WO2016082339A1 - 可挠曲液晶面板及其制作方法 - Google Patents

可挠曲液晶面板及其制作方法 Download PDF

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Publication number
WO2016082339A1
WO2016082339A1 PCT/CN2015/072501 CN2015072501W WO2016082339A1 WO 2016082339 A1 WO2016082339 A1 WO 2016082339A1 CN 2015072501 W CN2015072501 W CN 2015072501W WO 2016082339 A1 WO2016082339 A1 WO 2016082339A1
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WIPO (PCT)
Prior art keywords
liquid crystal
flexible substrate
flexible
crystal panel
sealant
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PCT/CN2015/072501
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English (en)
French (fr)
Inventor
李泳锐
钟新辉
Original Assignee
深圳市华星光电技术有限公司
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Priority to US14/423,705 priority Critical patent/US9891474B2/en
Publication of WO2016082339A1 publication Critical patent/WO2016082339A1/zh
Priority to US15/822,126 priority patent/US10288946B2/en

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    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
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    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
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    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
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    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
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    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
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    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1343Electrodes
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136286Wiring, e.g. gate line, drain line
    • GPHYSICS
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    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
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    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
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    • G02F1/13398Spacer materials; Spacer properties
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
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    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
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    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
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    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
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    • G02F2202/00Materials and properties
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Definitions

  • the present invention relates to the field of display technologies, and in particular, to a flexible liquid crystal panel and a method of fabricating the same.
  • the Organic Light Emitting Display has self-luminous, no backlight, thin thickness, wide viewing angle, fast response, etc., and has the natural advantage of flexible display.
  • OLED Organic Light Emitting Display
  • the OLED industry still has a high technical threshold, and the process is difficult, the yield is low, the cost is high, and the price is high. These difficulties hinder the wide application of OLED.
  • Liquid crystal display is the most widely used display product on the market. Its production process technology is very mature, its product yield is high, its cost is relatively low, and its market acceptance is high.
  • a liquid crystal display includes a housing, a liquid crystal panel disposed in the housing, and a backlight module disposed in the housing.
  • the liquid crystal panel is composed of a color filter substrate (CF), a thin film transistor array substrate (Thin Film Transistor Array Substrate, TFT Array Substrate), and a liquid crystal layer (Liquid Crystal Layer) filled between the two substrates.
  • a transparent electrode is provided on the opposite inner side of the CF substrate and the TFT substrate.
  • the liquid crystal display controls the orientation of the liquid crystal molecules in the liquid crystal layer by the electric field, changes the polarization state of the light, and realizes the penetration and blocking of the optical path by the polarizing plate, thereby achieving the purpose of display.
  • FIG. 1 is a schematic structural view of a conventional liquid crystal panel in a planar state. Since the liquid crystal material in the liquid crystal layer 300 is liquid and has fluidity, the TFT substrate 100 and the CF substrate 200 are separated by a columnar space between the two substrates. The object 400 is supported. As shown in FIG. 3 and FIG. 4, the column spacer 400 is usually formed by a photolithography process in a specific area in the display surface, and is generally formed on a black matrix (BM) 201 for maintaining the liquid crystal layer 300. Thickness and stability.
  • BM black matrix
  • Such a column spacer 400 cannot block the flow of the liquid crystal material throughout the liquid crystal panel.
  • the conventional liquid crystal panel shown in FIG. 1 can satisfy the requirement of display uniformity in a planar state, The thickness of the liquid crystal layer 300 is maintained near the design value and the thickness is relatively uniform.
  • the liquid crystal material is squeezed and flows due to the misalignment of the TFT substrate 100 and the CF substrate 200, and the bending curvature is not matched.
  • the liquid crystal panel has different liquid crystal layer thickness variations at different positions, resulting in uneven thickness of the liquid crystal layer 300, causing display abnormality.
  • liquid crystal panels commonly used in the mainstream market are classified into three categories, namely, a twisted nematic/super twisted nematic (TN/STN) type, a planar conversion (IPS) type, and a vertical alignment (VA) type.
  • TN/STN twisted nematic/super twisted nematic
  • IPS planar conversion
  • VA vertical alignment
  • Sex suitable for flexible display.
  • Another object of the present invention is to provide a method for fabricating a flexible liquid crystal panel, which can eliminate the problem of uneven thickness of the liquid crystal layer after bending of the existing liquid crystal panel, so that the liquid crystal panel is suitable for flexible display.
  • the present invention provides a flexible liquid crystal panel including a first flexible substrate, a second flexible substrate disposed opposite the first flexible substrate, and disposed on the first a first flat layer on the inner side of the flexure substrate, a second flat layer disposed on the inner side of the second flexible substrate, a color filter layer disposed between the second flexible substrate and the second flat layer, a spacer wall disposed on the second flat layer, a sealant applied to the side of the spacer wall adjacent to the first flexible substrate for bonding the first flat layer, and filled in the sealant a liquid crystal layer between the first flat layer and the second flat layer;
  • the spacer wall includes a plurality of horizontally extending transversely extending transverse portions and a plurality of mutually parallel longitudinally extending longitudinal portions, the transverse portions and the longitudinal portions being interleaved to each other to partition a plurality of sub-pixels, the liquid crystal
  • the layer is filled in a closed region in which the transverse portion and the vertical portion are alternately arranged.
  • the first flexible substrate and the second flexible substrate are both plastic substrates.
  • the sealant is a UV curing and heat curing composite curing adhesive, and is cured by a combination of UV curing and heat curing;
  • the components of the sealant are a prepolymer resin, a viscosity modifier, a photoinitiator, a thermal hardener and a filler;
  • the prepolymer resin comprises from 10% to 60% by weight of the total weight, and is composed of one or more types of prepolymers containing a polymerizable group, wherein at least one type of prepolymer contains both UV-cured acrylate groups. Epoxy group with heat curing;
  • the viscosity modifier accounts for 5%-30% of the total weight, which is a polymerizable group-containing reactive monomer having a small molecular weight and a low viscosity;
  • the photoinitiator accounts for 0.05% to 1% of the total weight, and uses the CIBA IRGACURE series of commercial photoinitiators;
  • the thermal hardener accounts for 10%-40% of the total weight, using an acid anhydride series or an amine series compound;
  • the filler accounts for 5%-20% of the total weight, which is an inorganic particulate material using silica, alumina, zinc oxide, titanium oxide, magnesium oxide, calcium sulfate, aluminum nitride, or silicon nitride.
  • the flexible liquid crystal panel further includes a lower polarizer attached to an outer side of the first flexible substrate, and an upper polarizer attached to an outer side of the second flexible substrate.
  • a gate line, a data line, a TFT, and an ITO pixel electrode are further disposed on the inner side of the first flexible substrate; and an ITO common electrode is further disposed on the inner side of the second flexible substrate.
  • the spacer wall is made by a yellow light process; the sealant is coated by a transfer method; and the liquid crystal layer is injected into the liquid crystal by a spray method.
  • the invention also provides a manufacturing method of a flexible liquid crystal panel, comprising the following steps:
  • Step 1 providing a first flexible substrate and a second flexible substrate, respectively bonding the first and second flexible substrates to the first and second glass substrates;
  • Step 2 forming a gate line, a data line, a TFT, and an ITO pixel electrode inside the first flexible substrate, and depositing a first flat layer;
  • Step 3 forming a spacer wall on the second flat layer on one side of the second flexible substrate;
  • the spacer wall includes a plurality of horizontally extending transversely extending transverse portions and a plurality of mutually parallel longitudinally extending longitudinal portions, the transverse portions and the longitudinal portions being interleaved to each other to separate a plurality of sub-pixels;
  • Step 4 applying a sealant on a side of the spacer wall away from the second flexible substrate;
  • Step 5 injecting liquid crystal into a closed region formed by the intersection of the lateral portion and the longitudinal portion of the spacer wall to form a liquid crystal layer;
  • Step 6 the first flexible substrate and the second flexible substrate are vacuum-paired
  • Step 7 curing the sealant by using a dual method of UV irradiation and heating;
  • Step 8 Stripping the first and second glass substrates.
  • the method for fabricating the flexible liquid crystal panel further includes the step of attaching the polarizer and the upper polarizer to the outer sides of the first flexible substrate and the second flexible substrate, respectively.
  • the first flexible substrate and the second flexible substrate are both plastic substrates.
  • Forming the spacer wall by a yellow light process Forming the spacer wall by a yellow light process; coating the sealant by a transfer method; injecting liquid crystal by a spray method to form the liquid crystal layer;
  • the sealant is a UV curing and heat curing composite curing adhesive, and is cured by a combination of UV curing and heat curing;
  • the components of the sealant are a prepolymer resin, a viscosity modifier, a photoinitiator, a thermal hardener and a filler;
  • the prepolymer resin comprises from 10% to 60% by weight of the total weight, and is composed of one or more types of prepolymers containing a polymerizable group, wherein at least one type of prepolymer contains both UV-cured acrylate groups. Epoxy group with heat curing;
  • the viscosity modifier accounts for 5%-30% of the total weight, which is a polymerizable group-containing reactive monomer having a small molecular weight and a low viscosity;
  • the photoinitiator accounts for 0.05% to 1% of the total weight, and uses the CIBA IRGACURE series of commercial photoinitiators;
  • the thermal hardener accounts for 10%-40% of the total weight, using an acid anhydride series or an amine series compound;
  • the filler accounts for 5%-20% of the total weight, which is an inorganic particulate material using silica, alumina, zinc oxide, titanium oxide, magnesium oxide, calcium sulfate, aluminum nitride, or silicon nitride.
  • the invention also provides a manufacturing method of a flexible liquid crystal panel, comprising the following steps:
  • Step 1 providing a first flexible substrate and a second flexible substrate, respectively bonding the first and second flexible substrates to the first and second glass substrates;
  • Step 2 forming a gate line, a data line, a TFT, and an ITO pixel electrode inside the first flexible substrate, and depositing a first flat layer;
  • Step 3 forming a spacer wall on the second flat layer on one side of the second flexible substrate;
  • the spacer wall includes a plurality of horizontally extending transversely extending transverse portions and a plurality of mutually parallel longitudinally extending longitudinal portions, the transverse portions and the longitudinal portions being interlaced to each other to separate a plurality of pixels;
  • Step 4 applying a sealant on a side of the spacer wall away from the second flexible substrate;
  • Step 5 injecting liquid crystal into a closed region formed by the intersection of the lateral portion and the longitudinal portion of the spacer wall to form a liquid crystal layer;
  • Step 6 the first flexible substrate and the second flexible substrate are vacuum-paired
  • Step 7 curing the sealant by using a dual method of UV irradiation and heating;
  • Step 8 stripping the first and second glass substrates
  • the method further includes the step of: attaching the polarizer and the upper polarizer to the outer sides of the first flexible substrate and the second flexible substrate;
  • first flexible substrate and the second flexible substrate are both plastic substrates.
  • the present invention provides a flexible liquid crystal panel by providing a spacer wall on one side of a second flexible substrate and coating the side of the spacer wall adjacent to the first flexible substrate The sealant bonds the first and the second flexible substrate together, can stably support the thickness of the liquid crystal layer between the two substrates, and blocks the flow of the liquid crystal in the panel, so that the liquid crystal panel can maintain good after bending.
  • the uniformity of the thickness of the liquid crystal layer is suitable for flexible display.
  • the invention provides a method for manufacturing a flexible liquid crystal panel, wherein a spacer wall is formed by a yellow light process, and a sealant is applied on a side of the spacer wall away from the second flexible substrate by a transfer method, thereby eliminating the present There is a problem that the thickness of the liquid crystal layer is not uniform after the liquid crystal panel is bent, so that the liquid crystal panel is suitable for a flexible display.
  • FIG. 1 is a schematic structural view of a conventional liquid crystal panel in a planar state
  • FIG. 2 is a schematic structural view of a conventional liquid crystal panel in a bent state
  • FIG. 3 is a schematic perspective view showing a columnar spacer in a conventional liquid crystal panel
  • Figure 4 is a cross-sectional view corresponding to A in Figure 3;
  • FIG. 5 is a schematic cross-sectional structural view of a flexible liquid crystal panel of the present invention.
  • FIG. 6 is a perspective view showing a spacer wall in a flexible liquid crystal panel according to the present invention.
  • Figure 7 is a cross-sectional view corresponding to B in Figure 6;
  • FIG. 8 is a schematic plan view showing a side of a first flexible substrate in a flexible liquid crystal panel of the present invention.
  • FIG. 9 is a schematic plan view showing a side of a second flexible substrate in a flexible liquid crystal panel of the present invention.
  • FIG. 10 is a flow chart of a method for fabricating a flexible liquid crystal panel of the present invention.
  • step 1 is a schematic view of step 1 of a method for fabricating a flexible liquid crystal panel of the present invention
  • FIG. 12 and FIG. 13 are schematic diagrams showing the second step of the method for fabricating the flexible liquid crystal panel of the present invention.
  • step 3 is a schematic diagram of step 3 of a method for fabricating a flexible liquid crystal panel of the present invention.
  • step 4 is a schematic diagram of step 4 of a method for fabricating a flexible liquid crystal panel of the present invention.
  • 16 is a schematic view showing a step 5 of a method for fabricating a flexible liquid crystal panel of the present invention.
  • FIG. 17 is a schematic view showing a step 6 of a method for fabricating a flexible liquid crystal panel of the present invention.
  • FIG. 18 and FIG. 19 are schematic diagrams showing the seventh step of the method for fabricating the flexible liquid crystal panel of the present invention.
  • 20 is a schematic view showing the step 8 of the method for fabricating the flexible liquid crystal panel of the present invention.
  • the present invention first provides a flexible liquid crystal panel.
  • the flexible liquid crystal panel includes: a first flexible substrate 1 , a second flexible substrate 3 disposed opposite to the first flexible substrate 1 , and a second flexible substrate 1 disposed on the inner side of the first flexible substrate 1 a first flat layer 11 , a second flat layer 31 disposed on the inner side of the second flexible substrate 3 , and a color filter layer 33 disposed between the second flexible substrate 3 and the second flat layer 31 .
  • the spacer wall 5 includes a plurality of laterally extending transverse portions 51 extending in a lateral direction, and a plurality of longitudinally extending longitudinal portions 53 extending parallel to each other.
  • the transverse portions 51 and the longitudinal portions 53 are interdigitated to separate a plurality of sub-portions. Pixel.
  • the liquid crystal layer 9 is filled in a closed region in which the lateral portion 51 and the vertical portion 53 are alternately arranged.
  • the spacer wall 5 is made by a yellow light process; the sealant 7 is applied by a transfer method; and the liquid crystal layer 9 is injected into the liquid crystal by a spray method.
  • the first flexible substrate 1 and the second flexible substrate 3 are both transparent and flexible. Specifically, the first flexible substrate 1 and the second flexible substrate 3 are both plastic substrates. Preferably, the first flexible substrate 1 and the second flexible substrate 3 are both polyacryls. An amine (PI) substrate or a polyethylene terephthalate (PET) substrate.
  • PI amine
  • PET polyethylene terephthalate
  • the sealant 7 is a UV curing and heat curing composite curing adhesive, and is cured by a combination of UV curing and heat curing.
  • the components of the sealant 7 are a prepolymer resin, a viscosity modifier, a photoinitiator, a thermal hardener, and a filler.
  • the prepolymer resin accounts for 10%-60% of the total weight, and is composed of one or more types of polymerizable groups (eg, acrylate groups, methacrylate groups, epoxy groups).
  • a prepolymer composition in which at least one type of prepolymer contains both a UV-cured acrylate group and a thermally cured epoxy group which may be, but is not limited to, the following structure:
  • n is an integer from 0-10.
  • the viscosity modifier accounts for 5%-30% of the total weight, which is a polymerizable group-containing reactive monomer having a small molecular weight and a low viscosity, and may be, but not limited to, the following structure:
  • the photoinitiator accounts for 0.05% to 1% of the total weight, and uses a CIBA IRGACURE series of commercial photoinitiators, such as CIBA IRGACURE651, which has the following structure:
  • the thermal hardener accounts for 10% to 40% of the total weight, and is an acid anhydride series or an amine series compound, which may be, but not limited to, the following structure:
  • the filler accounts for 5%-20% of the total weight, which is an inorganic particulate material, which may be selected from silica, alumina, zinc oxide, titanium oxide, magnesium oxide, calcium sulfate, aluminum nitride, or silicon nitride. Wait.
  • an inorganic particulate material which may be selected from silica, alumina, zinc oxide, titanium oxide, magnesium oxide, calcium sulfate, aluminum nitride, or silicon nitride. Wait.
  • the first flexible substrate 1 is further provided with a gate line 101, a data line 102, a TFT 103, and an ITO pixel electrode 104, which corresponds to a TFT substrate in a conventional liquid crystal panel.
  • an ITO common electrode 304 is further disposed inside the second flexible substrate 3, which is equivalent to a CF substrate in the conventional liquid crystal panel.
  • the liquid crystal layer 9 is filled in a closed region in which the lateral portion 51 and the vertical portion 53 of the spacer wall 5 are alternately formed, and a seal is applied to the side of the spacer wall 5 adjacent to the first flexible substrate 1.
  • the glue 7 bonds the first and second flexible substrates 1, 3, and the spacer wall 5 can block the flow of the liquid crystal in the panel to stably support the first and second flexible substrates.
  • the thickness of the liquid crystal layer between the three is such that the flexible liquid crystal panel can maintain a good liquid crystal layer thickness after being bent. Uniformity to ensure the quality of the flexible display.
  • the conventional liquid crystal panel generally achieves the bonding of the upper and lower substrates through the plastic frame
  • the flexible liquid crystal panel of the present invention is different from the conventional liquid crystal panel in that the plastic frame is not provided, but the sealing glue 7 is used to realize The adhesion of the first flexible substrate 1 to the second flexible substrate 3 cannot bond the first flexible substrate 1 and the second flexible substrate 3 without using the sealant 7.
  • the sealant 7 is a UV-curing and heat-curing composite curing adhesive.
  • at least one type of prepolymer contains both a UV-cured acrylate group and a heat-cured epoxy group.
  • the first flexible substrate 1 and the second flexible substrate 3 can be tightly and firmly bonded together, and the sealant 7 is coated. Covering the side of the spacer wall 5 adjacent to the first flexible substrate 1, directly adjacent to the spacer wall 5, is easy to manufacture, and can cooperate with the spacer wall 5 to block the liquid crystal in the panel. flow.
  • the present invention further provides a method for fabricating a flexible liquid crystal panel, comprising the following steps:
  • Step 1 referring to FIG. 11, providing a first flexible substrate 1 and a second flexible substrate 3, respectively, the first and second flexible substrates 1, 3 and the first and second glass substrates 10 30 fits.
  • the first flexible substrate 1 and the second flexible substrate 3 are both transparent and flexible. Specifically, the first flexible substrate 1 and the second flexible substrate 3 are both plastic substrates. Preferably, the first flexible substrate 1 and the second flexible substrate 3 are both PI substrates or PET substrate.
  • Bonding the first and second flexible substrates 1 and 3 to the first and second glass substrates 10 and 30 enables the first and second flexible substrates 1 and 3 to be in a subsequent step. It is always in a flat state under high temperature conditions.
  • Step 2 please refer to FIG. 12, while referring to FIG. 8, a gate line 101, a data line 102, a TFT 103, and an ITO pixel electrode 104 are formed inside the first flexible substrate 1, and a first flat layer 11 is deposited;
  • a color filter layer 33 and an ITO common electrode 304 are formed inside the second flexible substrate 3, and a second planar layer 31 is deposited.
  • Step 3 referring to FIG. 13, while referring to FIG. 6, a spacer wall 5 is formed on the second flat layer 31 on the side of the second flexible substrate 3 by a yellow light process.
  • the spacer wall 5 includes a plurality of laterally extending transverse portions 51 extending in a lateral direction, and a plurality of longitudinally extending longitudinal portions 53 extending parallel to each other.
  • the transverse portions 51 and the longitudinal portions 53 are interdigitated to separate a plurality of sub-portions. Pixel.
  • Step 4 a sealant 7 is applied on the side of the spacer wall 5 away from the second flexible substrate 3 by a transfer method.
  • the sealant 7 is a UV curing and heat curing composite curing adhesive, which is cured by UV curing and thermosetting. The composite method is cured.
  • the components of the sealant 7 are a prepolymer resin, a viscosity modifier, a photoinitiator, a thermal hardener, and a filler.
  • the prepolymer resin accounts for 10%-60% of the total weight, and is composed of one or more types of polymerizable groups (eg, acrylate groups, methacrylate groups, epoxy groups).
  • a prepolymer composition in which at least one type of prepolymer contains both a UV-cured acrylate group and a thermally cured epoxy group which may be, but is not limited to, the following structure:
  • n is an integer from 0-10.
  • the viscosity modifier accounts for 5%-30% of the total weight, which is a polymerizable group-containing reactive monomer having a small molecular weight and a low viscosity, and may be, but not limited to, the following structure:
  • the photoinitiator accounts for 0.05% to 1% by weight of the total weight, and uses a CIBA IRGACURE series commercial photoinitiator, such as CIBA IRGACURE651, which has the following structure:
  • the thermal hardener accounts for 10% to 40% of the total weight, and is an acid anhydride series or an amine series compound, which may be, but not limited to, the following structure:
  • the filler accounts for 5%-20% of the total weight, which is an inorganic particulate material, which may be selected from silica, alumina, zinc oxide, titanium oxide, magnesium oxide, calcium sulfate, aluminum nitride, or silicon nitride. Wait.
  • an inorganic particulate material which may be selected from silica, alumina, zinc oxide, titanium oxide, magnesium oxide, calcium sulfate, aluminum nitride, or silicon nitride. Wait.
  • Step 5 referring to Fig. 16, liquid crystal is injected into the closed region in which the lateral portion 51 and the vertical portion 53 of the spacer wall 5 are interlaced to form a liquid crystal layer 9.
  • Step 6 referring to FIG. 17, the first flexible substrate 1 and the second flexible substrate 3 are vacuum-paired.
  • Step 7 please refer to Figure 18 and Figure 19 at the same time, using the dual method of UV irradiation and heating
  • the sealant 7 is cured to achieve a more desirable curing effect, and the first flexible substrate 1 and the second flexible substrate 3 are more firmly and tightly bonded together to better achieve the first flexibility.
  • the substrate 1 and the second flexible substrate 3 are packaged on the liquid crystal layer 9.
  • Step 8 Referring to FIG. 20, the first and second glass substrates 10, 30 are peeled off.
  • Step 9 referring to FIG. 5, the lower polarizer 2 and the upper polarizer 4 are attached to the outer sides of the first flexible substrate 1 and the second flexible substrate 3, respectively.
  • the spacer wall 5 is formed by a yellow light process, and a sealant 7 is applied on a side of the spacer wall 5 away from the second flexible substrate 3 by a transfer method.
  • the liquid crystal layer 9 is filled in the closed region where the lateral portion 51 and the vertical portion 53 of the spacer wall 5 are interlaced, which can eliminate the problem of uneven thickness of the liquid crystal layer after bending of the existing liquid crystal panel, so that the liquid crystal panel is suitable for use. Flexing display.
  • the flexible liquid crystal panel of the present invention is provided with a spacer wall on one side of the second flexible substrate and a sealant on the side of the spacer wall adjacent to the first flexible substrate. 1. Bonding with the second flexible substrate, the thickness of the liquid crystal layer between the two substrates can be stably supported, and the liquid crystal can be prevented from flowing in the panel, so that the liquid crystal panel can maintain a good thickness of the liquid crystal layer after bending. Sex, suitable for flexible display.
  • the manufacturing method of the flexible liquid crystal panel provided by the invention can make the spacer wall by the yellow light process, and apply the sealant on the side of the spacer wall away from the second flexible substrate by the transfer method, thereby eliminating the existing liquid crystal. The problem of uneven thickness of the liquid crystal layer after the panel is bent makes the liquid crystal panel suitable for flexible display.

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Abstract

一种可挠曲液晶面板及其制作方法。该可挠曲液晶面板包括相对设置的第一、第二可挠曲基板(1、3)、分别设于所述第一、第二可挠曲基板(1、3)内侧的第一、第二平坦层(11、31)、设于第二可挠曲基板(3)与第二平坦层(31)之间的彩色滤光层(33)、设于第二平坦层(31)上的间隔挡墙(5)、涂覆于间隔挡墙(5)靠近第一可挠曲基板(1)一侧的密封胶(7)、及液晶层(9);所述间隔挡墙(5)包括数条相互平行的沿横向延伸的横部(51)、及数条相互平行的沿纵向延伸的纵部(53),所述横部(51)与纵部(53)相互交错、分隔出多个子像素,所述液晶层(9)填充于所述横部(51)与纵部(53)相互交错构成的封闭区域内。

Description

可挠曲液晶面板及其制作方法 技术领域
本发明涉及显示技术领域,尤其涉及一种可挠曲液晶面板及其制作方法。
背景技术
随着可穿戴应用设备如智能眼镜、智能手表等的逐渐兴起,显示行业对可挠曲显示器件的需求也不断增加。
有机发光二极管显示器件(Organic Light Emitting Display,OLED)具有自发光,不需背光源、厚度薄、视角广、反应速度快等特点,从而具有可挠曲显示的天然优势。但是,目前OLED产业仍然具有很高的技术门槛,制程难度大、良率低、成本高、售价高,这些难点都阻碍着OLED的广泛应用。
液晶显示器(Liquid Crystal Display,LCD)是目前市场上应用最为广泛的显示产品,其生产工艺技术十分成熟,产品良率高,成本相对较低,市场接受度高。
通常,液晶显示器包括壳体、设于壳体内的液晶面板及设于壳体内的背光模组。液晶面板由一彩色滤光片基板(Color Filter,CF)、一薄膜晶体管阵列基板(Thin Film Transistor Array Substrate,TFT Array Substrate)以及一填充于两基板间的液晶层(Liquid Crystal Layer)等组成。CF基板和TFT基板的相对内侧设有透明电极。液晶显示器通过电场对液晶层内的液晶分子取向进行控制,改变光的偏振状态,并藉由偏光板实现光路的穿透与阻挡,达到显示的目的。
目前,大多数LCD产品,尤其是大尺寸LCD均采用柱状间隔物(Photo Spacer,PS)来控制液晶层盒厚(Cell Gap)。图1所示为一现有液晶面板在平面状态下的结构示意图,由于液晶层300内的液晶材料为液体,具有流动性,TFT基板100与CF基板200由分布于两基板之间的柱状间隔物400支撑。如图3、图4所示,所述柱状间隔物400通常采用光刻制程在显示面内的特定区域,一般在黑色矩阵(Black Matrix,BM)201上制作而成,用于维持液晶层300的厚度和稳定性。
此类柱状间隔物400无法阻挡液晶材料在整个液晶面板内的流动。虽然,如图1所示的现有液晶面板在平面状态下能够满足显示均匀性的要求, 所述液晶层300的厚度保持在设计值附近,厚度较均匀。但当原本处于平面状态的液晶面板弯曲之后,如图2所示,由于TFT基板100与CF基板200的错位、弯曲曲率不匹配等原因,造成液晶材料被挤压、流动,最终导致弯曲之后的液晶面板在不同位置出现不同的液晶层厚度变异,导致各处液晶层300的厚度不均匀,引起显示异常。
现在主流市场上常见的液晶面板分为三大类,分别是扭曲向列/超扭曲向列(TN/STN)型、平面转换(IPS)型及垂直配向(VA)型。尽管它们的调控液晶显示的原理有所不同,但是这三种类型的液晶显示面板的基本结构比较类似,其显示特性都与液晶层的厚度密切相关,液晶层厚度是否均匀对显示效果有直接影响,改变液晶层厚度会影响液晶面板的显示亮度、对比度、响应速度等。因此,非常有必要对现有液晶面板进行改进,解决因弯曲而导致的液晶层厚度不均匀的问题,使得液晶面板能够应用于可挠曲显示。
发明内容
本发明的目的在于提供一种可挠曲液晶面板,能够稳定支撑两片基板之间的液晶层盒厚,阻挡液晶在面板内流动,使液晶面板在弯曲之后仍可保持良好的液晶层厚度均匀性,适用于可挠曲显示。
本发明的目的还在于提供一种可挠曲液晶面板的制作方法,能够消除现有液晶面板弯曲后液晶层厚度不均匀的问题,使得液晶面板适用于可挠曲显示。
为实现上述目的,本发明提供一种可挠曲液晶面板,包括第一可挠曲基板、与所述第一可挠曲基板相对设置的第二可挠曲基板、设于所述第一可挠曲基板内侧的第一平坦层、设于所述第二可挠曲基板内侧的第二平坦层、设于所述第二可挠曲基板与第二平坦层之间的彩色滤光层、设于所述第二平坦层上的间隔挡墙、涂覆于所述间隔挡墙靠近第一可挠曲基板一侧的用于粘接所述第一平坦层的密封胶、及填充于所述第一平坦层与第二平坦层之间的液晶层;
所述间隔挡墙包括数条相互平行的沿横向延伸的横部、及数条相互平行的沿纵向延伸的纵部,所述横部与纵部相互交错、分隔出多个子像素,所述液晶层填充于所述横部与纵部相互交错构成的封闭区域内。
所述第一可挠曲基板与第二可挠曲基板均为塑料基板。
所述密封胶为UV固化与热固化复合型固化胶,通过UV固化与热固化的复合方式进行固化;
所述密封胶的组分为预聚物树脂、粘度调节剂、光引发剂、热硬化剂及填料;
所述预聚物树脂占总重量比重的10%-60%,其由一类或多类含可聚合基团的预聚物组成,其中至少一类预聚物同时含有UV固化的丙烯酸酯基与热固化的环氧基;
所述粘度调节剂占总重量比重的5%-30%,其为分子量较小、粘度较低的含可聚合基团的活性单体;
所述光引发剂占总重量比重的0.05%-1%,采用CIBA IRGACURE系列商品化光引发剂;
所述热硬化剂占总重量比重的10%-40%,采用酸酐系列或胺类系列化合物;
所述填料占总重量比重的5%-20%,其为无机颗粒状物质,采用二氧化硅、氧化铝、氧化锌、氧化钛、氧化镁、硫酸钙、氮化铝、或氮化硅。
所述可挠曲液晶面板还包括贴附于所述第一可挠曲基板外侧的下偏光片、及贴附于所述第二可挠曲基板外侧的上偏光片。
所述第一可挠曲基板内侧还设有栅极线、数据线、TFT、及ITO像素电极;所述第二可挠曲基板内侧还设有ITO公共电极。
所述间隔挡墙通过黄光制程制作;所述密封胶通过转印法涂覆;所述液晶层通过喷射方式注入液晶。
本发明还提供一种可挠曲液晶面板的制作方法,包括如下步骤:
步骤1、提供第一可挠曲基板与第二可挠曲基板,分别将所述第一、第二可挠曲基板与第一、第二玻璃基板贴合;
步骤2、在所述第一可挠曲基板内侧制作栅极线、数据线、TFT、及ITO像素电极,并沉积第一平坦层;
在所述第二可挠曲基板内侧制作彩色滤光层、及ITO公共电极,并沉积第二平坦层;
步骤3、在所述第二可挠曲基板一侧的第二平坦层上制作间隔挡墙;
所述间隔挡墙包括数条相互平行的沿横向延伸的横部、及数条相互平行的沿纵向延伸的纵部,所述横部与纵部相互交错、分隔出多个子像素;
步骤4、在所述间隔挡墙远离第二可挠曲基板的一侧涂覆密封胶;
步骤5、向所述间隔挡墙的横部与纵部相互交错构成的封闭区域内注入液晶,形成液晶层;
步骤6、将所述第一可挠曲基板与第二可挠曲基板进行真空对组贴合;
步骤7、采用UV照射与加热双重方式对所述密封胶进行固化;
步骤8、剥离所述第一、第二玻璃基板。
所述可挠曲液晶面板的制作方法还包括步骤9、分别在所述第一可挠曲基板与第二可挠曲基板的外侧贴附下偏光片与上偏光片。
所述第一可挠曲基板与第二可挠曲基板均为塑料基板。
通过黄光制程制作所述间隔挡墙;通过转印法涂覆所述密封胶;通过喷射方式注入液晶,形成所述液晶层;
所述密封胶为UV固化与热固化复合型固化胶,通过UV固化与热固化的复合方式进行固化;
所述密封胶的组分为预聚物树脂、粘度调节剂、光引发剂、热硬化剂及填料;
所述预聚物树脂占总重量比重的10%-60%,其由一类或多类含可聚合基团的预聚物组成,其中至少一类预聚物同时含有UV固化的丙烯酸酯基与热固化的环氧基;
所述粘度调节剂占总重量比重的5%-30%,其为分子量较小、粘度较低的含可聚合基团的活性单体;
所述光引发剂占总重量比重的0.05%-1%,采用CIBA IRGACURE系列商品化光引发剂;
所述热硬化剂占总重量比重的10%-40%,采用酸酐系列或胺类系列化合物;
所述填料占总重量比重的5%-20%,其为无机颗粒状物质,采用二氧化硅、氧化铝、氧化锌、氧化钛、氧化镁、硫酸钙、氮化铝、或氮化硅。
本发明还提供一种可挠曲液晶面板的制作方法,包括如下步骤:
步骤1、提供第一可挠曲基板与第二可挠曲基板,分别将所述第一、第二可挠曲基板与第一、第二玻璃基板贴合;
步骤2、在所述第一可挠曲基板内侧制作栅极线、数据线、TFT、及ITO像素电极,并沉积第一平坦层;
在所述第二可挠曲基板内侧制作彩色滤光层、及ITO公共电极,并沉积第二平坦层;
步骤3、在所述第二可挠曲基板一侧的第二平坦层上制作间隔挡墙;
所述间隔挡墙包括数条相互平行的沿横向延伸的横部、及数条相互平行的沿纵向延伸的纵部,所述横部与纵部相互交错、分隔出多个像素;
步骤4、在所述间隔挡墙远离第二可挠曲基板的一侧涂覆密封胶;
步骤5、向所述间隔挡墙的横部与纵部相互交错构成的封闭区域内注入液晶,形成液晶层;
步骤6、将所述第一可挠曲基板与第二可挠曲基板进行真空对组贴合;
步骤7、采用UV照射与加热双重方式对所述密封胶进行固化;
步骤8、剥离所述第一、第二玻璃基板;
其中,还包括步骤9、分别在所述第一可挠曲基板与第二可挠曲基板的外侧贴附下偏光片与上偏光片;
其中,所述第一可挠曲基板与第二可挠曲基板均为塑料基板。
本发明的有益效果:本发明提供的一种可挠曲液晶面板,通过在第二可挠曲基板一侧设置间隔挡墙,并在间隔挡墙靠近第一可挠曲基板的一侧涂覆密封胶将第一、与第二可挠曲基板粘结在一起,能够稳定支撑两片基板之间的液晶层盒厚,阻挡液晶在面板内流动,使液晶面板在弯曲之后仍可保持良好的液晶层厚度均匀性,适用于可挠曲显示。本发明提供的一种可挠曲液晶面板的制作方法,通过黄光制程制作间隔挡墙,通过转印法在间隔挡墙远离第二可挠曲基板的一侧涂覆密封胶,能够消除现有液晶面板弯曲后液晶层厚度不均匀的问题,使得液晶面板适用于可挠曲显示。
附图说明
下面结合附图,通过对本发明的具体实施方式详细描述,将使本发明的技术方案及其它有益效果显而易见。
附图中,
图1为现有液晶面板在平面状态下的结构示意图;
图2为现有液晶面板在弯曲状态下的结构示意图;
图3为现有液晶面板中显示柱状间隔物的立体示意图;
图4为对应图3中A处的剖面图;
图5为本发明可挠曲液晶面板的剖面结构示意图;
图6为本发明可挠曲液晶面板中显示间隔挡墙的立体示意图;
图7为对应图6中B处的剖面图;
图8为本发明可挠曲液晶面板中第一可挠曲基板一侧的平面示意图;
图9为本发明可挠曲液晶面板中第二可挠曲基板一侧的平面示意图;
图10为本发明可挠曲液晶面板的制作方法的流程图;
图11为本发明可挠曲液晶面板的制作方法的步骤1的示意图;
图12、图13为本发明可挠曲液晶面板的制作方法的步骤2的示意图;
图14为本发明可挠曲液晶面板的制作方法的步骤3的示意图;
图15为本发明可挠曲液晶面板的制作方法的步骤4的示意图;
图16为本发明可挠曲液晶面板的制作方法的步骤5的示意图;
图17为本发明可挠曲液晶面板的制作方法的步骤6的示意图;
图18、图19为本发明可挠曲液晶面板的制作方法的步骤7的示意图;
图20为本发明可挠曲液晶面板的制作方法的步骤8的示意图。
具体实施方式
为更进一步阐述本发明所采取的技术手段极其效果,以下结合本发明的优选实施例极其附图进行详细描述。
请同时参阅图5至图7,本发明首先提供一种可挠曲液晶面板。该可挠曲液晶面板包括:第一可挠曲基板1、与所述第一可挠曲基板1相对设置的第二可挠曲基板3、设于所述第一可挠曲基板1内侧的第一平坦层11、设于所述第二可挠曲基板3内侧的第二平坦层31、设于所述第二可挠曲基板3与第二平坦层31之间的彩色滤光层33、设于所述第二平坦层31上的间隔挡墙5、涂覆于所述间隔挡墙5靠近第一可挠曲基板1一侧的用于粘接所述第一平坦层11的密封胶7、及填充于所述第一平坦层11与第二平坦层31之间的液晶层9,还包括贴附于所述第一可挠曲基板1外侧的下偏光片2、及贴附于所述第二可挠曲基板3外侧的上偏光片4。
所述间隔挡墙5包括数条相互平行的沿横向延伸的横部51、及数条相互平行的沿纵向延伸的纵部53,所述横部51与纵部53相互交错,分隔出多个子像素。所述液晶层9填充于所述横部51与纵部53相互交错构成的封闭区域内。
所述间隔挡墙5通过黄光制程制作;所述密封胶7通过转印法涂覆;所述液晶层9通过喷射方式注入液晶。
所述第一可挠曲基板1与第二可挠曲基板3均透明且具有挠曲性。具体的,所述第一可挠曲基板1与第二可挠曲基板3均为塑料基板,优选的,所述第一可挠曲基板1与第二可挠曲基板3均为聚酰亚胺(PI)基板或聚对苯二甲酸乙二醇酯(PET)基板。
值得一提的是,所述密封胶7为UV固化与热固化复合型固化胶,通过UV固化与热固化的复合方式进行固化。所述密封胶7的组分为预聚物树脂、粘度调节剂、光引发剂、热硬化剂及填料。
具体的,所述预聚物树脂占总重量比重的10%-60%,其由一类或多类含可聚合基团(如:丙烯酸酯基、甲基丙烯酸酯基、环氧基)的预聚物组成,其中至少一类预聚物同时含有UV固化的丙烯酸酯基与热固化的环氧基,其可以为但不限于以下结构:
Figure PCTCN2015072501-appb-000001
n为0-10的整数。
所述粘度调节剂占总重量比重的5%-30%,其为分子量较小、粘度较低的含可聚合基团的活性单体,可以为但不限于以下结构:
Figure PCTCN2015072501-appb-000002
所述光引发剂占总重量比重的0.05%-1%,采用汽巴艳佳固(CIBA IRGACURE)系列商品化光引发剂,例如CIBA IRGACURE651,其结构如下:
Figure PCTCN2015072501-appb-000003
所述热硬化剂占总重量比重的10%-40%,采用酸酐系列或胺类系列化合物,可以为但不限于以下结构:
Figure PCTCN2015072501-appb-000004
所述填料占总重量比重的5%-20%,其为无机颗粒状物质,可选用二氧化硅、氧化铝、氧化锌、氧化钛、氧化镁、硫酸钙、氮化铝、或氮化硅等。
进一步的,如图8所示,所述第一可挠曲基板1内侧还设有栅极线101、数据线102、TFT103、及ITO像素电极104,相当于现有液晶面板中的TFT基板。
如图9所示,所述第二可挠曲基板3内侧还设有ITO公共电极304,相当于现有液晶面板中的CF基板。
由于液晶层9填充于所述间隔挡墙5的横部51与纵部53相互交错构成的封闭区域内,并在所述间隔挡墙5靠近第一可挠曲基板1的一侧涂覆密封胶7将第一、与第二可挠曲基板1、3粘结在一起,所述间隔挡墙5能够阻挡液晶在面板内的流动,稳定支撑第一、与第二可挠曲基板1、3之间的液晶层盒厚,使该可挠曲液晶面板在弯曲之后仍可保持良好的液晶层厚 度均匀性,保证可挠曲显示的品质。另外,传统的液晶面板一般通过胶框来实现上、下基板的粘合,而本发明的可挠曲液晶面板与传统液晶面板不同,不设置胶框,而是采用所述密封胶7来实现第一可挠曲基板1与第二可挠曲基板3的粘合,若不使用密封胶7则无法将第一可挠曲基板1与第二可挠曲基板3粘结在一起。值得一提的是,所述密封胶7为UV固化与热固化复合型固化胶,在其组分中,至少一类预聚物同时含有UV固化的丙烯酸酯基与热固化的环氧基,该密封胶7经UV固化与热固化的复合方式进行固化后,能够将第一可挠曲基板1与第二可挠曲基板3紧密、牢固的粘结在一起,并且所述密封胶7涂覆于所述间隔挡墙5靠近第一可挠曲基板1的一侧,直接与所述间隔挡墙5接着,既易于制作,又能与间隔挡墙5共同作用,阻挡液晶在面板内的流动。
请参阅图10,本发明还提供一种可挠曲液晶面板的制作方法,包括如下步骤:
步骤1、请参阅图11,提供第一可挠曲基板1与第二可挠曲基板3,分别将所述第一、第二可挠曲基板1、3与第一、第二玻璃基板10、30贴合。
所述第一可挠曲基板1与第二可挠曲基板3均透明且具有挠曲性。具体的,所述第一可挠曲基板1与第二可挠曲基板3均为塑料基板,优选的,所述第一可挠曲基板1与第二可挠曲基板3均为PI基板或PET基板。
将所述第一、第二可挠曲基板1、3与第一、第二玻璃基板10、30贴合,能够使得所述第一、第二可挠曲基板1、3在后续步骤中的高温条件下始终处于平展状态。
步骤2、请参阅图12,同时参阅图8,在所述第一可挠曲基板1内侧制作栅极线101、数据线102、TFT103、及ITO像素电极104,并沉积第一平坦层11;
请参阅图13,同时参阅图9,在所述第二可挠曲基板3内侧制作彩色滤光层33、及ITO公共电极304,并沉积第二平坦层31。
步骤3、请参阅图13,同时参阅图6,通过黄光制程在所述第二可挠曲基板3一侧的第二平坦层31上制作间隔挡墙5。
所述间隔挡墙5包括数条相互平行的沿横向延伸的横部51、及数条相互平行的沿纵向延伸的纵部53,所述横部51与纵部53相互交错,分隔出多个子像素。
步骤4、请参阅图15,通过转印法在所述间隔挡墙5远离第二可挠曲基板3的一侧涂覆密封胶7。
所述密封胶7为UV固化与热固化复合型固化胶,通过UV固化与热固 化的复合方式进行固化。所述密封胶7的组分为预聚物树脂、粘度调节剂、光引发剂、热硬化剂及填料。
具体的,所述预聚物树脂占总重量比重的10%-60%,其由一类或多类含可聚合基团(如:丙烯酸酯基、甲基丙烯酸酯基、环氧基)的预聚物组成,其中至少一类预聚物同时含有UV固化的丙烯酸酯基与热固化的环氧基,其可以为但不限于以下结构:
Figure PCTCN2015072501-appb-000005
n为0-10的整数。
所述粘度调节剂占总重量比重的5%-30%,其为分子量较小、粘度较低的含可聚合基团的活性单体,可以为但不限于以下结构:
Figure PCTCN2015072501-appb-000006
所述光引发剂占总重量比重的0.05%-1%,采用CIBA IRGACURE系列商品化光引发剂,例如CIBA IRGACURE651,其结构如下:
Figure PCTCN2015072501-appb-000007
所述热硬化剂占总重量比重的10%-40%,采用酸酐系列或胺类系列化合物,可以为但不限于以下结构:
Figure PCTCN2015072501-appb-000008
所述填料占总重量比重的5%-20%,其为无机颗粒状物质,可选用二氧化硅、氧化铝、氧化锌、氧化钛、氧化镁、硫酸钙、氮化铝、或氮化硅等。
步骤5、请参阅图16,通过喷射方式向所述间隔挡墙5的横部51与纵部53相互交错构成的封闭区域内注入液晶,形成液晶层9。
步骤6、请参阅图17,将所述第一可挠曲基板1与第二可挠曲基板3进行真空对组贴合。
步骤7、请同时参阅图18、图19,采用UV照射与加热的双重方式对 所述密封胶7进行固化,实现更理想的固化效果,将第一可挠曲基板1与第二可挠曲基板3更牢固、紧密的粘结在一起,更好的实现第一可挠曲基板1与第二可挠曲基板3对液晶层9的封装。
步骤8、请参阅图20,剥离所述第一、第二玻璃基板10、30。
步骤9、请参阅图5,分别在所述第一可挠曲基板1与第二可挠曲基板3的外侧贴附下偏光片2与上偏光片4。
至此完成可挠曲液晶面板的制作。上述可挠曲液晶面板的制作方法,通过黄光制程制作所述间隔挡墙5,通过转印法在所述间隔挡墙5远离第二可挠曲基板3的一侧涂覆密封胶7,使所述液晶层9填充于间隔挡墙5的横部51与纵部53相互交错构成的封闭区域内,能够消除现有液晶面板弯曲后液晶层厚度不均匀的问题,使得液晶面板适用于可挠曲显示。
综上所述,本发明的可挠曲液晶面板,通过在第二可挠曲基板一侧设置间隔挡墙,并在间隔挡墙靠近第一可挠曲基板的一侧涂覆密封胶将第一、与第二可挠曲基板粘结在一起,能够稳定支撑两片基板之间的液晶层盒厚,阻挡液晶在面板内流动,使液晶面板在弯曲之后仍可保持良好的液晶层厚度均匀性,适用于可挠曲显示。本发明提供的可挠曲液晶面板的制作方法,通过黄光制程制作间隔挡墙,通过转印法在间隔挡墙远离第二可挠曲基板的一侧涂覆密封胶,能够消除现有液晶面板弯曲后液晶层厚度不均匀的问题,使得液晶面板适用于可挠曲显示。
以上所述,对于本领域的普通技术人员来说,可以根据本发明的技术方案和技术构思作出其他各种相应的改变和变形,而所有这些改变和变形都应属于本发明权利要求的保护范围。

Claims (12)

  1. 一种可挠曲液晶面板,包括:第一可挠曲基板、与所述第一可挠曲基板相对设置的第二可挠曲基板、设于所述第一可挠曲基板内侧的第一平坦层、设于所述第二可挠曲基板内侧的第二平坦层、设于所述第二可挠曲基板与第二平坦层之间的彩色滤光层、设于所述第二平坦层上的间隔挡墙、涂覆于所述间隔挡墙靠近第一可挠曲基板一侧的用于粘接所述第一平坦层的密封胶、及填充于所述第一平坦层与第二平坦层之间的液晶层;
    所述间隔挡墙包括数条相互平行的沿横向延伸的横部、及数条相互平行的沿纵向延伸的纵部,所述横部与纵部相互交错、分隔出多个子像素,所述液晶层填充于所述横部与纵部相互交错构成的封闭区域内。
  2. 如权利要求1所述的可挠曲液晶面板,其中,所述第一可挠曲基板与第二可挠曲基板均为塑料基板。
  3. 如权利要求1所述的可挠曲液晶面板,其中,所述密封胶为UV固化与热固化复合型固化胶,通过UV固化与热固化的复合方式进行固化;
    所述密封胶的组分为预聚物树脂、粘度调节剂、光引发剂、热硬化剂及填料;
    所述预聚物树脂占总重量比重的10%-60%,其由一类或多类含可聚合基团的预聚物组成,其中至少一类预聚物同时含有UV固化的丙烯酸酯基与热固化的环氧基;
    所述粘度调节剂占总重量比重的5%-30%,其为分子量较小、粘度较低的含可聚合基团的活性单体;
    所述光引发剂占总重量比重的0.05%-1%,采用CIBA IRGACURE系列商品化光引发剂;
    所述热硬化剂占总重量比重的10%-40%,采用酸酐系列或胺类系列化合物;
    所述填料占总重量比重的5%-20%,其为无机颗粒状物质,采用二氧化硅、氧化铝、氧化锌、氧化钛、氧化镁、硫酸钙、氮化铝、或氮化硅。
  4. 如权利要求1所述的可挠曲液晶面板,其中,还包括贴附于所述第一可挠曲基板外侧的下偏光片、及贴附于所述第二可挠曲基板外侧的上偏光片。
  5. 如权利要求1所述的可挠曲液晶面板,其中,所述第一可挠曲基板内侧还设有栅极线、数据线、TFT、及ITO像素电极;所述第二可挠曲基 板内侧还设有ITO公共电极。
  6. 如权利要求1所述的可挠曲液晶面板,其中,所述间隔挡墙通过黄光制程制作;所述密封胶通过转印法涂覆;所述液晶层通过喷射方式注入液晶。
  7. 一种可挠曲液晶面板的制作方法,包括如下步骤:
    步骤1、提供第一可挠曲基板与第二可挠曲基板,分别将所述第一、第二可挠曲基板与第一、第二玻璃基板贴合;
    步骤2、在所述第一可挠曲基板内侧制作栅极线、数据线、TFT、及ITO像素电极,并沉积第一平坦层;
    在所述第二可挠曲基板内侧制作彩色滤光层、及ITO公共电极,并沉积第二平坦层;
    步骤3、在所述第二可挠曲基板一侧的第二平坦层上制作间隔挡墙;
    所述间隔挡墙包括数条相互平行的沿横向延伸的横部、及数条相互平行的沿纵向延伸的纵部,所述横部与纵部相互交错、分隔出多个像素;
    步骤4、在所述间隔挡墙远离第二可挠曲基板的一侧涂覆密封胶;
    步骤5、向所述间隔挡墙的横部与纵部相互交错构成的封闭区域内注入液晶,形成液晶层;
    步骤6、将所述第一可挠曲基板与第二可挠曲基板进行真空对组贴合;
    步骤7、采用UV照射与加热双重方式对所述密封胶进行固化;
    步骤8、剥离所述第一、第二玻璃基板。
  8. 如权利要求7所述的可挠曲液晶面板的制作方法,其中,还包括步骤9、分别在所述第一可挠曲基板与第二可挠曲基板的外侧贴附下偏光片与上偏光片。
  9. 如权利要求7所述的可挠曲液晶面板的制作方法,其中,所述第一可挠曲基板与第二可挠曲基板均为塑料基板。
  10. 如权利要求7所述的可挠曲液晶面板的制作方法,其中,通过黄光制程制作所述间隔挡墙;通过转印法涂覆所述密封胶;通过喷射方式注入液晶,形成所述液晶层;
    所述密封胶为UV固化与热固化复合型固化胶,通过UV固化与热固化的复合方式进行固化;
    所述密封胶的组分为预聚物树脂、粘度调节剂、光引发剂、热硬化剂及填料;
    所述预聚物树脂占总重量比重的10%-60%,其由一类或多类含可聚合基团的预聚物组成,其中至少一类预聚物同时含有UV固化的丙烯酸酯基 与热固化的环氧基;
    所述粘度调节剂占总重量比重的5%-30%,其为分子量较小、粘度较低的含可聚合基团的活性单体;
    所述光引发剂占总重量比重的0.05%-1%,采用CIBA IRGACURE系列商品化光引发剂;
    所述热硬化剂占总重量比重的10%-40%,采用酸酐系列或胺类系列化合物;
    所述填料占总重量比重的5%-20%,其为无机颗粒状物质,采用二氧化硅、氧化铝、氧化锌、氧化钛、氧化镁、硫酸钙、氮化铝、或氮化硅。
  11. 一种可挠曲液晶面板的制作方法,包括如下步骤:
    步骤1、提供第一可挠曲基板与第二可挠曲基板,分别将所述第一、第二可挠曲基板与第一、第二玻璃基板贴合;
    步骤2、在所述第一可挠曲基板内侧制作栅极线、数据线、TFT、及ITO像素电极,并沉积第一平坦层;
    在所述第二可挠曲基板内侧制作彩色滤光层、及ITO公共电极,并沉积第二平坦层;
    步骤3、在所述第二可挠曲基板一侧的第二平坦层上制作间隔挡墙;
    所述间隔挡墙包括数条相互平行的沿横向延伸的横部、及数条相互平行的沿纵向延伸的纵部,所述横部与纵部相互交错、分隔出多个像素;
    步骤4、在所述间隔挡墙远离第二可挠曲基板的一侧涂覆密封胶;
    步骤5、向所述间隔挡墙的横部与纵部相互交错构成的封闭区域内注入液晶,形成液晶层;
    步骤6、将所述第一可挠曲基板与第二可挠曲基板进行真空对组贴合;
    步骤7、采用UV照射与加热双重方式对所述密封胶进行固化;
    步骤8、剥离所述第一、第二玻璃基板;
    其中,还包括步骤9、分别在所述第一可挠曲基板与第二可挠曲基板的外侧贴附下偏光片与上偏光片;
    其中,所述第一可挠曲基板与第二可挠曲基板均为塑料基板。
  12. 如权利要求11所述的可挠曲液晶面板的制作方法,其中,通过黄光制程制作所述间隔挡墙;通过转印法涂覆所述密封胶;通过喷射方式注入液晶,形成所述液晶层;
    所述密封胶为UV固化与热固化复合型固化胶,通过UV固化与热固化的复合方式进行固化;
    所述密封胶的组分为预聚物树脂、粘度调节剂、光引发剂、热硬化剂 及填料;
    所述预聚物树脂占总重量比重的10%-60%,其由一类或多类含可聚合基团的预聚物组成,其中至少一类预聚物同时含有UV固化的丙烯酸酯基与热固化的环氧基;
    所述粘度调节剂占总重量比重的5%-30%,其为分子量较小、粘度较低的含可聚合基团的活性单体;
    所述光引发剂占总重量比重的0.05%-1%,采用CIBA IRGACURE系列商品化光引发剂;
    所述热硬化剂占总重量比重的10%-40%,采用酸酐系列或胺类系列化合物;
    所述填料占总重量比重的5%-20%,其为无机颗粒状物质,采用二氧化硅、氧化铝、氧化锌、氧化钛、氧化镁、硫酸钙、氮化铝、或氮化硅。
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