WO2018122933A1 - 切断端面を有する表面処理鋼板の部品およびその切断加工方法 - Google Patents
切断端面を有する表面処理鋼板の部品およびその切断加工方法 Download PDFInfo
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- WO2018122933A1 WO2018122933A1 PCT/JP2016/088759 JP2016088759W WO2018122933A1 WO 2018122933 A1 WO2018122933 A1 WO 2018122933A1 JP 2016088759 W JP2016088759 W JP 2016088759W WO 2018122933 A1 WO2018122933 A1 WO 2018122933A1
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- WIPO (PCT)
- Prior art keywords
- treated steel
- steel sheet
- cut end
- die
- plate thickness
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
- B21D35/007—Layered blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/06—Coating on the layer surface on metal layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/20—Inorganic coating
- B32B2255/205—Metallic coating
Definitions
- the present invention relates to a part having an end surface cut using a surface-treated steel sheet as a raw material, used as a part of an automobile or a home appliance, and relates to a part having excellent corrosion resistance of a cut end surface and a method for cutting the part.
- Patent Document 1 As a method for improving the rust prevention ability of the punched end face, for example, in Patent Document 1, in a Zn-based plated steel sheet having a thickness of 2 mm or less, the thickness of the Zn-based plated steel sheet on the shoulder of either a punch or a die Punching is performed using a mold having a radius of curvature of 0.1 to 0.5 times that of the shearing surface, the shearing surface ratio of the punching end surface after punching is set to 90% or more, and the shearing surface A method has been proposed in which the zinc coverage is 50% or more.
- Patent Document 2 a method is proposed in which the shape of the cut end surface satisfies the following expression (1).
- t plate thickness
- M Zn basis weight
- Rs shear plane ratio.
- the plate thickness is up to 2.0 mm or less, and even if it is applied to a material with a plate thickness exceeding 2.0 mm, zinc on the shear plane Insufficient coating causes red rust, which may not be applicable.
- the present inventors have found that red rust on the cut end face (hereinafter sometimes referred to as “cut end face”) at an early stage after the cutting process. It has been found that the occurrence of is greatly affected by the length of the first sag appearing in the thickness direction of the cut end face and the length of the second sag appearing in the plane direction. And by controlling these values within a certain range, it was concluded that the occurrence of red rust on the cut end face can be suppressed, so that the corrosion resistance can be significantly improved.
- the summary is as follows.
- the length of the second sag appearing in the plane direction is 10 times or more and 0.45 times or more the plate thickness of the surface-treated steel sheet, and the surface of the cut end surface is on the surface of the surface-treated steel sheet.
- the shape of the cut end surface obtained by cutting using a die provided with a radius of curvature of 0.12 times or more of the thickness of the surface-treated steel sheet on the shoulder of at least one of the punches is The length of the first sag appearing in the thickness direction is not less than 0.10 times the plate thickness of the surface-treated steel sheet, and the length of the second sag appearing in the plane direction is the thickness of the surface-treated steel sheet.
- a cutting method of cutting so as to be 0.45 times or more.
- the present inventors conducted experiments in which the thickness of the surface-treated steel sheet, the conditions for the cutting process, the surface treatment conditions, etc. were changed in various ranges, and the occurrence of red rust on the cut end face and the shape of the cut end face, etc. The relationship was investigated. As a result, the length of the sag of the cut end face is in the range of 0.10 times or more of the plate thickness for the first sag and in the range of 0.45 or more of the plate thickness for the second sag. It was found that if the cutting process is performed, the occurrence of red rust on the cut end face can be suppressed with the passage of time after the cutting process.
- FIG. 2 schematically shows the cross-sectional shape of the cut steel sheet.
- a first sag 9, a second sag 10, a shear surface 11, and a fracture surface 12 are formed on the cut end face after the cutting process.
- the first sag 9 and the second sag 10 are formed by applying a tensile force to the surface of the steel sheet as the punching of the steel sheet proceeds and deforming the surface of the steel sheet.
- the first sag 9 that appears in the thickness direction of the steel sheet is referred to as “sag Z”
- the second sag 10 that appears in the plane direction is referred to as “sag X”.
- both the tensile force and the shearing force applied to the steel sheet are increased, and the plated metal layer coated on the surface of the base steel sheet wraps around the cut end surface.
- the coated plated metal layer provides a sacrificial anticorrosive action, thereby suppressing the occurrence of red rust on the cut end surface.
- the length L of the plated metal layer 8 that wraps around the cut end surface is, as shown in FIG. 3, the sagging Z9 including the thickness of the plated metal layer 8 along the thickness direction of the surface-treated steel sheet. And the total length of the plated metal layer that wraps around the shear surface 11.
- the upper limit of the length of the sag Z9 and the sag X10 as shown in FIG. 2 is appropriately set according to the plate thickness T of the steel plate and the shearing conditions.
- the upper limit of the length of the sagging Z is preferably 0.40 times or less of the plate thickness, and more preferably 0.25 times or less of the plate thickness.
- the upper limit of the length of the sag X is preferably 1.50 times or less of the plate thickness, and more preferably 1.00 times or less of the plate thickness.
- the deformation and movement of the plated metal are promoted by the tensile force, and the amount of the plated metal that wraps around the cut end face is large. Therefore, the area where the cut end face covers the plated metal is also widened. This improves the initial corrosion resistance at the cut end face.
- the length of the sag is smaller, deformation and movement of the plated metal are reduced, so that the plated metal wraps around the cut end surface.
- the length of the sag can be easily controlled by the clearance of the cutting tool and the radius of curvature of the tool mold shoulder, but the conditions such as the cutting speed (punching speed) for moving the mold can be changed. It is also possible to do so.
- the surface-treated steel plate used in the present invention it is preferable to use a steel plate whose surface is plated.
- the plating include Zn-based, Zn-Al-based, Zn-Al-Mg-based, and Zn-Al-Mg-Si-based metal plating or alloy plating.
- alloy plating it is preferable to contain 80 mass% or more of Zn with respect to the total number of moles of plating, and it is more preferable to contain 90 mass% or more.
- the plating adhesion amount in the surface-treated steel sheet is preferably 60 g / m 2 , more preferably 90 g / m 2 , and preferably 450 g / m 2 , more preferably 190 g / m 2 as the upper limit. .
- the amount of plating attached to the surface-treated steel sheet is 90 g / m 2 or more, the plated metal is likely to wrap around the cut end surface, so that the corrosion resistance after shearing can be improved.
- the plate thickness of the surface-treated steel sheet used for the cutting process can be appropriately set based on the shape, mechanical strength, weight, etc. of the part to be produced. For example, even if a surface-treated steel sheet having a thickness exceeding 2.0 mm is used, the plated metal sufficiently wraps around the cut end face and covers the cut end face, so that the corrosion resistance after the cutting process is improved.
- FIGS. 1A and 1B show a form in which the surface-treated steel sheet 1 is cut by the molds 2 and 3.
- the surface-treated steel sheet 1 sandwiched between the die 3 and the sheet presser 5 is sheared by the pressing of the punch 2 to obtain a separated part 7.
- At least one of the shoulder portion of the die 3 (FIG. 1 (a)) and the shoulder portion of the punch 2 (FIG. 1 (b)) is preferably provided with a curvature radius so as to have a curved shape.
- the cutting portion is along the shoulder portion of the die 3 or the punch 2 when performing the cutting process.
- the radius of curvature given to the mold is preferably 0.12 times or more the plate thickness of the surface-treated steel sheet.
- FIG. 1B is an example in which a mold having a curved shoulder portion of the punch 2 is used.
- the surface-treated steel sheet sandwiched between the die 3 and the plate retainer 5 is prone to deformation of the steel sheet surface as the punch 2 is pushed in, and the wrapping of the plated metal is promoted at the cut end face, and the cutting is performed.
- a component 7 having good end surface corrosion resistance is obtained.
- the schematic diagram shown in FIG. 2 corresponds to the cut end face of the component 7 located on the right side of FIG.
- a die having a curved shoulder portion of the die 3 as shown in FIG. 1A is used, the above-described change in the steel sheet surface is likely to occur at the cut end surface of the component 7 falling to the hole side of the die 3.
- the wraparound of the plated metal is promoted, and the component 7 having good cutting end surface corrosion resistance is obtained.
- the upper limit of the radius of curvature to be imparted to the mold is preferably 0.50 times or less, more preferably 0.30 times or less the plate thickness of the surface-treated steel sheet.
- the clearance between the die and the punch in the mold is preferably 20% or less of the thickness of the surface-treated steel sheet. Thereby, since the shearing force to the steel plate by the punch 2 can be increased, the sagging Z can be easily increased.
- the clearance between the die and the punch is preferably 1% or more of the thickness of the surface-treated steel sheet from the viewpoint of easily increasing the sag X by making the steel sheet easily pulled in the plane direction. The above is more preferable.
- the punching speed of the surface-treated steel sheet by the mold can be set based on the clearance between the die and the punch, and is preferably 10 mm / s, more preferably 20 mm / s or more.
- the upper limit of the punching speed of the surface-treated steel sheet by the mold is preferably 200 mm / s, more preferably 120 mm / s or less.
- the plate thickness is 0.8, 1.2, 2.3, 3.2, 4.5, 6.0 (mm), and the plating adhesion amount is 90, 190 (g / m 2 ).
- a Zn-6% Al-3% Mg (mass ratio) alloy-plated steel sheet was used.
- the cutting process was performed by holding the surface-treated steel sheet 1 by a plate press 5 using a square die 3 having a side length of 40 mm and a punch 2 having a side length changed according to the clearance. At this time, a curvature radius 4 was applied to at least one of the shoulder of the die 3 and the shoulder of the punch 2 to form a curved shape.
- the length of sag Z and sag X was measured for the shape of the parts obtained by shearing.
- the cross section of the central part of the straight side of the part is observed with a microscope, and the length L of the plated metal wraps around the end surface in the thickness direction of the surface-treated steel sheet is measured. did.
- the measured sample is a surface-treated steel sheet that is located on the side facing the die or punch provided with curvature and separated by cutting. It is.
- Table 1 also shows the surface-treated steel plate used for each component and the cutting process conditions.
- the curvature radius (plate thickness ratio) of the mold is obtained by dividing the roundness imparted to the shoulder portion of the die 3 or the shoulder portion of the punch 2 by the plate thickness. Those not intentionally rounded are marked with “ ⁇ 0.01” in this column and “None” in the “Mold with curvature” column.
- the die and punch were both rounded so that the radius of curvature of the sheet thickness ratio was 0.14.
- the length of the sagging Z appearing in the plate thickness direction is 0.10 times or more the plate thickness of the surface-treated steel plate, and the plane direction
- the length of the sag X appearing in Fig. 4 was 0.45 times or more the thickness of the surface-treated steel sheet.
- the cut end face showed good corrosion resistance for 90 days or more until red rust occurred.
- the [B] / [A] value indicating the ratio of the wraparound length L ([B]) to the plate thickness ([A]) is in a high range of 0.30 or more. there were.
- Comparative Example 3 since the sagging X was less than 0.45, the number of days until the occurrence of red rust on the cut end face was less than 90 days, and the corrosion resistance was inferior to that of the inventive example.
- the ratio of the wraparound length L to the plate thickness ([B] / [A]) was in the range of less than 0.30.
- a cut end face having good corrosion resistance can be obtained by setting the length of both the sag Z and the sag X to a predetermined range or more with respect to the shape of the cut end face.
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Abstract
Description
t2/(M・Rs)≦0.2・・・(1)
ここで、t:板厚、M:Zn目付量、Rs:剪断面比率である。
このため、本発明では、主に板厚が2.0mmを超える表面処理鋼板を素材として用いた場合であっても、切断加工された端面における赤錆発生を抑制できる部品を提供することを目的とする。
本発明において用いられる表面処理鋼板としては、表面にめっきが施された鋼板を用いることが好ましい。ここで、めっきとしては、Zn系、Zn-Al系、Zn-Al-Mg系、Zn-Al-Mg―Si系の金属めっき又は合金めっきが挙げられる。その中でも、Zn-Al-Mg系の合金めっきが施された鋼板を用いることが好ましい。ここで、合金めっきとしては、めっきの全モル数に対して、Znを80質量%以上含有することが好ましく、90質量%以上含有することがより好ましい。
表面処理鋼板への切断加工には、ダイとパンチからなる金型が用いられる。ここで、図1の(a)、(b)は、金型2、3によって表面処理鋼板1が切断加工される形態を示している。図1の(a)、(b)に示されるように、ダイ3と板押さえ5とで挟持された表面処理鋼板1は、パンチ2の押し込みによって剪断されて、分離した部品7が得られる。ダイ3の肩部(図1(a))またはパンチ2の肩部(図1(b))のうち少なくともいずれか一方には、曲率半径を付与して湾曲形状にすることが好ましい。
2 パンチ
3 ダイ
4 金型の肩に付与した曲率半径
5 板押さえ
6 クリアランス
7 部品
8 めっき金属層
9 ダレZ(第1のダレ)
10 ダレX(第2のダレ)
11 剪断面
12 破断面
L めっき金属の回り込み長さ
T 板厚
Claims (4)
- 切断加工された表面処理鋼板の切断端面を含む部品であって、
前記切断端面の形状は、板厚方向に現れる第1のダレの長さが前記表面処理鋼板の板厚の0.10倍以上であり、かつ、平面方向に現れる第2のダレの長さが前記表面処理鋼板の板厚の0.45倍以上であり、
前記切断端面の表面は、当該表面処理鋼板の表面に被覆されためっき金属層が回り込んだ当該めっき金属層によって被覆された、切断端面の耐食性に優れる部品。 - 前記表面処理鋼板が、Zn系めっき鋼板である請求項1に記載の切断端面の耐食性に優れる部品。
- ダイとパンチからなる金型を用いて表面処理鋼板を切断加工する方法であって、
ダイとパンチとの間のクリアランスが前記表面処理鋼板の板厚の1~20%であり、
ダイまたはパンチの少なくともいずれか一方の肩部に、前記表面処理鋼板の板厚の0.12倍以上の曲率半径が付与された金型を用いて切断し、
切断加工した切断端面の形状が、板厚方向に現れる第1のダレの長さが前記表面処理鋼板の板厚の0.10倍以上であり、かつ、平面方向に現れる第2のダレの長さが前記表面処理鋼板の板厚の0.45倍以上となるように切断する、切断加工方法。 - 前記表面処理鋼板が、Zn系めっき鋼板である請求項3に記載の切断加工方法。
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
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EP16925115.4A EP3560619B1 (en) | 2016-12-26 | 2016-12-26 | Surface-treated steel sheet part having cut end surface, and cutting method therefor |
CA3048371A CA3048371A1 (en) | 2016-12-26 | 2016-12-26 | Surface-treated steel sheet part having cut end surface, and cutting method therefor |
PCT/JP2016/088759 WO2018122933A1 (ja) | 2016-12-26 | 2016-12-26 | 切断端面を有する表面処理鋼板の部品およびその切断加工方法 |
MX2019007718A MX2019007718A (es) | 2016-12-26 | 2016-12-26 | Pieza de lamina de acero tratada superficialmente que tiene superficie de extremo cortada y metodo de corte para la misma. |
CN201680091856.1A CN110177633B (zh) | 2016-12-26 | 2016-12-26 | 具有切断端面的表面处理钢板的部件及其制造方法 |
KR1020197020678A KR102393026B1 (ko) | 2016-12-26 | 2016-12-26 | 절단 단면을 가지는 표면 처리 강판의 부품 및 그 절단 가공 방법 |
AU2016434720A AU2016434720A1 (en) | 2016-12-26 | 2016-12-26 | Surface-treated steel plate component having cut end surface, and cutting method therefor |
US16/451,519 US11123785B2 (en) | 2016-12-26 | 2019-06-25 | Surface-treated steel sheet part having cut end surface, and cutting method therefor |
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US16/451,519 Continuation US11123785B2 (en) | 2016-12-26 | 2019-06-25 | Surface-treated steel sheet part having cut end surface, and cutting method therefor |
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EP (1) | EP3560619B1 (ja) |
KR (1) | KR102393026B1 (ja) |
CN (1) | CN110177633B (ja) |
AU (1) | AU2016434720A1 (ja) |
CA (1) | CA3048371A1 (ja) |
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TWI808469B (zh) * | 2020-08-17 | 2023-07-11 | 日商日本製鐵股份有限公司 | 加工品及加工品製造方法 |
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AU2016434720A1 (en) | 2019-07-18 |
MX2019007718A (es) | 2019-08-29 |
US20190321874A1 (en) | 2019-10-24 |
EP3560619A4 (en) | 2019-10-30 |
CN110177633A (zh) | 2019-08-27 |
US11123785B2 (en) | 2021-09-21 |
CN110177633B (zh) | 2020-11-20 |
CA3048371A1 (en) | 2018-07-05 |
KR102393026B1 (ko) | 2022-04-29 |
EP3560619B1 (en) | 2020-10-28 |
EP3560619A1 (en) | 2019-10-30 |
KR20190102215A (ko) | 2019-09-03 |
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