WO2016170079A1 - Verfahren und vorrichtung zur herstellung einer dreifachisolierverglasung - Google Patents
Verfahren und vorrichtung zur herstellung einer dreifachisolierverglasung Download PDFInfo
- Publication number
- WO2016170079A1 WO2016170079A1 PCT/EP2016/058940 EP2016058940W WO2016170079A1 WO 2016170079 A1 WO2016170079 A1 WO 2016170079A1 EP 2016058940 W EP2016058940 W EP 2016058940W WO 2016170079 A1 WO2016170079 A1 WO 2016170079A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- disc
- spacer
- insulating glazing
- spacer frame
- producing
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 33
- 125000006850 spacer group Chemical group 0.000 claims abstract description 116
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 239000011261 inert gas Substances 0.000 claims description 16
- 239000007789 gas Substances 0.000 claims description 15
- 238000009413 insulation Methods 0.000 claims description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 7
- 229910052786 argon Inorganic materials 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 3
- 229910052743 krypton Inorganic materials 0.000 claims description 3
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 abstract description 2
- 239000011521 glass Substances 0.000 description 10
- 239000002274 desiccant Substances 0.000 description 8
- 230000004888 barrier function Effects 0.000 description 7
- 239000005361 soda-lime glass Substances 0.000 description 6
- 230000006641 stabilisation Effects 0.000 description 5
- 238000011105 stabilization Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229920005549 butyl rubber Polymers 0.000 description 3
- 239000002808 molecular sieve Substances 0.000 description 3
- 229910052756 noble gas Inorganic materials 0.000 description 3
- 150000008116 organic polysulfides Chemical class 0.000 description 3
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 2
- 229920002367 Polyisobutene Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002835 noble gases Chemical class 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66366—Section members positioned at the edges of the glazing unit specially adapted for units comprising more than two panes or for attaching intermediate sheets
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66304—Discrete spacing elements, e.g. for evacuated glazing units
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66314—Section members positioned at the edges of the glazing unit of tubular shape
- E06B3/66319—Section members positioned at the edges of the glazing unit of tubular shape of rubber, plastics or similar materials
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66342—Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes
- E06B3/66347—Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes with integral grooves or rabbets for holding the panes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
- E06B3/6775—Evacuating or filling the gap during assembly
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B2003/6638—Section members positioned at the edges of the glazing unit with coatings
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B2003/66395—U-shape
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6715—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67304—Preparing rigid spacer members before assembly
- E06B3/67308—Making spacer frames, e.g. by bending or assembling straight sections
- E06B3/67313—Making spacer frames, e.g. by bending or assembling straight sections by bending
Definitions
- the present invention relates to a method for producing a triple insulating glazing, a device for the method according to the invention, a triple insulating glazing produced by the method according to the invention and their use.
- the thermal conductivity of glass is about a factor of 2 to 3 lower than that of concrete or similar building materials.
- slices are in most cases much thinner than comparable elements made of stone or concrete, buildings often lose the largest proportion of heat through the exterior glazing.
- the additional costs for heating and air conditioning systems make up a not inconsiderable part of the maintenance costs of a building.
- lower carbon dioxide emissions are required as part of stricter construction regulations.
- triple-glazing which is indispensable in building construction, especially in the context of ever faster rising raw material prices and stricter environmental protection regulations. Triple insulating glazings therefore make up an increasing part of the outwardly facing glazings.
- Triple insulating glazings typically contain three panes of glass or polymeric materials separated by two individual spacers. It is placed on a double glazing by means of an additional spacer another disc. When mounting such a triple glazing very low tolerance requirements apply because the two spacers must be mounted in exactly the same height. Thus, the installation of triple glazing compared to double glazing is much more complex because either additional system components for the installation of another disc must be provided or a time-consuming multiple pass of a classic system is necessary.
- EP 0 852 280 A1 discloses a spacer for double insulating glazings.
- the spacer comprises a metal foil on the bonding surface and a glass fiber content in the plastic of the base body.
- Such spacers are also commonly used in triple insulating glazings, with a first spacer mounted between a first outer disk and the inner disk and a second spacer mounted between a second outer disk and the inner disk.
- the two spacers must be mounted congruent to ensure a visually appealing appearance.
- WO 2010/1 15456 A1 discloses a hollow profile spacer with a plurality of hollow chambers for multiple glass panes comprising two outer panes and one or more central panes mounted in a groove-shaped receiving profile.
- the spacer can be made both of polymeric materials as well as rigid metals, such as stainless steel or aluminum exist.
- the center glass of the multiple glass panes is preferably fixed in the groove with a primary seal, in particular an adhesive based on butyl, acrylate or hotmelt. Fixing with the primary seal prevents air exchange between the spaces between the multiple glass panes.
- a triple insulating glazing which comprises a shear-resistant spacer, which is rigidly connected to both outer panes with a high-strength adhesive.
- the spacer has a groove in which the middle pane of the triple glazing is fixed. The fixation is ensured, for example, by a butyl seal in the groove.
- the two disc spaces are hermetically sealed off from each other.
- WO 2014/198429 A1 and WO 2014/198431 disclose insulating glazings and methods for producing triple-insulating glazings. According to the known method for producing a triple insulating glazing, the inner or third disc in the Inserted groove of the spacer, then the first disc on the first disc contact surface and the second disc is mounted on the second disc contact surface of the spacer and then the disc assembly of the discs and the spacer is pressed together.
- An object of the present invention is to provide an economical and environmentally friendly method for producing a triple insulating glazing with a tension-free fixation of the middle pane.
- the object of the present invention is achieved by a method for producing a triple insulating glazing according to the independent claim 1. Preferred embodiments of the invention will become apparent from the dependent claims.
- the object of the present invention is achieved by a method for producing a triple insulating glazing, wherein at least
- a disc is inserted into the groove of a spacer and the spacer is formed circumferentially to a spacer frame framing the disc and the spacer frame is placed with the middle disc between a first outer disc and a second outer disc,
- the first disk is connected to the first disk contact surface of the spacer frame and the second disk is connected to the second disk contact surface of the spacer frame with the upper edge and the side edges and the lower edges of the first outer disk and the second outer disk are bent outwards
- the inventive method for producing a triple insulating glazing is advantageously the prefabricated spacer frame with pre-assembled inner Disc connected to the outer discs. It is therefore a module made of spacers and inner or third disc.
- the spacer and the inner disc are connected to the first and second outer discs.
- the filling of the triple insulating with inert gas takes place at the same time.
- the insulating glazing is filled with a protective gas, preferably with a noble gas, preferably argon or krypton, which reduce the heat transfer value in the insulating glazing gap.
- the apparatus for the inventive method provided a double press in which the outer discs are positioned and with which the discs are partially bent to allow gas filling. At the same time, the prefabricated protective gas is introduced into the press. The triple insulation glazing is also pressed at the same time.
- the inventive method for producing a triple insulating glazing is significantly more economical.
- a preferred embodiment of the invention is a method for producing a triple insulating glazing, wherein the following steps occur simultaneously
- a preferred embodiment of the invention is a method of making a triple insulating glazing wherein the edges of the outer discs, hence the first disc and the second disc, are bent outwardly and then the module, hence the array of spacer frame and middle disc between the first Disc and the second disc is set. This method represents an alternative according to the invention.
- a preferred embodiment of the invention is a method for producing a triple insulating glazing wherein the lower edge is bent 2 mm to 10 mm outwards. Bending in this area gives good results.
- a preferred embodiment of the invention is a method for producing a triple insulating glazing wherein the lower edge is bent 4 mm to 6 mm outwards. Bending in this area produces very good results.
- a preferred embodiment of the invention is a method for producing a triple insulating glazing, wherein the lower edge is bent outwardly with a suction device.
- the suction device is a gentle and effective device for bending.
- a preferred embodiment of the invention is a method for producing a triple insulating glazing, wherein the interpane spaces are filled from below by the gap formed by bending the edge with inert gas.
- the gaps can be filled very quickly and effectively with inert gas.
- a preferred embodiment of the invention is a process for producing a triple-insulating glazing, wherein the inter-pane spaces are filled with inert gas, preferably argon, krypton or mixtures thereof.
- the noble gases advantageously reduce the heat transfer value in the insulating glazing gap. Due to their high specific gravity, these noble gases are particularly suitable for filling the interstices.
- the object of the present invention is further achieved by a device for carrying out the method for producing a triple insulating glazing, comprising
- a gas filling device whereby the disc spaces are filled from below through the gap formed by bending the lower edge with inert gas and
- a pressing device with which the edges of the first disc and the second disc are pressed against the first disc contact surface and against the second disc contact surface of the spacer frame circumferentially.
- the outer disks at the upper edge and the lateral edges can be pressed against the disk contact surface of the spacer frame and the lower edge of the disks is first bent outwards for filling with protective gas and then also pressed against the disk contact surface of the spacer frame after filling become.
- a preferred embodiment of the invention is a device for carrying out the method for producing a triple insulating glazing, wherein the suction device has at least two suction buttons on the lower edge of the discs. With this device, the spaces can be gently and efficiently filled with inert gas.
- a preferred embodiment of the invention is a device for carrying out the method for producing a triple insulating glazing, wherein the gas filling device has its own additional spacers. With this device, the spaces can be gently and efficiently filled with inert gas.
- a triple insulating glazing at least comprising
- a first disk is mounted on the first disk contact surface of the spacer frame and a second disk is mounted on the second disk contact surface of the spacer frame,
- the triple insulating glazing according to the invention is preferably used in construction and architecture indoors and outdoors.
- the drawings are purely schematic representations and not to scale. They do not limit the invention in any way. Show it:
- FIG. 1 shows a cross section of the insulating glazing according to the invention, schematically the first process step
- FIG. 2 shows a cross section of the insulating glazing according to the invention, schematically the second process step
- FIG. 3 shows a cross section of the insulating glazing according to the invention, schematically the third process step
- FIG. 4 shows a cross section of the insulating glazing according to the invention, schematically the fourth method step
- FIG. 5 is a plan view of a frame framed with a spacer frame
- 5b is a plan view of first and second disc, which are connected to the contact surfaces of the spacer frame,
- Fig. 10 shows a cross section of the insulating glass according to the invention.
- Fig. 1 1 shows a cross section of the insulating glazing according to the invention.
- Fig. 1 shows schematically the first process step of the method according to the invention.
- a disk 15 is inserted in the groove 6 of a spacer I.
- the spacer I is formed circumferentially to a spacer frame ⁇ , which framed the disc 15.
- First disc 13 is connected to the first disc contact surface 2.1 of the spacer frame ⁇ and second disc 14 is connected to the second disc contact surface 2.2 with the upper edge 28 'and the lateral edges 28 ", thereby forming the discs 13, 14 at the edges 28' and 28 "pressed against the spacer frame ⁇ .
- Fig. 2 shows schematically the second process step of the method according to the invention. In this method step, the lower edges 28 of the first disc 13 and the second disc 14 are bent outwards at a distance of 4 mm to 6 mm.
- FIG. 3 shows schematically the third method step of the method according to the invention.
- the space between the panes 17.1 and 17.2 are filled from below through the gap at the lower edge 28 with inert gas.
- 4 shows schematically the fourth method step of the method according to the invention.
- the discs 13 and 14 are circumferentially pressed against the contact surfaces 2.1 and 2.2 of the spacer frame ⁇ at all four edges 28 ', 28 "and 28. This results in the connected fixed disc arrangement of the discs 13, 14, 15 and the spacer frame ⁇ .
- FIG. 5 shows a perspective top view of an inner pane 15 framed by a spacer frame Es.
- the result is a module made of the inner pane 15, which is anchored in the groove 6 of the spacer and is framed in its entirety by the spacer I to form a spacer frame ⁇ ,
- Fig. 5b is a plan view of the first disc 13 and the second disc 14, which are connected to the contact surfaces 2.1 and 2.2 of the spacer frame ⁇ .
- FIG. 6 shows a flow chart of a possible embodiment of the method according to the invention.
- FIG. 7 shows a cross-section of the insulating glazing according to the invention with a spacer (I).
- the first disc (13) of the triple insulating glazing is connected via a seal (10) to the first disc contact surface (2.1) of the spacer (I), while the second disc (14) via a seal (10) with the second disc contact surface (2.2) connected is.
- the seal (10) is made of butyl rubber.
- a third disc (15) via a liner (9) is inserted in the groove (6) of the spacer.
- the insert (9) surrounds the edge of the third disc (15) and fits flush into the groove (6).
- the insert (9) consists of ethylene-propylene-diene rubber.
- the insert (9) fixes the third disc (15) stress-free and compensates for thermal expansion of the disc.
- the insert (9) prevents noise by slipping of the third disc (15).
- the space between the first disk (13) and the third disk (15) is defined as the first disk space (17.1) and the space between the third disk (15) and second disk (14) as the second disk space (17.2).
- the first glazing interior surface (3.1) of the spacer (I) lies in the first space between the panes (17.1), while the second glazed interior space (3.2) is arranged in the second pane space (17.2).
- the disc spaces (17.1, 17.2) with the respective underlying hollow chamber (5.1, 5.2) are connected.
- a desiccant (1 1) which consists of molecular sieve.
- an insulating film (12) is applied, which reduces the heat transfer through the polymeric base body (1) in the disc spaces (17).
- the insulating film (12) can be fixed, for example with a polyurethane hot melt adhesive on the polymeric body (1).
- the insulating film (12) comprises four polymeric layers of polyethylene terephthalate having a thickness of 12 ⁇ and three metallic layers of aluminum with a thickness of 50 nm.
- the metallic layers and the polymer layers are each mounted alternately, wherein the two outer layers of polymeric Layers are formed.
- the first disc (13) and the second disc (14) protrude beyond the spacer (I), so that a peripheral edge region is created, which is filled with an outer insulation (16).
- This outer insulation (16) is formed by an organic polysulfide.
- the first disc (13) and the second disc (14) are made of soda-lime glass having a thickness of 3 mm, while the third disc (15) is made of soda-lime glass having a thickness of 2 mm.
- FIG. 8 shows a cross-section of an insulating glazing according to the invention with a spacer I according to the invention.
- the space between the first pane 13 and the third pane 15 bounded by the first glazing interior area 3.1 is defined as the first inner pane space 17.1 and the space between the third pane 15 and the second pane 14 bounded by the second glazing interior space 3.2 defined as the second inner pane space 17.2.
- the inner pane spaces 17.1 and 17.2 are connected to the respective underlying hollow chamber 5.1 and 5.2.
- a desiccant 1 1 which consists of molecular sieve.
- the first plate 13 of the triple insulating glazing is connected via a seal 10 with the first disc contact surface 2.1 of the spacer I, while the second disc 14 is connected via a seal 10 with the second disc contact surface 2.2.
- the seal 10 is made of a crosslinking polyisobutylene.
- a third disc 15 is inserted via an insert 9.
- the insert 9 encloses the edge of the third disc 15 and fits flush into the groove 6 a.
- the insert 9 is made of butyl rubber.
- the insert 9 fixes the third disc 15 stress-free and compensates for thermal expansion of the disc. Furthermore, the insert 9 prevents noise by slipping the third disc 15. Thus between the two inner disc spaces 17.1, 17.2, a gas exchange and thus a pressure compensation can take place, several deposits 9 are mounted with gaps in the groove 6.
- the side edges 7 of the groove 6 extend in this case parallel to the disk contact surfaces 2.1 and 2.2.
- the insert 9 extends over the entire width of the bottom surface but covers the side edges 7 of the groove 6 only to a part, whereby material is saved.
- the polymeric base body 1 consists of styrene-acrylonitrile (SAN) with about 35% glass fiber.
- the barrier 12 is designed as a barrier film 12 and can be attached to the polymeric base body 1, for example with a polyurethane hot melt adhesive.
- the barrier film 12 comprises four polymeric layers of polyethylene terephthalate having a thickness of 12 ⁇ and three metallic layers of aluminum with a thickness of 50 nm. The metallic layers and the polymer layers are each mounted alternately, wherein the two outer layers of polymeric layers become.
- the first disc 13 and the second disc 14 protrude beyond the disc contact surfaces 2.1 and 2.2, so that an outer disc space 24 is formed, which is filled with an outer seal 16.
- the first disc 13 and the second disc 14 are made of soda-lime glass having a thickness of 3 mm, while the third disc 15 is made of soda-lime glass having a thickness of 2 mm.
- FIG 9 shows a cross section of a further insulating glazing according to the invention with a spacer according to the invention I.
- the insulating glazing corresponds in the basic features of the insulating glazing shown in Figure 8.
- the side edges 7 of the groove 6 are inclined inwards in the direction of the third disc 15.
- Below the groove 6, a web 20 is attached.
- the web 20 is used inter alia during the production of insulating glass to stabilize the spacer with an integrated third disc.
- the height b of the bridge is 4.5 mm and the width a of the bridge is 3 mm.
- the polymeric base body 1 and the web 20 are made in one piece. This results in a particularly stable connection between web 20 and polymeric body 1.
- the web 20 divides the outer pane clearance into a first outer pane clearance 24.1 and a second outer pane clearance 24.2.
- the transverse surface of the first disc 21, the transverse surface of the second disc 22 and the edge of the web 23 are arranged at a height.
- the outer pane interspaces 24.1 and 24.2 are filled with an organic polysulfide 16.
- the web 20 divides the outer seal 16 into two parts. Since the thermal conductivity of the outer seal 16 is higher than that of the web 20, a thermal decoupling takes place, which leads to an improvement of the thermal Insulation properties of the edge bond leads.
- FIG. 10 shows a cross-section of an insulating glazing according to the invention with a spacer I according to the invention.
- the insulating glazing corresponds to the insulating glazing shown in FIG.
- the web 20 and the polymeric base body 1 are designed in two pieces.
- the web 20 is designed as a T-shaped profile.
- the two side arms 26 of the web 20 increase the stability of the spacer I, since the bond area with the gas- and vapor-tight barrier 12 is increased.
- the thickness of the side arms is about 1 mm.
- the side arms cover only part of the outer surface.
- Figure 1 1 shows a cross section of an insulating glazing according to the invention.
- the first disc 13 of the triple insulating glazing is connected via a seal 10 with the first disc contact surface 2.1 of the spacer I, while the second disc 14 is connected via a seal 10 with the second disc contact surface 2.2.
- the seal 10 is made of a polyisobutylene.
- the insert 9 encloses the edge of the third disc 15 and fits flush into the groove 6 a.
- the insert 9 is made of butyl rubber and covers the bottom surface 26 and part of the side flanks 7.
- the insert 9 fixes the third disk 15 stress-free and compensates for thermal expansion of the disk. Furthermore, the insert 9 prevents noise by slipping the third disc 15.
- the insert 9 is mounted so that between the two inner disc spaces 17.1, 17.2, a gas exchange is possible.
- the insert 9 is not mounted continuously along the entire spacer profile, but divided into several parts. Where no insert 9 is mounted, then a gas exchange and thus a pressure equalization between the inner pane intermediate spaces 17.1 and 17.2 take place.
- the inner pane interspaces 17.1 and 17.2 are connected via the openings 8 in the glazing interior surfaces 3.1 and 3.2 to the respectively underlying hollow chamber 5.1 or 5.2.
- a desiccant 1 1 which consists of molecular sieve.
- the desiccant 1 1 removes the humidity from the inner pane intermediate spaces 17.1 and 17.2.
- the first disc 13 and the second disc 14 protrude beyond the disc contact surfaces 2.1 and 2.2.
- the transverse surface of the first disc 21, the transverse surface of the second disc 22 and the support edge 23 are arranged at a height.
- an outer seal 16 is attached in the outer pane intermediate 24.1, 24.2, an outer seal 16 is attached.
- This outer seal 16 is formed by an organic polysulfide. Since the outer seal 16 is adjacent to the seal 10, the edge seal is additionally sealed.
- the barrier 12 seals the spacer I sufficiently even in the areas without external seal 16.
- the thermal conductivity of the outer seal 16 is higher than that of the polymeric base body 1.
- the outer pane interspaces 24.1, 24.2 are completely filled with the outer seal 16. As a result, an optimal mechanical stabilization of the edge bond is achieved. Compared to a prior art spacer, outer seal 16 is saved.
- the insulating glazing according to the invention has due to the separate disc spaces 24.1, 24.2 improved insulation properties compared to a double glazing according to the prior art, as a thermal decoupling takes place by the separation.
- the geometry of the spacer I in the insulating glazing invention also leads to an improvement in the stabilization of the third disc 15 in the groove 6.
- the distance between glazing interior surfaces 3.1., 3.2 to the edges of the outer panes 13, 14 is determined by the later window frame, because the seal 10 and the seal 16 are to be covered by the window frame of the finished insulating glass window.
- this area is optimally utilized for the stabilization of the third disc 15 in the groove 6, since the depth of the groove is maximized.
- a much smaller depth of the groove is achieved and thus a poorer stabilization of the third disc 15th
- the volume of the hollow chambers 5.1, 5.2 is increased in comparison to a double glazing.
- more desiccant 1 1 can be added, whereby the life of the double glazing is increased.
- the first disk 13 and the second disk 14 are made of soda-lime glass having a thickness of 3 mm, while the third disk 15 is made of soda-lime glass having a thickness of 2 mm.
- outer pane interspaces 24.1, 24.2 are completely filled with the outer seal 16.
- an optimal mechanical stabilization of the edge bond is achieved.
- outer seal 16 is saved. example
- Ten triple insulation glazings of dimensions 1000 mm x 1000 mm were produced.
- a module of a spacer I and an inner disk 15 was produced.
- the disk 15 had a thickness of 2 mm and dimensions of 990 mm ⁇ 990 mm.
- the spacer ⁇ corresponded to the spacer shown in Fig. 1 I.
- the disc 15 was inserted into the groove 6 and the spacer I was formed around the disc 15 to a spacer frame ⁇ .
- the ends of the spacer frame ⁇ were welded together.
- the module was placed vertically in a rack which at the same time was a double press machine.
- the outer discs 13 and 14 were set with a thickness of 3 mm and dimensions of 1000 mm x 1000 mm.
- the disks 13 and 14 were pressed with the upper edge 28 'and the side edges 28 "against the contact surfaces 2.1 and 2.2
- the lower edge 28 of the disks 13 and 14 was pulled outwardly by 5 mm each with two suction cups 29 Time was blown through the formed gap from below argon into the spaces 17.1 and 17.2
- the lower edge of the discs 13 and 14 was also pressed against the contact surfaces 2.1 and 2.2 of the spacer frame.
- the triple insulating glazing was then out of the frame and thus The manufacturing process took an average of 20 seconds.
- Ten triple insulation glazings were made to the same dimensions as in the example, with the following differences. Two separate spacers (prior art) were used. For this purpose, first the disc 13 and the disc 15 and the first spacer were retracted into the press, filled with argon and then disc 14 was retracted with the second spacer to the existing package in the press and filled the second disc space with argon. Subsequently, the entire glass package was pressed. The triple insulation glazing was then lifted out of the frame and thus out of the double press device. The manufacturing process took an average of 30 seconds
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/555,053 US10370894B2 (en) | 2015-04-22 | 2016-04-21 | Method and device for producing a triple insulating glazing unit |
EP16721714.0A EP3286396A1 (de) | 2015-04-22 | 2016-04-21 | Verfahren und vorrichtung zur herstellung einer dreifachisolierverglasung |
CN201680023147.XA CN107532447A (zh) | 2015-04-22 | 2016-04-21 | 用于制造三重隔绝玻璃单元的方法和装置 |
CA2980680A CA2980680C (en) | 2015-04-22 | 2016-04-21 | Method and device for producing a triple insulating glazing unit |
JP2017555382A JP6505254B2 (ja) | 2015-04-22 | 2016-04-21 | 三層複層ガラスを製造する方法および装置 |
RU2017134146A RU2679879C1 (ru) | 2015-04-22 | 2016-04-21 | Способ и устройство для изготовления трехслойного изоляционного стеклопакета |
KR1020177029807A KR102017105B1 (ko) | 2015-04-22 | 2016-04-21 | 삼중 절연 글레이징의 제조 방법 및 장치 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP15164591 | 2015-04-22 | ||
EP15164591.8 | 2015-04-22 |
Publications (1)
Publication Number | Publication Date |
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WO2016170079A1 true WO2016170079A1 (de) | 2016-10-27 |
Family
ID=52997346
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2016/058940 WO2016170079A1 (de) | 2015-04-22 | 2016-04-21 | Verfahren und vorrichtung zur herstellung einer dreifachisolierverglasung |
Country Status (8)
Country | Link |
---|---|
US (1) | US10370894B2 (de) |
EP (1) | EP3286396A1 (de) |
JP (1) | JP6505254B2 (de) |
KR (1) | KR102017105B1 (de) |
CN (1) | CN107532447A (de) |
CA (1) | CA2980680C (de) |
RU (1) | RU2679879C1 (de) |
WO (1) | WO2016170079A1 (de) |
Cited By (3)
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IT201700089359A1 (it) * | 2017-08-02 | 2019-02-02 | Forel Spa | Dispositivo automatico e procedimento automatico per il riempimento del vetro isolante composto da almeno due lastre di vetro ed almeno un telaio distanziatore con gas diverso dall'aria. |
US10370894B2 (en) | 2015-04-22 | 2019-08-06 | Saint-Gobain Glass France | Method and device for producing a triple insulating glazing unit |
FR3086686A1 (fr) | 2018-09-28 | 2020-04-03 | Saint-Gobain Glass France | Procede de fabrication d'un vitrage isolant ayant au moins trois feuilles de verre |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11346149B2 (en) * | 2018-01-22 | 2022-05-31 | Saint-Gobain Glass France | Insulating glazing, window and production method |
NZ766222A (en) * | 2018-01-22 | 2023-02-24 | Saint Gobain | Insulating glazing and window |
CA3163812A1 (en) * | 2020-02-14 | 2021-08-19 | Christian EFFERTZ | Insulating glass pane arrangement with integrated component |
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2016
- 2016-04-21 RU RU2017134146A patent/RU2679879C1/ru active
- 2016-04-21 WO PCT/EP2016/058940 patent/WO2016170079A1/de active Application Filing
- 2016-04-21 CN CN201680023147.XA patent/CN107532447A/zh active Pending
- 2016-04-21 JP JP2017555382A patent/JP6505254B2/ja not_active Expired - Fee Related
- 2016-04-21 CA CA2980680A patent/CA2980680C/en not_active Expired - Fee Related
- 2016-04-21 EP EP16721714.0A patent/EP3286396A1/de not_active Withdrawn
- 2016-04-21 US US15/555,053 patent/US10370894B2/en not_active Expired - Fee Related
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10370894B2 (en) | 2015-04-22 | 2019-08-06 | Saint-Gobain Glass France | Method and device for producing a triple insulating glazing unit |
IT201700089359A1 (it) * | 2017-08-02 | 2019-02-02 | Forel Spa | Dispositivo automatico e procedimento automatico per il riempimento del vetro isolante composto da almeno due lastre di vetro ed almeno un telaio distanziatore con gas diverso dall'aria. |
WO2019025283A1 (en) * | 2017-08-02 | 2019-02-07 | Forel Spa | AUTOMATIC DEVICE AND AUTOMATIC METHOD FOR FILLING AN INSULATING GLAZING UNIT COMPRISING AT LEAST TWO GLASSES AND AT LEAST ONE SPACE FRAME WITH A GAS OTHER THAN AIR |
CN111263843A (zh) * | 2017-08-02 | 2020-06-09 | 福锐尔股份公司 | 用除空气以外的气体填充由至少两个玻璃窗格和至少一个间隔框架构成的绝缘玻璃窗单元的自动设备和自动方法 |
US12024941B2 (en) | 2017-08-02 | 2024-07-02 | Forel Spa | Automatic device and automatic method for filling the insulating glazing unit composed of at least two glass panes and at least one spacer frame with a gas other than air |
FR3086686A1 (fr) | 2018-09-28 | 2020-04-03 | Saint-Gobain Glass France | Procede de fabrication d'un vitrage isolant ayant au moins trois feuilles de verre |
Also Published As
Publication number | Publication date |
---|---|
JP2018518437A (ja) | 2018-07-12 |
CA2980680C (en) | 2019-12-31 |
US20180038150A1 (en) | 2018-02-08 |
JP6505254B2 (ja) | 2019-04-24 |
CN107532447A (zh) | 2018-01-02 |
CA2980680A1 (en) | 2016-10-27 |
US10370894B2 (en) | 2019-08-06 |
RU2679879C1 (ru) | 2019-02-13 |
KR102017105B1 (ko) | 2019-09-03 |
EP3286396A1 (de) | 2018-02-28 |
KR20170129830A (ko) | 2017-11-27 |
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