WO2014112105A1 - 中空操作レバーとその製造方法 - Google Patents
中空操作レバーとその製造方法 Download PDFInfo
- Publication number
- WO2014112105A1 WO2014112105A1 PCT/JP2013/050967 JP2013050967W WO2014112105A1 WO 2014112105 A1 WO2014112105 A1 WO 2014112105A1 JP 2013050967 W JP2013050967 W JP 2013050967W WO 2014112105 A1 WO2014112105 A1 WO 2014112105A1
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- WIPO (PCT)
- Prior art keywords
- extrusion
- ridge
- extension
- wall
- control lever
- Prior art date
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05G—CONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
- G05G1/00—Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
- G05G1/30—Controlling members actuated by foot
- G05G1/50—Manufacturing of pedals; Pedals characterised by the material used
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T7/00—Brake-action initiating means
- B60T7/02—Brake-action initiating means for personal initiation
- B60T7/04—Brake-action initiating means for personal initiation foot actuated
- B60T7/06—Disposition of pedal
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05G—CONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
- G05G1/00—Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
- G05G1/04—Controlling members for hand actuation by pivoting movement, e.g. levers
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05G—CONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
- G05G1/00—Controlling members, e.g. knobs or handles; Assemblies or arrangements thereof; Indicating position of controlling members
- G05G1/30—Controlling members actuated by foot
- G05G1/44—Controlling members actuated by foot pivoting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49863—Assembling or joining with prestressing of part
- Y10T29/49865—Assembling or joining with prestressing of part by temperature differential [e.g., shrink fit]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/20—Control lever and linkage systems
- Y10T74/20576—Elements
- Y10T74/20888—Pedals
Definitions
- the present invention relates to a hollow control lever and a method of manufacturing the same.
- Patent Document 1 As a method of manufacturing a curved vehicle hollow control lever such as a brake pedal for a vehicle, there is a manufacturing method of Patent Document 1.
- a pair of half members connected via the connection portion is press-formed by bending the connection portion, and both flange portions provided on the half members are abutted and hemmed.
- the flanges are connected. According to this method, since both flanges can be joined without welding, it is possible to manufacture a brake pedal for a vehicle having no welded portion.
- the arm component for a vehicle manufactured by the manufacturing method described in Patent Document 1 is a vehicle rear side, and a joint in which both flange portions are coupled to an operation surface side to which a turning force for rotating is applied.
- a part is present and the operability may be impaired by the junction. Therefore, it is necessary to cover the joint portion with a cover or to perform additional processing to such an extent that the operability is not impeded, which increases the manufacturing cost and complicates the manufacturing process.
- the joint on the side of the vehicle it is possible to arrange it without the projection on the rear side of the vehicle, but if it is arranged in this way, the operability at the time of pedal change can be impeded. Not suitable because of sex.
- the present invention has been made to solve the problems associated with the above-mentioned prior art, and it is an object of the present invention to provide a hollow operating lever which is easy to operate and easy to manufacture, and a method of manufacturing the same.
- a hollow operating lever which is formed by joining together end portions of workpieces which are flat plates at a joint portion and which is rotatable with respect to a support shaft, and which exerts a rotational force for rotating.
- a first wall which is an operation surface side, and a hole through which the support shaft is inserted are coaxially provided, and a pair of second walls bent and continuous at both ends of the first wall, and the first And a third wall provided opposite to the wall and connecting the pair of second walls via the joint portion.
- a work material which is a flat plate extending in a first plane formed by a first direction and a second direction orthogonal to the first direction is formed by pressing in stages using a plurality of forming dies.
- An extension portion connected to both ends of the extrusion portion and extending in a direction opposite to the extrusion direction while forming an extrusion portion which is extruded along the third direction and extends in the second direction;
- a projecting step of bending the extrusion portion, the extension portion and the ridge portion in a direction opposite to the direction in which the extrusion portion is extruded, with the connecting portion as a center, and the projection and the extrusion in the second plane The extrusion portion by pressing the protrusion in a direction in which the extrusion portion is extruded, while maintaining bending between the portion, the extrusion portion, the extension portion, the extension portion, and the ridge portion; A rough forming step of bending the extension portion and the hook portion further in the direction opposite to the direction in which the extrusion portion is extruded around the connection portion; the extrusion portion and the extension portion in the second plane And the extension and the buttocks And abutment step for causing the ridges to abut each other by bending the extrusions so as to be substantially parallel to the direction in which the extrusions are extruded, and bonding the ridges to join. It is a manufacturing method of a hollow control lever which has
- the first wall is on the operation surface side to which the rotational force is applied, there is no joint portion on the operation surface side, and a hollow operation lever having good operability is provided. be able to.
- the ridgeline portion is formed in the projecting portion, so that the strength against the turning force is improved.
- the ridges are joined to each other by hemming or welding in the joining step, the ridges of the workpieces can be easily joined.
- the plane on which the flat plate is disposed is the XY plane (first plane), and the direction in which the flat plate extends perpendicularly to the X direction (first direction) is the Y direction (second direction), the XY plane.
- the vertical direction is taken as the Z direction (third direction).
- Examples of the hollow operation lever according to the present embodiment include a brake pedal used in a brake pedal device.
- the brake pedal device generally includes a bracket 2 attached to the dash panel 1, a brake pedal 4 rotatably mounted on a support shaft 3 provided on the bracket 2, and a brake pedal 4 as shown in FIG. 1.
- a rod 6 having one end connected to the pin 5 and the other end connected to the master back (not shown), and a tread 7 attached to the lower portion of the brake pedal 4; have.
- the brake pedal 4 is formed by joining the end portions W1 and W2 of the workpiece W, which is a flat plate, to each other at the joint portion 31, and is provided rotatably with respect to the support shaft 3. ing.
- the brake pedal 4 is provided coaxially with the first wall 10 on the operation surface side on which the turning force F for rotating is applied and the hole 21 for inserting the support shaft 3 A pair of second walls 20 bent at both ends of 10 and a third wall 30 provided opposite to the first wall 10 and connecting the pair of second walls 20 through the joint 31. And.
- the brake pedal 4 is further provided to extend in a direction (Y direction) intersecting the support shaft 3 of the first wall 10, and is a ridge line bulging along the direction from the third wall 30 toward the first wall 10 It has a part 11.
- end portions W ⁇ b> 1 and W ⁇ b> 2 are joined to each other at the joining portion 31 by hemming junction.
- the brake pedal 4 is generally pressed in a stepwise manner using a plurality of molds and is a work material W which is a flat plate extending in the X-Y plane formed by the X direction and the Y direction orthogonal to the X direction. It is molded. The details will be described below.
- FIG. 3 is a perspective view showing a workpiece W which is a flat plate before pressing of the brake pedal 4 according to the present embodiment.
- both ends of the extruded portion P are formed while being extruded to the work material W along the Z direction downward and extending in the Y direction.
- Extension part E connected in the Z direction and extending upward in the Z direction, and both ends opposite to the connected side of the extrusion part P of the extension part E and extending in the X direction away from each other Form part T (extrusion step).
- FIG. 4 is a cross-sectional view orthogonal to the Y axis showing the extrusion process of the method of manufacturing the brake pedal 4 according to the present embodiment.
- the workpiece W which is a flat plate is extruded downward in the Z direction by the first molding die 80 as shown in FIG.
- the first molding die 80 has a first upper die 81, a first lower die 82 provided to face the first upper die 81, and a blank holder 83.
- the first upper mold 81 has a convex portion 84 projecting toward the first lower mold 82.
- the first lower die 82 has a recessed groove 85 corresponding to the convex portion 84 of the first upper die 81.
- the blank holder 83 is provided on the outer periphery of the first upper mold 81.
- the workpiece W is placed in the first forming die 80, and the first lower die 82 and the blank holder 83 are brought close to each other while the first upper die 81 is separated from the first lower die 82, The workpiece W is held by the first lower mold 82 and the blank holder 83. Thereafter, the first upper die 81 is brought close to the first lower die 82.
- a protrusion S projecting upward in the Z direction is formed in the vicinity of the center of the extrusion P, and bending between the extrusion P and the extension E and the extension E and the ridge T is performed.
- the extrusion part P, the extension part E, and the collar part T are bent upward in the Z direction around the connecting part C that connects the projecting part S and the pushing part P while maintaining it (protrusion process).
- FIG. 5 is a cross-sectional view orthogonal to the Y-axis showing the projecting step of the method of manufacturing the brake pedal 4 according to the present embodiment.
- the protrusion S is formed by the second molding die 90 in the workpiece W in which the extrusion portion P, the extension portion E, and the ridge portion T are formed in the extrusion process.
- the second molding die 90 has a second upper die 91 and a second lower die 92 provided to face the second upper die 91.
- the second upper mold 91 has a convex portion 93 protruding toward the second lower mold 92.
- the lower surface 93 a of the projection 93 and the upper surface 92 a of the second lower mold 92 have a shape corresponding to the protrusion S.
- the lower surface 93 a of the convex portion 93 and the upper surface 92 a of the second lower mold 92 have inclined portions 93 b and 92 b on the outer side in the X direction of the shape corresponding to the protrusion S.
- the workpiece W is placed in the second molding die 90, and the second upper die 91 and the second lower die 92 are brought close to each other.
- a protrusion S projecting upward in the Z direction is formed in the vicinity of the center of the extrusion portion P in the X direction.
- the connecting portion C for connecting the projecting portion S and the pushing portion P is formed by the inclined portions 93b and 92b, the pushing portion P, the extending portion E and the collar portion T centering on the connecting portion C in the Z direction It is bent upwards.
- the protrusion S is directed downward in the Z direction.
- the extrusion part P, the extension part E, and the ridge part T are further bent upward in the Z direction centering on the connection part C (rough forming step).
- FIG. 6 is a cross-sectional view orthogonal to the Y axis showing a rough forming process of the method of manufacturing the brake pedal 4 according to the present embodiment.
- the workpiece W in which the projecting portion S is formed in the projecting step is, as shown in FIG. It is further bent upward in the Z direction.
- the third molding die 100 has a third upper die 101 and a third lower die 102 provided to face the third upper die 101.
- the third upper mold 101 has a convex portion 103 protruding toward the third lower mold 102.
- the lower surface 103 a of the convex portion 103 and the upper surface 102 a of the third lower mold 102 are provided substantially in parallel to the X direction. Further, the width in the X direction of the convex portion 103 is formed smaller than the width between the portions where the extension portion E and the ridge portion T are connected.
- the workpiece W is disposed in the third mold 100 so that the connecting portion C contacts the third lower mold 102, and the third upper mold 101 and the third lower mold 102 are brought close to each other. .
- the protrusion part S which protruded in the Z direction upwards in a protrusion process becomes a plane.
- the extrusion P, the extension E and the ridge T are It is further bent upward in the Z direction centering on the connection portion C.
- the protrusion S bulges downward in the Z direction to form the ridgeline portion 11 and brings the ridges T closer to each other (blowing step).
- FIG. 7 is a cross-sectional view orthogonal to the Y axis showing the bulging step of the method of manufacturing the brake pedal 4 according to the present embodiment.
- the workpiece W in which the extruded portion P, the extension portion E and the ridge portion T are further bent upward in the Z direction centering on the connecting portion C in the rough forming step is a fourth forming mold as shown in FIG.
- the ridge line portion 11 is formed by 110.
- the fourth molding die 110 includes a fourth upper die 111 and a fourth lower die 112 provided to face the fourth upper die 111.
- the fourth upper mold 111 has a convex portion 113 protruding toward the fourth lower mold 112.
- the lower surface 113 a of the convex portion 113 and the upper surface 112 a of the second lower mold 112 have a shape corresponding to the ridge line portion 11.
- the convex portion 113 is longer in the pressing direction than the convex portion 103 of the third molding die 100, and the width in the X direction is narrow.
- the width in the X direction of the convex portion 113 is formed smaller than the width between the portions where the extension portion E and the ridge portion T are connected.
- the bulging step first, the workpiece W is placed in the fourth molding die 110, and the fourth upper die 111 and the fourth lower die 112 are brought close to each other. As a result, the ridge portion 11 bulged downward in the Z direction is formed on the projecting portion S which has become flat in the rough forming process. At this time, while the bending between the projecting portion S and the pushing portion P, the pushing portion P and the extending portion E, and the extending portion E and the ridge portion T is maintained, the ridge portions T approach each other.
- the extruded portion P is bent so as to be substantially parallel to the X direction.
- the parts T are brought into contact with each other (contacting step).
- FIG. 8 is a cross-sectional view orthogonal to the Y-axis showing the contact process of the method of manufacturing the brake pedal 4 according to the present embodiment.
- the workpiece W on which the ridge line portion 11 is formed in the bulging step is rotated 90 degrees counterclockwise as shown in FIG. 8 and the fifth molding die 120 makes the extruded portion P substantially parallel to the X direction
- the ridge portions T are brought into contact with each other.
- the fifth molding die 120 has a fifth upper die 121 and a fifth lower die 122 provided to face the fifth upper die 121.
- the fifth upper mold 121 has a first groove 123 for bending the extruded portion P so as to be substantially parallel to the X direction, and a second groove 124 for avoiding interference with the ridge T.
- the fifth lower mold 122 has a first groove 125 and a second groove 126.
- the workpiece W rotated 90 degrees counterclockwise is placed in the fifth molding die 120, and the fifth upper die 121 and the fifth lower die 122 are brought close to each other.
- the first groove portion 123 of the fifth upper mold 121 presses the extrusion portion P downward in the Z direction
- the first groove portion 125 of the fifth lower die 122 presses the extrusion portion P upward in the Z direction. It is bent so as to be substantially parallel to the X direction. Further, at this time, while the bending between the extruded portion P and the extension portion E and the extension portion E and the ridge portion T is maintained, the ridge portions T abut on each other.
- FIG. 9 is a cross-sectional view orthogonal to the Y-axis showing the bonding step of the method of manufacturing the brake pedal according to the present embodiment.
- the workpiece W in which the ridge portions T are abutted in the abutting step is hemmed in a stepwise manner by a sixth forming die (not shown) as shown in FIG.
- the second ridge portion T2 is hemmed to cover the first ridge portion T1 formed shorter than the second ridge portion T2.
- holes 21 through which the support shaft 3 is inserted are formed coaxially on both of the extrusion portions P by flow drilling (hole forming step).
- the formation method of the hole part 21 is not restricted to flow drill process, Press process etc. may be used.
- FIG. 10 is a perspective view showing the workpiece W after the end of the hole forming step.
- the workpiece W in which the ridges T are hemmed together in the abutting step, as shown in FIG. 10, has the support shaft 3 coaxially with both of the extrusions P by a flow drilling machine (not shown). A hole 21 to be inserted is formed.
- the brake pedal 4 is manufactured.
- the extrusion P, the extension E, the protrusion S, and the ridges T1 and T2 described in the manufacturing method are a pair of second wall 20, third wall 30, and first wall described in the embodiment, respectively. 10, corresponding to the end portions W1 and W2.
- the brake pedal 4 is formed by joining the end portions W1 and W2 of the workpiece W, which is a flat plate, to each other at the joining portion 31, and rotates with respect to the support shaft 3. It is possible. Further, the brake pedal 4 is provided coaxially with a first wall 10, which is an operation surface side to which a turning force F for rotating is applied, and a hole 21 through which the support shaft 3 is inserted. And a third wall 30 provided opposite to the first wall 10 and connecting the pair of second walls 20 via the joint 31. And. Therefore, the joint 31 does not exist on the operation surface side, and the brake pedal 4 having good operability can be provided.
- the first wall 10 further includes a ridge line portion 11 extending in a direction intersecting with the support shaft 3 of the first wall 10 and bulging along a direction from the third wall 30 toward the first wall 10. For this reason, the strength with respect to the rotational force F is improved.
- the end portions W1 and W2 are bonded to each other by hemming bonding. Therefore, the end portions W1 and W2 of the workpiece W can be joined easily and reliably.
- the workpiece W which is a flat plate extending in the XY plane formed by the X direction and the Y direction, is formed using a plurality of forming dies. It is a manufacturing method of the brake pedal 4 for manufacturing the brake pedal 4 which is formed by pressing in stages and is rotatable with respect to the support shaft 3.
- both ends of the extruded portion P are formed on the workpiece W in the XZ plane while forming the extruded portions P which are extruded along the Z direction downward and extended in the Y direction.
- Extension portion E connected to the Z direction and extending upward, and ridge portions connected to opposite ends of the extension portion E on the side opposite to the connected side of the extrusion portion P and extending in the X direction away from each other It has an extrusion process to form T.
- the protrusion S projecting upward in the Z direction is formed in the vicinity of the center of the extrusion P in the XZ plane, and the extrusion P, the extension E, and the extension
- the push-out portion P, the extension portion E and the ridge portion T are directed upward in the Z direction centering on a connecting portion C which connects the projecting portion S and the pushing portion P while maintaining the bending between the portion E and the ridge portion T It has a projecting step to bend it.
- the method of manufacturing the brake pedal 4 according to the present embodiment further maintains the bending between the protruding portion S and the pushing portion P, the pushing portion P and the extending portion E, and the extending portion E and the heel portion T in the XZ plane.
- the projecting portion S downward in the Z direction, there is a rough forming step in which the extruded portion P, the extending portion E and the ridge portion T are further bent upward in the Z direction centering on the connecting portion C.
- the method of manufacturing the brake pedal 4 according to the present embodiment further maintains the bending of the extruded portion P in the Z direction while maintaining the bending between the extruded portion P and the extending portion E and the extending portion E and the heel portion T in the XZ plane. And a contact step of bringing the ridges T into contact with each other and a joining step of hemming the ridges T together.
- the method of manufacturing the brake pedal 4 according to the present embodiment further includes a hole forming step of forming a hole 21 through which the support shaft 3 is coaxially inserted in both of the pushing portions P by flow drilling. For this reason, the junction part 31 does not exist in the operation surface side by making the protrusion part S into the operation surface side which makes the rotational force F act. Accordingly, it is possible to provide a method of manufacturing the brake pedal 4 which has good operability and is easy to manufacture.
- the projecting portion S is expanded downward in the Z direction in the XZ plane to form the ridge line portion 11 and further including the expanding step for bringing the ridge portions T closer to each other. . For this reason, the strength with respect to the rotational force F is improved.
- the ridge portions T are bonded to each other by hemming. For this reason, the ridge portions T of the workpiece W can be easily and reliably joined.
- the ridge portions T are joined by hemming in the joining step, they may be joined by welding. According to this configuration, it is possible to provide the brake pedal 4 with higher strength.
- First wall 11 ridges, 20 pair of second walls, 21 holes, 3 support shaft, 30 Third wall, 31 joints, 4 brake pedals, 80, 90, 100, 110, 120 molds, C joint part, E extension, F rotation power, P extrusion part, S overhang, T, T1, T2 buttocks, W processed material, W1, W2 end.
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Abstract
Description
11 稜線部、
20 一対の第2の壁、
21 孔部、
3 支持軸、
30 第3の壁、
31 接合部、
4 ブレーキペダル、
80,90,100,110,120 成形型、
C 連結部、
E 延在部、
F 回動力、
P 押出部、
S 突出部、
T,T1,T2 鍔部、
W 被加工材、
W1,W2 端部。
Claims (7)
- 平板である被加工材の端部を接合部において互いに接合することによって成形され、支持軸に対して回動可能な中空操作レバーであって、
回動させるための回動力を作用させる操作面側である第1の壁と、
前記支持軸を挿通する孔部が同軸上に設けられ、前記第1の壁の両端に折れ曲がって連続する一対の第2の壁と、
前記第1の壁に対向して設けられ、前記接合部を介して前記一対の第2の壁を連結する第3の壁と、を有する中空操作レバー。 - 前記第1の壁の前記支持軸に交差する方向に延びて設けられ、前記第3の壁から前記第1の壁に向かう方向に沿って膨出する稜線部をさらに有する請求項1に記載の中空操作レバー。
- 前記接合部において、前記端部同士がヘミング接合または溶接接合によって互いに接合されている請求項1または2に記載の中空操作レバー。
- 車両用操作ペダルに用いられる請求項1~3のいずれか1項に記載の中空操作レバー。
- 第1方向及び前記第1方向と直交する第2方向がなす第1平面に延在する平板である被加工材を、複数の成形型を用いて段階的にプレス加工することによって成形され、支持軸に対して回動可能な中空操作レバーを製造するための中空操作レバーの製造方法であって、
前記第1方向及び前記第3方向がなす第2平面において、前記被加工材に前記第3方向に沿って押し出されるとともに第2方向へ伸延する押出部を形成しつつ、前記押出部の両端部に連結され前記押出部を押し出す向きと逆向きへ延在する延在部、および当該延在部の前記押出部が連結された側と逆側の両端部に連結され前記第1方向の互いに離れる向きへ延在する鍔部を形成する押出工程と、
前記第2平面において、前記押出部の中央近傍に前記押出部を押し出した向きと逆向きへ突出する突出部を形成するとともに、前記押出部及び前記延在部並びに前記延在部及び前記鍔部の間の屈曲を維持しつつ、前記突出部と前記押出部とを連結する連結部を中心に、前記押出部、前記延在部及び前記鍔部を、前記押出部を押し出した向きと逆向きへ屈曲させる突出工程と、
前記第2平面において、前記突出部及び前記押出部並びに前記押出部及び前記延在部並びに前記延在部及び前記鍔部の間の屈曲を維持しつつ、前記突出部を、前記押出部を押し出した向きへプレスすることによって、前記押出部、前記延在部及び前記鍔部を、前記連結部を中心に、前記押出部を押し出した向きと逆向きへさらに屈曲させる粗成形工程と、
前記第2平面において、前記押出部及び前記延在部並びに前記延在部及び前記鍔部の間の屈曲を維持しつつ、前記押出部を、前記押出部を押し出した向きと略平行となるように屈曲させ、前記鍔部同士を当接させる当接工程と、
前記鍔部同士を接合する接合工程と、
前記押出部の双方に同軸上に前記支持軸を挿通する孔部を形成する孔部形成工程と、を有する中空操作レバーの製造方法。 - 前記粗成形工程及び前記当接工程の間に、前記第2平面において、前記突出部を、前記押出部を押し出した向きに膨出させて稜線部を形成するとともに、前記鍔部同士を近づける膨出工程をさらに有する請求項5に記載の中空操作レバーの製造方法。
- 前記接合工程において、前記鍔部同士をヘミング接合または溶接接合によって互いに接合させる請求項5または6に記載の中空操作レバーの製造方法。
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2015132814A RU2015132814A (ru) | 2013-01-18 | 2013-01-18 | Полый управляющий рычаг и способ его изготовления |
EP13871496.9A EP2947537A1 (en) | 2013-01-18 | 2013-01-18 | Hollow operating lever and method for manufacturing same |
US14/761,701 US9846447B2 (en) | 2013-01-18 | 2013-01-18 | Hollow operating lever and method for manufacturing same |
JP2014557289A JP6120881B2 (ja) | 2013-01-18 | 2013-01-18 | 中空操作レバーとその製造方法 |
KR1020157022201A KR20150106965A (ko) | 2013-01-18 | 2013-01-18 | 중공 조작 레버와 그 제조 방법 |
PCT/JP2013/050967 WO2014112105A1 (ja) | 2013-01-18 | 2013-01-18 | 中空操作レバーとその製造方法 |
CN201380073701.1A CN105009018A (zh) | 2013-01-18 | 2013-01-18 | 中空操作杆及其制造方法 |
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PCT/JP2013/050967 WO2014112105A1 (ja) | 2013-01-18 | 2013-01-18 | 中空操作レバーとその製造方法 |
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US (1) | US9846447B2 (ja) |
EP (1) | EP2947537A1 (ja) |
JP (1) | JP6120881B2 (ja) |
KR (1) | KR20150106965A (ja) |
CN (1) | CN105009018A (ja) |
RU (1) | RU2015132814A (ja) |
WO (1) | WO2014112105A1 (ja) |
Families Citing this family (4)
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JP5450486B2 (ja) * | 2011-03-14 | 2014-03-26 | 株式会社ヨロズ | 中空部品とその製造方法及び製造装置 |
CN106740755A (zh) * | 2016-12-26 | 2017-05-31 | 重庆协成五金制造有限公司 | 一种制动踏板机构及冲压工艺 |
CN107390773B (zh) * | 2017-06-26 | 2019-03-08 | 前途汽车(苏州)有限公司 | 一种操作杆装配组件 |
CN107160115A (zh) * | 2017-07-20 | 2017-09-15 | 奇瑞汽车股份有限公司 | 一种空心制动踏板臂的加工工艺 |
Citations (5)
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JPH09155446A (ja) * | 1995-12-01 | 1997-06-17 | Toyota Motor Corp | 湾曲中空パイプの製造方法 |
FR2821684A1 (fr) * | 2001-03-05 | 2002-09-06 | Peugeot Citroen Automobiles Sa | Pedale de commande notamment utilisable pour un frein |
WO2008120586A1 (ja) * | 2007-03-29 | 2008-10-09 | Infec Corporation | 車両用ペダル |
JP2010247757A (ja) | 2009-04-17 | 2010-11-04 | Yorozu Corp | 車両用のアーム部品とその製造方法 |
WO2012124735A1 (ja) * | 2011-03-14 | 2012-09-20 | 株式会社ヨロズ | 中空部品とその製造方法及び製造装置 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US3744340A (en) * | 1972-04-10 | 1973-07-10 | Gen Motors Corp | Stamped brake pedal |
EP1214636A1 (en) * | 1999-09-24 | 2002-06-19 | Lattimore & Tessmer, Inc. | Integrated lever assembly |
JP2007122610A (ja) * | 2005-10-31 | 2007-05-17 | Futaba Industrial Co Ltd | 車両用ペダル装置 |
JP5437144B2 (ja) * | 2010-04-20 | 2014-03-12 | 株式会社エフテック | ペダルアーム、ペダルアームの製造装置及びペダルアームの製造方法 |
-
2013
- 2013-01-18 WO PCT/JP2013/050967 patent/WO2014112105A1/ja active Application Filing
- 2013-01-18 JP JP2014557289A patent/JP6120881B2/ja active Active
- 2013-01-18 US US14/761,701 patent/US9846447B2/en active Active
- 2013-01-18 EP EP13871496.9A patent/EP2947537A1/en not_active Withdrawn
- 2013-01-18 KR KR1020157022201A patent/KR20150106965A/ko not_active Application Discontinuation
- 2013-01-18 CN CN201380073701.1A patent/CN105009018A/zh active Pending
- 2013-01-18 RU RU2015132814A patent/RU2015132814A/ru unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09155446A (ja) * | 1995-12-01 | 1997-06-17 | Toyota Motor Corp | 湾曲中空パイプの製造方法 |
FR2821684A1 (fr) * | 2001-03-05 | 2002-09-06 | Peugeot Citroen Automobiles Sa | Pedale de commande notamment utilisable pour un frein |
WO2008120586A1 (ja) * | 2007-03-29 | 2008-10-09 | Infec Corporation | 車両用ペダル |
JP2010247757A (ja) | 2009-04-17 | 2010-11-04 | Yorozu Corp | 車両用のアーム部品とその製造方法 |
WO2012124735A1 (ja) * | 2011-03-14 | 2012-09-20 | 株式会社ヨロズ | 中空部品とその製造方法及び製造装置 |
Also Published As
Publication number | Publication date |
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KR20150106965A (ko) | 2015-09-22 |
US20150355670A1 (en) | 2015-12-10 |
JPWO2014112105A1 (ja) | 2017-01-19 |
EP2947537A1 (en) | 2015-11-25 |
CN105009018A (zh) | 2015-10-28 |
RU2015132814A (ru) | 2017-02-28 |
JP6120881B2 (ja) | 2017-04-26 |
US9846447B2 (en) | 2017-12-19 |
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