13, and the tops of the first grooves 1353 communicate with the side inlets.
  • the water hole 135; the first groove 1353 connects the side water inlet hole 135 to form an extended diversion opening on the side wall of the pressure head mold plate 13, so that the water flow is introduced into the side water inlet hole 135 and flows to the water tank 132 Internal flow, diversion and pumping more smoothly.
  • the top surface of the indenter mold plate 13 of the present invention is provided with an annular groove 42 surrounding the periphery of the four first water inlet through holes 133 and accommodating the first sealing ring 41 , and is provided at the position of the second water inlet through hole 134
  • the indenter die plate 13 of the present invention is respectively provided with at least one side guide flow hole 136 in the middle of the four side walls, and the side guide flow hole 136 has a horizontal through hole 1361 and a vertical through hole 1362.
  • the opening of the transverse through hole 1361 is positioned at the side wall of the pressure head mold plate 13, and the opening of the vertical through hole 1362 is positioned at the top wall of the pressure head mold plate 13;
  • Four indenter mold plates 13 sidewalls parallel elongated grooves 137, the openings of the vertical through holes 1362 on the sidewalls of each indenter mold plate 13 are located at the groove bottom surface of the elongated grooves 137;
  • the pressure head transition seat 12 is provided with four second water outlet channels 128 corresponding to the four elongated grooves 137, and each of the second water outlet channels 128 has a second transverse channel 1281 and a second vertical channel 1282.
  • the two vertical passages 1282 have a second water inlet 1283 located on the bottom wall of the pressure head transition seat 12 and communicated with the elongated groove 137.
  • the second transverse passage 1281 has a second water inlet 1283 located on the side wall of the pressure head transition seat 13.
  • Water outlet 1284; each of the second water outlets 1284 is connected to the water pipe 3 through the third water distribution pipe (not shown in the figure); the four side walls of the pressure head mold plate 13 are provided with side guide flow holes 136, which can The water on the four sides of the indenter mold plate 13 is pumped separately, and the pumping effect is higher and better; and each side wall is provided with three side guide flow holes 136 arranged at equal intervals.
  • the side diversion hole 136 and the slot 131 of the present invention are not connected, and the water at the bottom of the indenter die plate 13 and the side are pumped separately to avoid water flow on the brick surface, that is, the side water flows to the brick surface and affects the brick.
  • One end of the water pipe 3 of the present invention is connected with an on-off valve 5 that opens or closes the end of the water pipe 3, and the on-off valve 5 is provided with two valve ports 51, wherein one valve port 51 is connected to four third valve ports through four distributors.
  • the water distribution pipe, the other valve port 51 is connected to the air pump; when the pressure head 1 draws water, the switch valve 5 opens the end of the water pipe 3 so that the third water distribution pipe and the water pipe 3 are connected, and the water flow can enter the water pipe 3 from the third water distribution pipe and be drawn out; When the pressure head 1 is ventilated, the switch valve 5 closes the end of the water pipe 3 so that the third water distribution pipe and the water pipe 3 are not connected. 1.
  • the side guide flow hole 136 enters the mold cavity; the gas entering the mold cavity can relieve the vacuum environment formed by the vacuum pumping of the mold cavity, which is convenient for demoulding; and the gas can be brought into the second water outlet flow channel 128, side
  • the mud in the diversion hole 136 is blown out to clean up the muddy water; the ventilated gas of the present invention flows out from the side diversion hole 136, and the gas surrounds the periphery of the adobe to prevent the gas from directly blowing onto the brick surface and causing the brick surface to be uneven.
  • the switch valve 5 of the present invention is connected with a cylinder 52, and the cylinder 52 has a piston rod 53 that drives the valve of the switch valve 5 to open or close; the switch valve 5 is controlled to open or close by the cylinder 52, which is convenient for manipulation.
  • the side guiding through holes 136 of the present invention are respectively provided with second grooves 1363 tapering downwards on the side walls of the indenter die plate 13, and the tops of the second grooves 1363 communicate with the side guiding holes 136.
  • the flow hole 136; the second groove 1363 and the side guide flow hole 136 are connected on the side wall of the pressure head mold plate 13 to form an extended flow guide opening, which is convenient for water flow to be introduced into the side guide flow hole and flow to the second
  • the elongated groove 137 of the present invention is provided with an elongated annular sealing ring 45 to seal the gap between the elongated groove 137 and the pressure head transition seat 128 to avoid water leakage.
  • the groove wall of the slot 131 is provided with a step ring 138 against which the flow guide substrate 14 abuts. There is a distance between the top surface of the flow guide substrate 14 and the bottom of the slot 131, and the guide
  • the flow base plate 14 forms a water storage cavity in the slot 131; the water flow is evenly pumped under the flow guide base plate 14, and the confluence is formed in the pressure head mold plate 13, and the water is pumped evenly to make the brick surface more smooth.
  • the pressure head 1 of the present invention is provided with a steel wire filter screen 15 below the flow guide substrate 14, and the steel wire filter screen 15 is arranged in a plurality of filter holes 151 corresponding to the flow guide holes 141; the steel wire filter screen 15 can be Filter the particulate matter in the brick material, and only pump water in the pumping process as much as possible, so that the quality of the brick is better; the bottom surface of the guide base plate 14 is provided with a plurality of accommodation grooves 142 for the magnet blocks 6; The base plate 14 is provided with a magnet block 6 in the accommodating groove 142, and the steel wire filter screen 15 is connected by the magnetism of the magnet block 6, and the fixing structure between the flow guide base plate 14 and the steel wire filter screen 15 is simpler.
  • the pressure head 1 of the present invention is provided with a filter cloth 16 below the steel wire filter screen 15, and the filter cloth 16 can further filter the particles in the brick material, and only pump water in the pumping process as far as possible, so that the quality of the brick is better.
  • the bottom surface of the pressure head mold plate 13 is provided with a rectangular ring groove 139 surrounding the periphery of the groove 131; the four sides of the filter cloth 16 have extended sides 161 extending into the rectangular ring groove 139, and the rectangular ring
  • the groove 139 is provided with a rectangular sealing ring 46; the matching structure of the rectangular sealing ring 46 and the rectangular ring groove 139 can firmly fix the filter cloth 16 on the pressure head 1, and can play a sealing effect to prevent water flow from the groove. 131 flows into the rectangular ring groove 139.
  • the indenter 1 of the present invention is provided with an indenter positioning plate 11 above the indenter transition seat 12, and an indenter oil cylinder is arranged above the indenter positioning plate 11; the indenter oil cylinder can drive the indenter 1 to move up and down After pressing the adobe, the pressure head 1 can pump water overflowing from the adobe, so that the adobe is compacted and dried quickly.
  • the bottom surface of the pressure head positioning plate 11 of the present invention is provided with a profile plate 111 for erecting the water pipe 3 or the first water distribution pipe, the second water distribution pipe, and the third water distribution pipe. Groove 112.
  • the present invention also discloses a brick-making mold, which includes the brick-making machine press head; when the brick-making mold is making bricks, brick raw materials are first poured into the mold cavity, and then the pressing head 1 is pressed down to press the brick raw materials Form the adobe, then turn on the vacuum pump 2 to start pumping water, forming an upward suction force in the pressure head to make the water flow upward, and the water flows from the filter cloth 16, flows through the filter holes of the steel wire filter screen 15 into the water tank 132, and collects in the water tank 132 And through the criss-cross water grooves 132, it flows evenly to the first water inlet through hole 133 and upwards into the first water outlet flow channel 121, and finally is drawn out by the water pipe 3; wherein, the indenter mold plate 13 is provided with criss-cross water grooves 132, when from When the first water inlet through hole 133 pumps upwards, the water flows through the criss-crossed water tanks 132 for uniform diversion, which

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

本发明公开了一种制砖机压头及制砖模具，包括压头、真空水泵、及连接压头和真空水泵的水管，压头由上至下设置有压头过渡座、压头模具板和导流基板；压头过渡座内设置有第一出水流道，压头模具板的底面设置有一供导流基板容置的开槽，开槽的槽底设置有多条纵横交错的水槽；水流由导流孔向上流动至水槽内，再汇流流经第一进水通孔进入第一出水流道内，之后由第一出水口流入水管并排出压头外；本发明制砖机压头具有砖成型结构更密实，晾干成型速度快，生产质量高且生产效率高等优点；本发明制砖模具，具有上述制砖机压头，制砖更密室，生产质量更高，晾干成型速度快，生产效率高。

Description

制砖机压头及制砖模具 技术领域
本发明涉及一种制砖设备领域，尤其是指一种制砖机压头及制砖模具。
 背景技术
制砖机就是生产砖的机械设备，一般利用石粉、粉煤灰、炉渣、矿渣、碎石、沙子、水等作为原料，经过搅拌、挤出砖坯、晾干、烘干、烧结等工序制成砖；为了使砖的结构更密实，一般采用压头装置对砖坯一次性压制成型；现有压头装置包括有机架、设置于机架上的压头及连接驱动压头升降的压头油缸；在压制过程中，压头油缸驱动压头下降对砖坯进行压制；然而，在压头装置压制砖坯时，砖坯内多余的水分会受挤压而往外溢出，多余的水分环绕在砖坯周围影响砖晾干成型速度，生产效率低，且水分滞留在模具内对压头有一定浮力，影响压制效果，制成砖质量也比较不好。
有鉴于此，本发明人针对上述制砖机压头结构设计上未臻完善所导致的诸多缺失及不便，而深入构思，且积极研究改良试做而开发设计出本案。
 技术问题
本发明的目的在于提供一种制砖机压头，将在压制砖料过程中溢出的水分抽走，使制成的砖具有结构更密实，晾干成型速度快，生产质量高且生产效率高等优点。
本发明的另一目的在于提供一种制砖模具，具有上述制砖机压头，制砖更密室，生产质量更高，晾干成型速度快，生产效率高。
 技术解决方案
为了达成上述目的，本发明的解决方案是：
一种制砖机压头，其包括有压头、真空水泵、及连接压头和真空水泵的水管，所述压头由上至下设置有压头过渡座、压头模具板和导流基板；所述压头过渡座内设置有第一出水流道，所述第一出水流道具有位于压头过渡座的侧壁且连接水管的第一出水口、和位于压头过渡座的底壁的第一进水口；所述压头模具板的底面设置有一供导流基板容置的开槽，所述开槽的槽底设置有多条纵横交错的水槽，且在压头模具板上设置有多个连通水槽和第一进水口的第一进水通孔；所述导流基板上设置有多个上下贯通的导流孔；水流由导流孔向上流动至水槽内，再汇流流经第一进水通孔并由第一进水口进入第一出水流道内，之后由第一出水口流入水管并排出压头外。
所述第一出水流道对称设置有两第一L型流道，且两第一出水口位于所述压头过渡座的第一侧壁上；所述第一出水流道对称设置有另两第一L型流道，且两第一出水口位于所述压头过渡座与第一侧壁平行的第二侧壁上；所述第一L型流道具有第一横向通道和第一竖向通道，所述第一进水口位于第一竖向通道一端，所述第一出水口位于第一横向通道一端；每一第一出水口通过一第一分水管连接至水管上。
靠近第一侧壁的两第一L型流道和靠近第二侧壁的两第一L型流道对称设置。
四所述第一进水口位于压头过渡座的底壁中部矩形环的四个顶点上。
所述压头模具板在所述开槽的四个顶角分别设置有第二进水通孔；所述第一出水流道还设置有四个和第二进水通孔连通的第一竖向流道、靠近第一侧壁且与其平行的第一横向汇流流道、和靠近第二侧壁且与其平行设置的第二横向汇流流道，第一横向汇流流道与两靠近第一侧壁的第一横向通道连通，第二横向汇流流道与两靠近第二侧壁的第一横向通道连通；所述第一竖向流道的下开口连通第二进水通孔，靠近第一侧壁的两所述第一竖向流道的上开口的连通第一横向汇流流道，靠近第二侧壁的两所述第一竖向流道的上开口的连通第二横向汇流流道。
所述第一横向汇流流道、第二横向汇流流道的两端设置有出水接口，每一出水接口通过一第二分水管连接至水管上。
所述压头模具板在四个端角设置有侧边进水孔，所述侧边进水孔为横向孔且具有位于压头模具板侧壁的第一孔口和位于开槽的槽壁上连通水槽的第二孔口。
所述压头模具板的每个端角在两侧壁分别设置有对称的侧边进水孔。
所述侧边进水孔分别在压头模具板的侧壁设置有向下渐缩延伸的第一凹槽，所述第一凹槽的顶部连通所述侧边进水孔。
所述压头模具板的顶面设置有环绕四个第一进水通孔***且容置第一密封圈的环槽，且在第二进水通孔位置设置有容置第二密封圈的沉槽。
所述压头模具板在四侧壁的中部分别设置有至少一个侧边导流通孔，所述侧边导流通孔具有横向通孔、竖向通孔，所述横向通孔的开口位于压头模具板的侧壁，所述竖向通孔的开口位于压头模具板的顶壁；且在压头模具板的顶壁设置有四条分别与四压头模具板侧壁平行的长条形槽，每一压头模具板侧壁上的所述竖向通孔的开口位于所述长条形槽的槽底面；所述压头过渡座对应四条长条形槽设置有四个第二出水流道，每一所述第二出水流道具有第二横向通道和第二竖向通道，所述第二竖向通道具有位于压头过渡座的底壁且与长条形槽连通的第二进水口，所述第二横向通道具有位于压头过渡座的侧壁的第二出水口；每一所述第二出水口通过第三分水管连接水管。
所述水管一端连接有开通或关闭水管端部的开关阀，所述开关阀上设置有两个阀口，其中一阀口通过四个分配器连接四第三分水管，另一阀口连接充气泵。
所述开关阀连接一气缸，所述气缸具有带动开关阀的阀门打开或关闭的活塞杆。
所述侧边导流通孔分别在压头模具板的侧壁设置有向下渐缩延伸的第二凹槽，所述第二凹槽的顶部连通所述侧边导流通孔。
所述长条形槽内设置有长条环形密封圈。
所述开槽的槽壁设置有供导流基板抵靠的台阶环，所述导流基板的顶面和开槽的槽底之间具有间距，且所述导流基板在开槽内围成储水腔。
所述压头在导流基板下方设置有钢丝过滤网，所述钢丝过滤网设置于多个与导流孔相对应的过滤孔；所述导流基板底面设置有多个供磁铁块容置的容置槽。
所述压头在钢丝过滤网下方设置有过滤网布，所述压头模具板的底面设置有环绕开槽***的矩形环槽；所述过滤网布的四边具有延伸至矩形环槽内的延长边，且所述矩形环槽内设置有矩形密封圈。
所述压头在压头过渡座上方设置有压头定位板，所述压头定位板的上方设置有压头油缸。
一种制砖模具，其包括所述的制砖机压头。
 有益效果
本发明制砖机压头在制砖机压头下压砖料时，打开真空水泵开始抽水，在压头内形成向上的吸力使得水流向上流动，水流导流孔进入水槽内，在水槽内汇集并通过纵横交错的水槽均匀向第一进水通孔流动且向上流入第一出水流道，最终由水管抽出；其中，压头模具板设置有纵横交错的水槽，当从第一进水通孔向上抽水时，水流通过纵横交错的水槽进行均匀导流，可均匀抽水，使砖表面更平整，晾干成型速度快；而且在压制过程中，不断抽水，避免水滞留在砖坯表面而影响压头压制效果，压制效果更好，砖坯的结构更密实；本发明制砖机压头将在压制砖料过程中溢出的水分抽走，使得制成的砖具有结构更密实，晾干成型速度快，生产质量高且生产效率高等优点；本发明制砖模具具有上述制砖机压头，制砖更密室，生产质量更高，晾干成型速度快，生产效率高。
附图说明
图1为本发明制砖机压头配合真空水泵的结构示意图；
图2为本发明制砖机压头的结构示意图一；
图3为本发明制砖机压头的结构示意图二；
图4为本发明制砖机压头的分解示意图一；
图5为本发明制砖机压头的分解示意图二；
图6为本发明制砖机压头的仰视示意图；
图7为本发明制砖机压头的侧视示意图；
图8为图7中A-A方向的剖视示意图；
图9为图7中B-B方向的剖视示意图；
图10为图9中的局部放大图；
图11为图7中C-C方向的剖视示意图；
图12为图11中的局部放大图；
图13为图12中D-D方向的局部剖视示意图；
图14为图7中E-E方向的剖视示意图；
图15为图14中的局部放大图；
图16为图6中F-F方向的剖视示意图；
图17为图16中的局部放大图；
图18为本发明压头过渡座的结构示意图；
图19为本发明压头模具板的结构示意图一；
图20为本发明压头模具板的结构示意图二；
图21为本发明导流基板的结构示意图。
符号说明
压头1          真空水泵2
水管3          压头定位板11
压头过渡座12   压头模具板13
导流基板14     钢丝过滤网15
过滤网布16     第一出水流道121
第一出水口1211 第一进水口1212
开槽131        水槽132
第一进水通孔133 导流孔141
过滤孔151      第一L型流道122
第一侧壁123    第二侧壁上124
第一横向通道1221 第一竖向通道1222
第二进水通孔134  第一竖向流道125
第一横向汇流流道126 第二横向汇流流道127
侧边进水孔135  第一孔口1351
第二孔口1352   第一凹槽1353
第一密封圈41   环槽42
第二密封圈43   沉槽44
侧边导流通孔136  横向通孔1361
竖向通孔1362   长条形槽137
第二出水流道128  第二横向通道1281
第二竖向通道1282 第二进水口1283
第二出水口1284   开关阀5
阀口51   气缸52  活塞杆53
第二凹槽1363    长条环形密封圈45
台阶环138       磁铁块6
容置槽142       矩形环槽139
延长边161       矩形密封圈46
型材板111       U型槽112。
 本发明的最佳实施方式
为了进一步解释本发明的技术方案，下面通过具体实施例来对本发明进行详细阐述。
请参阅图1至图21，本发明揭示了一种制砖机压头，其包括有压头1、真空水泵2、及连接压头1和真空水泵2的水管3，所述压头1由上至下设置有压头过渡座12、压头模具板13和导流基板14；所述压头过渡座12内设置有第一出水流道121，所述第一出水流道121具有位于压头过渡座12的侧壁且连接水管3的第一出水口1211、和位于压头过渡座12的底壁的第一进水口1212；所述压头模具板13的底面设置有一供导流基板14容置的开槽131，所述开槽131的槽底设置有多条纵横交错的水槽132，且在压头模具板13上设置有多个连通水槽132和第一进水口1212的第一进水通孔133；所述导流基板14上设置有多个上下贯通的导流孔141；水流由导流孔141向上流动至水槽132内，再汇流流经第一进水通孔133并由第一进水口1212进入第一出水流道121内，之后由第一出水口1211流入水管3并排出压头1外。
本发明制砖机压头在制砖机压头下压砖料时，打开真空水泵2开始抽水，在压头1内形成向上的吸力使得水流向上流动，水流从导流孔141进入水槽132内，在水槽132内汇集并通过纵横交错的水槽132均匀向第一进水通孔133流动且向上流入第一出水流道121，最终由水管3抽出；其中，压头模具板13设置有纵横交错的水槽132，当从第一进水通孔133向上抽水时，水流通过纵横交错的水槽132进行均匀导流，可均匀抽水，使砖表面更平整，晾干成型速度快；而且在压制过程中，不断抽水，避免水滞留在砖坯表面而影响压头压制效果，压制效果更好，砖坯的结构更密实；本发明制砖机压头将在压制砖料过程中溢出的水分抽走，使得制成的砖具有结构更密实，晾干成型速度快，生产质量高且生产效率高等优点。
本发明的所述第一出水流道121对称设置有两第一L型流道122，且两第一出水口1212位于所述压头过渡座12的第一侧壁123上；所述第一出水流道121对称设置有另两第一L型流道122，且两第一出水口1212位于所述压头过渡座12与第一侧壁123平行的第二侧壁上124；所述第一L型流道122具有第一横向通道1221和第一竖向通道1222，所述第一进水口1212位于第一竖向通道1222一端，所述第一出水口1211位于第一横向通道1221一端；每一第一出水口1211通过一第一分水管（图中未示出）连接至水管3上；所述第一出水流道121设置有四个第一L型流道122分别对水槽132内的水进行抽水，加快抽水速度；而且导流孔、水槽、第一进水通孔和第一竖向通道都是竖向流道，保证水流受向上的压力流动，具有较长的竖向流道，抽水效果更均匀。
本发明的靠近第一侧壁123的两第一L型流道122和靠近第二侧壁124的两第一L型流道122对称设置；通过四个对称设置的第一L型流道122对压头模具板13的水槽132内的水进行均匀抽水，压头1压制效果好，砖成型质量高和效率高。
本发明的四所述第一进水口1212位于压头过渡座12的底壁中部矩形环的四个顶点上；四个第一进水口1212的分布可进一步均匀对水槽132内水进行集中抽水。
本发明的所述压头模具板13在所述开槽131的四个顶角分别设置有第二进水通孔134；所述第一出水流道121还设置有四个和第二进水通孔134连通的第一竖向流道125、靠近第一侧壁123且与其平行的第一横向汇流流道126、和靠近第二侧壁124且与其平行设置的第二横向汇流流道127，第一横向汇流流道126与两靠近第一侧壁123的第一横向通道1221连通，第二横向汇流流道127与两靠近第二侧壁124的第一横向通道1221连通；所述第一竖向流道125的下开口连通第二进水通孔134，靠近第一侧壁123的两所述第一竖向流道125的上开口的连通第一横向汇流流道126，靠近第二侧壁124的两所述第一竖向流道125的上开口的连通第二横向汇流流道127；开槽131的四个顶端位置的水流从第二进水通孔134向上导流至第一竖向流道125内，并由第一竖向流道125汇集至第一横向汇流流道126或第二横向汇流流道127内，再向外排出；增加四个竖向流道125，可加快抽水速度。
本发明的所述第一横向汇流流道126、第二横向汇流流道127的两端设置有出水接口，每一出水接口通过一第二分水管31连接至水管3上；第一分水管和第二分水管31的设置，可使水流分流，快速抽水，生产效率高。
本发明的所述压头模具板13在四个端角设置有侧边进水孔135，所述侧边进水孔135为横向孔且具有位于压头模具板13侧壁的第一孔口1351和位于开槽131的槽壁上连通水槽的第二孔口1352，侧面的水流从第一孔口1351流经第二孔口1352进入开槽131内，并由第二进水通孔134向上流动至第一竖向流道125，并汇流至第一横向汇流流道126或第二横向汇流流道127内在一起排出压头1外；可对压头模具板13的底部和侧边分别进行抽水，抽水速度更快、更均匀。
本发明的所述压头模具板13的每个端角在两侧壁分别设置有对称的侧边进水孔135；可对压头模具板13的端角两侧进行抽水，避免端角积水，压制效果更好，提高生产质量。
本发明的所述侧边进水孔135分别在压头模具板13的侧壁设置有向下渐缩延伸的第一凹槽1353，所述第一凹槽1353的顶部连通所述侧边进水孔135；所述第一凹槽1353连接侧边进水孔135在压头模具板13的侧壁上形成延长的导流开口，方便将水流引入侧边进水孔135内并向水槽132内流动，导流抽水更顺畅。
本发明的所述压头模具板13的顶面设置有环绕四个第一进水通孔133***且容置第一密封圈41的环槽42，且在第二进水通孔134位置设置有容置第二密封圈43的沉槽44；所述第一密封圈41、第二密封圈43可对所述压头模具板13和压头过渡座12之间抽水流道进行密封，避免漏水，影响抽水效果和效率。
本发明的所述压头模具板13在四侧壁的中部分别设置有至少一个侧边导流通孔136，所述侧边导流通孔136具有横向通孔1361、竖向通孔1362，所述横向通孔1361的开口位于压头模具板13的侧壁，所述竖向通孔1362的开口位于压头模具板13的顶壁；且在压头模具板13的顶壁设置有四条分别与四压头模具板13侧壁平行的长条形槽137，每一压头模具板13侧壁上的所述竖向通孔1362的开口位于所述长条形槽137的槽底面；所述压头过渡座12对应四条长条形槽137设置有四个第二出水流道128，每一所述第二出水流道128具有第二横向通道1281和第二竖向通道1282，所述第二竖向通道1282具有位于压头过渡座12的底壁且与长条形槽137连通的第二进水口1283，所述第二横向通道1281具有位于压头过渡座13的侧壁的第二出水口1284；每一所述第二出水口1284通过第三分水管（图中未示出）连接水管3；在压头模具板13的四侧壁皆设置有侧边导流通孔136，可分别对压头模具板13的四侧的水分进行抽水，抽水效果更高更好；而且每一侧壁设置有三个等间隔设置的侧边导流通孔136。
本发明的侧边导流通孔136和开槽131不连通，压头模具板13的底部和侧边的水分开进行抽水，避免水流在砖表面流动，即侧边水流向砖表面流动，影响砖表面的平整性；不仅抽水效率高，且保证砖表面的平整性。
本发明的所述水管3一端连接有开通或关闭水管3端部的开关阀5，所述开关阀5上设置有两个阀口51，其中一阀口51通过四个分配器连接四第三分水管，另一阀口51连接充气泵；当压头1抽水时，开关阀5打开水管3端部使得第三分水管和水管3连通，水流可从第三分水管进入水管3被抽出；当给压头1通气时，所述开关阀5关闭水管3端部使得第三分水管和水管3不连通，气体从第三分水管输送至压头1内，并由第二出水流道128、侧边导流通孔136进入模腔内；气体进入模腔内可解除模腔因真空抽水而形成真空环境，方便脱模；而且气体可将抽水时带入第二出水流道128、侧边导流通孔136内的泥吹出，起到清理泥水的功能；本发明通气的气体从侧边导流通孔136流出，气体环绕砖坯***，避免气体直接吹到砖表面而导致砖表面不平整。
本发明的所述开关阀5连接一气缸52，所述气缸52具有带动开关阀5的阀门打开或关闭的活塞杆53；通过气缸52来控制开关阀5打开或关闭，方便操控。
本发明的所述侧边导流通孔136分别在压头模具板13的侧壁设置有向下渐缩延伸的第二凹槽1363，所述第二凹槽1363的顶部连通所述侧边导流通孔136；所述第二凹槽1363和侧边导流通孔136连接在压头模具板13的侧壁上形成延长的导流开口，方便将水流引入侧边导流通孔内并向第二出水流道128内流动，导流抽水更顺畅。
本发明的所述长条形槽137内设置有长条环形密封圈45；密封长条形槽137和压头过渡座128之间的间隙，避免漏水。
本发明的所述开槽131的槽壁设置有供导流基板14抵靠的台阶环138，所述导流基板14的顶面和开槽131的槽底之间具有间距，且所述导流基板14在开槽131内围成储水腔；水流在导流基板14下方均匀抽水，在压头模具板13内形成汇流集中抽出，均匀抽水，使砖表面更平整。
本发明的所述压头1在导流基板14下方设置有钢丝过滤网15，所述钢丝过滤网15设置于多个与导流孔141相对应的过滤孔151；所述钢丝过滤网15可过滤砖料中的颗粒物，尽量在抽水过程中只抽水，制成砖的质量更好；所述导流基板14底面设置有多个供磁铁块6容置的容置槽142；所述导流基板14在容置槽142内设置磁铁块6，通过磁铁块6的磁性将钢丝过滤网15，导流基板14和钢丝过滤网15之间的固定结构更简单。
本发明的所述压头1在钢丝过滤网15下方设置有过滤网布16，所述过滤网布16可进一步过滤砖料中的颗粒物，尽量在抽水过程中只抽水，制成砖的质量更好;所述压头模具板13的底面设置有环绕开槽131***的矩形环槽139；所述过滤网布16的四边具有延伸至矩形环槽139内的延长边161，且所述矩形环槽139内设置有矩形密封圈46；所述矩形密封圈46和矩形环槽139的配合结构可牢固将过滤网布16固定于压头1上，而且可起到密封效果，避免水流从开槽131流动至矩形环槽139内。
本发明的所述压头1在压头过渡座12上方设置有压头定位板11，所述压头定位板11的上方设置有压头油缸；所述压头油缸可驱动压头1上下运动压制砖坯，之后，压头1可对砖坯溢出的水分进行抽水工作，压制密实、且晾干速度快。
本发明的所述压头定位板11的底面设置有架设水管3或第一分水管、第二分水管、第三分水管的型材板111，所述型材板111具有放置水管3等的U型槽112。
本发明还揭示了一种制砖模具，其包括上述的制砖机压头；制砖模具在制砖时，先在模腔内倒入砖原料，再下压压头1对砖原料进行压制成型砖坯，之后打开真空水泵2开始抽水，在压头内形成向上的吸力使得水流向上流动，水流从过滤网布16，流经钢丝过滤网15的过滤孔进入水槽132内，在水槽132内汇集并通过纵横交错的水槽132均匀向第一进水通孔133流动且向上流入第一出水流道121，最终由水管3抽出；其中，压头模具板13设置有纵横交错的水槽132，当从第一进水通孔133向上抽水时，水流通过纵横交错的水槽132进行均匀导流，可均匀抽水，使砖表面更平整，晾干成型速度快；而且在压制过程中，不断抽水，避免水滞留在砖坯表面而影响压头压制效果，压制效果更好，砖坯的结构更密实，生产质量更高，晾干成型速度快，生产效率高。
上述实施例和附图并非限定本发明的产品形态和式样，任何所属技术领域的普通技术人员对其所做的适当变化或修饰，皆应视为不脱离本发明的专利范畴。

Claims (20)

  1. 一种制砖机压头，其特征在于：包括有压头、真空水泵、及连接压头和真空水泵的水管，所述压头由上至下设置有压头过渡座、压头模具板和导流基板；所述压头过渡座内设置有第一出水流道，所述第一出水流道具有位于压头过渡座的侧壁且连接水管的第一出水口、和位于压头过渡座的底壁的第一进水口；所述压头模具板的底面设置有一供导流基板容置的开槽，所述开槽的槽底设置有多条纵横交错的水槽，且在压头模具板上设置有多个连通水槽和第一进水口的第一进水通孔；所述导流基板上设置有多个上下贯通的导流孔；水流由导流孔向上流动至水槽内，再汇流流经第一进水通孔并由第一进水口进入第一出水流道内，之后由第一出水口流入水管并排出压头外。
  2. 如权利要求1所述制砖机压头，其特征在于：所述第一出水流道对称设置有两第一L型流道，且两第一出水口位于所述压头过渡座的第一侧壁上；所述第一出水流道对称设置有另两第一L型流道，且两第一出水口位于所述压头过渡座与第一侧壁平行的第二侧壁上；所述第一L型流道具有第一横向通道和第一竖向通道，所述第一进水口位于第一竖向通道一端，所述第一出水口位于第一横向通道一端；每一第一出水口通过一第一分水管连接至水管上。
  3. 如权利要求2所述制砖机压头，其特征在于：靠近第一侧壁的两第一L型流道和靠近第二侧壁的两第一L型流道对称设置。
  4. 如权利要求3所述制砖机压头，其特征在于：四所述第一进水口位于压头过渡座的底壁中部矩形环的四个顶点上。
  5. 如权利要求2所述制砖机压头，其特征在于：所述压头模具板在所述开槽的四个顶角分别设置有第二进水通孔；所述第一出水流道还设置有四个和第二进水通孔连通的第一竖向流道、靠近第一侧壁且与其平行的第一横向汇流流道、和靠近第二侧壁且与其平行设置的第二横向汇流流道，第一横向汇流流道与两靠近第一侧壁的第一横向通道连通，第二横向汇流流道与两靠近第二侧壁的第一横向通道连通；所述第一竖向流道的下开口连通第二进水通孔，靠近第一侧壁的两所述第一竖向流道的上开口的连通第一横向汇流流道，靠近第二侧壁的两所述第一竖向流道的上开口的连通第二横向汇流流道。
  6. 如权利要求5所述制砖机压头，其特征在于：所述第一横向汇流流道、第二横向汇流流道的两端设置有出水接口，每一出水接口通过一第二分水管连接至水管上。
  7. 如权利要求5所述制砖机压头，其特征在于：所述压头模具板在四个端角设置有侧边进水孔，所述侧边进水孔为横向孔且具有位于压头模具板侧壁的第一孔口和位于开槽的槽壁上连通水槽的第二孔口。
  8. 如权利要求7所述制砖机压头，其特征在于：所述压头模具板的每个端角在两侧壁分别设置有对称的侧边进水孔。
  9. 如权利要求7所述制砖机压头，其特征在于：所述侧边进水孔分别在压头模具板的侧壁设置有向下渐缩延伸的第一凹槽，所述第一凹槽的顶部连通所述侧边进水孔。
  10. 如权利要求7所述制砖机压头，其特征在于：所述压头模具板的顶面设置有环绕四个第一进水通孔***且容置第一密封圈的环槽，且在第二进水通孔位置设置有容置第二密封圈的沉槽。
  11. 如权利要求1所述制砖机压头，其特征在于：所述压头模具板在四侧壁的中部分别设置有至少一个侧边导流通孔，所述侧边导流通孔具有横向通孔、竖向通孔，所述横向通孔的开口位于压头模具板的侧壁，所述竖向通孔的开口位于压头模具板的顶壁；且在压头模具板的顶壁设置有四条分别与四压头模具板侧壁平行的长条形槽，每一压头模具板侧壁上的所述竖向通孔的开口位于所述长条形槽的槽底面；所述压头过渡座对应四条长条形槽设置有四个第二出水流道，每一所述第二出水流道具有第二横向通道和第二竖向通道，所述第二竖向通道具有位于压头过渡座的底壁且与长条形槽连通的第二进水口，所述第二横向通道具有位于压头过渡座的侧壁的第二出水口；每一所述第二出水口通过第三分水管连接水管。
  12. 如权利要求11所述制砖机压头，其特征在于：所述水管一端连接有开通或关闭水管端部的开关阀，所述开关阀上设置有两个阀口，其中一阀口通过四个分配器连接四第三分水管，另一阀口连接充气泵。
  13. 如权利要求12所述制砖机压头，其特征在于：所述开关阀连接一气缸，所述气缸具有带动开关阀的阀门打开或关闭的活塞杆。
  14. 如权利要求11所述制砖机压头，其特征在于：所述侧边导流通孔分别在压头模具板的侧壁设置有向下渐缩延伸的第二凹槽，所述第二凹槽的顶部连通所述侧边导流通孔。
  15. 如权利要求11所述制砖机压头，其特征在于：所述长条形槽内设置有长条环形密封圈。
  16. 如权利要求1所述制砖机压头，其特征在于：所述开槽的槽壁设置有供导流基板抵靠的台阶环，所述导流基板的顶面和开槽的槽底之间具有间距，且所述导流基板在开槽内围成储水腔。
  17. 如权利要求1所述制砖机压头，其特征在于：所述压头在导流基板下方设置有钢丝过滤网，所述钢丝过滤网设置于多个与导流孔相对应的过滤孔；所述导流基板底面设置有多个供磁铁块容置的容置槽。
  18. 如权利要求17所述制砖机压头，其特征在于：所述压头在钢丝过滤网下方设置有过滤网布，所述压头模具板的底面设置有环绕开槽***的矩形环槽；所述过滤网布的四边具有延伸至矩形环槽内的延长边，且所述矩形环槽内设置有矩形密封圈。
  19. 如权利要求1所述制砖机压头，其特征在于：所述压头在压头过渡座上方设置有压头定位板，所述压头定位板的上方设置有压头油缸。
  20. 一种制砖模具，其特征在于：包括权利要求1至19中任一项所述的制砖机压头。
PCT/CN2021/111933 2021-05-13 2021-08-11 制砖机压头及制砖模具 WO2022236987A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110522092.XA CN113442266B (zh) 2021-05-13 2021-05-13 制砖机压头及制砖模具
CN202110522092.X 2021-05-13

Publications (1)

Publication Number Publication Date
WO2022236987A1 true WO2022236987A1 (zh) 2022-11-17

Family

ID=77809768

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/111933 WO2022236987A1 (zh) 2021-05-13 2021-08-11 制砖机压头及制砖模具

Country Status (2)

Country Link
CN (3) CN114516107B (zh)
WO (1) WO2022236987A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115871081B (zh) * 2022-11-16 2023-09-01 福建群峰机械有限公司 制砖机压头及双层路面砖的制砖工艺

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06805A (ja) * 1992-06-22 1994-01-11 Shigeo Ando セメント・モルタル成型品の成型方法および製造装置
US6013215A (en) * 1998-03-10 2000-01-11 Mitsui Wood Systems, Inc. Method of manufacturing an inorganic molded product
KR20120062206A (ko) * 2010-12-06 2012-06-14 주식회사 수리산업 고강도 테라조 판 및 그 제조방법
WO2012160583A1 (en) * 2011-05-24 2012-11-29 Longinotti Group S.R.L. Apparatus for manufacturing of tiles
CN206170300U (zh) * 2016-08-24 2017-05-17 西安银马实业发展有限公司 一种可排水的水磨石制品成型机
CN110788967A (zh) * 2019-11-08 2020-02-14 福建群峰机械有限公司 一种新型砖头压制成型机构
CN110883908A (zh) * 2019-11-08 2020-03-17 福建群峰机械有限公司 一种压砖机的成型机构
CN113547612A (zh) * 2021-05-13 2021-10-26 福建群峰机械有限公司 密实制砖方法及砖
CN113815095A (zh) * 2021-05-13 2021-12-21 福建群峰机械有限公司 抽水进气二合一的制砖机压头

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3435060B2 (ja) * 1998-03-26 2003-08-11 太陽誘電株式会社 セラミックグリーンシート積層装置及び積層方法
JP4382906B2 (ja) * 1999-04-30 2009-12-16 成雄 安藤 無機水硬性成形品の成形装置
JP2000334716A (ja) * 1999-06-01 2000-12-05 Yamamoto Tekkosho:Kk 脱水成形プレスと脱水成形方法
IT1320078B1 (it) * 2000-10-25 2003-11-18 Ugo Giannelli Apparecchiatura per produrre mattonelle da impasti cementizi.
CN200957631Y (zh) * 2006-09-27 2007-10-10 淄博工陶耐火材料有限公司 振动抽真空耐火材料制砖机
JP2011201709A (ja) * 2008-12-01 2011-10-13 Kazumasa Onishi シリコン粉末の成形方法および成形装置
KR101238327B1 (ko) * 2010-12-06 2013-03-04 주식회사 수리산업 고강도 테라조 판의 제조장치
CN202029212U (zh) * 2011-01-25 2011-11-09 盐城市科博液压机械制造有限公司 多功能人造石砖机
CN203391080U (zh) * 2013-08-03 2014-01-15 盐城市科博液压机械制造有限公司 高压成型机上模挤压排水装置
CN204658628U (zh) * 2015-03-13 2015-09-23 武汉开元利通环保建材有限公司 带有真空吸水装置的混凝土砌块成型机
CN105058554B (zh) * 2015-07-31 2017-06-20 江苏腾宇机械制造有限公司 一种油缸组件及其全自动双向加压液压压砖机
CN205552836U (zh) * 2016-03-09 2016-09-07 常熟通江机械有限公司 全湿法混凝土路沿石成型机
CN106182348A (zh) * 2016-08-24 2016-12-07 西安银马实业发展有限公司 一种可排水的成型机压头
CN208247118U (zh) * 2018-04-24 2018-12-18 马鞍山天磁磁业有限公司 一种湿压成型机的上模结构
CN111098393A (zh) * 2018-10-29 2020-05-05 湖南航天磁电有限责任公司 一种压制模具的吸水板
CN109676750B (zh) * 2019-01-21 2023-12-01 福建泉工股份有限公司 全自动仿石砖机及制砖方法
CN211104585U (zh) * 2019-04-01 2020-07-28 常州轻工职业技术学院 一种水泥基仿石材型路沿石的成型设备
CN211492067U (zh) * 2019-11-08 2020-09-15 福建群峰机械有限公司 一种新型砖头压制成型机构
CN111730724B (zh) * 2020-05-14 2021-12-24 福建省阳山新型建材有限公司 一种制作节能多孔砖的模具及该模具成型多孔砖的方法

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06805A (ja) * 1992-06-22 1994-01-11 Shigeo Ando セメント・モルタル成型品の成型方法および製造装置
US6013215A (en) * 1998-03-10 2000-01-11 Mitsui Wood Systems, Inc. Method of manufacturing an inorganic molded product
KR20120062206A (ko) * 2010-12-06 2012-06-14 주식회사 수리산업 고강도 테라조 판 및 그 제조방법
WO2012160583A1 (en) * 2011-05-24 2012-11-29 Longinotti Group S.R.L. Apparatus for manufacturing of tiles
CN206170300U (zh) * 2016-08-24 2017-05-17 西安银马实业发展有限公司 一种可排水的水磨石制品成型机
CN110788967A (zh) * 2019-11-08 2020-02-14 福建群峰机械有限公司 一种新型砖头压制成型机构
CN110883908A (zh) * 2019-11-08 2020-03-17 福建群峰机械有限公司 一种压砖机的成型机构
CN113547612A (zh) * 2021-05-13 2021-10-26 福建群峰机械有限公司 密实制砖方法及砖
CN113815095A (zh) * 2021-05-13 2021-12-21 福建群峰机械有限公司 抽水进气二合一的制砖机压头

Also Published As

Publication number Publication date
CN113442266B (zh) 2022-03-15
CN113442266A (zh) 2021-09-28
CN114516107B (zh) 2023-05-12
CN114516106A (zh) 2022-05-20
CN114516107A (zh) 2022-05-20
CN114516106B (zh) 2023-10-10

Similar Documents

Publication Publication Date Title
KR101652883B1 (ko) 주형 조형기
WO2022236987A1 (zh) 制砖机压头及制砖模具
CN113547612A (zh) 密实制砖方法及砖
CN201030610Y (zh) 真空密实混凝土预制件成型模具
CN113815095B (zh) 抽水进气二合一的制砖机压头
CN206263222U (zh) 实样模型结合消失模的v法造型***及铸型***
CN217098188U (zh) 具有密实制砖效果的制砖机压头
CN215241561U (zh) 制砖机压头的抽水流道
CN217098189U (zh) 制砖机压头的压头模具板
CN110434987B (zh) 一种横置式排烟气道模具
TWI633990B (zh) High pressure molding method and toilet body formed by using the same
CN105618682B (zh) 吸砂泵泵体的消失模模具
CN212065580U (zh) 新型多色浇注机
EP0802004B1 (en) A method of filling cores with molding sand
CN204019696U (zh) 带排气功能的压砖机模具
CN104652178B (zh) 大型厚体纸浆模压设备
CN213732371U (zh) 铁氧体湿式成型模具
CN206357559U (zh) 一种辅助定位的热流道模具
CN207669641U (zh) 板带成型模具
US4538665A (en) Molding box apparatus
CN211221201U (zh) 一出多件永磁铁氧体磁瓦湿压模
CN218460791U (zh) 一种油箱成型模具
CN217223489U (zh) 全覆膜砂壳型铸造用砂壳
CN213440228U (zh) 一种陶瓷排浆装置
CN211965821U (zh) 一种气体加压的铸造模具

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21941556

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21941556

Country of ref document: EP

Kind code of ref document: A1