Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B39/00—Evaporators; Condensers
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B39/00—Evaporators; Condensers
  • F25B39/02—Evaporators
  • F25B39/028—Evaporators having distributing means
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B40/00—Subcoolers, desuperheaters or superheaters
  • F25B40/02—Subcoolers
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B40/00—Subcoolers, desuperheaters or superheaters
  • F25B40/06—Superheaters
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B41/00—Fluid-circulation arrangements
  • F25B41/40—Fluid line arrangements
  • F25B41/42—Arrangements for diverging or converging flows, e.g. branch lines or junctions
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
  • F25B43/003—Filters
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
  • F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
  • F25B9/008—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being carbon dioxide
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B2309/00—Gas cycle refrigeration machines
  • F25B2309/06—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
  • F25B2309/061—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide with cycle highest pressure above the supercritical pressure
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B2500/00—Problems to be solved
  • F25B2500/18—Optimization, e.g. high integration of refrigeration components
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B2500/00—Problems to be solved
  • F25B2500/31—Low ambient temperatures
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B2600/00—Control issues
  • F25B2600/25—Control of valves
  • F25B2600/2519—On-off valves
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B2700/00—Sensing or detecting of parameters; Sensors therefor
  • F25B2700/21—Temperatures
  • F25B2700/2117—Temperatures of an evaporator
  • F25B2700/21174—Temperatures of an evaporator of the refrigerant at the inlet of the evaporator
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B2700/00—Sensing or detecting of parameters; Sensors therefor
  • F25B2700/21—Temperatures
  • F25B2700/2117—Temperatures of an evaporator
  • F25B2700/21175—Temperatures of an evaporator of the refrigerant at the outlet of the evaporator
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B40/00—Subcoolers, desuperheaters or superheaters
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B5/00—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity
  • F25B5/02—Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity arranged in parallel

Definitions

• the invention relates to a branching means for a refrigerant flow of a refrigerant circuit, in particular of a battery cooler circuit.
• the battery modules In electrically operated vehicles or in hybrid vehicles, the battery modules generate heat during operation, which heat is often dissipated by way of a cooling circuit.
• a cooling sub-circuit of a vehicle air-conditioning system that is already provided in the vehicle.
• the battery cooler circuit is often split into multiple cooling branches which are assigned to in each case one or more of the battery modules. In this case, it is the intention for the cooling branches to be flowed through in parallel by the refrigerant.
• the battery cooler circuit is assigned a dedicated expansion device which is provided between an outlet of the gas cooler and an inlet into a branching means which splits the refrigerant into the individual cooling branches.
• an expansion device use is made of a known thermostatic expansion valve (TXV) which controls the refrigerant throughflow in accordance with the conditions in the battery cooler circuit.
• TXV thermostatic expansion valve
• the pressure drop in the thermostatic expansion valve accounts for approximately 60 to 95% of the total pressure difference, whereas the pressure drop in the branching means amounts to merely 3 to 10%.
• a reason for this is that the pressure difference between the high-pressure branch and the low-pressure branch of the vehicle air conditioning system is considerably greater in the presence of high ambient temperatures than in the presence of low temperatures.
• thermostatic expansion valve must however supply an adequate amount of refrigerant, that is to say an adequate refrigerant flow, to the evaporator even in the presence of the minimum operating temperature and thus a minimal pressure difference; this is possible only if the pressure drop in the branching means is small. Therefore, known branching means are configured for a small pressure drop .
• a cooling arrangement must function even in the presence of low ambient temperatures of, for example, down to -10°C or below, by contrast to a passenger compartment cooling arrangement, which is normally deactivated in the presence of such temperatures .
• the fraction of liquid refrigerant upstream of the branching means is substantially 100%, for which the known branching means are not configured.
• a branching means for a refrigerant flow of a refrigerant circuit in particular of a battery cooler circuit, having an inlet and having at least two outlet lines which lead to two cooling branches, wherein at least one throttle stage is integrated into the branching means.
• the throttle stage is arranged upstream of a branching point to the individual outlet lines, wherein the throttle stage is in particular situated directly upstream of the branching point. Owing to the spatial proximity of the throttle point to the splitting of the refrigerant flow to the individual outlet lines, the liquid phase and the gas phase in the refrigerant flow remain fully mixed downstream of the throttle point, thus ensuring a homogenous distribution of the refrigerant, including the liquid fractions of the refrigerant, to the individual outlet lines. Since the cooling performance is primarily linked to the evaporation of the liquid phase of the refrigerant, it is thus possible to attain highly homogenous cooling performance in both cooling branches.
• the throttle stage is arranged downstream of a branching point to the two outlet lines.
• the pressure at the inlet of the branching means may then continue to correspond approximately to the pressure of the high-pressure side in the refrigerant circuit, and the thermodynamic state of the refrigerant remains supercritical at least in the presence of high ambient temperatures.
• the refrigerant is present in a single-phase state, and can thus be easily distributed uniformly to the individual outlet lines, without the known problems with regard to the distribution of a two-phase mixture being encountered.
• the throttle stage preferably has a throttle point, that is to say a constriction of the flow cross section, each of the outlet lines, said throttle points being in particular of identical form such that the same conditions prevail in all of the outlet lines and in all of the cooling branches supplied from said outlet lines.
• the throttle point of the throttle stage is formed by a calibrated bore.
• the calibrated bore is preferably formed directly in a body of the branching means and forms an integral constituent part either of a main line upstream of the branching point or of in each case one of the outlet lines downstream of the branching point.
• the length and internal diameter of the calibrated bore can be defined very precisely and manufactured reproducibly, such that the pressure drop across the throttle point can be precisely set. Furthermore, there is no need to use additional components.
• the calibrated bore may be formed so as to directly adjoin the branching point of the main line, in order to keep the structural length of the branching means small .
• the throttle stage has a throttle point which is formed by an inserted pipe with calibrated internal diameter.
• a separate pipe is inserted into the inlet, the main line and/or or the outlet lines, in order to realize a precise reduction of the flow cross section at the throttle point.
• Such pipes can be prefabricated in a simple and inexpensive manner and with high accuracy, and can be inserted and fastened at a suitable location in the branching means.
• the pipe may for example be inserted into a threaded sleeve which is screwed into the body of the branching means. This is conceivable both for throttle points in the region of the inlet or of the main line of the branching means and for throttle points in the region of the outlet lines.
• easy exchange and simple maintenance of the throttle point is also possible.
• Suitable internal diameters for the throttle point both for a calibrated bore and for a pipe with calibrated internal diameter, for example between 0.2 and 1.0 mm, and a suitable length lies between 10 and 40 mm.
• a filter is preferably arranged upstream of the throttle point .
• a two-stage pressure reduction is provided by way of two throttle stages which are in series in terms of flow, which throttle stages each have a throttle point.
• a first throttle stage may be provided, upstream of the branching point, in a main line or in the region of the inlet of the branching means, and a second throttle stage may be arranged, downstream of the branching point, in the outlet lines.
• the internal diameter of the throttle points is in each case fixedly predefined and cannot be varied without structurally exchanging the branching means for the inserted pipe.
• the desired pressure drop across the branching means is set by way of the design of the throttle points, specifically the arrangement, cross section and length thereof .
• the branching means may effect for example 10 to 50% of the total pressure drop.
• the refrigerant In the presence of ambient temperatures of approximately between 20 and 40°C, that is to say under summer conditions, the refrigerant is preferably still substantially in the supercritical or liquid state, with only a single phase, at the inlet of the branching means .
• the refrigerant is preferably entirely in its liquid phase at the inlet of the branching means. In this case, too, a homogenous distribution to the two outlet lines is possible without problems.
• the refrigerant flow does not, in any operating state, have clearly separated phases downstream of the branching point, such that a homogenous distribution of the refrigerant flow to the two outlet lines is always realized.
• uniform cooling of the battery modules in the two cooling branches is always ensured.
• the sensitivity with respect to a deviation from a vertical installation position is greatly reduced.
• the branching means has two outlet lines. It would self-evidently be possible for three or more outlet lines to be provided in the branching means instead of two outlet lines. Equally, it is possible for a further battery cooler circuit of identical or similar construction to be connected in parallel with respect to a battery cooler circuit having a described branching means.
• figure 1 is a schematic illustration of a vehicle air-conditioning system having a battery cooler system with a branching means according to the invention
• figure 2 shows a schematic sectional view of a branching means according to the invention in a first embodiment
• figure 3 shows a schematic sectional view of a branching means according to the invention in a second embodiment
• figure 4 shows a schematic sectional view of a pressure reducer having a branching means according to the invention in a third embodiment
• - figure 5 is a schematic illustration of a switching cycle of a shut-off valve of a pressure reducer of the battery cooler system
• figure 6 is a diagrammatic illustration of the maximum pressure difference at the pressure reducer of the battery cooler system as a function of the ambient temperature
• figure 7 is a diagrammatic illustration of the enthalpy difference for the evaporation of R744 as a function of the ambient temperature
• figure 8 shows a Mollier diagram of
• FIG. 1 shows a refrigerant circuit 10 of a vehicle air-conditioning system (not illustrated in any more detail) .
• a refrigerant in this case R744, flows through multiple cooling sub-circuits.
• Said refrigerant is compressed in a compressor 12 before being cooled in a gas cooler 14, for example by cooling by means of ambient air.
• the gaseous, highly pressurized refrigerant subsequently passes through an inner heat exchanger 16, in which it releases some of its heat energy to expanded refrigerant on a return flow path.
• the refrigerant flow is through an evaporator 20 of the vehicle air conditioning system, by means of which a vehicle interior compartment is cooled, for example.
• shut-off valve 22 Upstream of the evaporator 20 there is arranged a shut- off valve 22 by means of which the cooling sub-circuit 18 can be shut off when cooling is not required.
• the shut-off valve 22 comprises a pressure reduction stage in the form of an opening of reduced cross section, which acts as a throttle point and which, by way of the pressure reduction, effects a partial expansion of the refrigerant.
• the pressure reduction from the high-pressure side to the low-pressure side is realized here by way of a fixedly predefined cross-sectional constriction, such as is known for R744 refrigerant circuits.
• the diameter of said throttle point is selected inter alia in a manner dependent on the required performance of the evaporator .
• the shut-off valve 22 is bridged by way of a bypass line 24 with a safety valve 26.
• the safety valve 26 is configured so as to permit a refrigerant flow through the cooling sub-circuit 18 when a critical pressure threshold is reached at the safety valve 26, which critical pressure threshold may for example be approximately 120-150 bar (12 - 15 MPa) .
• the refrigerant circuit when using R744 as refrigerant, the refrigerant circuit must be protected against overpressure. This is realized in this case by way of the safety valve 26, which in the event of a sudden increase in pressure opens a flow connection from the high-pressure side to the low-pressure side of the refrigerant circuit. Said bypass function is in this case available under all operating conditions. Such a pressure rise may occur for example in the event of intense vehicle acceleration, in the case of which the compressor throughput cannot be regulated downward rapidly enough, such that a large amount of gas is conducted into the gas cooler 14.
• the refrigerant flowing back from the evaporator 20 passes through the inner heat exchanger 16 again and through an accumulator 28, in which any liquid refrigerant that is present is separated off, before the refrigerant flows back to the compressor 12.
• the refrigerant flows through a battery cooling circuit 30, which is part of a battery cooler system 32.
• the battery cooler circuit may have a cooling power of approximately 0.5 to 2 kW.
• Battery cells of a hybrid or electric vehicle (not illustrated in any more detail here) are in this case arranged in multiple modules, which are cooled by two cooling branches 34, 36 connected in parallel.
• the battery cooler circuit 30 is divided into two cooling branches 34, 36 which, after passing through the battery modules, open into a common return suction line 38.
• the cooling branches 34, 36 serve as evaporators, in which the liquid refrigerant situated therein absorbs the heat from the battery cells and thus changes into the gaseous state.
• the first cooling sub-circuit 18 opens into the return suction line 38.
• a pressure reducer 40 is arranged upstream of the two cooling branches 34, 36.
• the pressure reducer 40 has a shut-off valve 42 which is arranged upstream of a branching means 44.
• shut-off valve 42 and the branching means 44 are combined in a single component. They may however also be formed as separate components. It would also be possible to dispense with the shut-off valve 42 and to realize the pressure reduction entirely by way of the branching means 44.
• the shut-off valve 42 is connected to a controller 46 which can define the opening state of the shut-off valve 42.
• the shut-off valve 42 can assume only the two control states "open” and "closed”.
• a temperature sensor i directly downstream of the shut-off valve 42, there is arranged a temperature sensor i which is likewise connected to the controller 46.
• a second temperature sensor T 2 which is likewise connected to the controller 46, is provided directly at the connecting point 48 of the two cooling branches 34, 36.
• Figures 2 to 4 show various embodiments of the branching means 44.
• the branching means 44 illustrated in figure 2 has a body 50 into which there is recessed an inlet 52 which transitions into a main line 54.
• a branching point 56 At the end of the main line 54 there is situated a branching point 56, proceeding from which the main line 54 splits into two outlet lines 58, which in these examples are in each case of identical form.
• Each of the outlet lines 58 transitions into an outlet 60, by means of which the respective outlet line 58 is connected to one of the two cooling branches 34, 36 of the battery cooler circuit 30.
• a throttle stage is integrated into the branching means 44, which throttle stage has a constriction which acts as a throttle point and which thus effects a pressure reduction downstream of the throttle point.
• the throttle stage is realized, by way of in each case one calibrated bore 62 of fixedly predefined diameter and length, in each of the outlet lines 58.
• the calibrated bore 62 directly adjoins the branching point 56, and is thus situated directly downstream of the main line 54 as before .
• a branch into two outlet lines 58 it would also be possible to provide a branch into more than two outlet lines 58.
• multiple distributors 44 it would be possible for multiple distributors 44 to be provided in further battery cooler circuits (not shown) connected in parallel with respect to the battery cooler circuit 30.
• the throttle stage is provided downstream of the branching point 56.
• the inlet 52 is formed in a connector piece 66 by way of which the branching means 44 can be connected to the pipelines of the battery cooler circuit 30 or to the shut-off valve 42 (see figure 4 ) .
• the calibrated bore 62 has for example a diameter of 0.2 - 1.0 mm and a length of 10 - 40 mm, wherein, with increasing length of the throttle point, the flow becomes more stable, and the tendency for the generation of vibrations in the flow is also reduced.
• Figure 3 shows an embodiment of a branching means 44 in which the throttle stage is provided in the region of the main line 54. In this case, the pressure reduction takes place already upstream of the branching point 56. Downstream of the throttle point there is arranged a filter 68 which homogenizes the refrigerant downstream of the throttle point by virtue of the liquid and gaseous fractions being thoroughly mixed, such that a homogenous distribution to the two outlet lines 58 is realized.
• the throttle point is formed by a separate, inserted pipe 70 with a calibrated internal diameter.
• Internal diameters and lengths may be selected in the same way as in the case of the calibrated bore 62 of the preceding exemplary embodiment .
• a threaded sleeve 72 which is screwed into the connector piece 66 of the inlet 52.
• the threaded sleeve 72 it would also be possible for use to be made of a plug-in sleeve which is plugged into the connector piece 66.
• the threaded sleeve 72 has an end stop 74 which serves for precise positioning of the pipe 70 in the main line 54.
• the pipe 70 is covered by a filter 64 which prevents contamination of the branching means 44.
• the calibrated internal diameter of the inserted type 70 can be produced with high precision as a bore.
• the branching means 44 not only one throttle point but two throttle points which are in series in terms of flow, wherein the first throttle point is arranged in the main line 54 and the second throttle point is formed by in each case one constriction in each of the outlet lines 58.
• Figure 4 shows a pressure reducer 40 which has two throttle stages in series in terms of flow.
• the pressure reducer 40 is in this case composed of a branching means 44 and of a shut-off valve 42, these being screwed together by way of the connector piece 66 of the branching means 44.
• the branching means 44 corresponds to the branching means 44 illustrated in figure 2. It would however also be possible for use to be made of a branching means as per the embodiment illustrated in figure 3, or some other suitable branching means 44.
• the shut-off valve 42 is switched by way of an electromagnet 76 which is connected to the controller 46 of the battery cooler system 32.
• the electromagnet 76 By means of the electromagnet 76, the shut-off valve 42 is switched between its two switching states “open” and “closed”, wherein the refrigerant flow through the inlet 78 of the shut-off valve 42 is either permitted in full or is completely stopped.
• a first throttle stage is realized, in this case by way of a calibrated bore 82, which constitutes a constriction of the throughflow cross section for the refrigerant.
• the cross section of the calibrated bore 82 is narrowed in relation to the cross section of the inlet 78 and also in relation to the cross section of the adjoining inlet 52 of the branching means 44.
• a first expansion of the refrigerant, and a first pressure reduction is effected in the calibrated bore 82.
• a second throttle stage is formed, in this case by way of the constrictions formed by the calibrated bores 62 in the outlet lines 58, which effect a second pressure reduction and a further expansion of the refrigerant.
• shut-off valve 42 instead of the calibrated bore 82 in the body of the shut-off valve 42, it would also be possible for a calibrated bore or a pipe 70 with calibrated internal diameter to be provided in the inlet 52 of the branching means 44. In this way, the construction of the shut-off valve 42 can be further simplified.
• the refrigerant flows into the two cooling branches 34, 36 of the battery cooler circuit 30.
• the battery cooler system 32 is configured such that, in the presence of low ambient temperatures under "winter conditions", that is to say in the presence of temperatures between approximately -10 and 0°C, a pressure difference of approximately 10 bar and an enthalpy difference of approximately 240 kJ/kg are attained across the pressure reducer.
• the pressure difference may also be configured with regard to a pressure difference between the high-pressure side and the low-pressure side of the overall refrigerant circuit 10.
• the shut-off valve 42 is operated in pulsed fashion.
• the solid curve indicates that, in the presence of high ambient temperatures, the shut-off valve 42 is, by way of the controller 46, operated with pulse width modulation in such a way that the cooling performance is optimized.
• the opening duration of the shut-off valve 42 is calculated by the controller 46 from the values signaled by the temperature sensor i and T2, that is to say from the refrigerant temperature at the inlet 52 of the branching means 44 and the refrigerant temperature after said refrigerant has passed through the cooling branches 34, 36 of the battery cooler circuit 30.
• the time period for which the shut-off valve 42 remains closed between two opening states may amount to 30 seconds or more; this also applies to the time period for which the shut-off valve 42 is open between the closed phases. This is possible because the battery cooler circuit 30 with the battery modules has a higher thermally active mass than, for example, the evaporator 20 of the vehicle air-conditioning system.
• shut-off valve 42 In winter, that is to say in the presence of low ambient temperatures and a small pressure difference, it is by contrast the case that the shut-off valve 42 is continuously open (see dashed line in figure 5) .
• Figures 6 and 7 show the pressures prevailing on the high-pressure side of the refrigerant circuit 10 and on the low-pressure side thereof as a function of the ambient temperature.
• the pressure profile of the high- pressure side is denoted by rhombuses, whereas the pressure profile on the low-pressure side is denoted by squares.
• rhombuses The pressure profile of the high- pressure side
• squares The pressure profile on the low-pressure side. It can be read from figure 6 that, in the presence of winter conditions between -10 and 0°C, a pressure difference of between 7 and 9 bar (0.7 to 0.9 MPa) is to be expected, whereas, in the presence of summer conditions between 25 and 40 °C ambient temperature, considerably higher pressure differences prevail, for example 35 to 65 bar (3.5 to 6.5 MPa), wherein a pressure difference of even 90 bar may prevail .
• the pressure difference between the high-pressure side and low-pressure side greatly increases with rising ambient temperature. Since the mass flow that is generated changes approximately with the square root of the pressure difference, it is the case for example that, for an ambient temperature of -10°C, the possible cooling performance of the battery cooler circuit 30 is reduced by approximately 40% in relation to an ambient temperature of +40°C. If the battery cooler system 32 and in particular the pressure reducer 40 are optimized for operation in the presence of low ambient temperatures, this has the effect that, during operation in the presence of high ambient temperatures, the shut-off valve 42 should be closed for approximately 30 - 90% of the time.
• FIG. 8 shows, on the basis of a Mollier diagram, the cycles that are passed through for operation of the refrigerant circuit 10 under some conditions (high ambient temperatures) and winter conditions (low ambient temperatures) .
• the upper cycle in the graph describes the operation in the presence of high ambient temperatures .
• the high-pressure side which in this case is preferably at between 80 and 120 bar, is operated in the supercritical range. From point A to point B, the compression of the refrigerant in the compressor 12 takes place. From point B to point C, the supercritical refrigerant is cooled in the gas cooler 14. From point C to point D, further cooling on the high-pressure side of the refrigerant circuit 10 is realized by way of the inner heat exchanger 16.
• a pressure reduction takes place in the first throttle stage of the pressure reducer 40, wherein the pressure reduction takes place at most as far as the liquid boundary, such that the refrigerant remains in only single-phase form, or is in the supercritical state, when it enters the branching means 44.
• the further pressure reduction in the second throttle stage of the pressure reducer 40 takes place, in this case in the outlet lines 58 of the branching means 44.
• the cooling of the battery modules in the cooling branches 34, 36 of the battery cooler circuit 30 takes place, wherein the refrigerant is evaporated and absorbs the heat from the battery modules.
• the refrigerant flows via the return suction line 38, passing through the inner heat exchanger 16, back to the compressor 12, wherein said refrigerant absorbs heat from the high-pressure branch.
• winter operation lower cycle in figure 8, with points a - f
• the same cycle is performed below the critical point.
• the refrigerant is compressed, and from point b to point d, said refrigerant is cooled.
• the refrigerant is entirely in the liquid phase. Only when it passes through the second throttle stage (point e to point f) can the refrigerant have gaseous fractions.
• the refrigerant is however still in only single-phase form when it the branching means 44. In this way, a homogenous distribution to the two cooling branches 34, 36 is possible more easily than in the presence of a phase mixture .

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• 2014
  • 2014-06-26 DE DE102014108989.8A patent/DE102014108989A1/de active Pending
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