WO2012042566A1 - 表示装置用薄膜半導体装置、表示装置用薄膜半導体装置の製造方法、el表示パネル及びel表示装置 - Google Patents
表示装置用薄膜半導体装置、表示装置用薄膜半導体装置の製造方法、el表示パネル及びel表示装置 Download PDFInfo
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/123—Connection of the pixel electrodes to the thin film transistors [TFT]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66742—Thin film unipolar transistors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/124—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
- H01L27/1288—Multistep manufacturing methods employing particular masking sequences or specially adapted masks, e.g. half-tone mask
Definitions
- the present invention relates to a thin film semiconductor device for a display device, a manufacturing method of a thin film semiconductor device for a display device, an EL display panel, and an EL display device, and more particularly to a thin film semiconductor device used for an active matrix display device and a manufacturing method thereof.
- a thin film transistor is used as a switching element for selecting a pixel or a drive element for driving a display element.
- Thin film transistors are used in active matrix substrates for display devices, and are currently being actively developed for higher performance.
- a thin film transistor polycrystalline silicon / microcrystalline silicon
- a channel layer active layer
- high drive capability of a thin film transistor is required as a display device is increased in size and definition. Is attracting attention.
- a low temperature process employing a processing temperature of 600 ° C. or lower has been developed in place of the already established high temperature processing technology employing a processing temperature of 1000 ° C. or higher.
- the low temperature process it is not necessary to use an expensive substrate such as quartz having excellent heat resistance, and the manufacturing cost can be reduced.
- FIG. 21 is a plan view of a conventional thin film semiconductor device for a display device in one pixel of the display device.
- FIG. 22A is a cross-sectional view of a conventional thin film semiconductor device for a display device, taken along line X1-X1 ′ of FIG. 22B is a cross-sectional view of a conventional thin film semiconductor device for a display device, taken along line X2-X2 'of FIG. FIG.
- 22C is a cross-sectional view of a conventional thin film semiconductor device for a display device, taken along line YY ′ of FIG. 23 corresponds to FIG. 22A and is a perspective view showing a main part of a conventional thin film semiconductor device for a display device when viewed from the cross section X1-X1 ′ of FIG.
- the conventional thin film semiconductor device 9 for a display device includes a gate wiring 921 formed along the pixel row direction and a pixel column direction.
- the source wiring 922 is formed, and the thin film transistor 910 provided at a position where the gate wiring 921 and the source wiring 922 intersect with each other.
- the thin film transistor 910 is a bottom-gate thin film transistor, which is sequentially formed over a substrate 900, and includes a gate electrode 910G, a gate insulating film 930, a semiconductor layer 911 (channel layer), and a pair of A stacked structure including a source electrode 910S and a drain electrode 910D.
- the gate electrode 910G extends from the gate wiring 921 and is formed in the first metal layer ML1 'in the same layer as the gate wiring 921.
- the gate insulating film 930 is formed on the substrate 900 so as to cover the gate wiring 921 and the gate electrode 910G.
- the semiconductor layer 911 is formed in an island shape over the gate insulating film 930 so as to overlap with the gate electrode 910G.
- the pair of source electrode 910 ⁇ / b> S and drain electrode 910 ⁇ / b> D are formed so as to overlap with part of the semiconductor layer 911, and are spaced apart so as to face each other.
- the source electrode 910 ⁇ / b> S and the drain electrode 910 ⁇ / b> D are formed in the second metal layer ML ⁇ b> 2 ′ that is the same layer as the source wiring 922. Note that an interlayer insulating film 940 is stacked so as to cover the thin film transistor 910, the gate wiring 921, and the source wiring 922.
- the gate electrode 910 ⁇ / b> G is preferably formed using a material with low thermal conductivity in order to suppress heat dissipation of laser annealing when the semiconductor layer 911 is crystallized.
- the gate wiring 921 is preferably formed using a material having a low resistivity (specific resistance).
- the gate electrode 910G and the gate wiring 921 are formed in the same layer as described above, they are often formed of the same material. Therefore, from the viewpoint of crystallization of the semiconductor layer 911, when the gate electrode 910G is formed of a material with low thermal conductivity, the gate wiring 921 is also formed of the same material with low thermal conductivity. On the other hand, from the viewpoint of the wiring resistance of the gate wiring 921, if the gate wiring 921 is made of a material with low resistivity, the gate electrode 910G is also made of the same material with low resistivity.
- metal materials with low thermal conductivity are mostly substances with high resistivity, and it is difficult to satisfy both the viewpoints of crystallization of the semiconductor layer 911 and the wiring resistance of the gate wiring 921 at the same time.
- Patent Document 2 discloses that the gate wiring is divided into two parts for the purpose of achieving both thermal conductivity of the gate electrode and low resistance of the gate wiring.
- the gate wiring is constituted by an integral part integrally formed with the gate electrode and a separate part connected to the integral part by a contact hole.
- the integrated portion of the gate wiring and the source wiring have a structure in which a three-dimensional intersection is made with a gate insulating film interposed therebetween.
- a material having a lower thermal conductivity than that of the separate part of the gate wiring is used, while for the separate part of the gate wiring, a resistivity lower than that of the gate electrode is used. The material which has is used.
- the integrated portion of the gate electrode and the gate wiring is still composed of the same material. Therefore, from the viewpoint of crystallization of the semiconductor layer, if the gate electrode is made of a material having low thermal conductivity, the resistivity of the integrated portion of the gate wiring is increased and the integrated portion of the gate wiring is increased in resistance. As a result, there is a problem that the wiring resistance cannot be reduced sufficiently as a whole of the gate wiring including the integrated portion.
- the IR drop (the current I generated on the wiring and the current I on the wiring) is connected at the connecting portion between the integrated portion and the separate portion.
- a voltage drop due to the product of the resistor R occurs.
- one line of the gate wiring is alternately connected to the integral part and the separate part, if there is a connection failure in one of the connection parts of the integral part and the separate part, the gate line will follow There is also a problem that all pixels in one line are defective.
- the gate wiring and the power wiring connected to the thin film transistor cross each other through a gate insulating film having a thickness of about 200 nm. For this reason, when the gate insulating film is made thin in order to improve the performance of the thin film transistor, there is a problem that the interval between the gate wiring and the power supply wiring is further narrowed, and the parasitic capacitance between the wirings is increased.
- the present invention has been made in order to solve such a problem, and allows the gate electrode and the gate wiring to be made of materials suitable for each of them, and the parasitic between the gate wiring and the power supply wiring. It is an object of the present invention to provide a thin film semiconductor device for a display device, a manufacturing method of the thin film semiconductor device for a display device, an EL display panel, and an EL display device capable of reducing the capacity.
- one embodiment of a thin film semiconductor device for a display device includes a substrate, a gate electrode formed on the substrate, and a gate formed on the substrate so as to cover the gate electrode.
- a second power source a first power supply wiring electrically connected to the second electrode and formed in the same layer as the second electrode; and the gate insulating film covering the first electrode and the second electrode
- the first power supply wiring and the second power supply wiring are electrically connected via a second conductive part provided so as to penetrate the interlayer insulating film. It is.
- the gate wiring and the gate electrode can be composed of different layers, and therefore, a material suitable for each can be selected.
- the distance between the film thickness of the gate wiring and the first power supply wiring can be ensured, the parasitic capacitance between the gate wiring and the first power supply wiring can be reduced.
- the second electrode can be supplied with power from both directions of the first power supply wiring and the second power supply wiring.
- the IR drop amount can be reduced with respect to the IR drop generated in the central area of the display area as the display device is enlarged.
- the second power supply wiring is formed in the same layer as the gate wiring and is arranged in parallel with the gate wiring, the unevenness caused by the gate wiring on the interlayer insulating film can be reduced by the second power supply wiring. it can. Thereby, the flatness of the thin film semiconductor device for display devices can be improved.
- FIG. 1 is a partially cutaway perspective view of an organic EL display panel according to a first embodiment of the present invention.
- FIG. 2 is a diagram showing a mother substrate of the thin film semiconductor array device for a display device according to the first embodiment of the present invention.
- FIG. 3 is a circuit configuration diagram of one pixel in the EL display panel according to the first embodiment of the present invention.
- FIG. 4 is a cross-sectional view schematically showing a cross section of one pixel in the EL display panel according to the first embodiment of the present invention.
- FIG. 5 is a plan view of the thin film semiconductor array device for display device according to the first embodiment of the present invention.
- FIG. 6 is a plan view of the thin film semiconductor array device for display device (partially transparent) according to the first embodiment of the present invention.
- FIG. 7 is a plan view of the thin film semiconductor device for a display device according to the first embodiment of the present invention.
- FIG. 8 is a plan view of the thin film semiconductor device for display device (partially transparent) according to the first embodiment of the present invention.
- FIG. 9A is a cross-sectional view of the thin film semiconductor device for a display device according to the first embodiment of the present invention (cross-sectional view taken along line X1-X1 ′ of FIG. 7).
- FIG. 9B is a cross-sectional view of the thin film semiconductor device for display device according to the first embodiment of the present invention (cross-sectional view taken along line X2-X2 ′ of FIG. 7).
- FIG. 10A is a perspective view of the thin film semiconductor device for a display device according to the first embodiment of the present invention when viewed from the X3-X3 ′ cross section of FIG.
- FIG. 10B is a perspective view of the thin film semiconductor device for a display device according to the first embodiment of the present invention when viewed from the X3-X3 ′ cross section of FIG. 8.
- FIG. 11A is a cross-sectional view schematically showing a substrate preparation step in the method for manufacturing a thin film semiconductor device for a display device according to the first embodiment of the present invention.
- FIG. 11B is a cross-sectional view schematically showing a first metal layer (gate electrode) forming step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11C is a cross-sectional view schematically showing a gate insulating film forming step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11D is a cross-sectional view schematically showing an amorphous semiconductor film forming step and a crystalline semiconductor film forming step (laser irradiation step) in the method for manufacturing a thin film semiconductor device for a display device according to the first embodiment of the invention.
- FIG. FIG. 11E is a cross-sectional view schematically showing a semiconductor layer forming step (islanding step) in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11F is a cross-sectional view schematically showing a fourth contact hole forming step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11G is a cross-sectional view schematically showing a second metal layer forming step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11H is a cross-sectional view schematically showing a first interlayer insulating film forming step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11I is a cross-sectional view schematically showing a second contact hole forming step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11G is a cross-sectional view schematically showing a second metal layer forming step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 11H is a cross-section
- FIG. 11J is a cross-sectional view schematically showing a third metal layer step in the method for manufacturing the thin film semiconductor device for display device according to the first embodiment of the present invention.
- FIG. 12 is a diagram for explaining TFT characteristics of the thin film transistor in the thin film semiconductor device for a display device according to the first embodiment of the present invention.
- FIG. 13 is a cross-sectional view of a thin film semiconductor device for a display device according to a modification of the first embodiment of the present invention.
- FIG. 14 is a plan view of a thin film semiconductor device for a display device according to the second embodiment of the present invention.
- FIG. 15 is a plan view of a thin film semiconductor device for display device (partially transparent) according to the second embodiment of the present invention.
- FIG. 16 is a cross-sectional view of a thin film semiconductor device for a display device according to the second embodiment of the present invention (cross-sectional view taken along line X2-X2 ′ of FIG. 14).
- FIG. 17 is a view for explaining TFT characteristics of a thin film transistor in a thin film semiconductor device for a display device according to the second embodiment of the present invention.
- FIG. 18 is a cross-sectional view of a thin film semiconductor device for a display device according to a modification of the second embodiment of the present invention.
- FIG. 19A is a cross-sectional perspective view showing an example of an organic EL display panel according to the present invention.
- FIG. 19B is a cross-sectional perspective view showing another example of the organic EL display panel according to the present invention.
- FIG. 20 is an external perspective view showing an example of an EL display device according to the present invention.
- FIG. 21 is a plan view of a conventional thin film semiconductor device for a display device in one pixel of the display device.
- FIG. 22A is a cross-sectional view of a conventional thin film semiconductor device for a display device (cross-sectional view taken along line X1-X1 ′ of FIG. 21).
- FIG. 22B is a cross-sectional view of a conventional thin film semiconductor device for display device (cross-sectional view taken along line X2-X2 ′ of FIG. 21).
- FIG. 22C is a cross-sectional view of a conventional thin film semiconductor device for display device (a cross-sectional view taken along line Y-Y ′ of FIG. 21).
- FIG. 23 is a perspective view showing a main part of a conventional thin film semiconductor device for a display device when viewed from the cross section X1-X1 'of FIG.
- One aspect of a thin film semiconductor device for a display device is a substrate, a gate electrode formed on the substrate, a gate insulating film formed on the substrate so as to cover the gate electrode, and the gate insulating film A semiconductor layer formed above the gate electrode, a first electrode formed above the semiconductor layer, a second electrode formed in the same layer as the first electrode, and the second electrode A first power supply wiring electrically connected to the electrode and formed in the same layer as the second electrode; and an interlayer insulating film formed over the gate insulating film so as to cover the first electrode and the second electrode And a gate wiring formed on the interlayer insulating film, which is a layer different from the layer on which the gate electrode is formed, and disposed so as to intersect the first power supply wiring, and formed in the same layer as the gate wiring And arranged in parallel with the gate wiring.
- a second power supply wiring, and the gate electrode and the gate wiring are electrically connected via a first conductive portion provided so as to penetrate the gate insulating film and the interlayer insulating film.
- the first power supply wiring and the second power supply wiring are electrically connected through a second conductive portion provided so as to penetrate the interlayer insulating film.
- the gate wiring is disposed on the interlayer insulating film which is a layer different from the layer in which the gate electrode is formed, materials suitable for the gate wiring and the gate electrode can be selected. .
- the gate wiring and the first power wiring are increased by increasing the film thickness of the interlayer insulating film. The distance between the film thicknesses can be ensured. Thereby, the parasitic capacitance between the gate wiring and the first power supply wiring can be reduced.
- the second electrode is electrically connected to the first power supply wiring
- the first power supply wiring is electrically connected to the second power supply wiring
- the first power supply wiring and the second power supply wiring cross each other. Placed in.
- the second electrode can be supplied with power from both the first power supply wiring and the second power supply wiring. Therefore, with respect to the IR drop generated in the central area of the display area as the screen is enlarged, The amount of IR drop can be reduced.
- the second power supply wiring is formed in the same layer as the gate wiring and is arranged in parallel with the gate wiring, the unevenness caused by the gate wiring on the interlayer insulating film can be reduced by the second power supply wiring. it can. Thereby, the flatness of the thin film semiconductor device for display devices can be improved.
- power can be supplied to the second electrode through two power supply lines, the first power supply line and the second power supply line.
- the second power supply wiring is formed at the same height as the gate wiring or a predetermined approximate value, and the second power supply wiring is A wiring having a width corresponding to the width between two adjacent gate wirings is preferable.
- the flatness of the thin film semiconductor device for a display device can be further improved. That is, when the gate wiring is formed on the interlayer insulating film, the gate wiring protrudes from the region where the gate wiring is not formed by the thickness of the gate wiring.
- the second power supply wiring is a wiring having a width corresponding to the width between two gate wirings adjacent to the second power supply wiring, the second power supply wiring is flattened. Therefore, the flatness of the thin film semiconductor device for a display device can be ensured with a simple configuration.
- a distance between the second power supply wiring and the two adjacent gate wirings is 4 ⁇ m or more.
- the second power supply wiring and the gate wiring can be arranged without being affected, and the flatness of the thin film semiconductor device for display device can be improved.
- the second power supply wiring is formed at the same height as the gate wiring or a predetermined approximate value, and the second power supply wiring is It is preferable that the gap between two adjacent gate wirings is arranged close to the gate wiring.
- the flatness of the thin film semiconductor device for a display device can be further improved.
- the second power supply wiring is formed at the same height as the gate wiring or a predetermined approximate value, and the second power supply wiring is Preferably, the wiring has a width wider than that of the first power supply wiring.
- the flatness of the thin film semiconductor device for a display device can be further improved. Further, the resistance of the second power supply wiring can be made lower than that of the first power supply wiring, and the IR drop can be greatly reduced.
- the second power supply wiring has a uniform film thickness and is formed according to the surface shape of the lower layer of the second power supply wiring. preferable.
- the planar view shape of the second power supply wiring can be a substantially flat plate shape. Accordingly, the second power supply wiring can be a flat wiring having a width wider than that of the first power supply wiring, and the second power supply wiring can be a low resistance wiring. Accordingly, since power is supplied to the second electrode from the second power supply line having a low wiring resistance via the first power supply line, the IR drop generated in the center area of the display area as the screen is enlarged. On the other hand, the drop amount can be greatly reduced.
- the semiconductor layer is an n-channel type, and at least a part of the second power supply wiring is disposed so as not to overlap the semiconductor layer. It is preferable.
- the n-channel semiconductor layer is configured not to overlap the second power supply wiring, it is possible to suppress carriers from being induced in the back channel. Thereby, since generation
- the semiconductor layer is a p-channel type, and at least a part of the second power supply wiring is disposed so as to overlap the semiconductor layer. Is preferred.
- the p-channel semiconductor layer is configured to overlap the second power supply wiring, the back channel potential can be stabilized. As a result, off-leakage current can be reduced, and a thin film semiconductor device for a display device having excellent off characteristics can be realized.
- the first electrode is a source electrode
- the second electrode is a drain electrode
- the first electrode may be a drain electrode and the second electrode may be a source electrode.
- the capacitance per area is preferably smaller than the capacitance per unit area formed by the gate insulating film sandwiched between the layer where the gate electrode is formed and the layer where the first power supply wiring is formed.
- the capacitance formed by the interlayer insulating film is less than 1.5 ⁇ 10 ⁇ 4 F / m 2 and is formed by the gate insulating film.
- the capacity to be applied is preferably 1.5 ⁇ 10 ⁇ 4 F / m 2 or more.
- the thickness of the interlayer insulating film is larger than the thickness of the gate insulating film.
- the distance between the gate wiring on the interlayer insulating film and the first power supply wiring below the interlayer insulating film can be made larger than the film thickness of the gate insulating film. Can be further reduced.
- the semiconductor layer preferably includes a polycrystalline semiconductor layer.
- the carrier mobility can be increased by the polycrystalline semiconductor layer, a thin film semiconductor device for a display device including a thin film transistor having excellent on characteristics can be realized.
- the material constituting the second power supply wiring includes any one element selected from Al, Cu, and Ag.
- the second power supply wiring is a multilayer wiring, and the main wiring constituting the second power supply wiring is selected from Al, Cu, and Ag. Any one is preferred.
- the wiring material can be made of a metal material having a low resistivity, the electrical resistance of the second power supply wiring can be further reduced.
- the thin film semiconductor device for a display device according to the present invention can be easily manufactured.
- the semiconductor film formed in the fourth step is an amorphous semiconductor film, and is between the fourth step and the fifth step.
- the amorphous semiconductor film is irradiated with a predetermined laser beam, the temperature of the amorphous semiconductor film is set within a predetermined temperature range by the irradiation of the predetermined laser beam, and the amorphous semiconductor film is crystallized. It is preferable to include the process of converting.
- a semiconductor layer including a polycrystalline semiconductor film can be formed, and a thin film semiconductor device for a display device including a thin film transistor having excellent on characteristics can be manufactured.
- a thin film semiconductor array device for a display device in which a plurality of the thin film semiconductor devices for a display device are arranged in pixel units, and an upper portion of the thin film semiconductor array device for a display device.
- a top electrode provided above the light emitting layer.
- a bank having a plurality of openings formed above the thin film semiconductor array device for display devices is provided, and the light emitting layer is formed in the openings. It is preferable. Furthermore, in one aspect of the EL display panel according to the present invention, it is preferable that the opening is formed corresponding to the lower electrode. Furthermore, in one aspect of the EL display panel according to the present invention, the light emitting layer is preferably an organic light emitting layer.
- an EL display panel with excellent display performance can be realized.
- an aspect of the EL display device according to the present invention includes the above-described EL display panel.
- FIG. 1 is a partially cutaway perspective view of an organic EL display panel according to a first embodiment of the present invention.
- an EL display panel 1 is an organic EL display panel (organic EL display), an organic EL element 10 that is a self-luminous display element, and a thin film transistor. And a thin film semiconductor array device 20 for a display device comprising an active matrix substrate on which various wirings are formed.
- the organic EL element 10 includes a lower electrode 12, an organic light emitting layer 13, and an upper electrode 14 that are sequentially formed on the thin film semiconductor array device 20 for a display device.
- the organic light emitting layer 13 is configured by laminating an electron transport layer, a light emitting layer, a hole transport layer, and the like.
- the thin film semiconductor array device 20 for a display device includes a pixel portion in which a plurality of pixels 100 are arranged in a matrix (matrix), and each pixel 100 is provided with a pixel circuit 30 including a thin film transistor (not shown). .
- the display-use thin film semiconductor array device 20 includes gate lines 21 and source lines 22 arranged in a matrix. A plurality of gate lines 21 are arranged in the row direction, and a plurality of source lines 22 are arranged in the column direction. Further, the gate wiring 21 and the source wiring 22 are configured to be orthogonal to each other, and each pixel circuit 30 and a control circuit (not shown) are connected to each other.
- Each pixel circuit 30 is provided with at least two thin film transistors as a switching element for selecting the pixel 100 and a driving element for driving the organic EL element 10.
- the thin film semiconductor array device 20 for display device includes a plurality of first power supply wires 23A arranged in the column direction and a plurality of second power supply wires 23B arranged in the row direction.
- the plurality of first power supply wirings 23 ⁇ / b> A are arranged in parallel with the source wirings 22 and are connected to the driving elements of the pixels 100.
- the organic EL display panel 1 employs an active matrix system in which display control is performed for each pixel 100 partitioned by the gate wiring 21 and the source wiring 22.
- FIG. 2 shows a mother substrate of the thin film semiconductor array device for a display device according to the first embodiment of the present invention.
- the mother substrate includes two display units 200, and two thin film semiconductor array devices 20 for display devices can be obtained by cutting the mother substrate into two.
- Each display unit 200 is configured by arranging the pixels 100 in a matrix (matrix) as described above.
- the pixel 100 is a pixel only at the corner of the display unit 200.
- the mother board includes two display units 200, and an example of taking two sheets is shown.
- the number of display units 200 may be two or more, and one display unit 200 is provided. It can also be only.
- FIG. 3 is a circuit configuration diagram of one pixel in the EL display panel according to the first embodiment of the present invention.
- the first thin film transistor and the second thin film transistor are described as p-channel TFTs.
- each pixel 100 includes a pixel circuit 30 including a first thin film transistor 310, a second thin film transistor 320, and a capacitor 300C, and the organic EL element 10.
- the first thin film transistor 310 is a selection transistor (switching transistor) for selecting the pixel 100
- the second thin film transistor 320 is a drive transistor for driving the organic EL element 10.
- the first thin film transistor 310 includes a first source electrode 310S, a first drain electrode 310D, and a first gate electrode 310G.
- the first source electrode 310 ⁇ / b> S is connected to the source line 22, and the first gate electrode 310 ⁇ / b> G is connected to the gate line 21.
- the first drain electrode 310D is connected to the capacitor 300C (capacitor) and the second gate electrode 320G of the second thin film transistor 320.
- the first thin film transistor 310 stores the voltage value applied to the source line 22 in the capacitor 300C as display data.
- the second thin film transistor 320 includes a second source electrode 320S, a second drain electrode 320D, and a second gate electrode 320G.
- the second drain electrode 320D is connected to the anode (lower electrode) of the organic EL element 10, and the second source electrode 320S is connected to the first power supply wiring 23A.
- the second gate electrode 320G is connected to the first drain electrode 310D of the first thin film transistor 310.
- the second thin film transistor 320 supplies a current corresponding to the voltage value held by the capacitor 300C from the first power supply wiring 23A to the anode of the organic EL element 10 through the second drain electrode 320D.
- the pixel 100 configured as described above, when a gate signal is input to the gate wiring 21 and the first thin film transistor 310 is turned on, the signal voltage supplied via the source wiring 22 is written into the capacitor 300C.
- the holding voltage written in the capacitor 300C is held throughout one frame period. Due to this holding voltage, the conductance of the second thin film transistor 320 changes in an analog manner, and a drive current corresponding to the light emission gradation flows from the anode of the organic EL element 10 to the cathode (cathode). Thereby, the organic EL element 10 emits light and is displayed as an image.
- FIG. 4 is a cross-sectional view schematically showing a cross section of one pixel in the EL display panel according to the first embodiment of the present invention.
- each pixel in the EL display panel 1 drives a first thin film transistor 310 that is a switching transistor for selecting a pixel, and an organic EL element 10.
- a second thin film transistor 320 which is a driving transistor.
- the first thin film transistor 310 includes the first source electrode 310S, the first drain electrode 310D, and the first gate electrode 310G.
- the second thin film transistor 320 includes a second source electrode 320S, a second drain electrode 320D, and a second gate electrode 320G.
- the first gate electrode 310G and the second gate electrode 320G are formed on the substrate 300 in each pixel.
- a gate insulating film 330 is formed so as to cover the first gate electrode 310G and the second gate electrode 320G.
- a first semiconductor layer 311 is formed on the gate insulating film 330 above the first gate electrode 310G.
- a second semiconductor layer 321 is formed on the gate insulating film 330 above the second gate electrode 320G.
- the pair of first source electrode 310S and the first drain electrode 310D are disposed so as to face each other so as to cover a part of the first semiconductor layer 311.
- a pair of the second source electrode 320S and the second drain electrode 320D are disposed so as to face each other so as to cover a part of the second semiconductor layer 321.
- the first source electrode 310S of the first thin film transistor 310 is electrically connected to the source wiring 22. Further, the second source electrode 320S of the second thin film transistor 320 is electrically connected to the first power supply wiring 23A.
- a first interlayer insulating film 340 (lower interlayer insulating film) is formed so as to cover the first thin film transistor 310 and the second thin film transistor 320.
- the first interlayer insulating film 340 functions as a passivation film for protecting the first thin film transistor 310 and the second thin film transistor 320, for example.
- the second power supply wiring 23B is formed on the first interlayer insulating film 340.
- the second power supply wiring 23B is electrically connected to the first power supply wiring 23A through a contact hole formed in the first interlayer insulating film 340.
- a second interlayer insulating film 350 (upper interlayer insulating film) is formed on the first interlayer insulating film 340 so as to cover the second power supply wiring 23B.
- the second interlayer insulating film 350 functions as a flattening film for flattening the upper surface of the thin film semiconductor device 2 for a display device. Thereby, the upper organic EL element 10 can be formed flat.
- the organic EL element 10 in which the lower electrode 12, the organic light emitting layer 13, and the upper electrode 14 are sequentially stacked is formed.
- a bank 15 is formed at a boundary portion between adjacent pixels.
- the lower electrode 12 and the organic light emitting layer 13 are formed in the opening formed by the adjacent bank 15.
- auxiliary wiring is formed so as to surround the organic light emitting layer 13 and electrically connected to the upper electrode 14 of the organic EL element 10.
- the lower electrode 12 is an anode arranged in pixel units, and is formed on the second interlayer insulating film 350.
- the lower electrode 12 is electrically connected to the second drain electrode 320D of the second thin film transistor through a contact hole that penetrates the first interlayer insulating film 340 and the second interlayer insulating film 350.
- the organic light emitting layer 13 (organic EL layer) is formed in units of colors (sub pixel columns) or sub pixels, and is made of a predetermined organic light emitting material.
- the upper electrode 14 is a cathode (cathode) which is disposed above the organic light emitting layer 13 and is formed so as to straddle a plurality of pixels, and is constituted by a transparent electrode such as ITO.
- the upper electrode 14 is a common electrode common to all pixels. Note that the upper electrode 14 is at a ground potential in this embodiment.
- a layer in which the lowermost thin film transistor is formed is a TFT layer (TFT portion) L1
- a layer in which the uppermost organic EL element 10 is formed is an organic EL layer (organic).
- EL layer) L3 a layer between the TFT layer L1 and the organic EL layer L3 on which various wirings are formed is referred to as a wiring layer (wiring portion) L2.
- a second power supply wiring 23B is formed in the wiring layer L2.
- a layer in which the first gate electrode 310G and the second gate electrode 320G are formed is referred to as a first metal layer ML1.
- a layer in which the pair of first source electrode 310S and first drain electrode 310D and the pair of second source electrode 320S and second drain electrode 320D are formed is referred to as a second metal layer ML2. Therefore, as shown in FIG. 4, in the present embodiment, the source wiring 22 and the first power supply wiring 23A are formed in the second metal layer ML2.
- the layer in which the second power supply wiring 23B is formed is referred to as a third metal layer ML3.
- the gate wiring 21 is also formed in the third metal layer ML3.
- metal members such as electrodes and wirings formed on the same metal layer can be formed simultaneously by patterning the same metal film.
- FIG. 5 is a plan view of the thin film semiconductor array device for display device according to the first embodiment of the present invention.
- FIG. 6 is a plan view of the thin film semiconductor array device for a display device according to the first embodiment of the present invention, and shows a state where the wiring and the insulating film formed in the wiring layer L2 are transmitted.
- the thin film semiconductor array device 20 for a display device includes pixels 100 arranged in a matrix (matrix), and along the row direction of the pixels 100.
- a plurality of gate lines 21 and a plurality of second power supply lines 23B are arranged in parallel to each other.
- the second power supply wiring 23B is disposed between the adjacent gate wirings 21, is formed in the same layer as the gate wiring 21, and is disposed in parallel with the gate wiring 21.
- the second power supply wiring 23B and the gate wiring 21 are formed in the third metal layer ML3 of the wiring layer L2 shown in FIG.
- the gate wiring 21 and the second power supply wiring 23B are formed on a first interlayer insulating film 340 (not shown).
- FIG. 6 is a diagram showing a state in which the gate wiring 21 and the second power supply wiring 23B are transmitted in FIG. In FIG. 6, regions where the gate wiring 21 and the second power supply wiring 23B are formed are indicated by broken lines.
- the thin film semiconductor array device 20 for a display device includes a plurality of source lines 22 and a plurality of first wirings arranged in parallel to each other along the column direction of the pixels 100.
- 1 power supply wiring 23A is provided.
- the first power supply wiring 23A and the source wiring 22 are formed in the second metal layer ML2 of the TFT layer L1 shown in FIG. 4, and the gate wiring 21 and the second power supply wiring 23B formed in the upper wiring layer L2. Arranged so as to intersect three-dimensionally.
- FIG. 7 corresponds to each pixel 100 of FIG. 5 and is a plan view of the thin film semiconductor device for a display device according to the first embodiment of the present invention.
- FIG. 8 is a plan view of the thin film semiconductor device for a display device according to the first embodiment of the present invention, corresponding to each pixel 100 of FIG. FIG. 8 shows a state in which the wiring and insulating film formed in the wiring layer L2 are transmitted.
- 9A is a cross-sectional view taken along line X1-X1 ′ of FIG. 7, and FIG.
- FIG. 10A is a perspective view of the thin film semiconductor device for a display device according to the first embodiment of the present invention when viewed from the X3-X3 ′ cross section of FIG.
- FIG. 10B is a perspective view of the thin film semiconductor device for a display device according to the first embodiment of the present invention when viewed from the X3-X3 ′ cross section of FIG. 8.
- the thin film semiconductor device 2 for a display device includes a substrate 300, a first thin film transistor 310 and a second thin film transistor 320, a gate wiring 21, and a source.
- a wiring 22, a first power supply wiring 23 ⁇ / b> A, a second power supply wiring 23 ⁇ / b> B, and a first interlayer insulating film 340 are provided.
- the first thin film transistor 310 is a stacked structure of a first gate electrode 310G, a gate insulating film 330, a first semiconductor layer 311 (channel layer), and a pair of first source electrode 310S and first drain electrode 310D.
- the second thin film transistor 320 includes a stacked structure including a second gate electrode 320G, a gate insulating film 330, a second semiconductor layer 321 (channel layer), and a pair of second source electrode 320S and second drain electrode 320D. It is.
- the first thin film transistor 310, the second thin film transistor 320, the source wiring 22 and the first power supply wiring 23A are formed in the TFT layer L1 shown in FIG. Further, the gate wiring 21 and the second power supply wiring 23B are formed in the wiring layer L2 shown in FIG.
- the first gate electrode 310G and the second gate electrode 320G are formed in an island pattern on the substrate 300 as shown in FIGS. 8, 9A, 9B, and 10B.
- the first gate electrode 310G and the second gate electrode 320G are formed on the first metal layer ML1 shown in FIG.
- the gate insulating film 330 is formed on the substrate 300 so as to cover the first gate electrode 310G and the second gate electrode 320G.
- the first semiconductor layer 311 is patterned in an island shape on the gate insulating film 330 and above the first gate electrode 310G.
- the second semiconductor layer 321 is patterned in an island shape on the gate insulating film 330 and above the second gate electrode 320G.
- first semiconductor layer 311 and the second semiconductor layer 321 can be n-channel or p-channel.
- first semiconductor layer 311 and the second semiconductor layer 321 are covered with the second power supply wiring 23B having a positive potential, both the first semiconductor layer 311 and the second semiconductor layer 321 are p-channel type. .
- the first source electrode 310S and the first drain electrode 310D are formed on the second metal layer ML2 as the TFT layer L1 shown in FIG.
- “superimposition” means that they are in a positional relationship where they overlap each other when viewed from the vertical direction.
- the first drain electrode 310D is formed so as to overlap with the second gate electrode 320G of the second thin film transistor 320, as shown in FIGS. 8 and 9B.
- the first drain electrode 310D and the second gate electrode 320G are electrically connected by a fourth contact portion 114 (fourth conductive portion).
- the fourth contact portion 114 is configured by embedding a conductive member in a fourth contact hole (hole) formed in the thickness direction at a position where the first drain electrode 310D and the second gate electrode 320G overlap.
- the fourth contact portion 114 is configured by embedding a part of the first drain electrode 310D in a fourth contact hole formed so as to penetrate the gate insulating film 330. Has been.
- the fourth contact hole corresponding to the fourth contact portion 114 is formed in the gate insulating film 330.
- three fourth contact portions 114 are formed as shown in FIG.
- the pair of second source electrode 320S and second source electrode 320S in the second thin film transistor 320 overlap with the second semiconductor layer 321 above the second semiconductor layer 321 as shown in FIGS. 8 and 9B. Further, they are formed so as to face each other.
- the first source electrode 310S and the first drain electrode 310D are formed in the second metal layer ML2 as the TFT layer L1.
- the second drain electrode 320D extends linearly along the column direction (longitudinal direction) and extends to a portion opposite to the second semiconductor layer 321.
- An island-shaped electrode portion 120 that is wider than the provided portion is formed.
- the electrode part 120 is electrically connected to the lower electrode 12 of the organic EL element 10 via the third contact part 113 (third conductive part) and the relay electrode in the same layer as the gate wiring 21.
- the third contact portion 113 has a conductive material in a third contact hole (hole) formed so as to penetrate the first interlayer insulating film 340 and the second interlayer insulating film 350 formed in the upper layer of the electrode portion 120. It is configured by being embedded.
- the source wiring 22 is formed in a line shape along the column direction (vertical direction) of the pixels 100 as shown in FIGS. 8, 9A, 9B, and 10B.
- the source wiring 22 is disposed so as to pass through the vicinity of the first thin film transistor 310, and is configured to be electrically connected to the first source electrode 310S.
- the source wiring 22 and the first semiconductor layer 311 are formed so as to overlap so that a part of the line-shaped source wiring 22 functions as the first source electrode 310S.
- the source wiring 22 is formed on the second metal layer ML2 which is the TFT layer L1 shown in FIG.
- the source wiring 22 is formed on the gate insulating film 330 except for a portion overlapping with the first thin film transistor 310.
- the source wiring 22 is configured to three-dimensionally intersect with a gate wiring 21 and a second power supply wiring 23B, which will be described later, via a first interlayer insulating film 340.
- the first power supply wiring 23 ⁇ / b> A is formed in a line shape along the column direction (vertical direction) of the pixels 100, similarly to the source wiring 22.
- the first power supply wiring 23A is disposed so as to pass through the vicinity of the second thin film transistor 320, and is configured to be electrically connected to the second source electrode 320S.
- the first power supply wiring 23A and the second semiconductor layer 321 are formed so as to overlap so that a part of the line-shaped first power supply wiring 23A functions as the second source electrode 320S.
- the first power supply wiring 23 ⁇ / b> A has a positive potential, and power is supplied to the second source electrode 320 ⁇ / b> S of the second thin film transistor 320.
- the first power supply wiring 23A is formed in the second metal layer ML2 as the TFT layer L1 shown in FIG.
- the first power supply wiring 23A is formed on the gate insulating film 330 except for a portion overlapping the second thin film transistor 320.
- the first power supply wiring 23A is configured to three-dimensionally intersect with a gate wiring 21 and a second power supply wiring 23B, which will be described later, via a first interlayer insulating film 340.
- the source wiring 22 and the first power supply wiring 23A configured in this way are arranged so as to be parallel to each other.
- the source wiring 22 and the first power supply wiring 23A are in the same layer as the pair of first source electrode 310S and first drain electrode 310D, and the pair of second source electrode 320S and second drain electrode 320D. It is formed on the second metal layer ML2 and is formed by patterning the same metal film.
- the first interlayer insulating film 340 is formed so as to cover the first thin film transistor 310, the second thin film transistor 320, the source wiring 22 and the first power supply wiring 23A.
- the first interlayer insulating film 340 is the uppermost layer of the TFT layer L1 and is configured to cover the electrodes and the entire wiring formed below.
- the gate wiring 21 is formed in a line shape along the row direction (lateral direction) of the pixel 100. Further, as shown in FIG. 9A, the gate wiring 21 is formed on the first interlayer insulating film 340, and is formed on the third metal layer ML3 as the wiring layer L2 shown in FIG. That is, the gate wiring 21 is a layer in which the first gate electrode 310G or the like is formed (first metal layer ML1) and a layer in which the first power supply wiring 23A, the source wiring 22 or the like is formed (second metal layer ML2). It is formed in different layers.
- the gate wiring 21 is disposed so as to pass through the vicinity of the first thin film transistor 310 and is configured to be electrically connected to the first gate electrode 310G.
- the gate wiring 21 and the first gate electrode 310G are arranged so as to cross three-dimensionally, and at the three-dimensional intersection (overlapping portion), the gate wiring 21 and The first gate electrode 310G is electrically connected via the first contact portion 111 (first conductive portion).
- the first contact portion 111 is configured by embedding a conductive member in a first contact hole (hole) formed in the thickness direction at a position where the gate wiring 21 and the first gate electrode 310G overlap.
- the first contact portion 111 is formed in the first contact hole (hole) formed so as to penetrate the first interlayer insulating film 340 and the gate insulating film 330. It is constituted by embedding a part of.
- the second power supply wiring 23B is formed in a line shape along the row direction (lateral direction) of the pixel 100 as shown in FIG. Further, as shown in FIG. 9B, the second power supply wiring 23B is formed on the first interlayer insulating film 340, and is formed in the third metal layer ML3 as the wiring layer L2 shown in FIG. That is, the second power supply wiring 23B is formed in the same layer as the gate wiring 21 as shown in FIG. 10A.
- the second power supply wiring 23B is arranged in parallel with the gate wiring 21 as shown in FIG. Further, the second power supply wiring 23B is arranged so as to cross three-dimensionally with the first power supply wiring 23A, and at the three-dimensional crossing portion (overlapping portion), the second power supply wiring 23B and the first power supply wiring 23A are: They are electrically connected via a second contact portion 112 (second conductive portion) formed in the thickness direction. Therefore, in the present embodiment, the potential of the second power supply wiring 23B is the same positive potential as that of the first power supply wiring 23A.
- the second contact portion 112 is configured by embedding a conductive material in a second contact hole (hole) formed so as to penetrate the first interlayer insulating film 340.
- the second contact portion 112 is configured by embedding a part of the second power supply wiring 23B in the second contact hole.
- 34 (17 rows ⁇ 2 columns) second contact portions 112 are formed.
- the material constituting the second power supply wiring 23B can be composed of any one element selected from Al (aluminum), Cu (copper), and Ag (silver).
- the second power supply wiring 23B may be a multilayer wiring, and the main wiring constituting the second power supply wiring 23B may be configured to be made of any one element selected from Al, Cu, and Ag.
- the gate wiring 21 and the second power supply wiring 23B are arranged so as to be orthogonal to the source wiring 22 and the first power supply wiring 23A and to cross three-dimensionally. Further, the gate wiring 21 and the second power supply wiring 23B are formed in the third metal layer ML3, which is the wiring layer L2 on the first interlayer insulating film 340, and are formed in the first metal layer ML1 of the TFT layer L1. The first gate electrode 310G and the second gate electrode 320G are formed in different layers. Further, the gate line 21 and the second power supply line 23B are formed in different layers from the source line 22 and the first power supply line 23A formed in the second metal layer ML2 of the TFT layer L1.
- FIGS. 11A to 11J are cross-sectional views schematically showing each step of the method for manufacturing the thin film semiconductor device for a display device according to the first embodiment of the present invention.
- 11A to 11J correspond to a cross section taken along line X2-X2 'of FIG.
- a substrate 300 is prepared.
- an insulating substrate made of a glass material such as quartz glass can be used.
- an undercoat layer formed of a silicon oxide film or a silicon nitride film may be formed on the top surface of the substrate 300 in order to prevent diffusion of impurities from the substrate 300.
- the film thickness of the undercoat layer is about 100 nm.
- a first metal film having heat resistance is formed on the entire surface of the substrate 300 by sputtering or the like, and then the first metal film is formed into a predetermined shape by photolithography, wet etching, or the like.
- a first gate electrode 310G and a second gate electrode 320G are formed.
- heat-resistant metal of Mo, W, Ta, Ti, Ni, or an alloy thereof can be used.
- the first metal film is formed with a thickness of about 100 nm using Mo.
- a gate insulating film 330 is formed on the entire surface of the substrate 300 so as to cover the first gate electrode 310G and the second gate electrode 320G.
- a silicon oxide film (SiO 2 ), a silicon nitride film (SiN), or a composite film thereof can be used as a material of the gate insulating film 330.
- the gate insulating film 330 is formed to a thickness of about 200.
- an amorphous semiconductor film 301 is formed on the gate insulating film 330.
- an amorphous silicon film (amorphous silicon film) is used as the amorphous semiconductor film 301 and is formed by plasma CVD at about 50 nm.
- the gate insulating film 330 and the amorphous semiconductor film 301 can be formed by continuous plasma CVD or the like without breaking a vacuum.
- the amorphous semiconductor film 301 is irradiated with laser light using an excimer laser or the like, so that the amorphous semiconductor film 301 is crystallized to be converted into a polycrystalline semiconductor film.
- Quality Specifically, for example, an amorphous silicon film is irradiated with an excimer laser or the like to raise the temperature of the amorphous silicon film to a predetermined temperature range, thereby crystallizing the amorphous silicon film to obtain a crystal grain size. Is expanded into a polycrystalline semiconductor film.
- the predetermined temperature range is, for example, 1100 ° C. to 1414 ° C.
- the average crystal grain size in the polycrystalline semiconductor is 20 to 60 nm.
- the first gate electrode 310G and the second gate electrode 320G are exposed to a high temperature in this laser light irradiation step, the first gate electrode 310G and the second gate electrode 320G are made of a metal having a melting point higher than the upper limit value (1414 ° C.) of the above temperature range. Is preferred.
- the wirings and electrodes formed in the second metal layer ML2 and the third metal layer ML3 in the subsequent steps may be formed of a metal having a melting point lower than the lower limit (1100 ° C.) of the temperature range.
- an annealing treatment at 400 ° C. to 500 ° C. for 30 minutes as a pretreatment before the laser beam irradiation.
- hydrogen plasma treatment for several seconds to several tens of seconds in a vacuum after the laser light irradiation.
- the crystallized amorphous semiconductor film 301 is patterned into an island shape by photolithography, wet etching, or the like to form a first semiconductor layer 311 and a second semiconductor layer 321.
- a fourth contact hole that penetrates the gate insulating film 330 by photolithography, wet etching, or the like. CH4 is formed.
- a second metal film (not shown) is formed so as to cover the gate insulating film 330, the first semiconductor layer 311 and the second semiconductor layer 321 by sputtering or the like.
- the source wiring 22, the first power supply wiring 23A, the first source electrode 310S and the first drain electrode 310D, and the second source electrode 320S and the second drain electrode 320D is formed into a predetermined shape.
- the material constituting the second metal film is also filled in the fourth contact hole CH4, and the fourth contact portion 114 is formed.
- the material of the second metal film constituting the source wiring 22, the first power supply wiring 23A, the first source electrode 310S and the first drain electrode 310D, and the second source electrode 320S and the second drain electrode 320D is low. It is preferably a resistance metal, and any metal of Al, Cu, Ag, or an alloy thereof can be used.
- the second metal film is formed with a thickness of about 300 nm using Al.
- a high heat-resistant metal such as Mo as a barrier metal on the upper part, the lower part, or both of Al.
- the thickness of the barrier metal is about 50 nm.
- Cu instead of Al. The resistance can be reduced by increasing the thickness of the second metal film instead of changing the material.
- the low-resistance semiconductor film is generally an amorphous silicon film doped with an n-type dopant such as phosphorus as an impurity, or an amorphous silicon film doped with a p-type dopant such as boron as an impurity.
- the thickness of the low resistance semiconductor film can be about 20 nm.
- undoped (not intentionally doped with impurities) made of amorphous silicon between the crystallized first semiconductor layer 311 and the low-resistance semiconductor film amorphous silicon film doped with impurities.
- a semiconductor film may be formed. By forming these films, it is possible to obtain desired TFT characteristics such as improving TFT characteristics. The same applies to the second thin film transistor 320.
- a first interlayer insulating film 340 is formed on the entire surface of the substrate 300.
- the first interlayer insulating film 340 can be formed of a silicon oxide film, a silicon nitride film, or a stacked film of these films.
- the second contact hole CH2 penetrating the first interlayer insulating film 340 is formed by photolithography, etching, or the like. Form.
- a first contact hole that continuously penetrates the first interlayer insulating film 340 and the gate insulating film 330 is also formed.
- a third metal film is formed on the first interlayer insulating film 340 by sputtering or the like, and the third metal film is patterned into a predetermined shape by photolithography, etching, or the like. 21 and the second power supply wiring 23B are formed. At this time, the material constituting the third metal film is also filled in the second contact hole CH2 and the first contact hole (not shown), and the second contact portion 112 and the first contact portion 111 are formed.
- the material of the third metal film constituting the gate wiring 21 and the second power supply wiring 23B is preferably low resistance, and can be composed of the same metal material as the second metal layer.
- the third metal film can be formed by forming 300 nm of Al after forming 50 nm of Mo as the barrier metal.
- a second interlayer insulating film 350 is then formed by plasma CVD or the like.
- the second interlayer insulating film 350 can be made of the same material as the first interlayer insulating film 340, for example, a silicon oxide film, a silicon nitride film, or a laminated film of these films.
- the thin film semiconductor device 2 for a display device according to the first embodiment of the present invention can be manufactured.
- the thin film semiconductor array device 20 for display devices can be manufactured in the same manner.
- the gate wiring 21 is formed in the TFT layer L2 on the first interlayer insulating film 340 and the first gate electrode 310G. (And the second gate electrode 320G) are arranged in a different layer (different layer). Accordingly, materials suitable for the gate wiring 21 and the first gate electrode 310G (and the second gate electrode 320G) can be selected.
- the gate wiring 21 is disposed in the upper layer of the first interlayer insulating film 340, while the first power supply wiring 23A (or the source wiring 22) is The second metal layer ML2 (TFT layer L1) below the first interlayer insulating film 340 and in the same layer as the first drain electrode 310D and the second source electrode 320S. Accordingly, the distance between the gate line 21 and the first power supply line 23A (or the source line 22) is such that the first gate electrode 310G (or the second gate electrode 320G) and the first drain electrode 310D (or the second source electrode). 320S) and corresponds to the thickness of the first interlayer insulating film 340 formed on the first drain electrode 310D (or the second source electrode 320S).
- the first interlayer insulating film 340 formed on the first drain electrode 310D (or the second source electrode 320S) protects the surface of the thin film semiconductor device 2 for display devices, the thickness thereof is increased. Even if the thickness is increased, the performance of the thin film semiconductor device 2 for a display device is not affected. Therefore, by increasing the film thickness of the first interlayer insulating film 340, the distance between the gate wiring 21 and the first drain electrode 310D (or the second source electrode 320S) can be increased.
- the distance between the film thicknesses between the gate wiring 21 and the first power supply wiring 23A (or the source wiring 22) can be secured, so that the gate wiring 21 and the first power supply wiring 23A (and the source wiring 22) The parasitic capacitance between the two can be reduced.
- the first power supply wiring 23A and the second power supply wiring 23B that are electrically connected to the second source electrode 320S are arranged so as to cross three-dimensionally.
- the first power supply wiring 23A and the second power supply wiring 23B are electrically connected by the second contact portion 112.
- the second source electrode 320S of the second thin film transistor 320 can be supplied with power from both directions of the first power supply wiring 23A in the vertical direction and the second power supply wiring 23B in the horizontal direction. Therefore, the IR drop amount can be reduced with respect to the IR drop generated in the central area of the display area as the display device becomes larger. As a result, luminance unevenness of the display device can be reduced.
- the organic EL display panel is a current-driven display panel, it is preferable to reduce the IR drop by reducing the wiring resistance in order to suppress luminance unevenness.
- the second power supply wiring 23B is formed in the same layer as the gate wiring 21 on the first interlayer insulating film 340 and in parallel with the gate wiring 21. Are arranged. Thereby, the concave and convex concave portions formed by disposing the gate wiring 21 on the first interlayer insulating film 340 can be filled with the second power supply wiring 23B.
- the unevenness on the first interlayer insulating film 340 can be reduced by the second power supply wiring 23B, and the flatness of the thin film semiconductor device for display device can be improved. As a result, the influence of the unevenness on the first interlayer insulating film 340 on the upper layer can be reduced.
- the organic EL element 10 is formed on the thin film semiconductor device 2 for a display device, it is possible to suppress unevenness in light emission luminance that occurs when flatness is insufficient.
- the first power supply wiring 23A in the column direction and the second power supply wiring 23B in the row direction are connected to the second thin film transistor 320 of one specific pixel. Power can be supplied from both directions. Thus, for example, even if there is a disconnection failure or the like in the first power supply wiring 23A connected to the second thin film transistor 320 of a certain pixel, the second thin film transistor of the pixel is connected by the second power supply wiring 23B which is the other power supply wiring. Power can be supplied to 320. That is, power can be supplied to one pixel through two power supply wirings. Accordingly, pixel defects can be suppressed, and display unevenness in the display device can be suppressed.
- the second power supply wiring 23B has a function as a backup wiring for power supply and also has a function as a planarizing film.
- the capacity per unit area formed by the C PAS is formed by the first gate electrode 310G, and the first power supply wiring 23A, a gate insulating film 330 sandwiched between the first gate electrode 310G and the first power supply wiring 23A the capacitance per unit area and C GI that is preferably a C PAS ⁇ C GI.
- the first interlayer insulating film 340 sandwiched between the third metal layer ML3 that is the layer in which the gate wiring 21 is formed and the second metal layer ML2 that is the layer in which the first power supply wiring 23A is formed.
- capacitance C PAS per unit area is sandwiched between the second metal layer ML2 is a layer for the first metal layer ML1 and the first power supply wiring 23A is a layer which first gate electrode 310G is formed is formed the gate it is preferably smaller than the capacitance C GI per unit area formed by the insulating film 330.
- the first interlayer insulating film 340 and the gate insulating film 330 are made of the same material. Can be d PAS > d GI .
- the distance between the gate wiring 21 on the first interlayer insulating film 340 and the first power supply wiring 23A below the first interlayer insulating film 340 can be made larger than the film thickness of the gate insulating film 330. Therefore, the parasitic capacitance between the gate line 21 and the first power supply line 23A can be further reduced.
- the distance between the gate wiring 21 and the source wiring 22 can be made larger than the film thickness of the gate insulating film 330, the parasitic capacitance between the gate wiring 21 and the source wiring 22 is also reduced. Further reduction can be achieved.
- the capacitance C PAS formed by the first interlayer insulating film 340 is preferably less than 1.5 ⁇ 10 ( ⁇ 4 F / m 2 ).
- the capacitance C GI formed by the gate insulating film 330 is preferably 1.5 ⁇ 10 ( ⁇ 4 F / m 2 ) or more.
- the second power supply wiring 23B is configured to cover the first semiconductor layer 311 and the second semiconductor layer 321 as shown in FIG.
- Each of the first semiconductor layer 311 and the second semiconductor layer 321 is preferably configured to be a p-channel type.
- lattice defects may occur at the time of manufacture on the surface of the semiconductor layer and the surface of the interlayer insulating film covering the thin film transistor.
- this lattice defect occurs, an unstable interface order occurs, and the back channel potential of the semiconductor layer becomes unstable.
- the p-channel type first semiconductor layer 311 and the second semiconductor layer 321 are configured to overlap the second power supply wiring 23B having a positive potential, and a p-channel TFT with a back gate is formed. Since it can be configured, the potential of the back channel can be stabilized.
- the first thin film transistor 310 and the second thin film transistor 320 which are p-channel TFTs with a back gate, suppress the off-leakage current as much as the p-channel TFT without a back gate and The effect of reducing the influence from noise can be realized.
- the back gate covers the upper part of the channel region and thus acts as an electromagnetic wave shield against external noise. Therefore, a thin film semiconductor device for a display device having a thin film transistor that has excellent off characteristics and is strong against external noise can be realized.
- the semiconductor layer 321 is preferably configured to completely overlap.
- the second power supply wiring 23B has substantially the same film thickness as the gate wiring 21, that is, the same height as the gate wiring 21 or a height of an approximate value. It is preferably formed so as to have a width corresponding to the width between two adjacent gate wirings 21. Further, the distance between the second power supply wiring 23B and the two adjacent gate wirings 21 is preferably 4 ⁇ m or more.
- the gate wiring 21 is formed on the first interlayer insulating film 340, the gate wiring 21 protrudes from the region where the gate wiring 21 is not formed by the thickness of the gate wiring 21 as it is. Thus, a recess is formed between the adjacent gate wirings 21.
- the second power supply wiring 23B has substantially the same height as the gate wiring 21 and a width corresponding to the width between the two adjacent gate wirings 21. Flatness can be ensured by the power supply wiring 23B. As a result, when the organic EL element 10 is formed, the organic EL element 10 is not easily affected by the unevenness of the upper surface of the thin film semiconductor device for a display device which is the lower layer, and the flatness is insufficient. Uneven light emission can be easily prevented.
- the second power supply wiring 23B is formed at substantially the same height as the gate wiring 21 and fills between the two adjacent gate wirings 21.
- the gate wiring 21 be disposed adjacent to the two adjacent gate wirings 21.
- the concave portion between the adjacent gate wirings 21 can be filled with the second power supply wiring 23B, so that flatness can be ensured.
- the second power supply wiring 23B is formed at substantially the same height as the gate wiring 21 and has a width wider than the width of the first power supply wiring 23A. It is preferable that the wiring has.
- the flatness of the thin film semiconductor device 2 for a display device can be improved.
- the resistance of the second power supply wiring 23B can be made lower than that of the first power supply wiring 23A, the drop amount is greatly reduced with respect to the IR drop generated in the central area of the display area as the screen is enlarged. Can be reduced.
- the second power supply wiring 23B is configured with a uniform film thickness, and the surface shape is configured to be formed below the second power supply wiring 23B. Is preferably formed according to
- the second power supply wiring 23B can be a flat wiring having a width wider than that of the first power supply wiring 23A, so that the second power supply wiring 23B can be a low resistance wiring. Accordingly, since the power can be supplied from the second power supply wiring 23B having a lower wiring resistance to the second source electrode 320S via the first power supply wiring 23A, the IR drop amount can be greatly reduced. it can.
- FIG. 13 is a cross-sectional view of a thin film semiconductor device 2 ′ for a display device according to a modification of the first embodiment of the present invention. 13 corresponds to the cross-sectional view of the thin film semiconductor device 2 for a display device according to the first embodiment of the present invention shown in FIG. 9B.
- the thin film semiconductor device 2 'for display device according to the present modification has the same basic configuration as the thin film semiconductor device 2 for display device according to the first embodiment of the present invention. Therefore, in FIG. 13, the same components as those shown in FIG. 9B are denoted by the same reference numerals, and detailed description thereof is omitted or simplified. The configuration other than the configuration shown in FIG. 9B is the same as that of the first embodiment.
- the thin film semiconductor device 2 ′ for display device according to this modification is different from the thin film semiconductor device 2 for display device according to the first embodiment of the present invention in that the first semiconductor layer and the second thin film transistor of the first thin film transistor 310 are different. This is a configuration of 320 second semiconductor layers.
- a thin film semiconductor device 2 ′ for a display device includes a first channel layer 311A in which the first semiconductor layer of the first thin film transistor 310 is made of a polycrystalline semiconductor film, and an amorphous semiconductor. It is composed of a second channel layer 311B made of a film.
- the second semiconductor layer of the second thin film transistor 320 is also composed of a first channel layer 321A made of a polycrystalline semiconductor film and a second channel layer 321B made of an amorphous semiconductor film.
- the first channel layer 311A and the first channel layer 321A can be formed of a polycrystalline semiconductor film formed by crystallizing an amorphous silicon film (amorphous silicon film).
- the second channel layer 311B and the second channel layer 321B can be formed of an amorphous silicon film (amorphous silicon film), similarly to the first semiconductor layer 311 and the second semiconductor layer 321 shown in FIG. 9B.
- amorphous silicon film amorphous silicon film
- the first channel layer 311A and the first channel layer 321A made of a polycrystalline semiconductor film can be formed by crystallizing an amorphous silicon film (amorphous silicon film) by laser irradiation. Further, the first channel layer 311A (or the first channel layer 321A) and the second channel layer 311B (or the second channel layer 321B) have the same shape when viewed in plan, and both are gate insulating films. An island shape is formed on 330.
- the thin film semiconductor device 2 'for display device according to this modification has the same effects as the thin film semiconductor device 2 for display device according to the first embodiment of the present invention described above.
- the thin film semiconductor device 2 ′ for display device includes a second channel layer 311B (or a second channel layer 321B) in which the first semiconductor layer and the second semiconductor layer in the thin film transistor are made of an amorphous silicon film.
- a first channel layer 311A (or a first channel layer 321A) made of a polycrystalline semiconductor film is formed below.
- the first channel layer 311A and the first channel layer 321A made of a polycrystalline semiconductor film can increase carrier mobility, thereby improving the on-characteristic. be able to. Further, since the second channel layer 311B and the second channel layer 321B made of an amorphous silicon film are formed over the semiconductor layer, the off characteristics can be maintained.
- FIG. 14 is a plan view of a thin film semiconductor device for a display device according to the second embodiment of the present invention.
- FIG. 15 is a plan view of a thin film semiconductor device for a display device according to the second embodiment of the present invention, and shows a state where the wiring and the insulating film formed in the wiring layer L2 are transmitted.
- 16 is a cross-sectional view taken along the line X2-X2 ′ of FIG. Note that the cross section taken along line X1-X1 ′ of FIG. 14 is the same as FIG. 9A.
- the thin film semiconductor device 3 for a display device according to the second embodiment of the present invention has the same basic configuration as the thin film semiconductor device 2 for a display device according to the first embodiment of the present invention. Accordingly, in FIGS. 14 to 16, the same components as those shown in FIGS. 7 to 9B are denoted by the same reference numerals, and detailed description thereof will be omitted or simplified.
- the thin film semiconductor device 3 for a display device according to the second embodiment of the present invention is different from the thin film semiconductor device 2 for a display device according to the first embodiment of the present invention in that the first semiconductor layer 311 and the second semiconductor
- the channel type of each layer is an n-channel type, and as a result, the source electrode and the drain electrode in the first embodiment are respectively the drain electrode and the source electrode in the second embodiment.
- the configuration of the second power supply wiring 23B are the same as those in the first embodiment.
- the second power supply wiring 23B does not overlap the first semiconductor layer 311 and the second semiconductor layer 321.
- the first opening 131 is formed on the first semiconductor layer 311, and the second opening 132 is formed on the second semiconductor layer 321.
- the first semiconductor layer 311 and the second semiconductor layer 321 are both configured to be n-channel type.
- the thin film semiconductor device 3 for a display device according to the second embodiment of the present invention configured as described above can be manufactured in the same manner as in the first embodiment. However, in the present embodiment, it is necessary to form the first opening 131 and the second opening 132 in the second power supply wiring 23B. This is because, when the third metal film is patterned, an opening is formed in a portion where the second power supply wiring 23B overlaps with the first semiconductor layer 311 and the second semiconductor layer 321, and thus the first opening 131 described above is formed. In addition, the second opening 132 can be formed.
- the gate wiring 21 and the first gate electrode 310G are formed of different layers as in the first embodiment. Therefore, you can choose a material suitable for each. In addition, since the distance between the film thicknesses between the gate line 21 and the first power supply line 23A can be secured, the parasitic capacitance between the gate line 21 and the first power supply line 23A can be reduced.
- the second source electrode 320S is formed between the first power supply wiring 23A in the vertical direction and the second power supply wiring 23B in the horizontal direction. Power can be supplied from both directions. Therefore, it is possible to reduce the IR drop that occurs in the central area of the display area as the screen size increases.
- the second power supply wiring 23B is formed in the same layer as the gate wiring 21 and is arranged in parallel with the gate wiring 21, the unevenness caused by the gate wiring 21 formed on the first interlayer insulating film 340 is eliminated. It can be reduced and the flatness can be improved.
- electric power can be supplied to one pixel through the two power supply lines of the first power supply line 23A and the second power supply line 23B. Therefore, since pixel defects can be suppressed, display unevenness in the display device can be suppressed.
- the thin film semiconductor device 3 for a display device according to the present embodiment, the following operational effects are obtained.
- the second power supply wiring 23B having a positive potential covers the first interlayer insulating film 340 above the n-channel first semiconductor layer 311 and the second semiconductor layer 321, the first semiconductor layer 311 and the second semiconductor layer 311 Negative carriers are induced in the back channel of the semiconductor layer 321, thereby generating off-leakage current. Accordingly, current is generated even when no gate voltage is applied, so that the off characteristics of the first thin film transistor 310 and the second thin film transistor 320 are deteriorated.
- the thin film semiconductor device 3 for a display device is configured such that the n-channel first semiconductor layer 311 and the second semiconductor layer 321 do not overlap with the positive second power supply wiring 23B.
- it is configured as an n-channel TFT without a back gate.
- the first thin film transistor 310 and the second thin film transistor 320 which are n-channel TFTs without a back gate are n-channel type with a back gate by the second power supply wiring 23B having a positive potential.
- off-leakage current in the first thin film transistor 310 and the second thin film transistor 320 can be reduced. Therefore, a thin film semiconductor device for a display device having a thin film transistor with excellent off characteristics can be realized.
- the semiconductor layer 321 is preferably configured so as not to overlap at all.
- FIG. 18 is a cross-sectional view of a thin film semiconductor device 3 ′ for a display device according to a modification of the second embodiment of the present invention. 18 corresponds to the cross-sectional view of the thin film semiconductor device 3 for a display device according to the second embodiment of the present invention shown in FIG.
- the thin film semiconductor device 3 'for display device according to the present modification has the same basic configuration as the thin film semiconductor device 3 for display device according to the second embodiment of the present invention. Therefore, in FIG. 18, the same components as those shown in FIG. 16 are denoted by the same reference numerals, and detailed description thereof will be omitted or simplified. The configuration other than the configuration shown in FIG. 18 is the same as that of the second embodiment.
- the thin film semiconductor device 3 ′ for display device according to this modification is different from the thin film semiconductor device 3 for display device according to the second embodiment of the present invention in that the first semiconductor layer and the second thin film transistor of the first thin film transistor 310 are different.
- This is a configuration of 320 second semiconductor layers.
- a thin film semiconductor device 3 ′ for a display device includes a first channel layer 311A in which the first semiconductor layer of the first thin film transistor 310 is made of a polycrystalline semiconductor film, and an amorphous semiconductor. It is composed of a second channel layer 311B made of a film.
- the second semiconductor layer of the second thin film transistor 320 is also composed of a first channel layer 321A made of a polycrystalline semiconductor film and a second channel layer 321B made of an amorphous semiconductor film.
- the first channel layer 311A and the first channel layer 321A can be formed of a polycrystalline semiconductor film formed by crystallizing an amorphous silicon film (amorphous silicon film).
- the second channel layer 311B and the second channel layer 321B can be composed of an amorphous silicon film (amorphous silicon film).
- the first channel layer 311A and the first channel layer 321A made of a polycrystalline semiconductor film can be formed by crystallizing an amorphous silicon film (amorphous silicon film) by laser irradiation. Further, the first channel layer 311A (or the first channel layer 321A) and the second channel layer 311B (or the second channel layer 321B) have the same shape when viewed in plan, and both are gate insulating films. An island shape is formed on 330.
- the thin film semiconductor device 3 ′ for a display device according to this modification has the same effects as the thin film semiconductor device 3 for a display device according to the second embodiment of the present invention described above.
- the thin film semiconductor device 3 ′ for display device includes a second channel layer 311B (or a second channel layer 321B) in which the first semiconductor layer and the second semiconductor layer in the thin film transistor are made of an amorphous silicon film.
- a first channel layer 311A (or a first channel layer 321A) made of a polycrystalline semiconductor film is formed below.
- the first channel layer 311A and the first channel layer 321A made of a polycrystalline semiconductor film can increase carrier mobility, thereby improving the on-characteristic. be able to. Further, since the second channel layer 311B and the second channel layer 321B made of an amorphous silicon film are formed over the semiconductor layer, the off characteristics can be maintained.
- FIG. 19A is a cross-sectional perspective view showing an example of an organic EL display panel according to the present invention.
- FIG. 19B is a cross-sectional perspective view showing another example of the organic EL display panel according to the present invention.
- the plurality of pixels 100 of the organic EL display panel are configured by sub-pixels 100R, 100G, and 100B of three colors (red, green, and blue).
- a plurality of sub-pixels 100R, 100G, and 100B are arranged in the depth direction of FIGS. 19A and 19B (this is referred to as a “sub-pixel row”).
- FIG. 19A is a diagram showing an example of a line bank, and each sub-pixel column is separated from each other by the bank 15.
- the bank 15 shown in FIG. 19A is formed on the thin film semiconductor array device 20 for a display device, and includes a convex portion extending in a direction parallel to the source line 22 between adjacent sub-pixel columns.
- each sub-pixel column is formed between adjacent protrusions (that is, the opening of the bank 15).
- the lower electrode 12 is formed for each of the subpixels 100R, 100G, and 100B on the thin film semiconductor array device 20 for display devices (more specifically, on the second interlayer insulating film 350) and in the opening of the bank 15. Yes.
- the organic light emitting layer 13 is formed on the lower electrode 12 and in the opening of the bank 15 for each sub-pixel column (that is, so as to cover the plurality of lower electrodes 12 in each column).
- the upper electrode 14 is continuously formed on the plurality of organic light emitting layers 13 and the banks 15 so as to cover all the subpixels 100R, 100G, and 100B.
- FIG. 19B is a diagram illustrating an example of a pixel bank, and the sub-pixels 100R, 100G, and 100B are separated from each other by the bank 15.
- the bank 15 shown in FIG. 19B is formed such that a protrusion extending in parallel with the gate wiring 21 and a protrusion extending in parallel with the source wiring 22 intersect each other.
- subpixels 100R, 100G, and 100B are formed in a portion surrounded by the protrusion (that is, an opening of the bank 15).
- the lower electrode 12 is formed for each of the subpixels 100R, 100G, and 100B on the thin film semiconductor array device 20 for display devices (more specifically, on the second interlayer insulating film 350) and in the opening of the bank 15. Yes.
- the organic light emitting layer 13 is formed for each of the sub-pixels 100R, 100G, and 100B on the lower electrode 12 and in the opening of the bank 15.
- the upper electrode 14 is continuously formed on the plurality of organic light emitting layers 13 and the banks 15 (a plurality of protrusions) so as to cover all the subpixels 100R, 100G, and 100B.
- a pixel circuit 30 is formed for each of the sub-pixels 100R, 100G, and 100B.
- the subpixels 100R, 100G, and 100B have the same configuration except that the characteristics (light emission color) of the organic light emitting layer 13 are different.
- the thin film semiconductor device for a display device can be similarly applied to the line bank shown in FIG. 19A and the pixel bank shown in FIG. 19B.
- FIG. 20 is an external perspective view showing an example of an EL display device according to the present invention.
- the EL display device according to the present invention is a television set 400, and includes the EL display panel according to the present invention.
- the EL display panel according to the present invention can be used as a flat panel display or the like.
- the EL display panel according to the present invention can be applied to any display device such as a mobile phone or a personal computer in addition to a television set.
- the thin film semiconductor device for display device As described above, the thin film semiconductor device for display device, the method for manufacturing the thin film transistor for display device, the EL display panel, and the EL display device according to the present invention have been described based on the embodiments and examples. The present invention is not limited to the examples.
- the first source electrode 310S and the first drain electrode 310D may be interchanged.
- the first source electrode 310S illustrated in FIGS. 3 and 4 is a first drain electrode
- the first drain electrode 310D illustrated in FIGS. 3 and 4 is a first source electrode.
- the second source electrode 320S and the second drain electrode 320D may be interchanged.
- the second source electrode 320S illustrated in FIGS. 3 and 4 is a second drain electrode
- the second drain electrode 320D illustrated in FIGS. 3 and 4 is a second source electrode.
- the first source electrode 310S is a part of the line-shaped source wiring 22, but the present invention is not limited to this.
- an extended portion extending in the row direction from a part of the source wiring 22 is formed into a pattern, and the extended portion and the first source electrode 310 ⁇ / b> S separately formed are electrically connected. You may comprise so that it may do.
- the second source electrode 320S is part of the line-shaped first power supply wiring 23A, but is not limited thereto.
- the pattern of the first power supply wiring 23A an extended portion extending in the row direction from a part of the first power supply wiring 23A is patterned, and the extended source and the second source electrode 320S separately formed are formed. You may comprise so that it may connect electrically.
- one second power supply wiring 23B is arranged between the adjacent gate wirings 21, but the present invention is not limited to this.
- a plurality of second power supply wirings 23B may be arranged between adjacent gate wirings 21.
- two thin film transistors are formed in one pixel, but the present invention is not limited to this.
- three or more thin film transistors may be formed in one pixel.
- a plurality of second power supply lines 23B may be arranged in accordance with the number of thin film transistors. As a result, it is possible to supply power to the thin film transistor that needs power supply as desired through the plurality of second power supply wirings 23B.
- the thin film semiconductor device for a display device according to the present invention is applied to an organic EL panel, but is not limited thereto.
- the thin film semiconductor device for a display device according to the present invention can be applied to a display including another display element using an active matrix substrate such as an inorganic EL panel or a liquid crystal display element.
- the thin film semiconductor device for display device and the EL display panel according to the present invention can be widely used in display devices such as television sets, personal computers and mobile phones.
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Abstract
Description
まず、本発明の第1の実施形態に係るEL(Electro Luminescence)パネルについて、図1を用いて説明する。図1は、本発明の第1の実施形態に係る有機EL表示パネルの一部切り欠き斜視図である。
次に、本発明の第1の実施形態の変形例に係る表示装置用薄膜半導体装置2’について、図13を用いて説明する。図13は、本発明の第1の実施形態の変形例に係る表示装置用薄膜半導体装置2’の断面図である。なお、図13は、図9Bの本発明の第1の実施形態に係る表示装置用薄膜半導体装置2の断面図に対応する。
次に、本発明の第2の実施形態に係る表示装置用薄膜半導体装置3について、図14~図16を用いて説明する。図14は、本発明の第2の実施形態に係る表示装置用薄膜半導体装置の平面図である。図15は、本発明の第2の実施形態に係る表示装置用薄膜半導体装置の平面図であって、配線層L2に形成される配線及び絶縁膜を透過した状態を示している。図16は、図14のX2-X2’線に沿って切断した断面図である。なお、図14のX1-X1’線に沿って切断した断面は、図9Aと同じである。
次に、本発明の第2の実施形態の変形例に係る表示装置用薄膜半導体装置3’について、図18を用いて説明する。図18は、本発明の第2の実施形態の変形例に係る表示装置用薄膜半導体装置3’の断面図である。なお、図18は、図16の本発明の第2の実施形態に係る表示装置用薄膜半導体装置3の断面図に対応する。
次に、本発明の各実施形態に係る表示装置用薄膜半導体装置を適用した有機EL表示パネルの一例について、図19A及び図19Bを用いて説明する。図19Aは、本発明に係る有機EL表示パネルの一例を示す断面斜視図である。図19Bは、本発明に係る有機EL表示パネルの他の例を示す断面斜視図である。
次に、本発明に係るEL表示パネルを適用したEL表示装置の一例について、図20を用いて説明する。図20は、本発明に係るEL表示装置の一例を示す外観斜視図である。
2、2’、3、3’、9 表示装置用薄膜半導体装置
10 有機EL素子
12 下部電極
13 有機発光層
14 上部電極
15 バンク
20 表示装置用薄膜半導体アレイ装置
21、921 ゲート配線
22、922 ソース配線
23A 第1電源配線
23B 第2電源配線
30 画素回路
100 画素
100R、100G、100B サブ画素
111 第1コンタクト部
112 第2コンタクト部
113 第3コンタクト部
114 第4コンタクト部
120 電極部
131、132 開口部
200 表示部
300、900 基板
300C コンデンサ
301 非結晶性半導体膜
310 第1薄膜トランジスタ
310D 第1ドレイン電極
310G 第1ゲート電極
310S 第1ソース電極
311、321、911 半導体層
311A、321A 第1チャネル層
311B、321B 第2チャネル層
320 第2薄膜トランジスタ
320D 第2ドレイン電極
320G 第2ゲート電極
320S 第2ソース電極
330、930 ゲート絶縁膜
340 第1層間絶縁膜
350 第2層間絶縁膜
400 テレビジョンセット
910 薄膜トランジスタ
910D ドレイン電極
910G ゲート電極
910S ソース電極
940 層間絶縁膜
Claims (22)
- 基板と、
基板上に形成されたゲート電極と、
前記ゲート電極を覆って前記基板上に形成されたゲート絶縁膜と、
前記ゲート絶縁膜上であって前記ゲート電極の上方に形成された半導体層と、
前記半導体層の上方に形成された第1電極と、
前記第1電極と同層に形成された第2電極と、
前記第2電極と電気的に接続され、当該第2電極と同層に形成された第1電源配線と、
前記第1電極及び前記第2電極を覆って前記ゲート絶縁膜の上方に形成された層間絶縁膜と、
前記ゲート電極が形成された層とは異なる層である前記層間絶縁膜上に形成され、前記第1電源配線と交差するように配置されたゲート配線と、
前記ゲート配線と同層に形成されるとともに前記ゲート配線と並行して配置された第2電源配線と、を具備し、
前記ゲート電極と前記ゲート配線とは、前記ゲート絶縁膜及び前記層間絶縁膜を貫通するように設けられた第1導電部を介して電気的に接続され、
前記第1電源配線と前記第2電源配線とは、前記層間絶縁膜を貫通するように設けられた第2導電部を介して電気的に接続される、
表示装置用薄膜半導体装置。 - 前記第2電源配線は、前記ゲート配線と同一又は所定の近似値の高さに形成されており、
前記第2電源配線は、隣り合う2つの前記ゲート配線の間の幅に対応する幅を有する配線である、
請求項1に記載の表示装置用薄膜半導体装置。 - 前記第2電源配線と前記隣り合う2つのゲート配線との距離は、4μm以上である、
請求項2に記載の表示装置用薄膜半導体装置。 - 前記第2電源配線は、前記ゲート配線と同一又は所定の近似値の高さに形成されており、
前記第2電源配線は、隣り合う2つの前記ゲート配線の間を埋めるようにして、当該ゲート配線と近接して配置される、
請求項1に記載の表示装置用薄膜半導体装置。 - 前記第2電源配線は、前記ゲート配線と同一又は所定の近似値の高さに形成されており、
前記第2電源配線は、前記第1電源配線の幅より広い幅を有する配線である、
請求項1に記載の表示装置用薄膜半導体装置。 - 前記第2電源配線は、均一な膜厚を有し、かつ、当該第2電源配線の下層の表面形状に従って形成される、
請求項2ないし請求項5のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記半導体層は、nチャネル型であり、
前記第2電源配線の少なくとも一部は、前記半導体層と重ならないように配置される、
請求項1ないし請求項6のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記半導体層は、pチャネル型であり、
前記第2電源配線の少なくとも一部は、前記半導体層と重なるように配置される、
請求項1ないし請求項6のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記第1電極はソース電極であり、前記第2電極はドレイン電極である、
請求項1ないし請求項8のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記第1電極はドレイン電極であり、前記第2電極はソース電極である、
請求項1ないし請求項8のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記ゲート配線が形成された層と前記第1電源配線が形成された層とで挟まれた前記層間絶縁膜により形成される単位面積あたりの容量は、前記ゲート電極が形成された層と前記第1電源配線が形成された層とで挟まれた前記ゲート絶縁膜により形成される単位面積あたりの容量より小さい、
請求項1ないし請求項10のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記層間絶縁膜により形成される容量は、1.5×10-4F/m2未満であり、
前記ゲート絶縁膜により形成される容量は、1.5×10-4F/m2以上である、
請求項11に記載の表示装置用薄膜半導体装置。 - 前記半導体層は、多結晶性半導体層を含む、
請求項1ないし請求項12のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記第2電源配線を構成する材料は、Al、Cu、Agから選択されるいずれか1つの元素を含む、
請求項1ないし請求項13のいずれか1項に記載の表示装置用薄膜半導体装置。 - 前記第2電源配線は、多層配線であり、
前記第2電源配線を構成する主配線は、Al、Cu、Agから選択されるいずれか1つである、
請求項14に記載の表示装置用薄膜半導体装置。 - 基板を準備する第1工程と、
前記基板上にゲート電極を形成する第2工程と、
前記ゲート電極を覆って前記基板上にゲート絶縁膜を形成する第3工程と、
前記ゲート絶縁膜上であって前記ゲート電極の上方に半導体層を形成する第4工程と、
前記半導体層の上方に第1電極を形成するとともに、前記第1電極と同層に第2電極及び当該第2電極と電気的に接続される第1電源配線を形成する第5工程と、
前記第1電極及び前記第2電極を覆って前記ゲート絶縁膜の上方に層間絶縁膜を形成する第6工程と、
前記ゲート絶縁膜及び前記層間絶縁膜を貫通する第1コンタクトホール、及び、前記層間絶縁膜を貫通する第2コンタクトホールを形成する第7工程と、
前記層間絶縁膜上に金属膜を成膜して当該金属膜をパターニングすることにより、前記第1電源配線と交差するように前記第1コンタクトホールを介して前記ゲート電極と電気的に接続されるゲート配線を形成するとともに、前記ゲート配線と並行するように前記第2コンタクトホールを介して前記第1電源配線と電気的に接続される第2電源配線を形成する第8工程と、を含む、
表示装置用薄膜半導体装置の製造方法。 - 前記第4工程で形成する半導体膜は非結晶性半導体膜であり、
前記第4工程と前記第5工程との間に、前記非結晶性半導体膜に対して所定のレーザ光を照射し、前記所定のレーザ光の照射により前記非結晶性半導体膜の温度を所定の温度範囲とし、前記非結晶性半導体膜を結晶化する工程を含む、
請求項16に記載の表示装置用薄膜半導体装置の製造方法。 - 請求項1ないし請求項15のいずれか1項に記載の表示装置用薄膜半導体装置を、画素単位に複数個配置した表示装置用薄膜半導体アレイ装置と、
前記表示装置用薄膜半導体アレイ装置の上方に、前記画素単位に配置された複数の下部電極と、
複数の前記表示装置用薄膜半導体装置と前記複数の下部電極とを電気的に接続する第3導電部と、
前記下部電極の上方に形成された発光層と、
前記発光層の上方に設けられた上部電極と、を具備する、
EL表示パネル。 - さらに、前記表示装置用薄膜半導体アレイ装置の上方に形成された、複数の開口部を有するバンクを備え、
前記発光層は、前記開口部内に形成される、
請求項18に記載のEL表示パネル。 - 前記開口部は、前記下部電極に対応して形成されている、
請求項19に記載のEL表示パネル。 - 前記発光層は有機発光層である、
請求項18ないし請求項20のいずれか1項に記載のEL表示パネル。 - 請求項18ないし請求項21のいずれか1項に記載のEL表示パネルを備える
EL表示装置。
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JP2000357799A (ja) * | 1999-04-12 | 2000-12-26 | Semiconductor Energy Lab Co Ltd | 半導体装置およびその作製方法 |
JP2002014628A (ja) * | 2000-04-27 | 2002-01-18 | Semiconductor Energy Lab Co Ltd | 半導体装置およびその作製方法 |
JP2010079043A (ja) * | 2008-09-26 | 2010-04-08 | Casio Computer Co Ltd | 発光装置及び発光装置の製造方法 |
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JP2015114376A (ja) * | 2013-12-09 | 2015-06-22 | 株式会社ジャパンディスプレイ | 表示装置 |
US9905156B2 (en) | 2013-12-09 | 2018-02-27 | Japan Display Inc. | Display device |
JP2016080798A (ja) * | 2014-10-14 | 2016-05-16 | 株式会社ジャパンディスプレイ | 表示装置 |
JP2020522722A (ja) * | 2017-06-08 | 2020-07-30 | 京東方科技集團股▲ふん▼有限公司Boe Technology Group Co.,Ltd. | 有機発光ダイオードアレイ基板及びその製造方法、表示装置 |
US11233114B2 (en) | 2017-06-08 | 2022-01-25 | Boe Technology Group Co., Ltd. | Organic light-emitting diode array substrate and manufacturing method thereof, display apparatus |
JP7033070B2 (ja) | 2017-06-08 | 2022-03-09 | 京東方科技集團股▲ふん▼有限公司 | 有機発光ダイオードアレイ基板及びその製造方法、表示装置 |
US20210210513A1 (en) * | 2018-09-26 | 2021-07-08 | Japan Display Inc. | Display device and array substrate |
US11990480B2 (en) * | 2018-09-26 | 2024-05-21 | Japan Display Inc. | Display device and array substrate |
Also Published As
Publication number | Publication date |
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US8791453B2 (en) | 2014-07-29 |
CN102934153A (zh) | 2013-02-13 |
CN102934153B (zh) | 2015-10-21 |
JPWO2012042566A1 (ja) | 2014-02-03 |
JP5386643B2 (ja) | 2014-01-15 |
US20130075711A1 (en) | 2013-03-28 |
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