WO2017094531A1 - 刃先交換式切削工具 - Google Patents
刃先交換式切削工具 Download PDFInfo
- Publication number
- WO2017094531A1 WO2017094531A1 PCT/JP2016/084270 JP2016084270W WO2017094531A1 WO 2017094531 A1 WO2017094531 A1 WO 2017094531A1 JP 2016084270 W JP2016084270 W JP 2016084270W WO 2017094531 A1 WO2017094531 A1 WO 2017094531A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hole
- insert
- mounting seat
- screw
- tool
- Prior art date
Links
- 230000002093 peripheral effect Effects 0.000 claims description 45
- 238000005452 bending Methods 0.000 description 7
- 230000000087 stabilizing effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
- B23C5/1009—Ball nose end mills
- B23C5/1027—Ball nose end mills with one or more removable cutting inserts
- B23C5/1036—Ball nose end mills with one or more removable cutting inserts having a single cutting insert, the cutting edges of which subtend 180 degrees
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
- B23C5/2204—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
- B23C5/2208—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts
- B23C5/2213—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts having a special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/16—Fixation of inserts or cutting bits in the tool
- B23C2210/165—Fixation bolts
Definitions
- the present invention allows a cutting insert having an insert body formed with a cutting blade to be seated on a slit-like insert mounting seat formed at the tip of a tool body, and is detachable by being clamped by a clamp screw.
- the present invention relates to a cutting edge exchangeable cutting tool to be attached.
- Patent Document 1 discloses a blade-tip-exchange-type cutting in which a cutting insert is sandwiched between hollow insert mounting seats provided in a slit shape at the tip of a tool body and fixed with a fastening member.
- the insert mounting seat side surface portion of the tool body is provided with a cone receiving surface that is eccentric in the direction of the rear end of the tool body with respect to the center line of the fastening member at a portion corresponding to the head cone surface of the fastening member.
- a cylindrical portion receiving hole of the tightening member and its side wall and a female thread portion corresponding to the male thread portion of the tightening member connected to the side wall are provided, and the cutting insert is fixed by pressing by the side surface portion of the insert mounting seat, It is performed by pressing from the pin hole side surface of the cutting insert to the rear end side of the tool body by the cylindrical portion of the clamping member, and tightening with the side wall of the cylindrical portion receiving hole. It is put contact with the cylindrical portion of the member that the mounting reference surface is proposed.
- the portion corresponding to the tightening member head conical surface of the insert mounting seat side surface portion of the tool main body is located with respect to the center line of the tightening member.
- the pin hole side surface of the cutting insert abuts the cylindrical portion over the substantially entire length in the center line direction of the fastening member.
- the contact area between the pin hole side surface and the cylindrical portion is increased by the contact of the side surface of the pin hole with the cylindrical portion over substantially the entire length in the center line direction of the fastening member.
- the frictional resistance when pressing toward the rear end side of the main body is also increased, and the cutting insert may be displaced when the tightening member is tightened.
- the present invention has been made under such a background. While stabilizing the pressing force of the cutting insert as described above, the clamping member (clamp screw) can be easily bent, and cutting can be performed at the time of tightening.
- An object of the present invention is to provide a cutting edge-exchangeable cutting tool capable of preventing a situation in which an insert is displaced.
- the present invention provides a cutting insert having an insert body in which a cutting blade is formed on a slit-like insert mounting seat formed at a tip portion of a tool body.
- a cutting edge exchangeable cutting tool that is detachably attached by being clamped by a clamp screw
- the insert body includes a seating surface that can contact the bottom surface of the insert seat.
- a through-hole through which the clamp screw is inserted and two side surfaces through which the through-hole is opened are formed, and two insert mounting seats facing each other are pressed against the two side surfaces.
- one mounting seat wall surface is formed with a mounting reference hole and a screw hole, and the other mounting seat wall surface is constructed with respect to the center line of the screw hole.
- a conical receiving surface having an eccentric center line on the rear end side of the main body is formed on the front end side of the tool main body, a male screw portion screwed into the screw hole is formed on one end portion of the clamp screw, and the other end portion is formed on the other end portion.
- a head having a conical outer peripheral surface capable of sliding contact with the conical receiving surface is formed, and the outer peripheral surface on the one end side of the clamp screw is between the male screw portion and the head.
- the mounting reference hole is brought into contact with the inner peripheral surface on the tip side of the tool body, and the outer peripheral surface on the other end side than the mounting reference hole is on the inner peripheral surface on the rear end side of the tool body in the through hole of the insert body
- a cylindrical portion to be abutted is formed, and the through hole of the insert main body has a portion from which the cylindrical portion of the clamp screw abuts at least one of the openings to the two side surfaces of the insert main body. Is also formed with a large-diameter enlarged portion It is characterized in.
- the outer peripheral surface of the cylindrical portion on the one end side where the male screw portion of the clamp screw is formed is the mounting reference hole. Since the inner peripheral surface of the tool main body tip side is slidably contacted, these inner and outer peripheral surfaces act as attachment reference surfaces in the cutting edge exchangeable cutting tool described in Patent Document 1. For this reason, as with the cutting edge-exchangeable cutting tool described in Patent Document 1, the pressing force of the cutting insert is stabilized, and the cutting insert mounting accuracy with respect to loads in various directions and sizes during cutting processing. Can be maintained with high accuracy, and high processing accuracy can be obtained.
- the inner diameter is larger than the portion where the cylindrical portion of the clamp screw is brought into contact with at least one of the openings to the two side surfaces in the through hole of the insert body. Since the diameter part is formed, in this enlarged diameter part, a gap can be provided between the through hole and the cylindrical part of the clamp screw, and the clamp screw is bent when the cutting insert is clamped and fixed. Can be made easier. Therefore, the cutting insert can be securely and stably attached to the insert mounting seat even with a small screwing force.
- the space between the through hole and the cylindrical portion in the enlarged diameter portion can reduce the contact area between the cylindrical portion of the clamp screw and the through hole. Since the frictional resistance when pressing the through hole toward the rear end of the tool body is also reduced, it is possible to prevent the insert body from moving when the clamp screw is tightened (immediately before the tightening of the clamp screw). it can. For this reason, the mounting accuracy of the cutting insert can be further increased, and the processing accuracy can be further improved.
- the enlarged diameter portion is formed in the opening portion of the through hole to the side surface pressed by at least one of the mounting seat wall surfaces of the two side surfaces of the insert body.
- the cylindrical part of the clamp screw does not come into contact with the through hole on the side surface side pressed by the one mounting seat wall surface in which the mounting reference hole is formed. For this reason, for example, when the clamp screw is tightened when the clearance between the cylindrical portion and the through hole of the portion with which the cylindrical portion abuts is small, such contact causes variation in the mounting runout accuracy of the insert body. Can be prevented.
- the enlarged diameter portion may be formed in the opening portion of the through hole to the side surface pressed by at least the other mounting seat wall surface among the two side surfaces of the insert body. .
- the position where the outer peripheral surface of the cylindrical portion comes into contact with the through hole due to the bending of the clamp screw can be brought closer to the outer peripheral surface on the one end portion side of the cylindrical portion serving as the mounting reference surface of the clamp screw.
- the pressing force acting on the position where the cylindrical portion comes into contact with the through-hole can be increased with the outer peripheral surface on one end side as a fulcrum, and the cutting insert 3 can be inserted more firmly. It can be fixed to the mounting seat 2.
- the enlarged diameter portion is formed on the side where the clamp screw is greatly bent, the bending amount itself can be increased.
- the depth of the enlarged diameter portion from the side surface of the insert main body in which the enlarged diameter portion is formed may be larger than the diameter expansion amount of the enlarged diameter portion in the radial direction with respect to the center line of the through hole. preferable. Thereby, it can prevent that the opening part of a through-hole is scraped off more than necessary by a diameter expansion part, reducing the contact area of the cylindrical part of a clamp screw, and a through-hole reliably. For this reason, it is possible to prevent a situation in which the insert main body pressed by the clamp screw is broken from the through hole.
- the blade-tip-exchangeable cutting tool of the present embodiment is a blade-tip-exchangeable end mill, particularly a ball end mill, that is, the distal end portion of the tool body 1 having a substantially cylindrical shape centering on the axis O (the left portion in FIGS. 1 and 2).
- the cutting insert 3 having the insert main body 3b in which the arc-shaped cutting blade 3a is formed is seated on the slit-shaped insert mounting seat 2 formed in (1) and is clamped by the clamp screw 4 (the clamp screw 4 is The cutting insert 3 is detachably attached to the insert mounting seat 2 by fastening the cutting insert 3 to the insert mounting seat 2 by fastening.
- Such a blade-tip-exchangeable cutting tool is usually fed out in a direction intersecting with the axis O while a shank portion (not shown) on the rear end side of the tool body 1 is gripped by the spindle of the machine tool and rotated around the axis O.
- the workpiece such as a die is cut by the cutting blade 3a.
- the direction from the shank portion of the tool body 1 toward the insert mounting seat 2 in the direction in which the axis O extends is referred to as the tip side (left side in FIGS. 1 and 2).
- the direction toward the part is referred to as the rear end side (the right side in FIGS. 1 and 2).
- a direction orthogonal to the axis O is referred to as a radial direction.
- a direction approaching the axis O is referred to as a radially inward direction
- a direction away from the axis O is referred to as a radially outward direction.
- the cutting edge-replaceable cutting tool including the clamp screw 4 having a screw size in the range of M2 to M8 is mainly targeted. Describes the tool.
- tip-exchange-type cutting tool of this invention is not limited to the said range.
- the insert body 3b of the cutting insert 3 is formed in a plate shape from a hard material such as cemented carbide, and includes two mutually parallel side surfaces 3c and a seating surface 3d perpendicular to the side surfaces 3c.
- An arcuate (substantially semicircular) cutting edge 3a protrudes on the outer periphery (tip side and radially outward) of the tip of the tool body 1, and the rotation locus formed around the axis O has a center on the axis O. It is attached to the insert mounting seat 2 so as to be hemispherical. In other words, the insert body 3b is attached to the insert mounting seat 2 so that the center of the arc formed by the cutting edge 3a passes through the axis O.
- the insert body 3b has a circular through-hole 3e having a center line passing through the approximate center of the arc formed by the cutting edge 3a and penetrating the insert body 3b.
- the two side surfaces 3c are formed on the two side surfaces 3c. It is open.
- the tool main body 1 and the clamp screw 4 are made of a metal material such as a steel material that is lower in hardness and elastically deformable than the insert main body 3b.
- the tip of the tool body 1 is formed in a hemispherical shape centering on the intersection of the axis O and the center line of the through hole 3e of the insert body 3b with the cutting insert 3 attached.
- the radius of the hemisphere formed by the tip of the tool body 1 is slightly smaller than the radius of the hemisphere formed by the rotation locus of the cutting edge 3a.
- the insert mounting seat 2 formed at the tip of the tool body 1 is a tool viewed from a direction perpendicular to the axis O and the center line of the through hole 3e of the insert body 3b. It is formed in the shape of a slit that opens in a U-shape on the front end side of the main body 1, that is, two mounting seat wall surfaces 2a, 2b that are parallel to each other and parallel to the axis O, and these mounting seat wall surfaces 2a, 2b A mounting seat bottom surface 2c that is perpendicular and orthogonal to the axis O and faces the tip end side of the tool body 1 is provided.
- the two mounting seat wall surfaces 2a and 2b are at an equal distance from the axis O, and the interval between these mounting seat wall surfaces 2a and 2b is such that the two side surfaces 3c of the insert body 3b are respectively attached to both mounting seat wall surfaces 2a and 2b.
- the size is such that the insert body 3b can be fitted in sliding contact.
- the insert body 3b is thus fitted and the seating surface 3d is brought into contact with the mounting seat bottom surface 2c, so that the cutting insert 3 is seated on the insert mounting seat 2 so that the center line of the through hole 3e is orthogonal to the axis O. Be made.
- the cutting insert 3 is attached to the first mounting seat wall surface (the lower mounting seat wall surface in FIG. 2) 2a which is one of the two mounting seat wall surfaces 2a and 2b.
- the mounting reference hole 5 and the screw hole 6 are formed so as to face the opening of the through hole 3e in the side surface 3c of the insert body 3b that is slidably contacted with the first mounting seat wall surface 2a while being seated on the seat 2.
- the attachment reference hole 5 is formed so as to open in the attachment seat wall surface 2a, and the screw hole 6 is formed in the bottom (radially outward) of the attachment reference hole 5.
- the screw hole 6 extends so that its center line L1 is orthogonal to the axis O.
- the attachment reference hole 5 has a long hole shape extending in the direction of the axis O, that is, in a cross section parallel to the attachment seat wall surface 2a, two semicircles obtained by dividing one circle by its diameter in the direction of the axis O. It is formed in a shape in which the space is connected by a square (square) having a width equal to this diameter.
- the center of the semicircle located on the tip side of the tool body 1 is located on the center line L1 of the screw hole 6, and the semicylindrical surface of the mounting reference hole 5 along this semicircle on the tip side.
- the inner peripheral surface is a mounting reference surface 5a on the tool body 1 side. Note that the inner diameters of these semicircles (the diameter of the one circle) are slightly larger than the inner diameters of the screw holes 6 (the diameters of the screw valleys of the screw holes 6).
- a second mounting seat wall surface 2b (the upper mounting seat wall surface in FIG. 2) that is the other mounting seat wall surface of the two mounting seat wall surfaces 2a and 2b is provided on the second mounting seat wall surface 2b.
- the concave conical hole 7 is formed in a circular shape, and as the inner diameter of this circle moves toward the outer peripheral side (radially outward) of the tool body 1. Gradually increases.
- the semiconical surface along the semicircle on the tip side of the tool body 1 of the concave conical hole 7 is a conical receiving surface 7a in the present embodiment
- the center line L2 of the conical receiving surface 7a is It is orthogonal to the axis O and is slightly eccentric to the rear end side of the tool body 1 with respect to the center line L1 of the screw hole 6.
- the center line L2 is parallel to the center line L1.
- the preferable range of the amount of eccentricity (distance between the center line L1 and the center line L2) varies depending on the screw size of the clamp screw 4. For example, when the screw size of the clamp screw 4 is M8 as in this embodiment, 0.03 to 0.1 is preferable.
- a slot having a larger inner diameter than the mounting reference hole 5 is provided between the hole bottom of the concave conical hole 7 (the radially inner end of the concave conical hole 7) and the second mounting seat wall surface 2b.
- 7 b is formed continuously with the concave conical hole 7.
- the long hole portion 7b is a square having a width equal to the diameter between two semicircles obtained by dividing one circle (a circle having a diameter larger than the diameter of the semicircle of the mounting reference hole 5) by the diameter in the direction of the axis O. It is formed in a shape connected by.
- the midpoint of the center of the two semicircles of the long hole portion 7 b is located on the center line L ⁇ b> 1 of the screw hole 6.
- the long hole portion 7b opens in the second mounting seat wall surface 2b so as to face the opening portion of the through hole 3e in the side surface 3c of the insert main body 3b in sliding contact with the second mounting seat wall surface 2b.
- the clamp screw 4 is formed with a male screw portion 4a that is screwed into the screw hole 6 at one end (lower portion in FIG. 2), and a male screw at the other end (upper portion in FIG. 2).
- a head portion 4b having a conical outer peripheral surface that is slidable in contact with the conical receiving surface 7a and gradually decreases in diameter toward the one end side is formed.
- a clamp screw 4 is screwed into the end face of the head 4b (the male screw portion 4a of the clamp screw 4 is screwed into the screw hole 6) or engaged with a work tool such as a wrench when loosened.
- a joint hole 4c is formed.
- a cylindrical portion 4d is formed between the male screw portion 4a and the head portion 4b.
- the outer peripheral surface of the cylindrical portion 4d forms a cylindrical surface centered on the center line of the clamp screw 4, and the outer diameter thereof is slightly larger than the outer diameter of the male screw portion 4a. It is set to be slightly smaller than the inner diameter of the inner peripheral surface on the distal end side which is the mounting reference surface 5a.
- a connection portion including an incomplete screw portion is provided between the cylindrical portion 4d and the male screw portion 4a.
- the connecting portion has a cylindrical outer periphery and preferably has an outer diameter smaller than the valley diameter of the male screw portion 4a.
- the cylindrical portion 4d of the clamp screw 4 is brought into contact with at least one of the openings to the two side surfaces 3c of the insert main body 3b in the through hole 3e of the insert main body 3b.
- An enlarged diameter portion 3f having an inner diameter larger than the portion to be formed is formed.
- such an enlarged diameter part 3f is formed in both of the openings to the two side surfaces 3c of the through hole 3e, and in the part between these two enlarged diameter parts 3f in the through hole 3e.
- the cylindrical portion 4d is brought into contact.
- the through holes 3e are provided at both ends of the cylindrical surface so as to be in contact with the cylindrical portion 4d of the clamp screw 4 and open to the side surface 3c having an inner diameter larger than the cylindrical surface.
- two enlarged-diameter portions 3f are provided at both ends of the cylindrical surface so as to be in contact with the cylindrical portion 4d of the clamp screw 4 and open to the side surface 3c having an inner diameter larger than the cylindrical surface.
- the enlarged diameter portion 3f is an annular bottom surface that is parallel to the side surface 3c of the insert body 3b and centered on the center line of the through hole 3e (center line of the cylindrical surface of the through hole 3e), And a conical inner peripheral surface centering on the center line of the through hole 3e that gradually increases in diameter from the bottom surface toward the side surface 3c side where the enlarged diameter portion 3f opens.
- Each enlarged diameter portion 3f is formed to have the same shape and the same size between the enlarged diameter portions 3f on the two side surfaces 3c side.
- the depth of the enlarged diameter portion 3f from the side surface 3c where the enlarged diameter portion 3f is formed to the bottom surface of the enlarged diameter portion 3f (the length of the enlarged diameter portion 3f in the center line direction of the through hole 3e)
- the amount of diameter expansion of the enlarged diameter portion 3f in the radial direction with respect to the center line of the hole 3e that is, the radius of the enlarged diameter portion 3f on the side surface 3c (the maximum inner radius of the enlarged diameter portion 3f) Value) and the radius of the portion of the through hole 3e with which the clamp screw 4 is brought into contact (the inner radius of the cylindrical surface of the through hole 3e).
- the preferable range of the diameter expansion amount of the diameter expansion portion 3 f varies depending on the screw size of the clamp screw 4.
- the diameter expansion amount of the diameter expansion portion 3f is preferably 10 to 50% of the depth of the diameter expansion portion, and 20 to 40%.
- the present invention is not limited to this.
- the through hole 3e of the insert body 3b is inserted through the clamp screw 4 in a state where the seating surface 3d is brought into contact with the mounting seat bottom surface 2c and the insert body 3b is seated on the insert mounting seat 2 as described above.
- the male screw portion 4a starts to be screwed into the screw hole 6, the rear end side of the tool body 1 in the portion (cylindrical surface) of the clamp screw 4 that is in contact with the outer peripheral surface of the cylindrical portion 4d and the cylindrical portion 4d of the through hole 3e.
- the position of the center line of the through-hole 3e and the inner diameter of the portion (cylindrical surface of the through-hole 3e) that is in contact with the cylindrical portion 4d are set so that a very slight space is provided between the inner peripheral surface of the portion.
- the inner diameter of the cylindrical surface of the through hole 3e is substantially the same as the semicircular cylindrical inner peripheral surface of the attachment reference surface 5a.
- Such a blade-tip-exchangeable cutting tool fits the cutting insert 3 as described above into the insert mounting seat 2 so that the center line of the through hole 3e of the insert main body 3b is orthogonal to the axis O, and the seating surface 3d is formed. Assembling is carried out by contacting the mounting seat bottom surface 2c and then inserting the clamp screw 4 from the concave conical hole 7 into the through hole 3e and screwing the male screw portion 4a into the screw hole 6.
- the center line of the clamp screw 4 is coaxial with the center line L1 of the screw hole 6, but the outer peripheral surface of the head 4b of the clamp screw 4 is the concave conical hole 7 Since the center line L2 of the conical receiving surface 7a is slightly offset from the center line L1 of the screw hole 6 toward the rear end side of the tool body 1, the clamp screw 4 is The head 4b begins to bend so that it falls into the rear end side of the tool body 1.
- the outer peripheral surface of the cylindrical portion 4d is the inner portion of the through hole 3e on the rear end side of the tool body 1 in the portion between the enlarged diameter portions 3f (the cylindrical surface of the through hole 3e).
- the insert body 3b is pressed against the mounting seat bottom surface 2c of the insert mounting seat 2 in contact with the peripheral surface.
- the head 4b of the clamp screw 4 is pressed against the conical receiving surface 7a, so that the interval between the two mounting seat wall surfaces 2a, 2b of the insert mounting seat 2 is narrowed and 2 of the insert body 3b.
- the two side surfaces 3c are pressed, and the cutting insert 3 is clamped and fixed to the insert mounting seat 2 by these presses.
- the outer peripheral surface of the cylindrical portion 4d on the one end side (the male screw portion 4a side) is in sliding contact with the mounting reference surface 5a on the tip end side of the tool body 1 of the mounting reference hole 5.
- the clamp screw 4 bends so that the head 4b side is inclined toward the rear end side of the tool body 1 with a portion slidably in contact with the mounting reference surface 5a on the outer peripheral surface on the one end portion side of the cylindrical portion 4d. That is, the portion of the cylindrical portion 4d that is in sliding contact with the attachment reference surface 5a acts as an attachment reference surface on the clamp screw 4 side, and the clamp screw 4 is connected to the distal end side of the tool body 1 by the attachment reference surface 5a on the tool body 1 side. Since it is restrained on the outer peripheral side (outward in the radial direction), the cutting insert 3 is firmly held on the insert mounting seat 2 regardless of the direction in which the load acts on the cutting insert 3 from the cutting edge 3a during cutting. Can do.
- the length of the enlarged diameter portion 3f (the depth of the enlarged diameter portion 3f) in the center line direction of the through hole 3e that can sufficiently obtain such an effect varies depending on the screw size of the clamp screw 4.
- the length of the enlarged diameter portion 3f is preferably 10 to 50% of the length of the through hole 3e, and is 20 to 40%.
- the present invention is not limited to this.
- the cylindrical portion 4d does not come into contact with the through hole 3e in the enlarged diameter portion 3f.
- the contact area with 3e becomes small.
- the insert body 3b can be prevented from shifting when the clamp screw 4 is tightened immediately before the cutting insert 3 is completely fixed, and the cutting insert 3 is attached to the insert mounting seat 2 with higher accuracy. The accuracy can be improved.
- the contact area with the cylindrical portion 4d is further reduced to further reduce the frictional resistance. Can be achieved.
- these two enlarged diameter parts 3f are formed in the same shape and the same size, the said depth of the enlarged diameter part 3f from each side surface 3c is also equal. Accordingly, the central portion of the through hole 3 e in the center line direction is brought into contact with the cylindrical portion 4 d of the clamp screw 4. For this reason, it is possible to press the cutting insert 3 in a well-balanced manner in the thickness direction of the insert main body 3b (left and right direction in FIG.
- the preferable range of the length of the cylindrical surface of the through hole 3 e in the center line direction of the through hole 3 e varies depending on the screw size of the clamp screw 4.
- the length of the cylindrical surface of the through hole 3e is 10 to 50% of the thickness of the insert body 3b (distance between the two side surfaces 3c). It is preferably 20% to 40%, but is not limited thereto.
- the depth of the expanded diameter portion 3f from the side surface 3c of the insert main body 3b in which the expanded diameter portion 3f is formed is such that the expanded diameter of the expanded diameter portion 3f in the radial direction with respect to the center line of the through hole 3e. Has been larger than the amount. For this reason, since it can prevent that the thickness of the insert main body 3b in the periphery of the opening part of the through-hole 3e around the enlarged diameter part 3f is scraped more than necessary, it is damaged to the insert main body 3b by the press by the clamp screw 4. It is possible to prevent such a situation from occurring.
- the diameter-enlarged portion 3f in the present embodiment includes a conical inner peripheral surface centering on the center line of the through hole 3e that gradually increases in diameter toward the side surface 3c side where the diameter-enlarged portion 3f opens. Therefore, the bending of the clamp screw 4 is not hindered.
- a portion adjacent to the portion where the cylindrical portion 4d is brought into contact with the through hole 3e in the enlarged diameter portion 3f (adjacent to the cylindrical surface of the through hole 3e in the enlarged diameter portion 3f). Since the thickness of the insert main body 3b can be ensured large, it is possible to reliably prevent the insert main body 3b from being damaged.
- the shape of the enlarged diameter portion 3f is not limited to this, and the enlarged diameter portion 3f includes an annular bottom surface as described above and a cylindrical inner peripheral surface centering on the center line of the through hole 3e. That is, the through hole 3e may be formed in a stepped hole shape.
- FIG. 3 and FIG. 4 are views corresponding to the ZZ cross-sectional view of FIG. 1 showing the second and third embodiments of the present invention, and the second embodiment shown in FIG. 1 and FIG. Common parts are given the same reference numerals.
- the diameter expansion part 3f of the cutting insert 3 is the 1st attachment seat wall surface 2a in which the attachment reference
- the cylindrical portion 4d of the clamp screw 4 is pressed from the enlarged diameter portion 3f to the second mounting seat wall surface 2b of the insert body 3b. It is made to contact
- the through-hole 3e opens to the cylindrical surface that opens to the side surface 3c that is pressed against the second mounting seat wall surface 2b and the side surface 3c that is pressed to the first mounting seat wall surface 2a, and has a larger inner diameter than the cylindrical surface. And an enlarged diameter portion 3f.
- the enlarged diameter portion 3f in the through hole 3e of the cutting insert 3 is formed with the concave conical hole 7 of the tool body 1 out of the two side surfaces 3c of the insert body 3b. It is formed only at the opening of the through hole 3e to the side surface 3c pressed by the second mounting seat wall surface 2b.
- the cylindrical portion 4d of the clamp screw 4 has an inner peripheral surface of the through hole 3e between the side surface 3c pressed against the first mounting seat wall surface 2a of the insert body 3b from the enlarged diameter portion 3f. It is made to contact.
- the through-hole 3e has an inner diameter larger than that of the cylindrical surface that opens to the cylindrical surface that opens to the side surface 3c that is pressed against the first mounting seat wall surface 2a and the side surface 3c that is pressed to the second mounting seat wall surface 2b. And an enlarged diameter portion 3f.
- At least one of the two side surfaces 3c of the insert body 3b is opposite to the first mounting seat wall surface 2a in which the mounting reference hole 5 is formed.
- the second embodiment and the through hole 3e are reduced in length. Therefore, the position where the outer peripheral surface of the cylindrical portion 4d comes into contact with the through-hole 3e due to the bending of the clamp screw 4 is compared with the case where the cylindrical portion 4d is brought into contact with the cylindrical portion 4d (when the enlarged diameter portion 3f is not formed).
- the present invention is applied to a blade end replaceable ball end mill in which the rotation locus of the cutting blade 3a of the cutting insert 3 forms a hemispherical shape has been described.
- the cutting blade is connected to the bottom blade extending in a direction substantially perpendicular to the axis O, and the rotation trajectory around the axis O is connected to the outer peripheral end (radially outer end) of the bottom blade.
- the present invention may be applied to a cutting tool other than the end mill, for example, a blade-tip exchange type drill.
- the clamp screw can be easily bent while stabilizing the pressing force of the cutting insert, and the cutting insert can be prevented from shifting during tightening.
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- Engineering & Computer Science (AREA)
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- Milling Processes (AREA)
Abstract
Description
本願は、2015年12月1日に、日本に出願された特願2015-234767号に基づき優先権を主張し、その内容をここに援用する。
また、本実施形態では、ねじサイズがM2からM8の範囲のクランプネジ4を備える刃先交換式切削工具を主に対象とするが、以降はねじサイズがM8のクランプネジ4を備える刃先交換式切削工具について述べる。なお、本発明の刃先交換式切削工具のクランプネジ4のねじサイズは上記範囲に限定されない。
2 インサート取付座
2a、2b 取付座壁面
2c 取付座底面
3 切削インサート
3a 切刃
3b インサート本体
3c 側面
3d 着座面
3e 貫通孔
3f 拡径部
4 クランプネジ
4a 雄ネジ部
4b 頭部
4c 係合孔
4d 円筒部
5 取付基準孔
5a 取付基準面
6 ネジ孔
7 凹円錐状孔
7a 円錐状受け面
7b 長孔部
O 工具本体1の軸線
L1 ネジ孔6の中心線
L2 円錐状受け面7aの中心線
Claims (4)
- 工具本体の先端部に形成されたスリット状のインサート取付座に、切刃が形成されたインサート本体を有する切削インサートが着座させられて、クランプネジによって挟持されることにより着脱可能に取り付けられる刃先交換式切削工具であって、
上記インサート本体には、上記インサート取付座の取付座底面に当接可能な着座面と、該インサート本体を貫通して上記クランプネジが挿通される貫通孔と、この貫通孔が開口する2つの側面とが形成され、
上記2つの側面を押圧する上記インサート取付座の互いに対向した2つの取付座壁面のうち、一方の取付座壁面には取付基準孔とネジ孔とが形成されるとともに、他方の取付座壁面には上記ネジ孔の中心線に対して工具本体後端側に偏心した中心線を有する円錐状受け面が工具本体先端側に形成され、
上記クランプネジの一端部には上記ネジ孔にねじ込まれる雄ネジ部が形成され、他端部には上記円錐状受け面に摺接可能な円錐面状の外周面を有する頭部が形成され、
上記雄ネジ部と頭部との間には、該クランプネジの上記一端部側の外周面が上記取付基準孔の工具本体先端側の内周面に当接させられるとともに、上記取付基準孔よりも他端部側の外周面が上記インサート本体の貫通孔における工具本体後端側の内周面に当接させられる円筒部が形成され、
上記インサート本体の貫通孔には、該インサート本体の上記2つの側面への開口部のうち少なくとも一方に、上記クランプネジの円筒部が当接させられる部分よりも内径の大きな拡径部が形成されていることを特徴とする刃先交換式切削工具。 - 上記拡径部は、上記インサート本体の2つの側面のうち、少なくとも上記一方の取付座壁面により押圧される側面への上記貫通孔の開口部に形成されていることを特徴とする請求項1に記載の刃先交換式切削工具。
- 上記拡径部は、上記インサート本体の2つの側面のうち、少なくとも上記他方の取付座壁面により押圧される側面への上記貫通孔の開口部に形成されていることを特徴とする請求項1に記載の刃先交換式切削工具。
- 上記拡径部が形成された上記インサート本体の側面からの該拡径部の深さが、上記貫通孔の中心線に対する半径方向の上記拡径部の拡径量よりも大きいことを特徴とする請求項1から請求項3のうちいずれか一項に記載の刃先交換式切削工具。
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CN201680030152.3A CN108290234B (zh) | 2015-12-01 | 2016-11-18 | 可转位刀片式切削工具 |
KR1020177035792A KR102025534B1 (ko) | 2015-12-01 | 2016-11-18 | 날끝 교환식 절삭 공구 |
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JP6955682B1 (ja) * | 2021-01-13 | 2021-10-27 | 株式会社タンガロイ | 工具本体 |
CN113245604B (zh) * | 2021-05-07 | 2022-10-25 | 赣州澳克泰工具技术有限公司 | 一种铣刀及其刀杆 |
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