WO2015010499A1 - 粗铜的生产方法及其装置 - Google Patents

粗铜的生产方法及其装置 Download PDF

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Publication number
WO2015010499A1
WO2015010499A1 PCT/CN2014/077948 CN2014077948W WO2015010499A1 WO 2015010499 A1 WO2015010499 A1 WO 2015010499A1 CN 2014077948 W CN2014077948 W CN 2014077948W WO 2015010499 A1 WO2015010499 A1 WO 2015010499A1
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Prior art keywords
copper
slag
furnace body
production
reducing agent
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PCT/CN2014/077948
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English (en)
French (fr)
Inventor
周松林
刘卫东
王虎
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阳谷祥光铜业有限公司
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Publication date
Application filed by 阳谷祥光铜业有限公司 filed Critical 阳谷祥光铜业有限公司
Priority to AU2014295664A priority Critical patent/AU2014295664B2/en
Priority to JP2015544356A priority patent/JP6047242B2/ja
Priority to RU2015124058A priority patent/RU2633410C2/ru
Priority to US14/650,245 priority patent/US9867878B2/en
Priority to ES14828734T priority patent/ES2755992T3/es
Priority to EP14828734.5A priority patent/EP2957645B1/en
Publication of WO2015010499A1 publication Critical patent/WO2015010499A1/zh
Priority to CL2015001671A priority patent/CL2015001671A1/es

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K39/00Medicinal preparations containing antigens or antibodies
    • A61K39/395Antibodies; Immunoglobulins; Immune serum, e.g. antilymphocytic serum
    • A61K39/39533Antibodies; Immunoglobulins; Immune serum, e.g. antilymphocytic serum against materials from animals
    • A61K39/39558Antibodies; Immunoglobulins; Immune serum, e.g. antilymphocytic serum against materials from animals against tumor tissues, cells, antigens
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K45/00Medicinal preparations containing active ingredients not provided for in groups A61K31/00 - A61K41/00
    • A61K45/06Mixtures of active ingredients without chemical characterisation, e.g. antiphlogistics and cardiaca
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/50Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates
    • A61K47/51Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent
    • A61K47/68Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an antibody, an immunoglobulin or a fragment thereof, e.g. an Fc-fragment
    • A61K47/6835Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an antibody, an immunoglobulin or a fragment thereof, e.g. an Fc-fragment the modifying agent being an antibody or an immunoglobulin bearing at least one antigen-binding site
    • A61K47/6849Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an antibody, an immunoglobulin or a fragment thereof, e.g. an Fc-fragment the modifying agent being an antibody or an immunoglobulin bearing at least one antigen-binding site the antibody targeting a receptor, a cell surface antigen or a cell surface determinant
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K49/00Preparations for testing in vivo
    • A61K49/04X-ray contrast preparations
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K49/00Preparations for testing in vivo
    • A61K49/06Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations
    • A61K49/08Nuclear magnetic resonance [NMR] contrast preparations; Magnetic resonance imaging [MRI] contrast preparations characterised by the carrier
    • A61K49/10Organic compounds
    • A61K49/14Peptides, e.g. proteins
    • A61K49/16Antibodies; Immunoglobulins; Fragments thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K51/00Preparations containing radioactive substances for use in therapy or testing in vivo
    • A61K51/02Preparations containing radioactive substances for use in therapy or testing in vivo characterised by the carrier, i.e. characterised by the agent or material covalently linked or complexing the radioactive nucleus
    • A61K51/04Organic compounds
    • A61K51/08Peptides, e.g. proteins, carriers being peptides, polyamino acids, proteins
    • A61K51/10Antibodies or immunoglobulins; Fragments thereof, the carrier being an antibody, an immunoglobulin or a fragment thereof, e.g. a camelised human single domain antibody or the Fc fragment of an antibody
    • A61K51/1027Antibodies or immunoglobulins; Fragments thereof, the carrier being an antibody, an immunoglobulin or a fragment thereof, e.g. a camelised human single domain antibody or the Fc fragment of an antibody against receptors, cell-surface antigens or cell-surface determinants
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K51/00Preparations containing radioactive substances for use in therapy or testing in vivo
    • A61K51/02Preparations containing radioactive substances for use in therapy or testing in vivo characterised by the carrier, i.e. characterised by the agent or material covalently linked or complexing the radioactive nucleus
    • A61K51/04Organic compounds
    • A61K51/08Peptides, e.g. proteins, carriers being peptides, polyamino acids, proteins
    • A61K51/10Antibodies or immunoglobulins; Fragments thereof, the carrier being an antibody, an immunoglobulin or a fragment thereof, e.g. a camelised human single domain antibody or the Fc fragment of an antibody
    • A61K51/1093Antibodies or immunoglobulins; Fragments thereof, the carrier being an antibody, an immunoglobulin or a fragment thereof, e.g. a camelised human single domain antibody or the Fc fragment of an antibody conjugates with carriers being antibodies
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K16/00Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies
    • C07K16/18Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K16/00Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies
    • C07K16/18Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans
    • C07K16/28Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans against receptors, cell surface antigens or cell surface determinants
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K16/00Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies
    • C07K16/18Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans
    • C07K16/28Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans against receptors, cell surface antigens or cell surface determinants
    • C07K16/2803Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans against receptors, cell surface antigens or cell surface determinants against the immunoglobulin superfamily
    • C07K16/2836Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies against material from animals or humans against receptors, cell surface antigens or cell surface determinants against the immunoglobulin superfamily against CD106
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0028Smelting or converting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0054Slag, slime, speiss, or dross treating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
    • F27B3/02Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces of single-chamber fixed-hearth type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
    • F27B3/10Details, accessories, or equipment peculiar to hearth-type furnaces
    • F27B3/20Arrangements of heating devices
    • F27B3/205Burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/04Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity adapted for treating the charge in vacuum or special atmosphere
    • F27B9/045Furnaces with controlled atmosphere
    • F27B9/047Furnaces with controlled atmosphere the atmosphere consisting of protective gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/39Arrangements of devices for discharging
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K39/00Medicinal preparations containing antigens or antibodies
    • A61K2039/505Medicinal preparations containing antigens or antibodies comprising antibodies
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K38/00Medicinal preparations containing peptides
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K2319/00Fusion polypeptide
    • C07K2319/70Fusion polypeptide containing domain for protein-protein interaction
    • C07K2319/74Fusion polypeptide containing domain for protein-protein interaction containing a fusion for binding to a cell surface receptor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • F27D2007/063Special atmospheres, e.g. high pressure atmospheres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention relates to the field of non-ferrous metallurgy technology, in particular to a method for producing blister copper and a production device for blister copper production. Background technique
  • one method is to indirectly form blister copper from the sulphide copper concentrate. This method generally involves two steps: first, desulfurization and iron removal of the sulphide copper concentrate, and smelting to obtain high-grade copper bismuth. Then, the obtained copper ruthenium is further desulfurized and iron-removed, and is blown to obtain crude copper. Another method is to directly produce blister copper from copper concentrate. In actual production, Australia's Olympic Dam smelter, Tru's Glogow smelter and Zambia's KCM smelter use copper concentrate to directly produce blister copper. Craft. These copper smelting methods produce copper with a copper content of generally 98.5% by weight.
  • the present invention provides a method for producing blister copper and a production apparatus for blister copper production, which can produce blister copper, and the resulting slag has a low copper content.
  • the invention provides a method for producing blister copper, comprising the following steps:
  • the copper smelting molten slag is mixed with a carbon-containing reducing agent and a pressurized inert gas, and then reacted to obtain blister copper and the slag after the reaction;
  • the pressure of the inert gas is 100 kPa to 800 kPa.
  • the production device comprises:
  • the furnace body comprises a molten pool, wherein the furnace body is provided with a gas nozzle, a feeding port, a thick copper 4 non-discharge port and a slag 4# discharge port;
  • the gas nozzle is located on a side wall of the furnace body and leads to a middle portion of the molten pool.
  • the copper smelting molten slag and the carbonaceous reducing agent are respectively introduced into the production device from the feeding port through a launder;
  • the inert gas is introduced into the production unit through the gas nozzle.
  • the top of the furnace body is provided with a fuel burner
  • a fuel and a combustion improver are introduced into the fuel burner.
  • the combustion improver is industrial oxygen having an oxygen concentration of more than 95% by weight.
  • the inert gas is nitrogen.
  • the temperature of the copper smelting molten slag is 1050 ° C to 1350 ° C.
  • the carbonaceous reducing agent is at least one of coke and coal.
  • the ratio of the carbon content in the carbonaceous reducing agent to the oxygen content in the copper smelting melting furnace slag is
  • the invention also provides a production device for crude copper production, comprising:
  • the furnace body comprises a molten pool, wherein the furnace body is provided with a gas nozzle, a feeding port, a thick copper 4 non-discharge port and a slag 4# discharge port;
  • the gas nozzle is located on a side wall of the furnace body and leads to a middle portion of the molten pool.
  • the present invention introduces a copper smelting molten slag and a carbonaceous reducing agent into a production device, and introduces a pressurized inert gas into the production device, and the pressure of the inert gas is 100 kPa to 800 kPa.
  • the reaction was carried out to obtain crude copper and slag after the reaction.
  • the invention utilizes the sensible heat of the copper smelting molten slag to bring the carbonaceous reducing agent to a hot state, and reduces the Cu 2 0 in the slag to metallic copper by the hot carbonaceous reducing agent, and simultaneously reduces the Fe 3 0 4 in the slag.
  • the introduced inert gas forms a strong agitation of the reaction material, boiling the molten slag, and entraining the carbonaceous reducing agent into the molten slag, causing the formed metal copper droplets to combine with each other to form a separate thick copper phase and Slag phase.
  • the invention promotes the rapid renewal of the reaction interface by the strong agitation of the inert gas, strengthens the reaction process, rapidly changes the slag property, reduces the viscosity of the slag, and improves the collision bonding probability between the metal copper droplets, and is beneficial to the metal copper.
  • the sedimentation of the droplets therefore, allows the blister copper to be obtained during the strengthening process and the copper content in the final slag to be reduced.
  • FIG. 1 is a schematic structural view of a production apparatus for blister copper production according to an embodiment of the present invention. detailed description
  • the invention provides a method for producing blister copper, comprising the following steps:
  • the copper smelting molten slag is mixed with a carbon-containing reducing agent and a pressurized inert gas, and then reacted to obtain blister copper and the slag after the reaction;
  • the pressure of the inert gas is 100 kPa to 800 kPa.
  • the method for producing blister copper is to directly produce blister copper from the molten slag rich in Cu 2 0 and Fe 3 0 4 produced during the copper smelting process.
  • the method can not only obtain blister copper, but also reduce the copper content in the treated slag, so that the final slag does not need to be subjected to beneficiation and other treatments, and can be used as raw materials for other industries after granulation, and the investment and production cost are low. Therefore, the method of the present invention can also be said to be a method for depleting copper smelting molten slag.
  • the copper smelting molten slag and the carbon-containing reducing agent are introduced into the production device, and a pressurized inert gas is introduced into the production device, and the pressure of the inert gas is 100 kPa to 800 kPa, and the reaction is carried out after mixing.
  • the blister copper and the slag after the reaction were obtained.
  • the invention uses copper smelting melting furnace slag as raw material to produce crude copper, which has high economic and social benefits.
  • the copper smelting melting furnace slag is a slag rich in Cu 2 0 and Fe 3 0 4 produced in a copper smelting process well known to those skilled in the art.
  • the composition of the copper smelting melting furnace slag is not particularly limited, wherein copper is in an oxidized state, and the content is generally 10% to 20% by weight; Fe 3 0 4 is generally 30% to 50%. % (weight ratio).
  • the copper smelting molten slag has sensible heat, and the temperature thereof is preferably 1050 ° C ⁇ 1350 ° C:.
  • the invention utilizes the sensible heat of the copper smelting molten slag to bring the carbon-containing reducing agent to a hot state, without adding extra heat to help the carbon-containing reducing agent to heat up, has better energy saving effect and saves economic cost.
  • the carbon-containing reducing agent is mixed with the copper smelting molten slag to reduce Cu 2 0 in the slag to metallic copper, and at the same time, Fe 3 0 4 is reduced to obtain crude copper, and the slag is depleted.
  • the carbonaceous reducing agent is in the form of particles, preferably at least one of coal and coke, more preferably coke; There are special restrictions.
  • the ratio (C/0) of the carbon content in the carbonaceous reducing agent to the oxygen content in the copper smelting melting furnace slag is preferably (0.1 to 0.35): 1 (mass ratio).
  • the present invention provides power to boil molten slag and produce strong agitation by introducing a pressurized inert gas into the above reaction material. Specifically, the introduced inert gas forms a strong agitation of the reaction material to boil the molten slag, and the carbonaceous reducing agent is entangled in the molten slag to cause the formed metal copper droplets to combine with each other to form a separate thick copper phase. And slag phase.
  • the invention promotes the rapid renewal of the reaction interface by the strong agitation of the inert gas, strengthens the reaction process, rapidly changes the slag property, reduces the viscosity of the slag, and improves the collision bonding probability between the metal copper droplets, and is beneficial to the metal copper.
  • the sedimentation of the droplets therefore, the strengthening process of the present invention results in blister copper and a reduction in the copper content in the final slag.
  • stirring with an inert gas prevents oxidation of the carbon-containing reducing agent and the resulting blister copper, reduces the amount of carbon-containing reducing agent used, and is more efficient and less expensive.
  • the pressure of the inert gas is from 100 kPa to 800 kPa, preferably from 200 kPa to 600 kPa, and more preferably from 300 kPa to 500 kPa.
  • the inert gas is preferably nitrogen gas, which increases the contact between the reaction materials and improves the reaction efficiency. At the same time, nitrogen as an inert gas does not oxidize the reduced Cu and FeO again, which is favorable for the production of crude copper.
  • the copper smelting molten slag is preferably introduced into a production apparatus, the carbonaceous reducing agent is added in proportion, and a pressurized inert gas is introduced into the production apparatus.
  • the production apparatus preferably employs the following production apparatus.
  • the present invention provides a production apparatus for blister copper production, comprising:
  • the furnace body includes a molten pool, and the furnace body is provided with a gas nozzle, a feeding port, and a thick copper
  • the gas nozzle is disposed on a side wall of the furnace body and leads to a middle portion of the molten pool.
  • the production apparatus provided by the present invention is used for crude copper production, which is advantageous for obtaining crude copper and reducing the copper content in the treated slag.
  • FIG. 1 is a schematic structural view of a production apparatus for producing crude copper according to an embodiment of the present invention.
  • Fig. 1 is a copper smelting molten slag
  • 2 is a carbon-containing reducing agent
  • 3 is a pressurized inert gas
  • 4 is a furnace body
  • 411 is a gas nozzle
  • 412 is a fuel burner
  • 413 is a feeding port
  • 414 is a feed port.
  • Ascending flue 415 is a thick copper discharge port
  • 416 is a slag discharge port
  • 5 is fuel
  • 6 is a combustion improver
  • 7 is not The reacted carbonaceous reducing agent layer
  • 8 is a slag layer
  • 9 is a blister copper layer.
  • the furnace body 4 includes a molten pool in which crude copper production is mainly performed.
  • the furnace body 4 further includes a rising flue 414 communicating with the molten pool, and the furnace gas generated during the production process is discharged from the rising flue 414, and is evacuated after being cooled and dusted.
  • the furnace body 4 is provided with a feed port 413 through which copper smelting molten slag and a carbonaceous reducing agent are added.
  • the copper smelting molten slag 1 and the carbonaceous reducing agent 2 are respectively introduced into the production apparatus through the feed tank 413 through the launder.
  • the furnace body 4 is provided with a gas nozzle 411 which is located on the side wall of the furnace body 4 and leads to the middle portion of the molten pool; the middle portion of the molten pool is also the position corresponding to the formed slag layer.
  • the gas nozzles 411 may be located on one side wall of the furnace body 4 or on both side walls of the furnace body 4. In the present invention, the number of the gas nozzles on one side wall may be one or more, preferably five.
  • the inert gas 3 is preferably introduced into the production apparatus through the gas nozzle 411. Since the gas nozzle 411 is located on the side wall of the furnace body 4 and can be immersed in the melt of the molten pool, that is, can be introduced into the slag layer, the introduced inert gas 3 can better provide boiling of the molten slag and strong stirring. The power will not re-grow the product into the slag, which is conducive to the sedimentation and separation of the product, and the efficiency is high.
  • the top of the furnace body 4 is provided with a fuel burner 412 into which the fuel 5 and the oxidant 6 are introduced.
  • the present invention preferably generates heat by burning the fuel 5 in the fuel burner 412.
  • a certain amount of CO is generated (not shown in Fig. 1). It is shown that the generated CO is also combusted by the combustion of the air and the combustion improver 6, which is taken in by the feed port 413, and the heat generated can maintain the heat balance of the reduction reaction.
  • the fuel enthalpy is generally used in the art; the oxidant is preferably industrial oxygen having an oxygen concentration of more than 95% by weight to ensure a small amount of furnace gas, so that the heat loss carried away by the furnace gas is sufficient small.
  • the amount of the fuel and the combustion improver to be used in the present invention is not particularly limited, and the total heat generated by the combustion can maintain the heat balance of the reduction reaction.
  • the furnace body 4 is provided with a thick copper discharge port 415 which is located at the lower side of the side wall of the furnace body 4, and the lower portion of the side wall is also the position corresponding to the formed thick copper layer.
  • the blister copper is discharged from the blister copper discharge port 415 and can be introduced into the anode refining furnace for blister copper refining.
  • the furnace body 4 is provided with a slag discharge port 416 for discharging the slag.
  • the feed port 413 is located at the top of one end of the furnace body 4 and can be continuously added in proportion.
  • the reaction material, and the slag discharge port 416 is located at the lower portion of the other end of the furnace body 4, whereby the new slag is continuously discharged and can be granulated for use as a raw material for other industries.
  • the material and size of the furnace body, the gas nozzle, and the fuel burner are not particularly limited, and may be commonly used in the art.
  • the dimensions of the feed port, the slag discharge port, the blister copper discharge port, the molten pool and the ascending flue are technical contents well known to those skilled in the art, and the present invention is also not particularly limited thereto.
  • the copper smelting molten slag 1 is introduced into the furnace body 4 through the feeding tank 413 through the launder, and the carbon-containing reducing agent is proportionally added from the feeding port 413 through the launder. 2, and through the gas nozzle 411 immersed in the melt of the molten pool on the two side walls of the furnace body 4, the pressurized inert gas 3 is continuously introduced to boil the molten slag, and the granular carbonaceous reducing agent is rolled. Into the molten slag, a mixture is formed.
  • the sensible heat of the slag causes the carbonaceous reducing agent to reach a hot state.
  • the copper compound Cu 2 0 carried in the slag is reduced to metallic copper; the iron compound carried in the slag
  • the transformation occurs from high melting point Fe 3 0 4 to FeO.
  • FeO and slag carrying SiO 2 slag form a lower melting point of 2FeO ⁇ Si0 2 , which transforms the properties of the slag and reduces the viscosity, which is beneficial to copper and Settling and separation of slag.
  • the introduced inert gas forms a strong agitation of the reaction material, promotes the rapid renewal of the reaction interface, strengthens the reaction process, rapidly changes the slag property, and simultaneously causes the formed metal copper droplets to be combined with each other to form in the furnace body 4.
  • the embodiment of the present invention introduces the fuel 5 and the combustion improver 6 into the fuel burner 412 provided at the top of the furnace body 4, and maintains the heat balance of the reduction reaction by burning the combustion fuel 5 and CO therein, and is used for the combustion of the fuel 5.
  • the combustion improver 6 is industrial oxygen having an oxygen concentration of more than 95% by weight to ensure a small amount of furnace gas, thereby ensuring that the heat loss carried away by the furnace gas is sufficiently small.
  • the liquid phase slag is discharged through the slag discharge port 416, and the thick copper discharge port 415 at the lower portion of the side wall of the furnace body 4 discharges the crude copper in the liquid phase. Further, the furnace gas generated in the above process is discharged from the ascending flue 414, and is evacuated after being cooled, dedusted, and desilted.
  • the slag contains copper at a content of 0.4% by weight or less, and can be used as a raw material for other industries after granulation; the blister copper contains more than 98.5% by weight of copper, and can be introduced into an anode refining furnace for blister copper refining.
  • the method for producing blister copper has high reaction efficiency, and the copper smelting molten slag is used to produce blister copper, and the tail slag contains low copper.
  • the method of the invention not only has simple process, convenient control and operation, but also has small equipment, low energy consumption, low investment and is suitable for promotion. And a production device for blister copper production is specifically described.
  • the copper smelting molten slag used in the following examples had a copper content of 20%, an oxygen content of 30%, and a temperature of 1,250 °C.
  • the copper smelting molten slag 1 is introduced into the furnace body 4 through the feed tank 413 through the launder, and the coke 2 is proportionally added from the feeding port 413 through the launder, and passes through the two of the furnace body 4
  • the gas nozzle 411 on the side wall and immersed in the melt of the molten pool is continuously introduced into the pressurized nitrogen gas 3, and after mixing, the reaction is carried out to form a separate slag layer 8 and a thick copper layer 9 in the furnace body 4, and the surplus is not
  • the reacted coke forms an unreacted coke layer 7.
  • the original slag is treated at 100t/h, coke is added at 4.2t/h; the pressure of nitrogen is 100 kPa; the ratio of carbon content in coke to oxygen content in copper smelting furnace slag (C/0) is (0.1 ⁇ 0.35) : 1 (mass ratio).
  • the fuel 5 and the industrial oxygen gas 6 are introduced into the fuel burner 412 provided at the top of the furnace body 4, and the heat balance of the reduction reaction is maintained by burning the fuel 5 and CO.
  • the liquid phase slag is discharged through the slag discharge port 416, and the thick copper discharge port at the lower portion of the side wall of the furnace body 4
  • the furnace gas generated in the above process is discharged from the ascending flue 414, and is evacuated after being cooled, dusted, and removed.
  • the slag contained 0.4% by weight of copper according to the testing standards in the art, and the blister copper contained 98.5% by weight of copper.
  • the ratio of the carbon content in the coke to the oxygen content in the copper smelting melting furnace slag (0.1 to 0.35): 1 (mass ratio), and the reaction is carried out by the method of Example 1. , separate blister copper and new slag.
  • the slag contains 0.4% copper according to the testing standards in the field. (weight ratio), the blister copper contains 98.5% by weight of copper.
  • the method for producing blister copper provided by the present invention not only can obtain crude copper, but also can reduce the copper content in the treated slag, so that the final slag does not need to be subjected to beneficiation and the like, and can be used as granulation. Other industrial raw materials, investment and production costs are lower.
  • the method of the invention has the advantages of simple process, convenient control and convenient operation, and is suitable for promotion.

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Abstract

一种粗铜的生产方法及其装置,所述方法包括:将铜冶炼熔融炉渣(1)和含碳还原剂(2)及带压力的惰性气体(3)混合后进行反应,所述惰性气体(3)的压力为100kPa〜800kPa。所述装置包括:炉体(4)和设置在炉体(4)上的气体喷嘴(411),所述气体喷嘴(411)位于所述炉体(4)的侧墙上,且通向所述熔池的中部。

Description

粗铜的生产方法及其装置 本申请要求于 2013 年 07 月 23 日提交中国专利局、 申请号为 201310314853.8、 发明名称为 "粗铜的生产方法及用于粗铜生产的生产装置" 的中国专利申请的优先权, 其全部内容通过引用结合在本申请中。
技术领域
本发明涉及有色冶金技术领域,特别涉及一种粗铜的生产方法及用于粗铜 生产的生产装置。 背景技术
在铜火法冶金行业,一种方法是由硫化物铜精矿间接生成粗铜, 这种方法 一般包括两个步骤:首先将硫化物铜精矿进行脱硫除铁,熔炼得到高品位铜锍, 然后将得到的铜锍进一步脱硫除铁, 吹炼得到粗铜。 另一种方法是釆用铜精矿 直接生产粗铜, 在实际生产中, 澳大利亚的 Olympic Dam 冶炼厂、 波兰的 Glogow冶炼厂以及赞比亚的 KCM冶炼厂釆用的就是由铜精矿直接生产粗铜 的工艺。 这些铜冶炼的方法生产得到的粗铜含铜一般为 98.5% (重量比), 但 是, 这些方法还具有一个共同的特点, 就是在生产所得炉渣中, Cu20和 Fe304 的量都较高,一般说来,铜含量为 10%~20%(重量比 ) , Fe304含量为 30%~50% (重量比), 这会造成资源的大量浪费。
发明内容
为了解决以上技术问题,本发明提供一种粗铜的生产方法及用于粗铜生产 的生产装置, 该方法能生产得到粗铜, 且所得炉渣含铜量较低。
本发明提供一种粗铜的生产方法, 包括以下步骤:
在生产装置中,将铜冶炼熔融炉渣和含碳还原剂及带压力的惰性气体混合 后进行反应, 得到粗铜和反应后的炉渣; 所述惰性气体的压力为 100kPa~800kPa„
优选的, 所述生产装置包括:
炉体, 所述炉体内包括熔池, 所述炉体上设置有气体喷嘴、 加料口、 粗铜 4非放口和炉渣 4#放口;
所述气体喷嘴位于所述炉体的侧墙上, 且通向所述熔池的中部。 优选的,所述铜冶炼熔融炉渣和含碳还原剂分别通过流槽由所述加料口引 到生产装置中;
所述惰性气体通过所述气体喷嘴导入生产装置中。
优选的, 所述炉体的顶部设置有燃料烧嘴;
向所述燃料烧嘴内导入燃料和助燃剂。
优选的, 所述助燃剂为氧浓度大于 95% (重量比) 的工业氧气。
优选的, 所述惰性气体为氮气。
优选的, 所述铜冶炼熔融炉渣的温度为 1050 °C~1350°C。
优选的, 所述含碳还原剂为焦炭和煤炭中的至少一种。
优选的,所述含碳还原剂中含碳量与所述铜冶炼熔融炉渣中含氧量之比为
( 0.1-0.35 ): 1 (质量比)。
本发明还提供一种用于粗铜生产的生产装置, 包括:
炉体, 所述炉体内包括熔池, 所述炉体上设置有气体喷嘴、 加料口、 粗铜 4非放口和炉渣 4#放口;
所述气体喷嘴位于所述炉体的侧墙上, 且通向所述熔池的中部。
与现有技术相比, 本发明将铜冶炼熔融炉渣和含碳还原剂引到生产装置 中, 并向所述生产装置中导入带压力的惰性气体, 所述惰性气体的压力为 100kPa~800kPa, 混合后进行反应, 得到粗铜和反应后的炉渣。 本发明利用铜 冶炼熔融炉渣的显热使含碳还原剂达到炽热状态,通过所述炽热的含碳还原剂 将炉渣中的 Cu20还原成金属铜, 同时将炉渣中的 Fe304还原成 FeO; 导入的 惰性气体对反应物料形成强烈的搅拌,使熔融炉渣沸腾, 并将含碳还原剂卷入 熔融炉渣中, 促使生成的金属铜小液滴相互结合, 形成分开的粗铜相和渣相。 本发明通过惰性气体的强烈搅拌,促进反应界面的快速更新,强化了反应进程, 使渣性迅速被改变,降低渣粘度,在提高金属铜液滴间的碰撞结合几率的同时, 有利于金属铜液滴的沉降, 因此, 本发明在强化过程能得到粗铜, 并且使最终 炉渣中的铜含量降低。 实践表明, 本发明能生产得到含铜量大于 98.5% (重量 比) 的粗铜, 最终炉渣中的铜含量降低到 0.4% (重量比) 以下。 附图说明 图 1为本发明实施例提供的用于粗铜生产的生产装置的结构示意图。 具体实施方式
为了进一步理解本发明, 下面结合实施例对本发明优选实施方案进行描 述, 但是应当理解, 这些描述只是为进一步说明本发明的特征和优点, 而不是 对本发明权利要求的限制。
本发明提供了一种粗铜的生产方法, 包括以下步骤:
在生产装置中,将铜冶炼熔融炉渣和含碳还原剂及带压力的惰性气体混合 后进行反应, 得到粗铜和反应后的炉渣; 所述惰性气体的压力为 100kPa~800kPa„
为适应冶金工艺的发展,克服现有技术的不足, 本发明提供的粗铜的生产 方法是一种由铜冶炼过程中产生的富含 Cu20和 Fe304的熔融炉渣直接生产粗 铜的方法, 不但能得到粗铜, 而且能降低处理后的炉渣中的含铜量, 使最终炉 渣无需再进行选矿等处理,粒化后即可作为其他工业的原料,投资和生产成本 较低。 因此, 本发明所述方法也可以说是一种铜冶炼熔融炉渣贫化的方法。
本发明实施例将铜冶炼熔融炉渣和含碳还原剂引到生产装置中,并向所述 生产装置中导入带压力的惰性气体, 所述惰性气体的压力为 100kPa~800kPa, 混合后进行反应, 得到粗铜和反应后的炉渣。
本发明以铜冶炼熔融炉渣为原料生产粗铜 ,具有较高的经济效益和社会效 益。 所述铜冶炼熔融炉渣为本领域技术人员熟知的铜冶炼过程中产生的富含 Cu20和 Fe304、呈熔融状态的炉渣。本发明对所述铜冶炼熔融炉渣的组分没有 特殊限制, 其中, 铜是氧化态的, 含量一般为 10%~20% (重量比); Fe304— 般为含量为 30%~50% (重量比)。 所述铜冶炼熔融炉渣具有显热, 其温度优选 为 1050°C~1350°C:。 本发明利用铜冶炼熔融炉渣的显热使含碳还原剂达到炽热 状态, 无需补充额外的热量来帮助含碳还原剂升温, 节能效果较好, 节省经济 成本。
本发明釆用含碳还原剂与所述铜冶炼熔融炉渣混合, 将炉渣中的 Cu20还 原成金属铜, 同时将 Fe304还原, 得到粗铜、 且使炉渣贫化。 所述含碳还原剂 呈粒状, 优选为煤炭和焦炭中的至少一种, 更优选为焦炭; 本发明对其来源没 有特殊限制。在本发明中, 所述含碳还原剂中含碳量与所述铜冶炼熔融炉渣中 含氧量之比 (C/0 )优选为 (0.1~0.35 ): 1 (质量比)。
本发明通过向上述反应物料中导入带压力的惰性气体,提供使熔融炉渣沸 腾和产生强烈的搅拌作用的动力。具体说来, 导入的惰性气体对反应物料形成 强烈的搅拌, 使熔融炉渣沸腾, 并将含碳还原剂卷入熔融炉渣中, 促使生成的 金属铜小液滴相互结合, 形成分开的粗铜相和渣相。
本发明通过惰性气体的强烈搅拌,促进反应界面的快速更新, 强化了反应 进程, 使渣性迅速被改变, 降低渣粘度, 在提高金属铜液滴间的碰撞结合几率 的同时, 有利于金属铜液滴的沉降, 因此, 本发明此强化过程能得到粗铜, 并 且使最终炉渣中的铜含量降低。 另外, 釆用惰性气体进行搅拌, 能避免含碳还 原剂和生成的粗铜被氧化, 降低含碳还原剂的使用量, 效率较高, 成本较低。
在本发明中, 所述惰性气体的压力为 100kPa~800kPa , 优选为 200kPa~600kPa, 更优选为 300kPa~500kPa。 所述惰性气体优选为氮气, 增加 反应物料之间的接触, 提高反应效率, 同时氮气作为惰性气体不会将还原的 Cu和 FeO再次被氧化, 利于粗铜生产。
本发明优选将铜冶炼熔融炉渣引到生产装置中, 按比例加入含碳还原剂, 并向所述生产装置中导入带压力的惰性气体。在本发明中, 所述生产装置优选 釆用以下的生产装置。
本发明提供了一种用于粗铜生产的生产装置, 包括:
炉体, 所述炉体内包括熔池, 所述炉体上设置有气体喷嘴、 加料口、 粗铜
4非放口和炉渣 4#放口;
所述气体喷嘴设置于所述炉体的侧墙上, 且通向所述熔池的中部。
本发明提供的生产装置用于粗铜生产,利于得到粗铜和降低处理后的炉渣 中的含铜量。
本发明实施例提供的用于粗铜生产的生产装置为侧吹冶金炉,其结构参见 图 1 , 图 1为本发明实施例提供的用于粗铜生产的生产装置的结构示意图。
在图 1中, 1为铜冶炼熔融炉渣, 2为含碳还原剂, 3为带压力的惰性气 体, 4为炉体, 411为气体喷嘴, 412为燃料烧嘴, 413为加料口, 414为上升 烟道, 415为粗铜排放口, 416为炉渣排放口, 5为燃料, 6为助燃剂, 7为未 反应的含碳还原剂层, 8为炉渣层, 9为粗铜层。
在本发明中, 炉体 4内包括熔池, 主要在其中进行粗铜生产。 在本发明的 一个实施例中, 炉体 4内还包括与所述熔池相通的上升烟道 414, 生产过程中 产生的炉气由上升烟道 414排出, 经过降温、 除尘后排空。
炉体 4上设置有加料口 413 , 通过其加入铜冶炼熔融炉渣和含碳还原剂。 作为优选,铜冶炼熔融炉渣 1和含碳还原剂 2分别通过流槽由加料口 413引到 生产装置中。
炉体 4上设置有气体喷嘴 411 , 其位于炉体 4的侧墙上, 且通向所述熔池 的中部; 所述熔池的中部也就是形成的渣层所对应的位置。 气体喷嘴 411可以 位于炉体 4的一个侧墙上, 也可以位于炉体 4的两个侧墙上。 在本发明中, 一 个侧墙上的所述气体喷嘴的数量可以为 1个或多个, 优选为 5个。
在本发明中, 惰性气体 3优选通过气体喷嘴 411导入生产装置中。 由于气 体喷嘴 411位于炉体 4的侧墙上, 且能浸没于熔池的熔体中, 也就是能导入渣 层中, 导入的惰性气体 3 能更好地提供使熔融炉渣沸腾和产生强烈搅拌的动 力, 不会将产物重新搅起而进入炉渣, 利于产物的沉降、 分离, 效率较高。
在本发明的一个实施例中, 炉体 4的顶部设置有燃料烧嘴 412 , 向其中导 入燃料 5和助燃剂 6。本发明优选通过在燃料烧嘴 412内燃烧燃料 5产生热量, 另外, 炉渣中的 Cu20和 Fe304与含碳还原剂 2反应时, 会产生一定量的 CO (未在图 1中示出), 产生的 CO与空气和助燃剂 6燃烧也产生热量, 所述空 气由加料口 413吸入,产生的这些热量可维持还原反应的热平衡。 所述燃料釆 用本领域常用的即可; 所述助燃剂优选为氧浓度大于 95% (重量比)的工业氧 气, 以保证较小的炉气量, 从而使由炉气带走的热量损失足够小。 本发明对所 述燃料和助燃剂的用量没有特殊限制,燃烧产生的总热量能维持还原反应的热 平衡即可。
在本发明中, 炉体 4上设置有粗铜排放口 415 , 其位于炉体 4的侧墙的下 部, 所述侧墙的下部也就是形成的粗铜层所对应的位置。 粗铜由粗铜排放口 415排出, 可导入到阳极精炼炉中进行粗铜精炼。
在本发明中, 炉体 4上设置有炉渣排放口 416, 用于排放炉渣。 在本发明 的一个实施例中,加料口 413位于炉体 4的一端的顶部, 可成比例地连续加入 反应物料, 而炉渣排放口 416位于炉体 4的另一端的下部,新炉渣由此连续排 出并可被粒化, 用作其他工业的原料。
本发明对所述炉体、 气体喷嘴、 燃料烧嘴的材质和尺寸没有特殊限制, 釆 用本领域常用的即可。 所述加料口、 炉渣排放口、 粗铜排放口、 熔池和上升烟 道的尺寸为本领域技术人员熟知的技术内容, 本发明对此也无特殊限制。
本发明实施例进行粗铜生产时,在炉体 4的一端,铜冶炼熔融炉渣 1通过 流槽由加料口 413引到炉体 4中,通过流槽由加料口 413按比例加入含碳还原 剂 2, 并通过炉体 4的两个侧墙上的、 浸没于熔池的熔体中的气体喷嘴 411连 续导入带压力的惰性气体 3 , 使熔融炉渣沸腾, 并将粒状的含碳还原剂卷入熔 融炉渣中, 形成混合体。
在此过程中, 炉渣的显热使含碳还原剂达到炽热状态,通过此炽热的含碳 还原剂, 炉渣中携带的铜的化合物 Cu20被还原成金属铜; 炉渣中携带的铁的 化合物发生转变, 由高熔点的 Fe304转化为 FeO, 进一步的 FeO与炉渣携带的 Si02造渣, 形成更低熔点的 2FeO · Si02, 使炉渣的性质发生转变, 粘性降低, 利于铜与炉渣的沉降、 分离。 而导入的惰性气体对反应物料形成强烈的搅拌, 促进反应界面的快速更新, 强化了反应进程, 使渣性迅速被改变, 同时促使生 成的金属铜小液滴相互结合, 在炉体 4内形成分开的炉渣层 8和粗铜层 9。
富余的未反应的含碳还原剂因其较轻的比重漂浮在渣面上,形成固态炽热 的未反应的含碳还原剂层 7。 固相的未反应的含碳还原剂层 7将液相的炉渣层 8、 粗铜层 9与上部的空气层相隔离, 杜绝渣层中的 FeO和粗铜层中 Cu与空 气层中 02的接触, 保证了还原后的铜、 炉渣不会被重新氧化。
并且, 本发明实施例向设置于炉体 4顶部的燃料烧嘴 412 中导入燃料 5 和助燃剂 6, 通过在其中燃烧燃料 5以及 CO的燃烧维持还原反应的热平衡, 而用于燃料 5燃烧的助燃剂 6是工业氧气, 其氧浓度大于 95% (重量比 ) , 以 保证较小的炉气量, 从而保证由炉气带走的热量损失足够小。
在炉体 4的另一端, 液相的炉渣通过炉渣排放口 416排出, 而炉体 4的侧 墙的下部的粗铜排放口 415排出液相的粗铜。 另外, 上述过程中产生的炉气由 上升烟道 414排出, 经过降温、 除尘、 脱石克后排空。
生产完成后, 得到分开的粗铜和新炉渣。 按照本领域的检测标准, 所述炉 渣含铜在 0.4% (重量比) 以下, 其粒化后可作为其他工业的原料; 所述粗铜 含铜大于 98.5% (重量比 ), 可导入到阳极精炼炉进行粗铜精炼。
综上所述, 本发明提供的粗铜的生产方法反应效率高, 釆用铜冶炼熔融炉 渣生产得到粗铜,且尾渣含铜低。另外,本发明所述方法不但工艺简单,控制、 操作方便, 而且设备小, 能耗低, 投资少, 适于推广。 及用于粗铜生产的生产装置进行具体描述。
以下实施例中使用的铜冶炼熔融炉渣中铜含量为 20%、 含氧量为 30%, 其温度为 1250°C。
实施例 1
在图 1所示的生产装置中,铜冶炼熔融炉渣 1通过流槽由加料口 413引到 炉体 4中, 通过流槽由加料口 413按比例加入焦炭 2, 并通过炉体 4的两个侧 墙上的、 浸没于熔池的熔体中的气体喷嘴 411连续导入带压力的氮气 3 , 混合 后进行反应, 在炉体 4内形成分开的炉渣层 8和粗铜层 9 , 富余的未反应的焦 炭形成未反应的焦炭层 7。
其中, 处理原炉渣 100t/h, 投加焦炭 4.2t/h; 氮气的压力为 lOOkPa; 焦炭 中含碳量与铜冶炼熔融炉渣中含氧量之比(C/0 )为(0.1~0.35 ): 1 (质量比)。
向设置于炉体 4顶部的燃料烧嘴 412中导入燃料 5和工业氧气 6, 通过在 其中燃烧燃料 5以及 CO的燃烧维持还原反应的热平衡。
液相的炉渣通过炉渣排放口 416排出,炉体 4的侧墙的下部的粗铜排放口
415排出液相的粗铜。 另外, 上述过程中产生的炉气由上升烟道 414排出, 经 过降温、 除尘、 脱^ 后排空。
得到分开的粗铜和新炉渣后,按照本领域的检测标准,所述炉渣含铜 0.4% (重量比), 所述粗铜含铜 98.5% (重量比 )。
实施例 2
按照氮气的压力为 800kPa, 焦炭中含碳量与铜冶炼熔融炉渣中含氧量之 比 (C/0 )为 (0.1~0.35 ): 1 (质量比), 釆用实施例 1的方法进行反应, 得到 分开的粗铜和新炉渣。
得到分开的粗铜和新炉渣后,按照本领域的检测标准,所述炉渣含铜 0.4% (重量比), 所述粗铜含铜 98.5% (重量比 )。
由以上实施例可知, 本发明提供的粗铜的生产方法不但能得到粗铜, 而且 能降低处理后的炉渣中的含铜量,使最终炉渣无需再进行选矿等处理,粒化后 即可作为其他工业的原料, 投资和生产成本较低。
另外, 本发明所述方法还具有工艺简单, 控制、 操作方便等优点, 适于推 广。
以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指 出, 对于本技术领域的普通技术人员来说, 在不脱离本发明原理的前提下, 还 可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的 保护范围内。
+

Claims

权 利 要 求
1、 一种粗铜的生产方法, 包括以下步骤:
在生产装置中,将铜冶炼熔融炉渣和含碳还原剂及带压力的惰性气体混合 后进行反应, 得到粗铜和反应后的炉渣; 所述惰性气体的压力为 100kPa~800kPa„
2、 根据权利要求 1所述的生产方法, 其特征在于, 所述生产装置包括: 炉体, 所述炉体内包括熔池, 所述炉体上设置有气体喷嘴、 加料口、 粗铜
4非放口和炉渣 4#放口;
所述气体喷嘴位于所述炉体的侧墙上, 且通向所述熔池的中部。
3、 根据权利要求 2所述的生产方法, 其特征在于, 所述铜冶炼熔融炉渣 和含碳还原剂分别通过流槽由所述加料口引到生产装置中;
所述惰性气体通过所述气体喷嘴导入生产装置中。
4、 根据权利要求 3所述的生产方法, 其特征在于, 所述炉体的顶部设置 有燃料烧嘴;
向所述燃料烧嘴内导入燃料和助燃剂。
5、 根据权利要求 4所述的生产方法, 其特征在于, 所述助燃剂为氧浓度 大于 95% (重量比) 的工业氧气。
6、 根据权利要求 1~5任一项所述的生产方法 , 其特征在于, 所述惰性气 体为氮气。
7、 根据权利要求 1~5任一项所述的生产方法 , 其特征在于, 所述铜冶炼 熔融炉渣的温度为 1050°C~1350°C。
8、 根据权利要求 1~5任一项所述的生产方法 , 其特征在于, 所述含碳还 原剂为焦炭和煤炭中的至少一种。
9、 根据权利要求 8所述的生产方法, 其特征在于, 所述含碳还原剂中含 碳量与所述铜冶炼熔融炉渣中含氧量之比为 (0.1~0.35 ): 1 (质量比)。
10、 一种用于粗铜生产的生产装置, 包括:
炉体, 所述炉体内包括熔池, 所述炉体上设置有气体喷嘴、 加料口、 粗铜 4非放口和炉渣 4#放口; 所述气体喷嘴位于所述炉体的侧墙上, 且通向所述熔池的中部。
+
PCT/CN2014/077948 2013-07-23 2014-05-21 粗铜的生产方法及其装置 WO2015010499A1 (zh)

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