WO2013114553A1 - 鍛造品の製造方法 - Google Patents
鍛造品の製造方法 Download PDFInfo
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- WO2013114553A1 WO2013114553A1 PCT/JP2012/052079 JP2012052079W WO2013114553A1 WO 2013114553 A1 WO2013114553 A1 WO 2013114553A1 JP 2012052079 W JP2012052079 W JP 2012052079W WO 2013114553 A1 WO2013114553 A1 WO 2013114553A1
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- forged product
- forging
- strength
- fatigue strength
- temperature
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/13—Modifying the physical properties of iron or steel by deformation by hot working
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/06—Making machine elements axles or shafts
- B21K1/08—Making machine elements axles or shafts crankshafts
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/02—Hardening articles or materials formed by forging or rolling, with no further heating beyond that required for the formation
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/30—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for crankshafts; for camshafts
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/49286—Crankshaft making
Definitions
- the present invention relates to a method for manufacturing a forged product.
- the present invention has been made in order to solve the problems associated with the above-described prior art, and an object thereof is to provide a method for producing a forged product having good strength and low cost.
- the present invention provides a forging process at a site requiring at least fatigue strength of an intermediate forged product having a ferrite pearlite structure obtained by hot forging a steel having N inevitable solid solution amount or less.
- the forging process is performed in a temperature range of 350 to 600 ° C. by improving the strength of the forged product.
- the forging process is performed at 600 ° C. or less, even if heat is generated by the forging process, the temperature at which austenite precipitates is not reached, and coarsening of pearlite grains is suppressed. It is possible to obtain target strengths (proof stress and fatigue strength) by forging.
- the forging process is performed at a temperature of 350 ° C or higher, the temperature is higher than the blue heat brittle region (temperature range where blue heat brittleness occurs: less than about 200 to 350 ° C), and no heat treatment is required for recovery from embrittlement. Thus, the manufacturing cost can be reduced.
- N is an unavoidable steel having an amount of solid solution or less, hydrogen embrittlement of the forged product is suppressed, and the target strength can be obtained. That is, it is possible to provide a method for producing a forged product having good strength and low cost.
- FIG. 5 It is a perspective view for demonstrating the forged product which concerns on embodiment of this invention. It is process drawing for demonstrating the manufacturing method of the forged product which concerns on embodiment of this invention. It is a time chart for demonstrating the forge process shown by FIG. It is a perspective view for demonstrating the partial process of the flange part to which the forge process shown by FIG. 3 is applied. It is a perspective view for demonstrating the partial process of the gear shaft part to which the forge process shown by FIG. 3 is applied. It is a top view for demonstrating the test piece which concerns on the flange part to which the forge process which concerns on FIG. 5 is applied. 6 is a graph showing a correlation between internal hardness and relative strain before and after forging according to FIG. 5.
- the intermediate forged product having a ferrite and pearlite structure obtained by hot forging steel is subjected to a temperature range of 350 to 600 ° C. at least at a site requiring fatigue strength.
- N is unavoidably less than the solid solution amount, which is completely different from the conventional method. It was made based on technical ideas.
- AlN is combined with Al to precipitate, so that an additive such as lime nitrogen or NMn is used, or N reflux gas for securing the yield.
- an additive such as lime nitrogen or NMn
- N reflux gas for securing the yield.
- the steel material in which N is inevitably less than the solid solution amount is different from the steel material in which the solid solution amount of N is intentionally added and increased as in the past, and N is unavoidable.
- Steel material that can be dissolved in a solid and non-additive state For example, a steel material in which N is not detected by an active gas dissolution-thermal conductivity method (TDC method) compliant with JIS can be mentioned.
- TDC method active gas dissolution-thermal conductivity method
- forging is performed in a temperature range of 350 to 600 ° C. at least in a region requiring intermediate fatigue strength in the intermediate forged product, and N is unavoidable.
- a manufacturing method technique known in the field of forgings can be appropriately applied as long as it uses steel having a solid solution amount or less.
- FIG. 1 is a perspective view for explaining a forged product according to an embodiment of the present invention.
- the forged product according to the embodiment of the present invention is a crankshaft 100 that is a large component having a complicated shape.
- the crankshaft 100 has a flange portion 110, a gear shaft portion 120, a crankpin 130, and a journal 140.
- a component for an internal combustion engine such as an automobile engine that converts a reciprocating motion of a piston in a reciprocating engine into a rotational motion. As applied.
- the flange portion 110 is a rear end of the crankshaft 100, and, for example, a flywheel or a torque converter is attached to the flange portion 110.
- the gear shaft portion 120 is a front end of the crankshaft 100, and, for example, a crank gear or a crank pulley is attached to the gear shaft portion 120.
- the crankpin 130 has a circular cross section, is disposed at a position eccentric from the axis of the journal 140, and is slidably connected to a connecting rod (connecting rod) of the piston.
- the journal 140 has a circular cross section, and has a number of crank portions corresponding to the number of cylinders of the engine, and is rotatably supported.
- FIG. 2 is a process diagram for explaining a method for manufacturing a forged product according to an embodiment of the present invention
- FIG. 3 is a time chart for explaining the forging process shown in FIG. 2
- FIG. 4 and FIG. FIG. 4 is a perspective view for explaining partial processing of a flange portion and a gear shaft portion to which the forging processing shown in FIG. 3 is applied.
- the method for manufacturing a forged product according to the embodiment of the present invention generally includes a cutting process, a forging process, and a machining process.
- a carbon steel material for machine structure is cut to obtain a crankshaft material.
- the crankshaft material is subjected to hot forging and forging, and the strength (proof strength and fatigue strength) of the portion (target portion) that requires fatigue strength is improved.
- the target portion is, for example, the flange portion 110 (see FIG. 4) or the gear shaft portion 120 (see FIG. 5).
- the intermediate forged product at room temperature that has undergone the forging process is subjected to cutting and grinding to obtain a finished crankshaft 100.
- the cutting process for example, protruding burrs and the like are removed.
- the grinding process for example, the outer peripheral surfaces of the crankpin 130 and the journal 140 having a circular cross section are processed.
- the crankshaft material introduced from the cutting process is heated and heated to about 1200 ° C., and then hot forging is performed within 1 minute, for example, not below the transformation point. Thereafter, an intermediate forged product having a ferrite / pearlite structure is obtained by controlled cooling at a predetermined cooling rate.
- forging is performed on the target site in the intermediate forged product. Forging is, for example, 1 minute, and a relative strain of 0.1 mm / mm or more is applied.
- the forging process is performed at 600 ° C. or lower, even if the target portion of the intermediate forged product generates heat by the forging process, it does not reach 727 ° C., which substantially matches the Ac 1 transformation point and the Ar 1 transformation point. In other words, intermediate forgings do not reach the temperature at which austenite precipitates, and coarsening of pearlite grains is suppressed, so it is possible to obtain target strength (proof stress and fatigue strength) by forging. It is.
- the target portion of the intermediate forged product is the flange portion 110 of the crankshaft 100
- the flange strength is improved. Therefore, it is possible to reduce the weight of the crankshaft 100 by reducing the size of the flange portion 110. .
- the target portion of the intermediate forged product is the gear shaft portion 120 of the crankshaft 100
- the gear shaft strength is improved. Therefore, it is possible to reduce the weight of the crankshaft by reducing the diameter of the gear shaft portion 120. It is.
- the target part of the intermediate forged product is made to reach the temperature range by using the residual heat of hot forging, and it is possible to reduce (save) thermal energy.
- the intermediate forged product that has been roughly forged is cooled to room temperature and put into the machining process.
- the cooling time is, for example, 2 to 3 hours.
- crankshaft Since the crankshaft has a complicated shape, it is hot forged at 1000 ° C. to 1250 ° C. for the purpose of reducing the material deformability and the deformation resistance at the time of molding, and immediately after that, the ferrite shaft is cooled at a cooling rate of 5 ° C./second or less. It is preferable to carry out controlled cooling to obtain a pearlite mixed structure. This is because at 5 ° C./second or more, a bainite structure is formed and the machinability is significantly impaired.
- the temperature of the forging process applied to the intermediate forged product is relatively low and the material thermal expansion coefficient is small, so that the dimensional accuracy can be improved.
- the material deformation resistance in the forging process is smaller than that in the cold, it is possible to reduce the equipment scale and increase the deformation amount (for example, strong processing capable of imparting strain to the core).
- FIG. 6 is a plan view for explaining a test piece related to a flange portion to which forging is applied
- FIG. 7 shows a correlation between internal hardness and relative strain before and after forging according to FIG.
- FIG. 8 is a graph showing the influence of temperature on the correlation between the internal hardness and the relative strain by the forging process according to FIG. The strength is evaluated by hardness (HRC: Rockwell hardness).
- the target part of the intermediate forged product is the flange portion 110 of the crankshaft 100
- a cut model test piece shown in FIG. 6 was created.
- the material of the test piece is S40C in which N is inevitable or less than the solid solution amount.
- the C amount is a lower limit value that satisfies the crankshaft strength, and an alloy component used for improving the material strength is excluded.
- the forging process is performed in a temperature range of 300 to 600 ° C., and is formed from an elliptical shape to a circular shape.
- a relative strain of a certain level for example, 0.05 mm / mm or more, preferably It was necessary to introduce 0.1 mm / mm or more). Therefore, it is essential to design a shape that can introduce the relative strain.
- the portion where the strain is introduced is the internal hardness.
- the internal hardness also tends to increase as the strain increases and as the introduced strain increases (relative strain increases).
- the Ac 1 temperature is below (600 ° C. or below) and the blue heat brittle region (about 200 to 350 ° C. or below).
- the internal hardness of the site where strain is introduced is improved, and the internal hardness tends to increase as the introduced strain increases (relative strain increases).
- the structure that has been transformed is strained (dislocation) and hardened, and is aged by the retained heat during the forging and has strength without embrittlement. Will improve. It can be read that the retained heat is related to the change in the hardness level with the forging temperature.
- FIG. 9 is a perspective view for explaining a test piece related to a gear shaft portion to which forging is applied
- FIG. 10 shows the influence of temperature on the correlation between internal hardness and relative strain by the forging according to FIG. It is a graph.
- the target part of the intermediate forged product is the gear shaft portion 120 of the crankshaft 100
- a cut model test piece shown in FIG. 9 was created.
- the material of the test piece is the same as that of the test piece according to the flange portion 110.
- FIG. 10 which shows the influence of temperature on the correlation between internal hardness and relative strain by forging
- an increase in internal hardness is observed as the amount of strain introduced increases.
- the forging process at 600 ° C. has a difference in internal hardness (average 5 HRC) as compared with the case of FIG. This is because the test piece related to the gear shaft portion is sufficiently cooled as compared with the test piece related to the flange portion, so that there is less untransformed (metastable austenite) after forging, pearlite grain growth and This is because ferrite precipitation does not occur.
- FIG. 11 is a process diagram for explaining a modification according to the embodiment of the present invention.
- This modification has the 1st forging process which concerns on hot forging, and the 2nd forging process which concerns on a forging process independently, and cools the temperature of an intermediate forging product to normal temperature after hot forging, Then, the temperature of the part requiring intermediate fatigue strength in the intermediate forged product is raised to a temperature range of 350 to 600 ° C. (heating), and forging with a relative strain of 0.1 mm / mm or more is performed.
- forging is a partial process for a part (target part) that requires fatigue strength in an intermediate forged product, so the energy required is higher than that of a normal tempering process that requires heating and maintaining isothermal temperature. Can be reduced. Moreover, the strength reduction (annealing effect) of parts other than the target part is suppressed.
- the forging process is performed at 600 ° C. or lower, even if heat is generated by the forging process, the temperature does not reach the temperature at which austenite precipitates, and the pearlite grains are coarse. Therefore, target strength (yield strength and fatigue strength) can be obtained by forging.
- target strength yield strength and fatigue strength
- the forging process is performed at a temperature of 350 ° C. or higher, the temperature is higher than that of the blue heat brittle region, and the heat treatment for embrittlement recovery is not required, thereby reducing the manufacturing cost. That is, it is possible to provide a method for producing a forged product having good strength and low cost.
- the temperature of the portion requiring fatigue strength is set to a temperature of 350 to 600 ° C. when the temperature of the portion requiring fatigue strength is made to reach the pre-temperature range using the residual heat of hot forging. It is possible to reduce (save) the heat energy for reaching the area.
- forging is a partial process for a part (target part) that requires fatigue strength in an intermediate forged product, so the energy required is higher than that of a normal tempering process that requires heating and maintaining isothermal temperature. Can be reduced. Moreover, the strength reduction (annealing effect) of parts other than the target part is suppressed.
- the flange strength is improved. Therefore, it is possible to reduce the weight of the crankshaft by reducing the size of the flange portion. Moreover, it is possible to reduce the weight of the engine by reducing the diameter of the flywheel fastening bolt.
- the gear shaft strength is improved, so the diameter of the gear shaft portion can be reduced to reduce the weight of the crankshaft. It is.
- part which requires the fatigue strength in an intermediate forging product is not limited to the flange part and gear shaft part of a crankshaft.
- the crankshaft pin strength is improved, so that the crankshaft can be reduced in weight by reducing the diameter of the pin. It is possible to reduce the weight of the engine and the sliding friction by reducing the size of the connecting rod to be attached.
- the journal shaft of the crankshaft improves the strength of the crankshaft. It is possible to reduce friction.
- the content of each chemical component of the forged steel can be set in various ranges.
- C 0.20 to 0.60%
- Si 0.05 to 1.50%
- Mn 0.30 to 2.0%
- Cr 1.5% or less
- Al 0.001 to 0.06% is preferable, and since expensive V or the like is not included, the material cost can be reduced.
- C is an important component as a strength-enhancing element, and if it is less than 0.20%, the strength may be insufficient. If it exceeds 0.60%, the toughness deteriorates and the tensile strength becomes excessively large. , There is a possibility that the machinability is lowered. Accordingly, the C content is preferably 0.20 to 0.60%.
- the Si acts as a deacidifying element, and is effective in improving the yield strength and fatigue strength by dissolving in ferrite ground, and if it is less than 0.05%, the effect is not significant, and if it exceeds 1.50%, There is a risk of reduced machinability and increased decarburization after hot forging. Therefore, the Si content is preferably 0.05 to 1.50%.
- Mn is an element that enhances the strength and toughness after hot forging. If it is less than 0.30%, the effect is not remarkable, and if it exceeds 2.00%, bainite is generated and the machinability may be reduced. . Therefore, the Mn content is preferably 0.30 to 2.0%.
- the Cr acts as a strength-enhancing element, and also reduces the pearlite lamellar spacing to improve ductility and proof stress, and exerts an effect of increasing fatigue strength. However, when it exceeds 1.5%, bainite is generated and cut. It has a tendency to reduce the nature. Therefore, the Cr content is preferably 1.5% or less.
- Al acts as a deoxidizing element.
- AlN when combined with an unavoidable amount of solid solution N, AlN is formed to suppress coarsening of austenite grains during hot working, and contribute to improvement of the yield ratio by promoting refinement of the structure. If it is less than 0.001, the effect is not remarkable, and if it exceeds 0.06%, Al 2 O 3 which is an oxide inclusion increases, leading to a decrease in machinability. Therefore, the Al content is preferably 0.001 to 0.06%.
- Ni is an element useful as a toughness improving element, and is contained in an amount of 0.02% or more. Preferably it is 0.2% or more. However, if the amount of Ni becomes excessive, the cost increases, so it is 3.5% or less, preferably 3.0% or less.
- Cu is an element that is inevitably contained as an impurity or may be added as a toughness improving element (in the case where Cu is contained as a toughness improving element, the amount of Cu is 0.05% or more. And more preferably 0.1% or more). However, if the amount of Cu exceeds 1.0%, it may cause a cost increase and hot cracking may occur. Therefore, the Cu content is 1.0% or less, preferably 0.5% or less.
- the material steel of the forged product is selected from the group consisting of S: 0.10% or less and Bi: 0.30% or less (excluding 0%) as other elements. It is preferable to contain at least one selected from the above, and since it does not contain Pb, it is possible to reduce the environmental load. Examples of inevitable impurities include P in addition to N, and P is preferably 0.03% or less, and more preferably 0.02% or less.
- the chemical composition is mass%, C: 0.20 to 0.60%, Si: 0.05 to 1.50%, Mn: 0.30 to 2.0%, P: 0.03% or less (Excluding 0%), S: 0.10% or less (not including 0%), Cu: 1.0% or less (not including 0%), Ni: 3.5% or less (including 0%) No), Cr: 1.5% or less (excluding 0%), the experimental results using the test pieces (AE) of the material and CAE (Computer Aided Engineering) analysis results will be described.
- FIG. 12 is a graph showing the influence of the chemical component content on the correlation between the forging process strength (internal hardness and tensile strength) according to FIG. 5 and the forging process temperature. The strength is evaluated by hardness (HRC: Rockwell hardness).
- the target part of the intermediate forged product is the gear shaft portion 120 of the crankshaft 100
- a cut model test piece shown in FIG. 5 was created.
- the material of the test piece is S40C, S25C, or S45C in which N is inevitably less than the solid solution amount, and the chemical components are defined as shown in Table 1 below.
- the forging process is the same as in the above experiments.
- the P content, the Cu content, the Ni content, the Cr content in the test pieces B and C, and the S content in the test pieces A, C, and D in Table 1 below are scraps, etc. These are derived from the above raw materials, are not intentionally added, and all correspond to inevitable impurities.
- nitrogen is not added to each of the above test pieces A to E, and the N content is any of the results analyzed by the active gas dissolution-thermal conductivity method (TDC method) in accordance with JIS. It was confirmed that it was less than 0.0030%.
- test pieces A to E are forged in a temperature range of 350 to 600 ° C., it is possible to obtain target strengths (proof stress and fatigue strength). , B, it can be read that good results were obtained.
- the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the claims.
- the forged product is not limited to a crankshaft, and can be applied to a connecting rod for an internal combustion engine.
- carbon steel for machine structures other than S40C can be applied to the forged steel.
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Abstract
Description
Claims (10)
- Nが不可避的固溶量以下である鋼を熱間鍛造して得られるフェライト・パーライト組織を有する中間鍛造品の少なくとも疲労強度を必要とする部位に、350~600℃の温度域で鍛造加工を施すことにより、前記疲労強度を必要とする部位の強度を向上させる鍛造品の製造方法。
- 前記鋼は、化学成分が質量%で、C:0.20~0.60%、Si:0.05~1.50%、Mn:0.30~2.0%、Cr:1.5%以下(0%は含まない)およびAl:0.001~0.06%を含有し、残部がFe及び不可避的不純物からなる請求項1記載の鍛造品の製造方法。
- 前記鋼は、化学成分が質量%で、C:0.20~0.60%、Si:0.05~1.50%、Mn:0.30~2.0%、P:0.03%以下(0%は含まない)、S:0.10%以下(0%は含まない)、Cu:1.0%以下(0%は含まない)、Ni:3.5%以下(0%は含まない)、Cr:1.5%以下(0%は含まない)を含有し、残部がFe及び不可避的不純物からなる請求項1記載の鍛造品の製造方法。
- 前記鋼は、他の元素として、S:0.10%以下(0%は含まない)およびBi:0.30%以下(0%は含まない)よりなる群から選ばれる少なくとも1種以上を含有する請求項2に記載の鍛造品の製造方法。
- 前記鍛造加工を施す際、前記熱間鍛造の余熱を利用して、前記疲労強度を必要とする部位の温度を前記温度域に到達させる請求項1~4のいずれか1項に記載の鍛造品の製造方法。
- 前記熱間鍛造後、前記中間鍛造品の温度を常温まで低下させ、その後、前記中間鍛造品における疲労強度を必要とする部位の温度を、前記温度域に上昇させて、前記鍛造加工を施す請求項1~4のいずれか1項に記載の鍛造品の製造方法。
- 前記中間鍛造品における疲労強度を必要とする部位は、クランクシャフトのフランジ部である請求項1~6のいずれか1項に記載の鍛造品の製造方法。
- 前記中間鍛造品における疲労強度を必要とする部位は、クランクシャフトのギアシャフト部である請求項1~6のいずれか1項に記載の鍛造品の製造方法。
- 前記中間鍛造品における疲労強度を必要とする部位は、クランクシャフトのピン部である請求項1~6のいずれか1項に記載の鍛造品の製造方法。
- 前記中間鍛造品における疲労強度を必要とする部位は、クランクシャフトのジャーナル部である請求項1~6のいずれか1項に記載の鍛造品の製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12867552.7A EP2811039B1 (en) | 2012-01-31 | 2012-01-31 | Process for producing forged product |
PCT/JP2012/052079 WO2013114553A1 (ja) | 2012-01-31 | 2012-01-31 | 鍛造品の製造方法 |
JP2013556111A JP5786968B2 (ja) | 2012-01-31 | 2012-01-31 | 鍛造品の製造方法 |
CN201280068689.0A CN104093863B (zh) | 2012-01-31 | 2012-01-31 | 锻造品的制造方法 |
US14/374,409 US9738945B2 (en) | 2012-01-31 | 2012-01-31 | Process for producing forged product |
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PCT/JP2012/052079 WO2013114553A1 (ja) | 2012-01-31 | 2012-01-31 | 鍛造品の製造方法 |
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US (1) | US9738945B2 (ja) |
EP (1) | EP2811039B1 (ja) |
JP (1) | JP5786968B2 (ja) |
CN (1) | CN104093863B (ja) |
WO (1) | WO2013114553A1 (ja) |
Cited By (1)
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WO2017199442A1 (ja) * | 2016-05-20 | 2017-11-23 | 新日鐵住金株式会社 | 熱間鍛造品 |
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JP7253995B2 (ja) * | 2019-07-24 | 2023-04-07 | 株式会社日立製作所 | 製造工程設計方法及び製造工程設計システム |
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JP4556334B2 (ja) * | 2001-02-01 | 2010-10-06 | 大同特殊鋼株式会社 | 軟窒化用非調質鋼熱間鍛造部品 |
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CN100590209C (zh) * | 2005-06-29 | 2010-02-17 | 杰富意钢铁株式会社 | 疲劳强度优良的热锻品及其制造方法和机械结构部件 |
JP2013007087A (ja) * | 2011-06-23 | 2013-01-10 | Daido Steel Co Ltd | 鍛造用鋼、並びに、鍛造品及びその製造方法 |
JP2013155423A (ja) * | 2012-01-31 | 2013-08-15 | Nissan Motor Co Ltd | 歯車の製造方法 |
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2012
- 2012-01-31 US US14/374,409 patent/US9738945B2/en not_active Expired - Fee Related
- 2012-01-31 EP EP12867552.7A patent/EP2811039B1/en active Active
- 2012-01-31 CN CN201280068689.0A patent/CN104093863B/zh not_active Expired - Fee Related
- 2012-01-31 JP JP2013556111A patent/JP5786968B2/ja not_active Expired - Fee Related
- 2012-01-31 WO PCT/JP2012/052079 patent/WO2013114553A1/ja active Application Filing
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Also Published As
Publication number | Publication date |
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JP5786968B2 (ja) | 2015-09-30 |
CN104093863B (zh) | 2015-12-02 |
US20140373351A1 (en) | 2014-12-25 |
EP2811039A1 (en) | 2014-12-10 |
US9738945B2 (en) | 2017-08-22 |
EP2811039B1 (en) | 2019-04-17 |
CN104093863A (zh) | 2014-10-08 |
JPWO2013114553A1 (ja) | 2015-05-11 |
EP2811039A4 (en) | 2016-01-20 |
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